CN109964102B - Airflow sensor with thermal conductivity and thermal diffusivity sensing - Google Patents
Airflow sensor with thermal conductivity and thermal diffusivity sensing Download PDFInfo
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- CN109964102B CN109964102B CN201780071110.9A CN201780071110A CN109964102B CN 109964102 B CN109964102 B CN 109964102B CN 201780071110 A CN201780071110 A CN 201780071110A CN 109964102 B CN109964102 B CN 109964102B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/68—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using thermal effects
- G01F1/684—Structural arrangements; Mounting of elements, e.g. in relation to fluid flow
- G01F1/688—Structural arrangements; Mounting of elements, e.g. in relation to fluid flow using a particular type of heating, cooling or sensing element
- G01F1/69—Structural arrangements; Mounting of elements, e.g. in relation to fluid flow using a particular type of heating, cooling or sensing element of resistive type
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/68—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using thermal effects
- G01F1/684—Structural arrangements; Mounting of elements, e.g. in relation to fluid flow
- G01F1/688—Structural arrangements; Mounting of elements, e.g. in relation to fluid flow using a particular type of heating, cooling or sensing element
- G01F1/6888—Thermoelectric elements, e.g. thermocouples, thermopiles
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/68—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using thermal effects
- G01F1/684—Structural arrangements; Mounting of elements, e.g. in relation to fluid flow
- G01F1/688—Structural arrangements; Mounting of elements, e.g. in relation to fluid flow using a particular type of heating, cooling or sensing element
- G01F1/69—Structural arrangements; Mounting of elements, e.g. in relation to fluid flow using a particular type of heating, cooling or sensing element of resistive type
- G01F1/692—Thin-film arrangements
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/704—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow using marked regions or existing inhomogeneities within the fluid stream, e.g. statistically occurring variations in a fluid parameter
- G01F1/708—Measuring the time taken to traverse a fixed distance
- G01F1/7084—Measuring the time taken to traverse a fixed distance using thermal detecting arrangements
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N25/00—Investigating or analyzing materials by the use of thermal means
- G01N25/18—Investigating or analyzing materials by the use of thermal means by investigating thermal conductivity
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N25/00—Investigating or analyzing materials by the use of thermal means
- G01N25/20—Investigating or analyzing materials by the use of thermal means by investigating the development of heat, i.e. calorimetry, e.g. by measuring specific heat, by measuring thermal conductivity
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Abstract
Embodiments of the invention are generally directed to a sensor for sensing a thermal property of a fluid and may include: an upstream resistive element having a first resistance that varies with temperature; a downstream resistive element having a second resistance that varies with temperature, wherein the downstream resistive element is located downstream of the upstream resistive element in a flow direction of the fluid; and at least one tail resistor configured to determine one or more thermal properties of the fluid, wherein the upstream resistive element and the downstream resistive element are operatively connected in a bridge circuit, wherein the at least one tail resistor is temperature stable, and wherein the at least one tail resistor is electrically coupled to at least one of the upstream resistive element or the downstream resistive element.
Description
Cross Reference to Related Applications
Priority of the present application is claimed in U.S. patent application serial No. 15/358,970, entitled "air flow SENSOR with thermal CONDUCTIVITY and thermal DIFFUSIVITY SENSING (AIRFLOW SENSOR WITH THERMAL CONDUCTIVITY & diffusibility SENSOR)" filed on 22.11.2016, which is hereby incorporated by reference as if reproduced herein in its entirety.
Statement regarding federally sponsored research or development
Not applicable.
Reference to attachment of microfiche
Not applicable.
Background
Fluid flow transducers are widely used to measure the flow of fluid materials. Flow sensors are used to sense fluid flow and, in some cases, provide a flow signal that can be used for instrumentation and/or control. Flow sensors are used in a variety of applications, including industrial applications, medical applications, engine control applications, military applications, and aerospace applications, to name a few. For example, gas flow transducers are used throughout the microelectronics industry. In the industry, the measurement and control of gas flow must be very accurate. Vacuum technology used in the microelectronics industry requires small and precise gas flow rates. These small flow rates allow the flow meter to be located within the gas delivery tube. Other industries require significant gas consumption. In such industries, a small portion of the transported gas may be directed through the bypass duct. The gas flow is typically measured in the bypass duct and the measured flow is then multiplied by the ratio of the total gas flow to the gas flowing in the bypass duct. The fluid flow transducer is also used to measure the flow of the liquid commodity. For example, chemical companies use fluid flow transducers to measure the flow of liquid reactants used in chemical reactions. Accurate measurement of the flow of the various reactants is critical to maintaining the proper stoichiometry of the reaction.
