CN109966963B - Production process system and process formula of water-based negative oxygen ion interior wall paint - Google Patents

Production process system and process formula of water-based negative oxygen ion interior wall paint Download PDF

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Publication number
CN109966963B
CN109966963B CN201910268457.3A CN201910268457A CN109966963B CN 109966963 B CN109966963 B CN 109966963B CN 201910268457 A CN201910268457 A CN 201910268457A CN 109966963 B CN109966963 B CN 109966963B
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cavity
dispersion
coating
liquid
emulsion
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CN109966963A (en
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朱旭宇
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Wuxi Yingbo Chemical Co ltd
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Wuxi Yingbo Chemical Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/20Jet mixers, i.e. mixers using high-speed fluid streams
    • B01F25/21Jet mixers, i.e. mixers using high-speed fluid streams with submerged injectors, e.g. nozzles, for injecting high-pressure jets into a large volume or into mixing chambers
    • B01F25/212Jet mixers, i.e. mixers using high-speed fluid streams with submerged injectors, e.g. nozzles, for injecting high-pressure jets into a large volume or into mixing chambers the injectors being movable, e.g. rotating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/50Circulation mixers, e.g. wherein at least part of the mixture is discharged from and reintroduced into a receptacle
    • B01F25/52Circulation mixers, e.g. wherein at least part of the mixture is discharged from and reintroduced into a receptacle with a rotary stirrer in the recirculation tube
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/50Circulation mixers, e.g. wherein at least part of the mixture is discharged from and reintroduced into a receptacle
    • B01F25/54Circulation mixers, e.g. wherein at least part of the mixture is discharged from and reintroduced into a receptacle provided with a pump inside the receptacle to recirculate the material within the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/21Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts
    • B01F27/2122Hollow shafts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/81Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis the stirrers having central axial inflow and substantially radial outflow
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/84Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with two or more stirrers rotating at different speeds or in opposite directions about the same axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/94Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with rotary cylinders or cones
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D125/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Coating compositions based on derivatives of such polymers
    • C09D125/02Homopolymers or copolymers of hydrocarbons
    • C09D125/04Homopolymers or copolymers of styrene
    • C09D125/08Copolymers of styrene
    • C09D125/14Copolymers of styrene with unsaturated esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/30Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0831Gold
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives

Abstract

The invention discloses a production process system of a water-based negative oxygen ion interior wall paint, which comprises a vertical columnar paint dispersion tank, a paint delivery pipe and a water-based negative oxygen ion interior wall paint, wherein a feed inlet is formed in one side of the top of the paint dispersion tank; the jet flow ejected from the nozzle of each jet pipe firstly passes through the cavity part in the dispersion jet flow cavity and then is injected into the liquid level in the dispersion jet flow cavity, so that the liquid level in the dispersion jet flow cavity forms continuous splash impact type jet flow, the splash type jet flow can repeatedly impact the emulsion at the liquid level in the dispersion jet flow cavity, and further the fine dispersion and the more fine emulsification effect of the emulsion in the dispersion jet flow cavity are realized.

Description

Production process system and process formula of water-based negative oxygen ion interior wall paint
Technical Field
The invention belongs to the field of coating technology.
Background
Along with the continuous improvement of the living standard of people and the continuous improvement of the living environment, the indoor decoration becomes luxurious and beautiful, and meanwhile, the problem that the human health is influenced by the indoor pollution caused by the decoration is more and more, the negative ion coating not only has the decoration and protection effect, but also can continuously release negative ions, thereby increasing the concentration of the negative ions in the air and achieving the purpose of improving the environment; the dispersion process of the negative ion coating in the preparation process is very important, the existing dispersion equipment is often poor in dispersion effect, and the final product is not fine and smooth enough.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects in the prior art, the invention provides a production process system of a water-based negative oxygen ion interior wall paint with more delicate dispersed coating.
The technical scheme is as follows: in order to achieve the purpose, the production process system of the water-based negative oxygen ion interior wall paint comprises a vertical columnar paint dispersing tank, a paint delivery pipe and a water pump, wherein a feed inlet is formed in one side of the top of the paint dispersing tank, a columnar paint dispersing cavity is formed in the paint dispersing tank, the liquid inlet end of the paint delivery pipe is communicated with the bottom of the paint dispersing cavity, and the paint delivery pipe is provided with an electromagnetic valve and a liquid pump; a circulating liquid pump is arranged at the central part of the coating dispersion cavity; still include horizontal liquid pump support, the one end fixed connection that the liquid pump supported the coating dispersion jar inner wall, the circulating liquid pump fixed mounting in the other end that the liquid pump supported.
