CN109966928A - A kind of preparation method of high-throughput high-intensitive polyamide flat micro-filtration - Google Patents

A kind of preparation method of high-throughput high-intensitive polyamide flat micro-filtration Download PDF

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CN109966928A
CN109966928A CN201910204842.1A CN201910204842A CN109966928A CN 109966928 A CN109966928 A CN 109966928A CN 201910204842 A CN201910204842 A CN 201910204842A CN 109966928 A CN109966928 A CN 109966928A
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polyamide
filter membrane
preparation
intensitive
casting solution
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CN109966928B (en
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叶大林
沈志林
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Zhejiang Tailin Life Science Co Ltd
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Zhejiang Tailin Life Science Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D61/00Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
    • B01D61/14Ultrafiltration; Microfiltration
    • B01D61/147Microfiltration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0002Organic membrane manufacture
    • B01D67/0009Organic membrane manufacture by phase separation, sol-gel transition, evaporation or solvent quenching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/02Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/06Flat membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/56Polyamides, e.g. polyester-amides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2325/00Details relating to properties of membranes
    • B01D2325/02Details relating to pores or porosity of the membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2325/00Details relating to properties of membranes
    • B01D2325/24Mechanical properties, e.g. strength

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Water Supply & Treatment (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

The present invention relates to a kind of preparation processes of fatty polyamide membrane material, provide a kind of preparation method of high-throughput high-intensitive polyamide flat micro-filtration.It comprises the concrete steps that: fatty polyamide material is dissolved in formic acid, obtain polyamide solution, alcohols and ether additive are sequentially added later, deployed polyamide casting solution is uniformly coated on non-woven fabrics, and polyamide filter membrane is prepared by the dry process for forming in phase inversion.Preparation process of the present invention is simple, easy to operate, and cost is relatively low, is conducive to industrial amplification.It is tested by experiment, the flux of film can reach 5000L/ (m2﹒ h) more than, the breaking strength of film can reach 15MPa or more.