Disclosure of Invention
In one embodiment, a sensor for sensing a thermal property of a fluid may comprise: an upstream resistive element having a first resistance that varies with temperature; a downstream resistive element having a second resistance that varies with temperature, wherein the downstream resistive element is located downstream of the upstream resistive element in a flow direction of the fluid; and at least one tail resistor configured to determine one or more thermal properties of the fluid, wherein the upstream resistive element and the downstream resistive element are operatively connected in a bridge circuit, wherein the at least one tail resistor is temperature stable, and wherein the at least one tail resistor is electrically coupled to at least one of the upstream resistive element or the downstream resistive element.
In one embodiment, a method for determining one or more thermal properties of a fluid may comprise: assembling a bridge circuit comprising an upstream resistive element, a downstream resistive element, and at least one tail resistor electrically coupled to at least one of the upstream resistive element or the downstream resistive element; supplying power to the bridge circuit; feeding a fluid through the bridge circuit; measuring a voltage change at the tail resistor; and determining at least one thermal property of the fluid based on the measured voltage change.
In one embodiment, a flow sensor for sensing a flow rate of a fluid through a flow channel may comprise: a heating element configured to be substantially directly thermally coupled to a fluid flowing through the flow channel; an upstream resistive element having a first resistance that varies with temperature; a downstream resistive element having a second resistance that varies with temperature, wherein the downstream resistive element is located downstream of the upstream resistive element in the flow channel; and at least one tail resistor configured to indicate one or more thermal properties of a fluid flowing through the flow channel, wherein the upstream resistive element and the downstream resistive element are operatively connected in a bridge circuit; at least one tail resistor is temperature stable; and at least one tail resistor is electrically coupled to at least one of the upstream resistive element, the downstream resistive element, or the heating element.
Drawings
For a more complete understanding of this disclosure, reference is now made to the following brief description, taken in connection with the accompanying drawings and detailed description, wherein like reference numerals represent like parts.
FIG. 1 shows a schematic cross-sectional view of an exemplary flow sensing device.
FIG. 2 shows a block diagram of an exemplary flow sensing device.
Fig. 3 shows a schematic circuit diagram of a flow sensor configured to determine a thermal property of a fluid.
Fig. 4 shows a schematic circuit diagram of a sensor configured to determine a thermal property of a fluid.
Fig. 5 is a top view of an illustrative flow sensor.
Detailed Description
It should be understood at the outset that although an illustrative implementation of one or more embodiments are illustrated below, the disclosed systems and methods may be implemented using any number of techniques, whether currently known or in existence. The present disclosure should in no way be limited to the exemplary embodiments, drawings, and techniques illustrated below, but may be modified within the scope of the appended claims along with their full scope of equivalents.
The following brief term definitions shall apply throughout the specification:
the term "including" means including but not limited to, and should be interpreted in the manner commonly used in the patent context;
the phrases "in one embodiment," "according to one embodiment," and the like generally mean that a particular feature, structure, or characteristic following the phrase may be included in at least one embodiment of the present invention, and may be included in more than one embodiment of the present invention (importantly, such phrases do not necessarily refer to the same embodiment);
if the specification describes something as "exemplary" or "an example," it should be understood to mean a non-exclusive example;
the terms "about" or "approximately" and the like, when used in conjunction with a number, may mean the particular number, or alternatively, a range near the particular number, as understood by those skilled in the art; and is
If the specification states a component or feature "may", "can", "should", "will", "preferably", "possibly", "generally", "optionally", "e.g." often "or" may "(or other such words) be included or have a characteristic, that particular component or feature does not necessarily have to be included or have that characteristic. Such components or features may optionally be included in some embodiments, or may be excluded.