Further, the upper end of the circulating liquid pump is provided with a liquid inlet joint, and the lower end of the circulating liquid pump is provided with a liquid outlet joint; a rotary liquid inlet cylinder is coaxially arranged above the circulating liquid pump, and the liquid outlet end at the lower end of the rotary liquid inlet cylinder is rotatably sleeved with the liquid inlet joint through a first bearing; the upper end of the rotary liquid inlet cylinder is blocked, the upper end of the rotary liquid inlet cylinder is coaxially and integrally connected with a rotating shaft, and the rotating shaft is rotatably connected with a bearing hole seat on the wall body at the top of the coating dispersion tank through a second bearing; the top end of the rotating shaft is provided with a belt synchronizing wheel; the top of the paint dispersing tank is provided with a synchronous belt motor, and the synchronous belt motor is in driving connection with the belt synchronous pulley through a synchronous belt; the periphery of the rotary liquid inlet cylinder is fixedly connected with a plurality of transverse stirring cantilevers in a circumferential array, the tail end of each stirring cantilever is bent downwards vertically, and the tail end of each stirring cantilever is fixedly connected with an upper stirring blade in a hanging manner; a liquid guide channel is arranged in each stirring cantilever, and one end of each liquid guide channel is communicated with the inner cavity of the rotary liquid inlet cylinder; the tail end of each stirring cantilever is provided with a liquid sucking port, and each liquid sucking port is communicated with the other end of the liquid guide channel; each liquid suction port is positioned in the coating dispersion cavity; and the inner wall of the coating dispersion cavity is also spirally provided with a resistance heating wire.
Further, a spinning rotor is coaxially arranged below the circulating liquid pump, the upper end of the spinning rotor is coaxially and integrally connected with a liquid inlet column barrel, and the liquid inlet column barrel is rotatably sleeved with the liquid outlet joint through a third bearing; the spin rotor is of a cylindrical cover body structure with an open lower end, the spin rotor comprises a disc-shaped cover top and an annular cover body side wall, and the bottom end of the cover body side wall is arranged at a distance from the cavity bottom of the coating dispersion cavity; a separation disc is coaxially and integrally arranged in the self-rotating rotor, a disc-shaped shunting chamber is formed between the separation disc and the cover top, and the lower end of the liquid inlet column cylinder is coaxially communicated with the shunting chamber; a columnar sub-scattering flow cavity is formed at the lower side of the separation disc, and a plurality of liquid passing holes are arranged at the lower section of the side wall of the cover body in a circumferential array in a hollow manner; the lower side of the separating disc is fixedly connected with a plurality of inclined jet pipes, each jet pipe is distributed along the separating disc in a circumferential array manner, the root part of each jet pipe is communicated with the flow distribution chamber, the lower end of each jet pipe is provided with a jet orifice in an inclined jet direction, and the recoil force of liquid jetted by each jet orifice can drive the spin rotor to rotate clockwise; the top of the cover top of the spinning rotor is circumferentially and fixedly distributed with a plurality of vertical blade supports, the top of each blade support is fixedly connected with a middle stirring blade, each middle stirring blade is uniformly distributed with a plurality of first resistance reducing holes in a hollow manner, the outer side of the side wall of the cover body of the spinning rotor is circumferentially distributed with a plurality of vertical lower stirring blades in an array manner, and each lower stirring blade is uniformly distributed with a plurality of second resistance reducing holes in a hollow manner.
Further, a lower cylindrical barrel is coaxially and integrally arranged on the lower side surface of the separating disc, a gas distribution column is vertically and fixedly arranged at the bottom of the coating dispersion cavity, the upper end of the gas distribution column is rotatably sleeved with the inner wall of the lower cylindrical barrel through a fourth bearing, a disc-shaped cavity is formed between the fourth bearing and the separating disc, a plurality of exhaust channels are circumferentially distributed on the side wall body of the upper end of the lower cylindrical barrel in an array manner, and the top of the dispersion flow cavity is communicated with the disc-shaped cavity through the exhaust channels; the lower end of the gas distribution column is connected with a gas supply pipe and a gas exhaust pipe; the air supply pipe and the exhaust pipe are both provided with electromagnetic valves; the air outlet end of the air supply pipe is communicated with a plurality of air outlet holes distributed on the side wall of the bottom of the air distribution column; the air inlet end of the exhaust pipe is communicated with the disc-shaped cavity at the top end of the air distribution column; the air supply pipe is provided with a pressurization air pump, and the exhaust pipe is provided with a negative pressure air pump.