Description

A kind of preparation method of high-throughput high-intensitive polyamide flat micro-filtration
Technical field
The invention belongs to the preparation of separation membrane material and its application fields, and in particular to a kind of high-throughput high-intensitive polyamide The preparation method of microfiltration membranes.Preparation manipulation is simple, and process is simple, prepared polyamide filter membrane flux with higher and fracture Intensity, Bacteria Detection, the bacterium retention etc. that can be used in food and medicine field.
Background technique
In recent years, membrane technology has been separation science injection with characteristics such as its low energy consumption, low cost, high-efficient, easy amplifications New vitality, and it is applied to chemical industry, environmental protection, food, medicine, electronics, electric power, metallurgy, light textile, seawater more and more widely The fields such as desalination have vast potential for future development.Membrane material is the core of membrane technology, and the machine-shaping process of film and the hole of film are tied Structure, mechanical property etc. are in close relations.
Polyamide is commonly called as nylon, is with a long history, widely used general engineering plastic, has good comprehensive performance, Including mechanical property, heat resistance, wear resistance, chemical resistance etc..And using polyamide as nylon membrane made from raw material, have Good hydrophily is applicable not only to the aqueous solution containing acid-base property, is also applied for all kinds of organic solvents, for example, alcohols, hydro carbons, Ethers, esters, ketone, benzene and substituted benzene, dimethylformamide, dimethyl sulfoxide etc. are the most wide micropores of the scope of application One of filter membrane has been widely used for every field at present.But polyamide filter membrane also has the shortcomings that: such as fatty polyamide The mechanical strength of film is not high, and filming performance is poor;The flux of nylon leaching film not high [preparation of what honey nylon-microporous membrane and film The hole structural property research Zhejiang [D]: Zhejiang University, 2008].
Currently, for polyamide filter membrane, there are many documents and patent to report.CN108854578A provides one kind The preparation method of the tubular membrane of aromatic polyamides non-woven cloth support tube;CN108187512A provides a kind of high-throughput polyamide Nano filtering composite membrane and preparation method thereof;CN107583469A provides that a kind of polyamide containing amino modified nanoparticle is compound to be received The preparation method of filter membrane;CN106621848A relates to a kind of fatty polyamide hollow-fibre membrane and preparation method and application. But relevant report is all mainly to be studied using polyamide as basal lamina material, or prepare based on polyamide nanofiltration membrane, and single The research for preparing the polyamide flat micro-filtration of high-throughput high intensity purely is rarely reported.
Summary of the invention
The object of the present invention is to provide a kind of preparation method of high-throughput high-intensitive polyamide flat micro-filtration, this method Mainly configured polyamide casting solution is uniformly coated on non-woven fabrics, passes through the dry process for forming in phase inversion It carries out preparing polyamide flat micro-filtration film, and creatively takes post forming means in molding process, no The mechanical strength of fatty polyamide flat micro-filtration is only substantially increased, while also substantially increasing the logical of polyamide microfiltration membranes Amount, overcomes the problem that current fatty polyamide flat micro-filtration mechanical strength is not high, filming performance is poor and flux is small.
Specific step is as follows:
(1) it prepares polyamide casting solution: dried polyamide raw material being dissolved in formic acid solvent, reaction is stirred at room temperature 4 ~ 5h is added alcohols additive and stirs 1h, add ether additive and continue to stir after polyamide is dissolved completely in formic acid Polyamide casting solution is obtained after 1h.
(2) it prepares polyamide filter membrane: the polyamide casting solution prepared being uniformly coated on non-woven fabrics, perseverance is placed into In the seal gas environment of constant temperature and humidity, first molding polyamide is prepared by the dry process for forming in phase inversion and is filtered Film.
(3) aftertreatment technology: first molding polyamide filter membrane is taken out from seal gas environment, places into one newly The closed air environment of constant temperature and humidity in stand, allow first molding polyamide filter membrane to carry out post forming.Then it takes out secondary Polyamide filter membrane after molding, which is put into air dry oven drying, can be obtained the polyamide filter membrane of high-throughput high intensity.
