CN109958465A - The construction method of early high fast slip casting anchoring - Google Patents

The construction method of early high fast slip casting anchoring Download PDF

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Publication number
CN109958465A
CN109958465A CN201910074828.4A CN201910074828A CN109958465A CN 109958465 A CN109958465 A CN 109958465A CN 201910074828 A CN201910074828 A CN 201910074828A CN 109958465 A CN109958465 A CN 109958465A
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China
Prior art keywords
slip casting
anchor
anchor cable
anchoring
hole
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CN201910074828.4A
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CN109958465B (en
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彭峰
张继昶
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Beijing Rui Wei Century Railway Engineering Co Ltd
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Beijing Rui Wei Century Railway Engineering Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D20/00Setting anchoring-bolts
    • E21D20/02Setting anchoring-bolts with provisions for grouting
    • E21D20/021Grouting with inorganic components, e.g. cement

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Piles And Underground Anchors (AREA)

Abstract

The invention discloses a kind of construction methods of early high fast slip casting anchoring comprising: in the surface of works preliminary bracing, the position of preset anchor hole is marked, after drilling machine is in place, manufactures anchor hole;Anchor cable and Grouting Pipe and exhaust pipe binding are bound in the front end of every beam anchor cable beam at anchor cable beam by guiding cap using bracket, slurry seal ring is installed in the tail end of the anchoring section of every beam anchor cable beam, wherein set the anchoring section of anchor cable beam and the length ratio of free segment as 1:1~4;By in anchor cable beam tripping in anchor hole, in aperture, section is closed using hole sealing agent to slurry seal ring, after hole sealing agent reaches intensity requirement, the slip casting into anchor hole by Grouting Pipe closes exhaust pipe after slurries are from exhaust pipe outflow, again by Grouting Pipe, into anchor hole, slip casting terminates slip casting to grouting pressure is designed;And after slurries final set 120 hours, after carrying out tensioning, locking, sealing off and covering anchorage is completed.