Further, a dispersion process of the water-based negative oxygen ion interior wall paint production process system comprises the following steps:
step one, closing electromagnetic valves on an exhaust pipe and an air supply pipe simultaneously, and continuously introducing the coating emulsion to be dispersed, which is prepared according to a certain proportion and preliminarily mixed, into a coating dispersion cavity through a feed port until the liquid level of the coating emulsion to be dispersed in the coating dispersion cavity completely immerses each stirring cantilever; at the moment, the resistance heating wire is electrified, and the constant temperature state of 38 ℃ to 45 ℃ in the coating dispersion cavity is maintained, so that the optimal dispersion temperature is always kept in the coating dispersion cavity; meanwhile, an electromagnetic valve on the air supply pipe is opened, the booster air pump continuously pumps air into the air supply pipe, the booster air in the air supply pipe continuously overflows to the middle position of the bottom of the coating dispersion cavity in a bubble mode through a plurality of air guide holes, and then continuously guides the bubbles out of the plurality of air guide holes to float up to the dispersion jet flow cavity, so that the upper part in the dispersion jet flow cavity forms a cavity filled with air, the height of the liquid level in the dispersion jet flow cavity is always lower than the height of the nozzle of each jet pipe, and the jet flow ejected by the nozzle of each jet pipe must pass through the cavity part in the dispersion jet flow cavity and then is ejected into the liquid level in the dispersion jet flow cavity;
step two, starting a circulating liquid pump, enabling the circulating pump to be in a continuous operation state, sucking the upper emulsion in a coating dispersion cavity into a liquid guide channel through a plurality of liquid suction ports, sucking the emulsion in the liquid guide channel into a rotary liquid inlet cylinder, sucking the emulsion in the rotary liquid inlet cylinder into the circulating liquid pump through a liquid inlet joint, extruding the emulsion in the circulating liquid pump out of a liquid inlet cylinder through a liquid outlet joint, pressing the emulsion in the liquid inlet cylinder into a flow splitting chamber, splitting the emulsion in the flow splitting chamber into each injection pipe under the action of pump pressure, enabling the jet flow ejected from a nozzle of each injection pipe to pass through a cavity part in the dispersion jet flow cavity, then injecting the jet flow into the liquid level in the dispersion jet flow cavity, enabling the liquid level in the dispersion jet flow cavity to form continuous splash-type jet flow, and enabling the splash-type jet flow to repeatedly collide with the emulsion at the liquid level in the dispersion jet flow cavity, further realizing the fine dispersion and more delicate emulsification effect of the emulsion in the dispersion jet cavity; the emulsion injected into the liquid level of the dispersing jet cavity overflows downwards to the bottom of the coating dispersing cavity, the emulsion at the bottom of the coating dispersing cavity gradually flows upwards to the upper part of the coating dispersing cavity, and the emulsion at the upper part of the coating dispersing cavity is continuously sucked into the liquid guide channel again by the liquid suction ports, so that continuous flowing internal circulation is formed in the whole coating dispersing cavity; in the internal circulation process, all the emulsion in the coating dispersion cavity can pass through the splash collision type jet flow dispersion process in the dispersion jet flow cavity, so that the refining dispersion process is uniform; meanwhile, the recoil force of the liquid sprayed by the nozzles of each spraying pipe drives the self-rotating rotor to rotate clockwise; the clockwise rotation of the spinning rotor drives the middle stirring blades and the lower stirring blades to synchronously rotate, so that the middle lower part of the coating dispersion cavity forms continuous clockwise rotational flow, and the stirring effect is achieved; meanwhile, a synchronous belt motor is started, the synchronous belt motor drives a belt synchronous wheel to rotate anticlockwise through a synchronous belt, so that the rotating shaft rotates anticlockwise, the upper stirring blades are driven by the anticlockwise rotation of the rotating shaft to stir the emulsion on the upper part of the coating dispersion cavity anticlockwise, and the emulsion on the upper part of the coating dispersion cavity forms an anticlockwise rotational flow; at the moment, the middle lower part of the coating dispersion cavity forms continuous clockwise rotational flow, and the boundary position of the clockwise rotational flow of the middle lower part and the anticlockwise rotational flow of the upper part of the coating dispersion cavity forms a strong shearing and thinning effect on the emulsion, so that the further thinning and dispersion of the emulsion are promoted;
step three, after the emulsion in the coating dispersion cavity is completely dispersed, the emulsion in the coating dispersion cavity in the step two can bring extra bubbles to the emulsion in the process of thinning and dispersing the emulsion in the process of splash impact type jet flow dispersion in the dispersion jet flow cavity; these bubbles need to be eliminated; closing the electromagnetic valve on the air supply pipe, simultaneously opening the electromagnetic valve on the exhaust pipe, starting a negative pressure pump on the exhaust pipe, further enabling the exhaust pipe to enable the disc-shaped cavity to form negative pressure, further enabling the plurality of exhaust channels to rapidly suck away air above the liquid level in the dispersed jet flow cavity until the dispersed jet flow cavity is completely filled with the emulsion, further enabling each jet pipe and each nozzle to be in a state of being immersed by the emulsion, closing the electromagnetic valve on the exhaust pipe after the air above the liquid level in the dispersed jet flow cavity is sucked away, enabling jet flow jetted by the nozzle of each jet pipe not to pass through the cavity part in the dispersed jet flow cavity firstly, but to be directly jetted into the emulsion in the dispersed jet flow cavity, and further enabling the jet flow jetted by the nozzle of each jet pipe not to bring air into the emulsion; then continuously introducing a proper amount of defoaming agent into the coating dispersion cavity through the feeding hole, and maintaining the internal circulation process in the second step, wherein the coating dispersion cavity is still in a stirring state, and at the moment, bubbles in the coating dispersion cavity are gradually eliminated in the stirring process under the action of the defoaming agent;
and step four, opening an electromagnetic valve on the coating delivery pipe, starting a liquid pump on the coating delivery pipe, and delivering the coating which is dispersed and refined in the coating dispersion cavity.
Has the advantages that: the jet flow ejected from the nozzle of each jet pipe passes through the cavity part in the dispersion jet flow cavity and then is ejected into the liquid level in the dispersion jet flow cavity, so that continuous splash-impact type jet flow is formed at the liquid level in the dispersion jet flow cavity, and the splash-impact type jet flow can repeatedly impact the emulsion at the liquid level in the dispersion jet flow cavity, thereby realizing the fine dispersion and the finer emulsification effect of the emulsion in the dispersion jet flow cavity.