For the present invention in preparing polyamide filter membrane, the polyamide is one of polyamide 66 or polyamide 6;It is described Alcohols additive be methanol, ethyl alcohol perhaps one of isopropanol ether additive be in n-butyl ether or ethylene-propylene ether one Kind.
First dry process for forming parameter of the present invention is as follows: air temperature control is at 20 ~ 25 DEG C, air humidity control System is in 70 ~ 90%RH, and molding time control is in 30 ~ 40min under closed environment.
In aftertreatment technology of the present invention, the technological parameter of post forming is as follows: air temperature control is 20 ~ 25 DEG C, air humidity control is controlled in 15 ~ 20min, the temperature of air dry oven 45 in 40 ~ 60%RH, the control of post forming time ~ 50 DEG C, drying time is controlled in 20 ~ 30min.
As an improvement the described non-woven fabrics the grammes per square metre scope prepared during polyamide filter membrane is in 30 ~ 60g/m2, thick Range is spent in 70 ~ 120um, and longitudinal fracture intensity is in 30N/15mm or more, cross-breaking strength 20N/15mm or more.
The present invention makes polyamide flat micro-filtration obtained have flourishing 3 D pore canal by dry method post forming means Structure flows in and out the channel provided convenience for separating liquid.And by introducing non-woven fabrics as support layer material, significantly The mechanical strength for improving polyamide flat micro-filtration keeps its use scope wider.The preparation method mistake that the present invention uses simultaneously Journey is easy to operate, and preparation process is simple, and cost is relatively low, is conducive to realize industrialization amplification.
Detailed description of the invention
Fig. 1 is the surface texture electron microscope of polyamide microfiltration membranes in embodiment one.
Fig. 2 is the section structure electron microscope of polyamide microfiltration membranes in embodiment one.
Fig. 3 is the surface texture electron microscope of polyamide microfiltration membranes in embodiment three.
Specific embodiment
The present invention will be further described below with reference to the accompanying drawings and embodiments:
Embodiment one:
It prepares polyamide casting solution: polyamide 66 being put into the drying 24 hours of 50 DEG C of air dry oven before synthesis, is taken dried The formic acid 68g that polyamide 66 (nylon66 fiber) 15g and mass fraction are 95%, polyamide 66 is dissolved in formic acid and is stirred.? After being stirred to react 4h at room temperature, after polyamide 66 is completely dissolved in formic acid, dehydrated alcohol 6g is added, and continues to stir 1h.To nothing After water-ethanol is completely dissolved in solution, n-butyl ether 8g is added, and continue agitating solution 1h, n-butyl ether is made to be completely dissolved in solution.Just it makes It is standby to complete polyamide casting solution.
It prepares polyamide filter membrane: the polyamide casting solution prepared is uniformly coated on non-woven fabrics (wherein non-woven fabrics Grammes per square metre is 48g/m2, nonwoven thickness is 100 μm), it is then placed in 25 DEG C, in the seal gas environment of 80%RH, passes through inversion of phases First molding polyamide filter membrane is prepared in dry process for forming in method.Molding time is 30min.
Aftertreatment technology: first molding polyamide filter membrane is taken out from seal gas environment, places into 25 DEG C, 50% It is stood in the closed air environment of RH, first molding polyamide filter membrane is allowed to carry out post forming, time of repose 15min.So Polyamide filter membrane after taking out post forming afterwards is put into the drying 20min of the air dry oven at 45 DEG C, and it is flat that polyamide can be obtained Plate microfiltration membranes.
Implementation result: experiment measure polyamide flat micro-filtration with a thickness of 110 μm, the average pore size of film is distributed as 0.45 μm, pure water flux under the conditions of 0.1MPa, 25 DEG C is 7250L/ (m2﹒ h).The tensile strength of film is 19.58MP, extension at break Rate is 9.18%.
Embodiment two:
It prepares polyamide casting solution: polyamide 66 being put into the drying 24 hours of 50 DEG C of air dry oven before synthesis, is taken dried The formic acid 68g that polyamide 66 (nylon66 fiber) 16g and mass fraction are 95%, polyamide 66 is dissolved in formic acid and is stirred.? After being stirred to react 4h at room temperature, after polyamide 66 is completely dissolved in formic acid, isopropanol 7g is added, and continues to stir 1h.To isopropyl After alcohol is completely dissolved in solution, n-butyl ether 7g is added, and continue agitating solution 1h, n-butyl ether is made to be completely dissolved in solution.Just it has prepared At polyamide casting solution.