Description

The construction method of early high fast slip casting anchoring
Technical field
The invention belongs to the construction methods that tunnel prestressing force support technology field more particularly to a kind of slip casting anchor.
Background technique
The engineering constructions such as tunnel, underground engineering are carried out in high-ground stress weak broken stratum, are easiest to the problem It is that country rock high stress causes engineering structure preliminary bracing large deformation, even collapses, jeopardizes personnel, equipment safety, cause Casualty accident.After preliminary bracing large deformation, works boundary is invaded, it is big to change security risk, engineering overall progress is not only influenced, And construction cost is increased again.Currently, in order to guarantee construction safety, it is domestic in high-ground stress broken formation work progress The method generallyd use outside is to increase engineering structure to excavate range, is the space of preliminary bracing prearrangement of deformation amount, is further added by anchor pole Anchor cable guarantees the safety that works excavates as auxiliary control measure.
But there are many problems for this large deformation control measure taken, first is that due to the size for increasing structural excavation, Increase excavation project amount;Second is that time of the anchor shaft anchor cable measure from excavating tensioning is very long, many times country rock mutation period has been It crosses and considerable damage is caused to works, need to carry out secondary to change processing;Third is that deformation allowance is excessive, the works later period A large amount of concretes are needed to fill.
A kind of slip casting of quick setting and high strength quick tensioning anchor cable as disclosed in Chinese patent application 201810011332.8 is applied Work method, the anchor rope grouting process in the construction method is that slip casting is carried out in the anchor cable hole for being equipped with anchor cable, in anchor cable hole First Grouting Pipe, the second Grouting Pipe and downtake pipe run through the free segment of anchor cable hole and protrude into anchoring section, second exhaust pipe The bottom hole of anchor cable hole is stretched to, second exhaust pipe, the second Grouting Pipe, the first Grouting Pipe and downtake pipe protrude into anchor cable hole Length shortens in order;Anchor rope grouting process is the following steps are included: S11: preparing sulphate aluminium cement;S12: pass through the first slip casting Pipe carries out hole-sealing grouting to free segment;S13: slip casting is successively carried out to anchoring section by the first Grouting Pipe and the second injected hole; S14: anchor rope grouting effect is examined.But the invention still remains following disadvantage or deficiency: being not suitable for large deformation tunnel and ground Lower engineering, does not disclose the length ratio of anchoring section and free segment.
For another example one kind ground containing crack stratum prestress anchorage cable disclosed in Chinese patent application 201610906137.2 is infused Anchoring construction method is starched, reinforcing side slope is treated using multiple prestress anchorage cables being laid on same plane and is reinforced, is wrapped Include step: one, the ROCK MASS JOINT cranny development degree of each rock stratum determines;Two, anchoring depth and anchor cable hole orifice position determine; Prestress anchorage cable includes anchor cable ontology, once grouting pipe and secondary grouting pipe, and anchor cable ontology rear end is equipped with anchorage, anchor cable ontology Including multiple tracks steel strand wires;Three, slip casting anchoring construction prestress anchorage cable slip casting anchoring construction: is carried out to any one prestress anchorage cable When, comprising steps of drilling, placement anchor cable, common pressure grouting, high-pressure slip-casting and anchorage cable stretching and sealing off and covering anchorage.But the invention is still deposited In following disadvantage or deficiency: slip casting process is complicated, extends construction working hour.
Therefore it provides a kind of engineering suitable for large deformation tunnels and underground engineering, stretching force time-sensitive, it can be quick Ground control deformation guarantees that the construction method for the early high fast slip casting anchoring that engineering safety excavates becomes urgent problem in the industry.
Summary of the invention
The purpose of the present invention is to propose to a kind of construction methods of early high fast slip casting anchoring, are suitable for all kinds of anchorage cable engineerings, lead to The length ratio of rational proportion anchoring section and free segment is crossed, it can be achieved that quick tensioning stress, quick control structure composition deformation, thus Reach and reduce structural excavation engineering quantity, reduces the effect of engineering cost and construction risk.
To achieve the goals above, the present invention provides a kind of construction methods of early high fast slip casting anchoring comprising following Step: (1), in the surface of works preliminary bracing, marking the position of preset anchor hole, after drilling machine is in place, manufactures anchor hole; (2), anchor cable and Grouting Pipe and exhaust pipe are bound into anchor cable beam using bracket, bind guiding cap in the front end of every beam anchor cable beam, Slurry seal ring is installed in the tail end of the anchoring section of every beam anchor cable beam, wherein the anchoring section of setting anchor cable beam and the length ratio of free segment For 1:1~4;(3), by anchor cable beam tripping in anchor hole, in aperture, section is closed using hole sealing agent to slurry seal ring, is reached to hole sealing agent After intensity requirement, the slip casting into anchor hole by Grouting Pipe closes exhaust pipe, again by note after slurries are from exhaust pipe outflow Starching pipe slip casting into anchor hole terminates slip casting to grouting pressure is designed;And (4), after slurries final set 120 hours, carry out tensioning, After locking, sealing off and covering anchorage is completed.
Selectively, in step (2), the anchoring section of anchor cable beam and the length ratio of free segment are set as 1:1.5~3.
Selectively, the steel strand wires in anchor cable beam are set as 5 beams~8 beams, and corresponding design prestressing force is set as 700,000 Ox~1,200,000 N.
Preferably, the diameter of every beam steel strand wires is set as 14~16 millimeters.