Embodiments of the present disclosure include methods and systems for determining one or more thermal properties of a flowing fluid using an electrochemical sensor. Conventional heat-based MEMS flow sensors can measure the mass flow of a known gas or a known gas mixture. If the gas composition changes or is unknown, the actual flow rate of the gas may not be determined without additional information. However, if the thermal conductivity and diffusivity of the gas are known, it is possible to correct the mass flow value even if the gas characteristics are unknown. Embodiments of the present disclosure include cost-effective, small and low power thermal conductivity and thermal diffusivity sensors to allow for calibration of conventional mass flow sensors, where the sensors may be integrated into or used simultaneously with conventional mass flow sensors.
Embodiments of the present disclosure may include adding additional circuitry to the central heater mass flow sensor to gather additional information about the gas surrounding the sensor. When the heater circuit is powered by a constant Direct Current (DC) voltage and the current required to maintain that voltage can be measured, the power consumption of the heater can be determined. Since the airflow sensing element is designed to minimize the heat dissipation of the element itself, this power dissipation correlates well with the thermal conductivity of the gas surrounding the heater (where thermal conductivity is a measure of how the gas dissipates heat away from the heater). Additionally, if the supply voltage to the heater element is pulsed (e.g., using one of a square, sinusoidal, or similar waveform) and the measurements are carefully timed to quantify the rate of temperature rise at the sense resistor, the thermal diffusivity of the gas surrounding the sensor can be inferred.
To define the rate of temperature rise at the sense resistor, the following graph may be takenOne or more temperature-stable resistors R intail-1And Rtail-2Connected to a conventional gas flow sensing die. If the temperature is known, Rtail-2Voltage on is proportional to heater power and, as described above, thermal conductivity can be measured as long as the sensing element is characterized using a known test gas to allow for sensor-to-sensor variation. Rtail-1The voltage over the resistors measures the average temperature of the sense resistors and when the heater voltage changes rapidly as described above, the temperature change of these resistors allows the thermal diffusivity to be measured. In some embodiments, calibration and/or characterization with a known test gas may be performed on the sensor.
FIG. 1 is a schematic cross-sectional view of an exemplary flow sensing device 100. The exemplary flow sensing device 100 includes a flow sensing device body 102 defining a flow channel 104 having a first end 106 and a second end 108.
Fluid may flow through the flow channel 104, from, for example, the first end 106 to the second end 108 and past the flow sensor 110A. The flow sensor 110 may sense the flow of fluid through the flow sensor 110 and provide one or more output signals indicative of the flow. In some cases, the flow sensor 110 may provide one or more output signals identifying the flow rate of the fluid through the flow sensor 110.
Although not required, the flow sensor 110 can include a flow sensor die mounted to a substrate 112. The substrate 112 may be mounted in the flow sensing device body 102. In some cases, some of the support circuitry for the flow sensor die may be located on the substrate 112 and/or may be located entirely external to the flow sensing device 100 (e.g., in a device that uses the output of the flow sensing device 100). FIG. 1 illustrates one exemplary configuration of a flow sensing device. It should be appreciated that such flow sensor devices may, and do, take on a variety of different configurations depending on the application.
FIG. 2 illustrates a block diagram of an example temperature compensated fluid flow measurement system 200. The fluid flow measurement system 200 includes a heater drive circuit 205 and a fluid flow transducer 210. The flow transducer 210 has a heater 215 located between a first temperature sensor 220 and a second temperature sensor 225. Power for the heater 215 is provided by the heater driver circuit 205. When the flow transducer 210 is introduced into a fluid material (such as a gas or liquid material ), the heater 215 may be in thermal communication with the fluid material. In some embodiments, the fluid material may substantially surround the heater 215. In some embodiments, the fluid material may pass directly through heater 215. When the flow transducer is introduced into the fluid material, the temperature sensors 220, 225 may be in thermal conduction with the fluid material. In this way, the temperature sensors 220, 225 may be convectively connected to the heater 215. The measurements of the temperature sensors 220, 225 may indicate the flow rate of the fluid material. The flow transducer 210 may place a signal indicative of the flow of the fluid material on one or more output pins 227, 228.