It prepares polyamide filter membrane: the polyamide casting solution prepared is uniformly coated on non-woven fabrics (wherein non-woven fabrics Grammes per square metre is 40g/m2, nonwoven thickness is 95 μm), it is then placed in 25 DEG C, in the seal gas environment of 85%RH, passes through inversion of phases First molding polyamide filter membrane is prepared in dry process for forming in method.Molding time is 30min.
Aftertreatment technology: first molding polyamide filter membrane is taken out from seal gas environment, places into 25 DEG C, 60% It is stood in the closed air environment of RH, first molding polyamide filter membrane is allowed to carry out post forming, time of repose 15min.So Polyamide filter membrane after taking out post forming afterwards is put into the drying 20min of the air dry oven at 45 DEG C, and it is flat that polyamide can be obtained Plate microfiltration membranes.
Implementation result: experiment measure polyamide flat micro-filtration with a thickness of 105 μm, the average pore size of film is distributed as 0.40 μm, pure water flux under the conditions of 0.1MPa, 25 DEG C is 6830L/ (m2﹒ h).The tensile strength of film is 17.38MP, extension at break Rate is 8.48%.
Embodiment three:
It prepares polyamide casting solution: polyamide 6 being put into the drying 24 hours of 50 DEG C of air dry oven before synthesis, take dried gather Amide 6(nylon 6) formic acid 70g that 14g and mass fraction are 95%, polyamide 6 is dissolved in formic acid and is stirred.In room temperature Under be stirred to react 4h after, after polyamide 6 is completely dissolved in formic acid, be added dehydrated alcohol 6g, and continue stir 1h.To dehydrated alcohol After being completely dissolved in solution, ethylene-propylene ether 8g is added, and continue agitating solution 1h, ethylene-propylene ether is made to be completely dissolved in solution.Just completion is prepared Polyamide casting solution.
It prepares polyamide filter membrane: the polyamide casting solution prepared is uniformly coated on non-woven fabrics (wherein non-woven fabrics Grammes per square metre is 40g/m2, nonwoven thickness is 95 μm), it is then placed in 25 DEG C, in the seal gas environment of 90%RH, passes through inversion of phases First molding polyamide filter membrane is prepared in dry process for forming in method.Molding time is 25min.
Aftertreatment technology: first molding polyamide filter membrane is taken out from seal gas environment, places into 25 DEG C, 55% It is stood in the closed air environment of RH, first molding polyamide filter membrane is allowed to carry out post forming, time of repose 15min.So Polyamide filter membrane after taking out post forming afterwards is put into the drying 20min of the air dry oven at 45 DEG C, and it is flat that polyamide can be obtained Plate microfiltration membranes.
Implementation result: experiment measure polyamide flat micro-filtration with a thickness of 103 μm, the average pore size of film is distributed as 0.8 μ M, pure water flux under the conditions of 0.1Mpa, 25 DEG C are 9380L/ (m2﹒ h).The tensile strength of film is 18.18MP, extension at break Rate is 9.06%.
Example IV:
It prepares polyamide casting solution: polyamide 6 being put into the drying 24 hours of 50 DEG C of air dry oven before synthesis, take dried gather Amide 6(nylon 6) formic acid 68g that 16g and mass fraction are 95%, polyamide 6 is dissolved in formic acid and is stirred.In room temperature Under be stirred to react 4h after, after polyamide 6 is completely dissolved in formic acid, be added methanol 7g, and continue stir 1h.It is completely dissolved in methanol After solution, ethylene-propylene ether 7g is added, and continue agitating solution 1h, ethylene-propylene ether is made to be completely dissolved in solution.Just it prepares and completes polyamide Casting solution.
It prepares polyamide filter membrane: the polyamide casting solution prepared is uniformly coated on non-woven fabrics (wherein non-woven fabrics Grammes per square metre is 55g/m2, nonwoven thickness is 115 μm), it is then placed in into 25 DEG C, the seal gas environment of 90%RH, passes through phase and turn First molding polyamide filter membrane is prepared in dry process for forming in change method.Molding time is 30min.
Aftertreatment technology: first molding polyamide filter membrane is taken out from seal gas environment, places into 25 DEG C, 60% It is stood in the closed air environment of RH, first molding polyamide filter membrane is allowed to carry out post forming, time of repose 15min.So Polyamide filter membrane after taking out post forming afterwards is put into the drying 20min of the air dry oven at 45 DEG C, and it is flat that polyamide can be obtained Plate microfiltration membranes.
Implementation result: experiment measure polyamide flat micro-filtration with a thickness of 98 μm, the average pore size of film is distributed as 0.35 μ M, pure water flux under the conditions of 0.1MPa, 25 DEG C are 5320L/ (m2﹒ h).The tensile strength of film is 20.16MP, extension at break Rate is 9.36%.