Drawings
FIG. 1 is a schematic view of the overall structure of the device;
FIG. 2 is a schematic front sectional view of the apparatus;
FIG. 3 is a perspective cross-sectional view of the device;
FIG. 4 is a schematic view of the apparatus with the exterior coating dispensing canister concealed;
FIG. 5 is a bottom view of FIG. 4;
FIG. 6 is a schematic perspective cut-away view of a spin rotor.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
The production process system of the water-based negative oxygen ion interior wall paint shown in the attached drawings 1 to 6 is characterized in that: the coating dispersion device comprises a vertical columnar coating dispersion tank 23, wherein a feed inlet 26 is formed in one side of the top of the coating dispersion tank 23, a columnar coating dispersion cavity 16 is formed in the coating dispersion tank 23, the coating dispersion device also comprises a coating delivery pipe 22, the liquid inlet end of the coating delivery pipe 22 is communicated with the bottom of the coating dispersion cavity 16, and an electromagnetic valve and a liquid pump are installed on the coating delivery pipe 22; a circulating liquid pump 13 is arranged at the central part of the coating dispersion cavity 16; the coating material dispersing device further comprises a transverse liquid pump support 37, one end of the liquid pump support 37 is fixedly connected with the inner wall of the coating material dispersing tank 23, and the circulating liquid pump 13 is fixedly installed at the other end of the liquid pump support 37.
The liquid inlet end at the upper end of the circulating liquid pump 13 is a liquid inlet joint 18, and the liquid outlet end at the lower end of the circulating liquid pump 13 is a liquid outlet joint 19; a rotary liquid inlet cylinder 14 is coaxially arranged above the circulating liquid pump 13, and the liquid outlet end at the lower end of the rotary liquid inlet cylinder 14 is rotatably sleeved with the liquid inlet joint 18 through a first bearing 17; the upper end of the rotary liquid inlet cylinder 14 is sealed, the upper end of the rotary liquid inlet cylinder 14 is coaxially and integrally connected with a rotating shaft 29, and the rotating shaft 29 is rotatably connected with a bearing hole seat 32 on the top wall body of the coating dispersion tank 23 through a second bearing 15; a belt synchronous wheel 47 is arranged at the top end of the rotating shaft 29; a synchronous belt motor 30 is installed at the top of the coating material dispersion tank 23, and the synchronous belt motor 30 is in driving connection with the belt synchronous wheel 47 through a synchronous belt 31; a plurality of transverse stirring cantilevers 25 are fixedly connected to the periphery of the rotary liquid inlet cylinder 14 in a circumferential array, the tail end of each stirring cantilever 25 is bent downwards vertically, and an upper stirring blade 24 is fixedly connected to the tail end of each stirring cantilever 25 in a hanging manner; a liquid guide channel 27 is arranged in each stirring cantilever 25, and one end of each liquid guide channel 27 is communicated with the inner cavity of the rotary liquid inlet cylinder 14; the tail end of each stirring cantilever 25 is provided with a liquid suction port 28, and each liquid suction port 28 is respectively communicated with the other end of the liquid guide channel 27; each of the liquid suction ports 28 is located in the paint dispersion chamber 16; the inner wall of the coating dispersion cavity 16 is also spirally provided with a resistance heating wire 38.
A spinning rotor 42 is coaxially arranged below the circulating liquid pump 13, the upper end of the spinning rotor 42 is coaxially and integrally connected with a liquid inlet column casing 20, and the liquid inlet column casing 20 is rotatably sleeved with the liquid outlet joint 19 through a third bearing 10; the spin rotor 42 is a cylindrical cover body structure with an open lower end, the spin rotor 42 comprises a disc-shaped cover top 0 and an annular cover body side wall 9, and the bottom end of the cover body side wall 9 is arranged at a distance from the cavity bottom of the coating dispersion cavity 16; a separation disc 46 is coaxially and integrally arranged in the spin rotor 42, a disc-shaped flow splitting chamber 11 is formed between the separation disc 46 and the cover top 0, and the lower end of the liquid inlet column casing 20 is coaxially communicated with the flow splitting chamber 11; a columnar dispersion jet flow cavity 35 is formed at the lower side of the separating disc 46, and a plurality of liquid passing holes 8 are arranged in a circumferential array and hollowed-out manner at the lower section of the side wall 9 of the cover body; a plurality of inclined jet pipes 39 are fixedly connected to the lower side of the separating disc 46, each jet pipe 39 is distributed along the separating disc 46 in a circumferential array manner, the root of each jet pipe 39 is communicated with the flow dividing chamber 11, a jet orifice 40 in an inclined jet direction 41 is arranged at the lower end of each jet pipe 39, and the recoil force of the liquid jetted by each jet orifice 40 can drive the spin rotor 42 to rotate clockwise; the top of the cover top 0 of the spinning rotor 42 is circumferentially and fixedly distributed with a plurality of vertical blade supports 12, the top of each blade support 12 is fixedly connected with a middle stirring blade 45, each middle stirring blade 45 is uniformly and hollowly provided with a plurality of first resistance reducing holes 44, the outer side of the cover body side wall 9 of the spinning rotor 42 is circumferentially and fixedly distributed with a plurality of vertical lower stirring blades 33, and each lower stirring blade 33 is uniformly and hollowly provided with a plurality of second resistance reducing holes 43.