The heater driver circuit 205 includes a temperature compensation module 230, an amplifier 235, and a feedback network 240. In some implementations, amplifier 235 may have a gain greater than one. In some implementations, the gain of the amplifier may be less than or equal to one. Amplifier 235 has an output node 245 that is connected to heater 215 of flow transducer 210. In some embodiments, feedback network 240 samples the signal on output node 245 and may perform signal processing operations on the signal, such as may be performed by a passive impedance network. The processed output signal is then delivered to the negative input node 250 of the amplifier 235 in this example. The Temperature Compensation Module (TCM)230 may generate a temperature change signal and may then deliver the temperature change signal to the positive input node 255 of the amplifier 235. The temperature change signal may be used to compensate for disturbances due to temperature changes of the fluid material. In some embodiments, the temperature profile of the temperature change signal may be predetermined. In an exemplary embodiment, the temperature profile may be programmable. In various embodiments, for example, the temperature profile may be adjustable.
In one embodiment, the sensor may be used to determine the flow rate of a fluid (or gas). In some embodiments, the content of the fluid may be unknown, and thus may be helpful in determining one or more characteristics or properties of the unknown fluid. The unknown fluid may be air, argon, nitrogen, methane, oxygen, etc. To accurately sense the flow rate of the unknown fluid, a sensor may be developed that is configured to calibrate the sensor based on the fluid content. The fluid content may be estimated based on the determined thermal property of the fluid. For example, the actual characteristics of the fluid may be determined and/or the thermal properties may be associated with a multiplier or other correction factor that may be applied to the sensor readings.
Fig. 3 shows a circuit diagram 300 that includes a bridge circuit 310 and a heater circuit 305 that may be incorporated into a sensor. In some embodiments, the circuit 300 may be configured to determine the thermal property of the fluid while determining the flow rate of the fluid. Bridge circuit 310 may include at least one upstream resistive element Rup-1And at least one downstream resistive element Rdwn-1. In some embodiments, circuit 300 may include a second upstream resistive element Rup-2And a second downstream resistive element Rdwn-2. The resistance values of the resistive elements of bridge circuit 310 may be balanced. In some embodiments, bridge circuit 310 may also include a first tail resistor Rtail-1Wherein the first tail resistor may be electrically coupled to the upstream resistive element and the downstream resistive element.
The heater circuit 305 may include a heating element RheaterWhich may be physically located between an upstream resistive element and a downstream resistive element of bridge circuit 310. The heater circuit 305 may also include a heater element R electrically coupled toheaterSecond tail resistor Rtail-2。
The upstream and downstream resistive elements of bridge circuit 310 may vary with temperature. Tail resistor Rtail-1And Rtail-2May be temperature stable. The tail resistor may be configured to determine one or more thermal properties of the fluid passing through the surface of the circuit 300. The circuit 300 may be used to determine a mass flow rate of a fluid, and by determining one or more thermal properties of the fluid, a characteristic of the fluid may be estimated, and a volumetric flow rate may be calculated. Alternatively, a lookup table may be used where identification of the fluid is not required.
The mass flow rate may be determined by the bridge 310 using one or more of the following equations:
where k is gas conductivity, CpSpecific heat, μ viscosity, ρ density, and hFlow rateThe composite characteristic term for mass flow. The heat transfer from the microbridge has a mass flow dependence, but also has some additional gas property dependence. Without flow, the heat transfer depends on the thermal conductivity of the gas and the thermal conductivity of the micro-bridging structure. These equations are not intended to be accurate, but rather to obtain an overall correlation.
To determine the volumetric flow rate, the heat transfer may be readjusted according to the volumetric flow using the following equation:
for a true mass flow output or a volume flow output, the bridge output may be controlled by a heat transfer coefficient. The heat transfer coefficient may have a gas property dependence as well as a geometric dependence and a flow dependence. In the mass flow related term and the no flow term, the dominant gas property in the heat transfer properties may be the thermal conductivity. The relationship between the average bridge temperature applied power gives another relationship with respect to the bridge and the gas properties. Placing a "tail" resistor on the heated bridge circuit allows the total bridge current, and thus the power, to be measured.