Claims (6)

1. a kind of preparation method of high-throughput high-intensitive polyamide flat micro-filtration comprising:
(1) it prepares polyamide casting solution: polyamide raw material is put into 50 DEG C of dryings 12 hours or more of air dry oven, then will Dried polyamide raw material are dissolved in formic acid solvent, and 4 ~ 5h of reaction is stirred at room temperature, and are dissolved completely in first to polyamide After acid, alcohols additive is added and stirs 1h, adds ether additive and continue to obtain polyamide casting solution after stirring 1h;
(2) it prepares polyamide filter membrane: the polyamide casting solution prepared being uniformly coated on non-woven fabrics, constant temperature is then placed in In the seal gas environment of constant humidity, first molding polyamide is prepared by the dry process for forming in phase inversion and is filtered Film;
(3) aftertreatment technology: first molding polyamide filter membrane is taken out from seal gas environment, places into a new perseverance It is stood in the closed air environment of constant temperature and humidity, first molding polyamide filter membrane is allowed to carry out post forming;Then post forming is taken out Polyamide filter membrane afterwards, which is put into air dry oven drying, can be obtained the polyamide filter membrane of high-throughput high intensity.
2. the preparation method of high-throughput high-intensitive polyamide flat micro-filtration according to claim 1, it is characterised in that: institute That states prepares in polyamide casting solution, and the polyamide raw material are one of polyamide 66 or polyamide 6;The first The content of formic acid is at least 90% or more in sour solvent;Alcohols additive is one of methanol, ethyl alcohol or isopropanol, ethers Additive is one of n-butyl ether or ethylene-propylene ether, and alcohols additive and ether additive are the pure rank of analysis or more.
3. the preparation method of high-throughput high-intensitive polyamide flat micro-filtration according to claim 1 or 2, feature exist In: described prepares in polyamide casting solution, and polyamide accounts for the 14 ~ 16% of entire casting solution mass fraction, and formic acid accounts for entire casting film The 68 ~ 71% of liquid mass fraction, alcohols additive account for the 6 ~ 7% of entire casting solution mass fraction, and ether additive accounts for entire casting film The 7 ~ 9% of liquid mass fraction.
4. the preparation method of high-throughput high-intensitive polyamide flat micro-filtration according to claim 1, it is characterised in that: institute The non-woven fabrics the grammes per square metre scope for preparing polyamide filter membrane stated is in 30 ~ 60g/m2, thickness range is at 70 ~ 120 μm, longitudinal fracture intensity In 30N/15mm or more, cross-breaking strength 20N/15mm or more.
5. the preparation method of high-throughput high-intensitive polyamide flat micro-filtration according to claim 1 or 4, feature exist In: described to prepare the first dry process for forming parameter of polyamide filter membrane as follows: for air temperature control at 20 ~ 25 DEG C, air is wet Degree control is in 70 ~ 90%RH, and molding time control is in 30 ~ 40min under closed environment.
6. the preparation method of high-throughput high-intensitive polyamide flat micro-filtration according to claim 1, it is characterised in that: institute In the aftertreatment technology stated, the technological parameter of the post forming is as follows: air temperature control is at 20 ~ 25 DEG C, air humidity Control controls the drying at 45 ~ 50 DEG C in 15 ~ 20min, the temperature of air dry oven in 40 ~ 60%RH, the control of post forming time Time controls in 20 ~ 30min.
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Cited By (4)

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CN111603946A (en) * 2020-05-21 2020-09-01 杭州科百特科技有限公司 Nylon membrane and preparation method and application thereof
CN111603947A (en) * 2020-05-21 2020-09-01 杭州科百特科技有限公司 Nylon membrane with support and preparation method and application thereof
CN111603949A (en) * 2020-05-21 2020-09-01 杭州科百特科技有限公司 Nylon membrane and preparation method and application thereof
CN112619449A (en) * 2020-12-16 2021-04-09 杭州科百特科技有限公司 Nylon membrane and preparation method and application thereof

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CN112619449A (en) * 2020-12-16 2021-04-09 杭州科百特科技有限公司 Nylon membrane and preparation method and application thereof
CN112619449B (en) * 2020-12-16 2023-05-02 杭州科百特科技有限公司 Nylon membrane and preparation method and application thereof

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