The lower side surface of the separating disc 46 is integrally and coaxially provided with a lower column casing 7, the bottom of the coating dispersion cavity 16 is also vertically and fixedly provided with a gas distribution column 36, the upper end of the gas distribution column 36 is rotatably sleeved with the inner wall of the lower column casing 7 through a fourth bearing 4, a disc-shaped cavity 5 is formed between the fourth bearing 4 and the separating disc 46, a plurality of exhaust channels 1 are distributed on the side wall body of the upper end of the lower column casing 7 in a circumferential array manner, and the tops of the dispersion and diffusion cavities 35 are communicated with the disc-shaped cavity 5 through the exhaust channels 1; the lower end of the gas distribution column 36 is connected with a gas supply pipe 6 and a gas exhaust pipe 3; the gas supply pipe 6 and the gas exhaust pipe 3 are both provided with electromagnetic valves; the air outlet end of the air supply pipe 6 is communicated with a plurality of air outlet holes 2 distributed on the side wall of the bottom of the air distribution column 36; the air inlet end of the exhaust pipe 3 is communicated with the disc-shaped cavity 5 at the top end of the air distribution column 36; the air supply pipe 6 is provided with a pressurization air pump, and the exhaust pipe 3 is provided with a negative pressure air pump.
The paint dispersing process, the steps and the technical progress arrangement of the scheme are as follows:
step one, closing electromagnetic valves on an exhaust pipe 3 and an air supply pipe 6 at the same time, and continuously introducing the coating emulsion to be dispersed, which is prepared according to a certain proportion and preliminarily mixed, into a coating dispersion cavity 16 through a feed port 26 until the liquid level of the coating emulsion to be dispersed in the coating dispersion cavity 16 completely immerses each stirring cantilever 25; at this time, the resistance heating wire 38 is electrified to maintain the constant temperature state of 38 ℃ to 45 ℃ in the coating dispersion cavity 16, so that the optimal dispersion temperature is always kept in the coating dispersion cavity 16; meanwhile, an electromagnetic valve on the air supply pipe 6 is opened, the booster pump continuously pumps air into the air supply pipe 6, the boosted air in the air supply pipe 6 continuously overflows to the middle position of the bottom of the coating dispersion cavity 16 in the form of bubbles through the plurality of air guide-out holes 2, the bubbles are continuously guided out from the plurality of air guide-out holes 2 and float upwards into the dispersion jet flow cavity 35, so that the upper part in the dispersion jet flow cavity 35 forms a cavity filled with air, the height of the liquid level 21 in the dispersion jet flow cavity 35 is always lower than that of the nozzle 40 of each injection pipe 39, and the jet flow jetted by the nozzle 40 of each injection pipe 39 must pass through the cavity part in the dispersion jet flow cavity 35 and then enter the liquid level 21 in the dispersion jet flow cavity 35;
step two, the circulating pump 13 is started, and the circulating pump is in a continuous operation state, at this time, the upper part emulsion in the coating material dispersion cavity 16 is sucked into the liquid guide channel 27 through the liquid suction ports 28, then the emulsion in the liquid guide channel 27 is sucked into the rotary liquid inlet cylinder 14, the emulsion in the rotary liquid inlet cylinder 14 is sucked into the circulating pump 13 through the liquid inlet joint 18, the emulsion in the circulating pump 13 is pressed out of the liquid inlet cylinder 20 through the liquid outlet joint 19, the emulsion in the liquid inlet cylinder 20 is pressed into the flow splitting chamber 11, then the emulsion in the flow splitting chamber 11 is split into each injection pipe 39 under the action of pump pressure, and then the jet flow ejected from the nozzle 40 of each injection pipe 39 passes through the cavity part in the dispersion jet flow cavity 35 and then is ejected into the liquid level 21 in the dispersion jet flow cavity 35, so that the liquid level 21 in the dispersion jet flow cavity 35 forms continuous splash collision type jet flow, and the splash type jet flow can repeatedly scatter the emulsion at the liquid level 21 in the dispersion flow cavity 35, further realizing fine dispersion and more delicate emulsification effect of the emulsion in the dispersion flow cavity 35; the emulsion injected into the liquid level 21 in the sub-dispersion flow cavity 35 overflows downwards to the bottom of the coating dispersion cavity 16, the emulsion at the bottom of the coating dispersion cavity 16 gradually flows upwards to the upper part in the coating dispersion cavity 16, the emulsion at the upper part in the coating dispersion cavity 16 is continuously sucked into the liquid guide channel 27 again through the liquid suction ports 28, and then continuous flowing internal circulation is formed in the whole coating dispersion cavity 16; in the internal circulation process, all the emulsion in the coating dispersion cavity 16 passes through the splash impact type jet flow dispersion process in the dispersion jet flow cavity 35, so that the refining dispersion process is uniform; meanwhile, the recoil force of the liquid sprayed by the spray nozzle 40 of each spray pipe 39 drives the spinning rotor 42 to rotate clockwise; the clockwise rotation of the spinning rotor 42 drives the plurality of middle stirring blades 45 and the lower stirring blades 33 to synchronously rotate, so that the middle lower part of the coating dispersion cavity 16 forms a continuous clockwise rotational flow, and a stirring effect is achieved; meanwhile, the synchronous belt motor 30 is started, the synchronous belt motor 30 drives the belt synchronous wheel 47 to rotate anticlockwise through the synchronous belt 31, so that the rotating shaft 29 rotates anticlockwise, the anticlockwise rotation of the rotating shaft 29 drives the upper stirring blades 24 to stir the emulsion on the upper part of the coating dispersion cavity 16 anticlockwise, and the emulsion on the upper part of the coating dispersion cavity 16 forms an anticlockwise rotational flow; at the moment, the middle lower part of the coating dispersing cavity 16 forms a continuous clockwise rotational flow, and the boundary position of the clockwise rotational flow of the middle lower part and the anticlockwise rotational flow of the upper part of the coating dispersing cavity 16 forms a strong shearing and thinning effect on the emulsion, so that the further thinning and dispersion of the emulsion are promoted;