For example, when heating elementPart RheaterWhen power is applied, molecules in the fluid will transfer heat from the heating element to the upstream and/or downstream resistors, depending on the direction of fluid flow. In addition, heat may be dissipated from the heater through the fluid into the air surrounding the sensor. The thermal properties of the fluid may be determined by monitoring how the fluid transfers heat.
A second tail resistor R may be usedtail-2To determine a measure of how much heat is transferred or thermal conductivity of the fluid, wherein the heating element R is providedheaterVoltage (V) ofheater) And a second tail resistor Rtail-2Voltage (V) oftail-2) The difference between indicates the flow through the heating element RheaterThe power dissipated by the fluid. If the circuit is operated at constant voltage, the heating element R is heatedheaterThe resistance of (a) changes rapidly with temperature. In addition, as the fluid composition changes, the secondary heating element RheaterThe power dissipated varies and the approximate thermal conductivity of the fluid can be determined using the second tail resistor Rtail-2.
In another example, heat transfer from the heating element to the upstream and/or downstream resistors may occur periodically when the power to the heater is pulsed. A first tail resistor R may be usedtail-1To determine a measure of how quickly the fluid transfers heat or thermal diffusivity, wherein the first tail resistor R can be monitoredtail-1Voltage (V) oftail-1) To indicate when one of the upstream and/or downstream resistors changes with the temperature of the heater. The time between the heater being activated and one of the resistors changing with temperature may indicate how quickly the fluid dissipates heat from the heater to the resistive element. To determine the approximate thermal diffusivity of a fluid, the change in signal over time can be correlated to the thermal diffusivity of the fluid, where a chart and/or look-up table can be generated for future use by us.
In some embodiments, air or another known fluid may be used to calibrate the circuit 300. For example, the circuit 300 may be used in a sensor configured to detect natural gas. Natural gas comprises primarily methane, but may also contain other gases that may affect the thermal properties of the fluid and thus the sensor readings. These effects can be compensated for by also monitoring the thermal properties of the fluid and correcting the sensor readings accordingly. As another example, the circuit 300 may be used in a sensor configured to detect fluid in the medical field. The anesthetic gas may primarily comprise air with trace amounts of gas that may affect the thermal properties and thus the sensor readings. These effects can be compensated for by also monitoring the thermal properties of the fluid and correcting the sensor readings accordingly.
Referring now to fig. 4, another embodiment of a circuit 400 is shown, wherein the circuit 400 includes a bridge circuit 410 and a heater circuit 405. In some embodiments, the circuit 400 may be used with a flow sensor, where the circuit 400 may be configured to determine a thermal property of a fluid, but may not be configured to determine a flow rate of the fluid. The circuit 400 may function similarly to the circuit 300 described above, wherein the circuit 400 may include only one upstream resistive element R1And a downstream resistive element R2。
In some embodiments, when the circuit 400 is used with another sensor for detecting flow rate, the circuit 400 may be powered at a lower frequency than the flow sensor. For example, while a flow sensor may take readings every 1 second, the circuit 400 (which is configured to determine the thermal property of the fluid) may take readings every 30 seconds. This may reduce power usage compared to the circuit 300 described above.
Fig. 5 is a top view of an exemplary flow sensor die 500. The flow sensor die has an etched cavity 502 extending below a membrane 504. The etch cavity 502 helps to thermally isolate the membrane 504 from the substrate 508 of the flow sensor die 500. The exemplary flow sensor die 500 includes a slit 510 that extends through the membrane 504 and across the membrane 504. In use, the flow sensor die 500 is positioned in the flow channel.
To help explain the operation of flow sensor die 500, assume that fluid flows through flow sensor die 500 in the direction indicated by arrow 512. When so arranged, two upstream resistive elements RU1 and RU2 are positioned on film 504 upstream of slit 510, and two downstream resistive elements RD1 and RD2 are positioned on film 504 downstream of slit 510. The heater resistor Rh is positioned between the upstream resistive elements RU1 and RU2 and the downstream resistive elements RD1 and RD 2. In the example shown, the heater resistor Rh comprises two legs connected in series, one of which is positioned on either side of the slit 510. The exemplary flow sensor die 500 is one possible layout of the schematic circuit diagrams shown in fig. 2-4. The exemplary flow sensor die 500 is considered a test die and these connections are intended to be made external to the flow sensor die 500. However, these connections may be made on the flow sensor die 500, if desired.
In a first embodiment, a sensor for sensing a thermal property of a fluid may comprise: an upstream resistive element having a first resistance that varies with temperature; a downstream resistive element having a second resistance that varies with temperature, wherein the downstream resistive element is located downstream of the upstream resistive element in a flow direction of the fluid; and at least one tail resistor configured to determine one or more thermal properties of the fluid, wherein the upstream resistive element and the downstream resistive element are operatively connected in a bridge circuit, wherein the at least one tail resistor is temperature stable, and wherein the at least one tail resistor is electrically coupled to at least one of the upstream resistive element or the downstream resistive element.
A second embodiment may include the sensor of the first embodiment, further comprising a heating element configured to be substantially directly thermally coupled to fluid flowing through the flow channel, and wherein the at least one tail resistor is electrically coupled to at least one of the upstream resistive element, the downstream resistive element, or the heating element.
A third embodiment may include the sensor of the second embodiment, wherein the at least one tail resistor is configured to measure a thermal conductivity of the fluid.
A fourth embodiment may include a sensor according to the third embodiment, wherein at least one tail resistor is electrically coupled to the heating element, and the measured voltage difference between the heating element and the tail resistor is indicative of the power dissipated by the fluid flowing through the heater, and thus the thermal conductivity of the fluid.
A fifth embodiment may include the sensor of any one of the first to fourth embodiments, wherein the at least one tail resistor is configured to measure thermal diffusivity of the fluid.
A sixth embodiment may include the sensor of the fifth embodiment, wherein at least one tail resistor is electrically coupled to the upstream resistive element and the downstream resistive element, and wherein a voltage difference measured at the tail resistor is monitored over time to determine a rate at which a portion of the bridge circuit heats the fluid, and wherein the measurement is related to a thermal diffusivity of the fluid.
A seventh embodiment may include the sensor of the fifth or sixth embodiment, wherein the power to the bridge circuit is pulsed, and wherein the time between activating the power and one of the upstream or downstream resistive element indicating a temperature change is measured.
In an eighth embodiment, a method for determining one or more thermal properties of a fluid may comprise: assembling a bridge circuit comprising an upstream resistive element, a downstream resistive element, and at least one tail resistor electrically coupled to at least one of the upstream resistive element or the downstream resistive element; supplying power to the bridge circuit; feeding a fluid through the bridge circuit; measuring a voltage change at the tail resistor; and determining at least one thermal property of the fluid based on the measured voltage change.
A ninth embodiment may include the method of the eighth embodiment, wherein the at least one tail resistor is temperature stable.
A tenth embodiment may include the method of the eighth or ninth embodiment, further comprising assembling a bridge circuit, the bridge circuit including a heating element.
An eleventh embodiment may include the method of the tenth embodiment, wherein at least one tail resistor is electrically coupled to the heating element, and wherein measuring a change in voltage at the tail resistor includes measuring a voltage difference between the tail resistor and the heating element.
A twelfth embodiment may include the method of the tenth or eleventh embodiment, wherein determining at least one thermal property of the fluid comprises determining a thermal conductivity of the fluid.
A thirteenth embodiment may include the method of any one of the eighth to twelfth embodiments, wherein measuring the change in voltage at the tail resistor includes measuring a voltage difference between the tail resistor and the upstream and downstream resistive elements with respect to time.
A fourteenth embodiment may include the method of the thirteenth embodiment, wherein determining at least one thermal property of the fluid comprises determining a thermal diffusivity of the fluid.
A fifteenth embodiment can include the method of any one of the eighth to fourteenth embodiments, further comprising: determining a fluid flow rate through the sensor; and adjusting the determined fluid flow rate based on the determined thermal property of the fluid.