step three, after the emulsion in the coating dispersion cavity 16 is completely dispersed, the emulsion in the coating dispersion cavity 16 in the step two can bring partial additional bubbles to the emulsion in the process of thinning and dispersing the emulsion in the splashing impact type jet flow dispersion process in the excessive scattering flow cavity 35; these bubbles need to be eliminated; closing the electromagnetic valve on the air supply pipe 6, simultaneously opening the electromagnetic valve on the exhaust pipe 3, starting a negative pressure pump on the exhaust pipe 3, further forming negative pressure in the disc-shaped cavity 5 by the exhaust pipe 3, further rapidly sucking away air above the liquid level 21 in the dispersion flow cavity 35 by the plurality of exhaust channels 1 until the dispersion flow cavity 35 is completely filled with the emulsion, further enabling each injection pipe 39 and each nozzle 40 to be in a state of being immersed by the emulsion, closing the electromagnetic valve on the exhaust pipe 3 after the air above the liquid level 21 in the dispersion flow cavity 35 is sucked away, wherein the jet flow ejected by the nozzle 40 of each injection pipe 39 does not pass through the cavity part in the dispersion flow cavity 35 firstly but directly ejects into the emulsion in the dispersion flow cavity 35, and further the jet flow ejected by the nozzle 40 of each injection pipe 39 does not bring air into the emulsion; then, continuously introducing a proper amount of defoaming agent into the coating dispersion cavity 16 through the feeding hole 26, and maintaining the internal circulation process in the second step, wherein the coating dispersion cavity 16 is still in a stirring state, and at the moment, bubbles in the coating dispersion cavity 16 are gradually eliminated in the stirring process under the action of the defoaming agent;
and step four, opening the electromagnetic valve on the coating delivery pipe 22, starting the liquid pump on the coating delivery pipe 22, and delivering the coating which is dispersed and refined in the coating dispersion cavity 16.
The formula of the coating emulsion to be dispersed in the scheme comprises the following components in parts by weight: 35-40 parts of styrene-acrylic emulsion, 1-3 parts of tourmaline powder, 2-5 parts of cerium compound, 3-5 parts of titanate coupling agent, 1-2 parts of nano gold, 0.1-1 part of germanium powder, 0.5-1 part of dodecacalcium heptaluminate, 1-5 parts of ethanol, 0.1-0.3 part of wetting dispersant and 50-60 parts of water.
The defoaming agent for the subsequent process is 1 part.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.

Claims (4)

1. Water-based negative oxygen ion interior wall paint production technology system which characterized in that: the coating dispersing device comprises a vertical columnar coating dispersing tank (23), wherein a feeding hole (26) is formed in one side of the top of the coating dispersing tank (23), a columnar coating dispersing cavity (16) is formed in the coating dispersing tank (23), the coating dispersing device also comprises a coating leading-out pipe (22), the liquid inlet end of the coating leading-out pipe (22) is communicated with the bottom of the coating dispersing cavity (16), and an electromagnetic valve and a liquid pump are installed on the coating leading-out pipe (22); a circulating liquid pump (13) is arranged at the central part of the coating dispersion cavity (16); the coating material dispersing device further comprises a transverse liquid pump support (37), one end of the liquid pump support (37) is fixedly connected with the inner wall of the coating material dispersing tank (23), and the circulating liquid pump (13) is fixedly installed at the other end of the liquid pump support (37);
the liquid inlet end at the upper end of the circulating liquid pump (13) is a liquid inlet joint (18), and the liquid outlet end at the lower end of the circulating liquid pump (13) is a liquid outlet joint (19); a rotary liquid inlet cylinder (14) is coaxially arranged above the circulating liquid pump (13), and the liquid outlet end at the lower end of the rotary liquid inlet cylinder (14) is rotatably sleeved with the liquid inlet joint (18) through a first bearing (17); the upper end of the rotary liquid inlet cylinder (14) is plugged, the upper end of the rotary liquid inlet cylinder (14) is coaxially and integrally connected with a rotating shaft (29), and the rotating shaft (29) is rotatably connected with a bearing hole seat (32) on the top wall body of the coating dispersion tank (23) through a second bearing (15); a belt synchronous wheel (47) is arranged at the top end of the rotating shaft (29); a synchronous belt motor (30) is installed at the top of the coating dispersion tank (23), and the synchronous belt motor (30) is in driving connection with the belt synchronous wheel (47) through a synchronous belt (31); a plurality of transverse stirring cantilevers (25) are fixedly connected to the periphery of the rotary liquid inlet cylinder (14) in a circumferential array, the tail end of each stirring cantilever (25) is bent downwards vertically, and an upper stirring blade (24) is fixedly connected to the tail end of each stirring cantilever (25) in a hanging manner; a liquid guide channel (27) is arranged in each stirring cantilever (25), and one end of each liquid guide channel (27) is communicated with the inner cavity of the rotary liquid inlet cylinder (14); the tail end of each stirring cantilever (25) is provided with a liquid suction port (28), and each liquid suction port (28) is communicated with the other end of the liquid guide channel (27); each liquid suction port (28) is positioned in the coating material dispersion cavity (16); and the inner wall of the coating dispersion cavity (16) is also spirally provided with a resistance heating wire (38).