In a sixteenth embodiment, a flow sensor for sensing a flow rate of a fluid through a flow channel may comprise: a heating element configured to be substantially directly thermally coupled to a fluid flowing through the flow channel; an upstream resistive element having a first resistance that varies with temperature; a downstream resistive element having a second resistance that varies with temperature, wherein the downstream resistive element is located downstream of the upstream resistive element in the flow channel; and at least one tail resistor configured to indicate one or more thermal properties of a fluid flowing through the flow channel, wherein the upstream resistive element and the downstream resistive element are operatively connected in a bridge circuit; at least one tail resistor is temperature stable; and at least one tail resistor is electrically coupled to at least one of the upstream resistive element, the downstream resistive element, or the heating element.
A seventeenth embodiment may include the sensor of the sixteenth embodiment, wherein the at least one tail resistor is configured to measure a thermal conductivity of the fluid.
An eighteenth embodiment may include a sensor according to the sixteenth or seventeenth embodiment, wherein the at least one tail resistor is electrically coupled to the heating element, and the measured voltage difference between the heating element and the tail resistor is indicative of the power dissipated by the fluid flowing through the heater, and thus the thermal conductivity of the fluid.
A nineteenth embodiment can include the sensor of any one of the sixteenth to eighteenth embodiments, wherein the at least one tail resistor is configured to measure thermal diffusivity of the fluid.
A twentieth embodiment may include the sensor of any one of the sixteenth to nineteenth embodiments, wherein the power to the bridge circuit is pulsed, and wherein the time between activating the power and one of the upstream or downstream resistive elements indicating a temperature change is measured.
While various embodiments in accordance with the principles disclosed herein have been shown and described above, modifications thereof can be made by one skilled in the art without departing from the spirit and teachings of the disclosure. The embodiments described herein are merely representative and are not intended to be limiting. Many variations, combinations, and modifications are possible and are within the scope of the disclosure. Alternative embodiments resulting from the incorporation, integration, and/or omission of features of one or more embodiments are also within the scope of the present disclosure. Accordingly, the scope of protection is not limited by the description set out above, but is instead defined by the claims which follow, that scope including all equivalents of the subject matter of the claims. Each claim is incorporated into the specification as a further disclosure, and a claim is one or more embodiments of the invention. Moreover, any of the above advantages and features may be related to particular embodiments, but the application of these issued claims should not be limited to methods and structures accomplishing any or all of the above advantages or having any or all of the above features.
In addition, the section headings used herein are for consistency with the suggestions of 37 c.f.r.1.77 or to provide organizational cues. These headings should not limit or characterize the invention(s) set forth in any claims that may issue from this disclosure. In particular and by way of example, although a title may refer to a "technical field," the claims should not be limited by the language chosen under this title to describe the so-called field. Furthermore, the description of technology in the "background" should not be read as an admission that certain technology is prior art to any one or more of the inventions in this disclosure. "brief summary" is also not to be considered a limiting characterization of one or more inventions set forth in the published claims. Furthermore, any reference in this disclosure to the singular form of "an invention" should not be used to qualify as only one point of novelty in this disclosure. Multiple inventions may be set forth according to the limitations of the multiple claims issuing from this disclosure, and these claims correspondingly define the invention or inventions protected thereby, and their equivalents. In all cases, the scope of these claims should be considered in light of the present disclosure in light of the advantages of the claims themselves, and should not be limited by the headings set forth herein.
It is to be understood that the use of broad terms such as "including", "including" and "having" provides support for narrow terms such as "consisting of", "consisting essentially of, and" consisting essentially of. Use of the terms "optionally," "may," "potentially," and the like, with respect to any element of an embodiment, means that the element is not required, or alternatively, the element is required, both alternatives being within the scope of one or more embodiments. Additionally, references to examples are for illustrative purposes only and are not intended to be exclusive.
While several embodiments are provided in the present disclosure, it should be understood that the disclosed systems and methods may be embodied in many other specific forms without departing from the spirit or scope of the present disclosure.
The present examples are to be considered as illustrative and not restrictive, and the invention is not to be limited to the details given herein. For example, various elements or components may be combined or integrated in another system or certain features may be omitted, or not implemented.
Moreover, techniques, systems, subsystems, and methods described and illustrated in the various embodiments as discrete or separate may be combined or integrated with other systems, modules, techniques, or methods without departing from the scope of the present disclosure. Other items shown or discussed as directly coupled or communicating with each other may be indirectly coupled or communicating through some interface, device, or intermediate component whether electrically, mechanically, or otherwise. Other examples of changes, substitutions, and alterations are ascertainable by one skilled in the art and could be made without departing from the spirit and scope disclosed herein.
Claims (9)
1. A sensor for sensing a thermal property of a fluid, the sensor comprising:
an upstream resistive element having a first resistance that varies with temperature;
a downstream resistive element having a second resistance that varies with temperature, wherein the downstream resistive element is located downstream of the upstream resistive element in a flow direction of the fluid; and
at least one tail resistor configured to determine one or more thermal properties of the fluid,
wherein:
the upstream resistive element and the downstream resistive element are operatively connected in a bridge circuit,
the at least one tail resistor is temperature stable, and
the at least one tail resistor is electrically coupled to at least one of the upstream resistive element and the downstream resistive element.
2. The sensor of claim 1, further comprising a heating element configured to be substantially directly thermally coupled with the fluid flowing through the flow channel, and wherein the at least one tail resistor is electrically coupled to at least one of the upstream resistive element, the downstream resistive element, or the heating element.
3. The sensor of claim 2, wherein the at least one tail resistor is configured to measure a thermal conductivity of the fluid.
4. The sensor of claim 3, wherein the at least one tail resistor is electrically coupled to the heating element, and the measured voltage difference between the heating element and the tail resistor is indicative of the power dissipated by the fluid flowing through the heating element, and thus the thermal conductivity of the fluid.
5. The sensor of claim 1, wherein the at least one tail resistor is configured to measure thermal diffusivity of the fluid.
6. The sensor of claim 5, wherein the at least one tail resistor is electrically coupled to the upstream resistive element and the downstream resistive element, and wherein a voltage difference measured at the tail resistor is monitored over time to determine how quickly a portion of the bridge circuit heats the fluid.
7. The sensor of claim 5, wherein power to the bridge circuit is pulsed, and wherein a time between when the power is activated and when one of the upstream or downstream resistive elements indicates a temperature change is measured.
8. A method for determining one or more thermal properties of a fluid, the method comprising:
assembling a bridge circuit comprising an upstream resistive element having a first resistance that varies with temperature, a downstream resistive element having a second resistance that varies with temperature, and at least one tail resistor electrically coupled to at least one of the upstream resistive element or the downstream resistive element, wherein the downstream resistive element is downstream of the upstream resistive element in a flow direction of the fluid and the at least one tail resistor is temperature stable;
supplying power to the bridge circuit;
feeding the fluid through the bridge circuit;
measuring a voltage change at the tail resistor; and
determining at least one thermal property of the fluid based on the measured voltage change.
9. The method of claim 8, further comprising assembling the bridge circuit, the bridge circuit comprising a heating element.
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US15/358,970 | 2016-11-22 | ||
US15/358,970 US10345130B2 (en) | 2016-11-22 | 2016-11-22 | Airflow sensor with thermal conductivity and diffusivity sensing |
PCT/US2017/061217 WO2018097980A1 (en) | 2016-11-22 | 2017-11-13 | Airflow sensor with thermal conductivity & diffusivity sensing |
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US10634535B2 (en) * | 2018-03-13 | 2020-04-28 | Honeywell International Inc. | Airflow sensor with gas composition correction |
US11073415B2 (en) | 2019-10-21 | 2021-07-27 | Flusso Limited | Thermal fluid flow sensor having a dielectric membrane comprising discontinuities between the heating element and an edge |
US11262224B2 (en) | 2020-06-19 | 2022-03-01 | Honeywell International Inc. | Flow sensing device |
US12044561B2 (en) | 2020-11-06 | 2024-07-23 | Honeywell International Inc. | Flow sensing device |
EP4372324A1 (en) | 2022-11-15 | 2024-05-22 | Flusso Limited | Method and controller for controlling a fluid-flow sensor |
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US10345130B2 (en) | 2019-07-09 |
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WO2018097980A1 (en) | 2018-05-31 |
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