2. The production process system of the water-based negative oxygen ion interior wall paint according to claim 1, characterized in that: a spinning rotor (42) is coaxially arranged below the circulating liquid pump (13), the upper end of the spinning rotor (42) is coaxially and integrally connected with a liquid inlet column barrel (20), and the liquid inlet column barrel (20) is rotatably sleeved with the liquid outlet joint (19) through a third bearing (10); the spin rotor (42) is of a cylindrical cover body structure with an open lower end, the spin rotor (42) comprises a disc-shaped cover top (0) and an annular cover body side wall (9), and the bottom end of the cover body side wall (9) is arranged at a distance from the bottom of the coating dispersion cavity (16); a separation disc (46) is coaxially and integrally arranged in the spin rotor (42), a disc-shaped flow splitting chamber (11) is formed between the separation disc (46) and the cover top (0), and the lower end of the liquid inlet column cylinder (20) is coaxially communicated with the flow splitting chamber (11); a columnar sub-scattering flow cavity (35) is formed at the lower side of the separating disc (46), and a plurality of liquid passing holes (8) are arranged at the lower section of the side wall (9) of the cover body in a circumferential array in a hollow manner; a plurality of inclined jet pipes (39) are fixedly connected to the lower side of the separating disc (46), each jet pipe (39) is distributed along the separating disc (46) in a circumferential array mode, the root of each jet pipe (39) is communicated with the flow distribution chamber (11), a jet orifice (40) in an inclined jet direction (41) is arranged at the lower end of each jet pipe (39), and the recoil force of liquid jetted by each jet orifice (40) can drive the spinning rotor (42) to rotate clockwise; the top of the cover top (0) of the spinning rotor (42) is provided with a plurality of vertical blade supports (12) in a circumferential array fixed distribution mode, the top of each blade support (12) is fixedly connected with a middle stirring blade (45), a plurality of first resistance reducing holes (44) are uniformly distributed and hollowed on each middle stirring blade (45), a plurality of vertical lower stirring blades (33) are distributed and hollowed on the outer side of the cover body side wall (9) of the spinning rotor (42) in a circumferential array mode, and a plurality of second resistance reducing holes (43) are uniformly distributed and hollowed on each lower stirring blade (33).
3. The production process system of the water-based negative oxygen ion interior wall paint as claimed in claim 2, wherein: the lower side surface of the separating disc (46) is integrally and coaxially provided with a lower column casing (7), the bottom of the coating dispersion cavity (16) is also vertically and fixedly provided with a gas distribution column (36), the upper end of the gas distribution column (36) is rotatably sleeved with the inner wall of the lower column casing (7) through a fourth bearing (4), a disc-shaped cavity (5) is formed between the fourth bearing (4) and the separating disc (46), a plurality of exhaust channels (1) are distributed on the side wall body of the upper end of the lower column casing (7) in a circumferential array manner, and the tops of the dispersion flow cavities (35) are communicated with the disc-shaped cavity (5) through the exhaust channels (1); the lower end of the gas distribution column (36) is connected with a gas supply pipe (6) and a gas exhaust pipe (3); the gas supply pipe (6) and the gas exhaust pipe (3) are both provided with electromagnetic valves; the air outlet end of the air supply pipe (6) is communicated with a plurality of air outlet holes (2) distributed on the side wall of the bottom of the air distribution column (36); the air inlet end of the exhaust pipe (3) is communicated with the disc-shaped cavity (5) at the top end of the air distribution column (36); the air supply pipe (6) is provided with a pressurization air pump, and the exhaust pipe (3) is provided with a negative pressure air pump.
4. The dispersion process of the aqueous negative oxygen ion interior wall paint production process system according to claim 3, characterized in that:
step one, electromagnetic valves on an exhaust pipe (3) and an air supply pipe (6) are closed simultaneously, and then the coating emulsion to be dispersed, which is prepared according to a certain proportion and is primarily mixed, is continuously guided into a coating dispersion cavity (16) through a feed port (26) until the liquid level of the coating emulsion to be dispersed in the coating dispersion cavity (16) completely submerges each stirring cantilever (25); at the moment, the resistance heating wire (38) is electrified, and the constant temperature state of 38 ℃ to 45 ℃ in the coating dispersion cavity (16) is maintained, so that the optimal dispersion temperature is always kept in the coating dispersion cavity (16); meanwhile, an electromagnetic valve on the air supply pipe (6) is opened, the booster pump continuously pumps air into the air supply pipe (6), the booster air in the air supply pipe (6) continuously overflows to the middle position of the bottom of the coating dispersion cavity (16) in the form of bubbles through a plurality of air guide holes (2), then the bubbles are continuously guided out from the plurality of air guide holes (2) and float upwards into the sub-dispersion flow cavity (35), further, a cavity filled with air is formed in the upper part of the sub-dispersion flow cavity (35), the height of the liquid level (21) in the sub-dispersion flow cavity (35) is always lower than that of the nozzle (40) of each injection pipe (39), and the jet flow sprayed out from the nozzle (40) of each injection pipe (39) must firstly pass through the cavity part in the sub-dispersion flow cavity (35) and then is sprayed into the liquid level (21) in the sub-dispersion flow cavity (35);
secondly, starting a circulating liquid pump (13), enabling the circulating pump to be in a continuous running state, sucking the upper emulsion in a coating dispersion cavity (16) into a liquid guide channel (27) through a plurality of liquid suction ports (28), sucking the emulsion in the liquid guide channel (27) into a rotary liquid inlet cylinder (14), sucking the emulsion in the rotary liquid inlet cylinder (14) into the circulating liquid pump (13) through a liquid inlet joint (18), pressing the emulsion in the circulating liquid pump (13) out of a liquid inlet cylinder (20) through a liquid outlet joint (19), pressing the emulsion in the liquid inlet cylinder (20) into a shunting chamber (11), shunting the emulsion in the shunting chamber (11) to each injection pipe (39) under the action of pump pressure, further enabling jet flow ejected by a nozzle (40) of each injection pipe (39) to pass through a cavity part in a scattering flow cavity (35) firstly, and then to be injected into a liquid level (21) in the scattering flow cavity (35), the continuous splash-impact type jet flow is formed at the liquid level (21) in the sub-scattering flow cavity (35), and the splash-impact type jet flow can repeatedly impact the emulsion at the liquid level (21) in the sub-scattering flow cavity (35), so that the emulsion in the sub-scattering flow cavity (35) is finely dispersed, and the emulsification effect is more exquisite; then the emulsion injected into the liquid level (21) in the sub-dispersion flow cavity (35) overflows downwards to the bottom of the coating dispersion cavity (16), the emulsion at the bottom of the coating dispersion cavity (16) gradually flows upwards to the upper part in the coating dispersion cavity (16), the emulsion at the upper part in the coating dispersion cavity (16) is continuously sucked into the liquid guide channel (27) again through the liquid suction ports (28), and then continuous flowing internal circulation is formed in the whole coating dispersion cavity (16); in the internal circulation process, all the emulsion in the coating dispersion cavity (16) passes through the splash impact type jet flow dispersion process in the dispersion jet flow cavity (35), so that the refining dispersion process is uniform; meanwhile, the recoil force of the liquid sprayed by the spray nozzles (40) of the spray pipes (39) drives the spin rotor (42) to rotate clockwise; the clockwise rotation of the spinning rotor (42) drives a plurality of middle stirring blades (45) and lower stirring blades (33) to synchronously rotate, so that the middle lower part of the coating dispersion cavity (16) forms continuous clockwise rotational flow, and the stirring effect is achieved; meanwhile, a synchronous belt motor (30) is started, the synchronous belt motor (30) drives a belt synchronous wheel (47) to rotate anticlockwise through a synchronous belt (31), so that a rotating shaft (29) rotates anticlockwise, the anticlockwise rotation of the rotating shaft (29) drives upper stirring blades (24) to stir the emulsion on the upper portion of a coating dispersion cavity (16) anticlockwise, and the emulsion on the upper portion of the coating dispersion cavity (16) forms an anticlockwise rotational flow; at the moment, the middle lower part of the coating dispersion cavity (16) forms continuous clockwise rotational flow, and the boundary position of the clockwise rotational flow and the anticlockwise rotational flow of the upper part of the middle lower part of the coating dispersion cavity (16) forms a strong shearing and thinning effect on the emulsion, so that the further thinning and dispersion of the emulsion are promoted;
step three, after the emulsion in the coating dispersion cavity (16) is completely dispersed, the emulsion in the coating dispersion cavity (16) in the step two can bring partial additional bubbles to the emulsion in the process of refining and dispersing the emulsion in the splashing impact type jet flow dispersion process in the excessive scattering flow cavity (35); these bubbles need to be eliminated; at the moment, an electromagnetic valve on an air supply pipe (6) is closed, meanwhile, the electromagnetic valve on an exhaust pipe (3) is opened, a negative pressure pump on the exhaust pipe (3) is started, the exhaust pipe (3) enables negative pressure to be formed in a disc-shaped cavity (5), air above the liquid level (21) in the sub-scattering flow cavity (35) is rapidly sucked away by a plurality of exhaust channels (1) until the sub-scattering flow cavity (35) is completely filled with emulsion, all the injection pipes (39) and the nozzles (40) are in a state of being immersed by the emulsion, the electromagnetic valve on the exhaust pipe (3) is closed after the air above the liquid level (21) in the sub-scattering flow cavity (35) is sucked away, at the moment, jet flow jetted by the nozzles (40) of all the injection pipes (39) does not pass through a cavity part in the sub-scattering flow cavity (35) firstly, but is directly jetted into the emulsion in the sub-scattering flow cavity (35), and then jet flow jetted by the nozzles (40) of all the injection pipes (39) does not bring air into Performing the following steps; then, continuously introducing a proper amount of defoaming agent into the coating dispersion cavity (16) through the feeding hole (26), and maintaining the internal circulation process in the step two, wherein the coating dispersion cavity (16) is still in a stirring state, and at the moment, bubbles in the coating dispersion cavity (16) are gradually eliminated in the stirring process under the action of the defoaming agent;
and step four, opening an electromagnetic valve on the coating delivery pipe (22), starting a liquid pump on the coating delivery pipe (22), and delivering the dispersed and refined coating in the coating dispersion cavity (16).
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