It is highly preferred that the diameter of every beam steel strand wires is set as 15.2 millimeters.
Preferably, the diameter of anchor hole is set as 120~150 millimeters.
It is highly preferred that the diameter of anchor hole is set as 130 millimeters.
Selectively, the length of anchor cable beam is set as 15~25 meters.
Selectively, hole sealing agent is Anchor Agent or sulphate aluminium cement, wherein Anchor Agent is common cement anchor on the market Gu agent.
Selectively, bore mode is high-pressure blast pore-forming.
Selectively, slurries are composed of the following raw materials in parts by weight: 100~120 parts of sulphate aluminium cement or silicate cement 80~100 parts of mud, 12~15 parts of water-reducing agent, 3~5 parts of accelerator, 8~10 parts of swelling agent, 2~3 parts of thickener and crystalline silicon 1~2 part of mortar of cutting.
Wherein, sulphate aluminium cement is low alkali quick hardening sulphoaluminate cement, carries out grinding processing, processing by airflow milling It is 450~550m to specific surface area2/kg。
Portland cement can be No. 425 ordinary portland cements, No. 525 ordinary portland cements, No. 425 complex silicates One of salt cement or No. 525 composite Portland cements are a variety of.
Preferably, the ratio of mud of early high fast slip casting anchoring material of the invention is 1:6~7, it is highly preferred that early high fast slip casting The ratio of mud of anchoring material is 3:20.
Selectively, water-reducing agent is in lignin sulfonic acid sodium salt water-reducing agent, naphthalene series high-efficiency water-reducing agent or polycarboxylate water-reducer One or more.
Selectively, polycarboxylate water-reducer includes the aqua or pulvis of ethers or lipid polycarboxylate water-reducer, and accelerator is Lithium chloride or lithium carbonate, swelling agent are bulking agent of calcium aluminate, and thickener is fume colloidal silica, sodium bentonite, organic swelling One of soil or diatomite, crystalline silicon cutting mortar include: the polyglycol solution and carbonization that weight ratio is 1:0.8~1:1 Si powder.
Selectively, the granularity of silicon carbide powder is 10 nanometers~20 nanometers.
Wherein, the initial fluidity of slurries of the invention (ratio of water to material 0.15) be 343 millimeters, 30 minutes after mobility be 301 millimeters, 3 hours vertical expansion ratios are 0.03%, the difference of 24 hours vertical expansion ratios and 3 hours vertical expansion ratios It is 0.25%, chloride ion content 0.006%, bleeding rate 0.
The beneficial effects of the present invention are: (1), by the length ratio of rational proportion anchoring section and free segment, do not need to increase Large-engineering works excavates range, is suitable for all kinds of anchorage cable engineerings;It (2), can be fast and efficiently to high stress weak broken stratum Pre support is carried out, serious deformation can be effectively and rapidly controlled, guarantees that engineering safety excavates.
Detailed description of the invention
Fig. 1 shows the flow diagram of the construction method of early high fast slip casting anchoring of the invention.
Specific embodiment
The construction method of early high fast slip casting anchoring of the invention is specifically described referring next to attached drawing.
Firstly, step S1 as shown in Figure 1 marks the position of preset anchor hole in the surface of works preliminary bracing, After drilling machine is in place, anchor hole is manufactured, the diameter of anchor hole may be set to 130 millimeters.
Then, in step s 2, anchor cable and Grouting Pipe and exhaust pipe are bound at anchor cable beam, in every beam anchor cable using bracket The front end of beam binds guiding cap, installs slurry seal ring in the tail end of the anchoring section of every beam anchor cable beam, wherein the anchoring of setting anchor cable beam The length ratio of section and free segment is 1:1~4.
Specifically, when anchorage cable design prestressing force is 1000KN, it is 15.2 millimeters of steel strand wires that 7 beam diameters, which can be used, When anchorage cable design prestressing force is 700KN, it is 15.2 millimeters of steel strand wires that 5 beam diameters, which can be used,.
And for anchor cable length, the single anchor cable length of V grades of country rocks is 25 meters, and anchoring depth is 6 meters, free segment length Degree is 19 meters.The single anchor cable length of IV grades of country rocks is 20 meters, and anchoring depth is 6 meters, and freedom length is 14 meters, and III level is enclosed The single anchor cable length of rock is 15 meters, and anchoring depth is 6 meters, and freedom length is 9 meters.
Then, in step s3, by anchor cable beam tripping in anchor hole, in aperture, section is closed using hole sealing agent to slurry seal ring, After hole sealing agent reaches intensity requirement, the slip casting into anchor hole by Grouting Pipe, after slurries are from exhaust pipe outflow, closing exhaust Pipe, again by Grouting Pipe, into anchor hole, slip casting terminates slip casting to grouting pressure is designed.
Finally, in step s 4, after slurries final set 120 hours, after carrying out tensioning, locking, completing sealing off and covering anchorage.
The application of construction method of the invention in engineering is introduced below in conjunction with example:
Middle justice tunnel is located at new still station-Hu Tiao Gorge station section, and about 1240 meters of tunnel trunk maximum buried depth, the minimum depth about 37 Rice, the middle justice stratum Heng Dongduan of tunnel 2 are that the severely-weathered foliated basalt of grey presss from both sides tufa stone, block structure, and piece haircut is educated, rock Body is broken, and part intercalation weak intercalated layer, integrality is looked into, and easily softens after meeting water, deforms larger after excavation, and design is using early After the construction method of high fast slip casting anchoring, cable bolting is taken the initiative the effect of supporting quickly, and tunnel deformation is under control, reaches Design requirement has been arrived, construction needs are met.
Although detailed description of the present invention preferred embodiment herein, it is to be understood that the invention is not limited to this In the specific structure being described in detail and show and step, without departing from the spirit and scope of the present invention can be by this field Technical staff realize other modifications and variant.

Claims (10)

1. a kind of construction method of early high fast slip casting anchoring, which comprises the following steps:
(1), in the surface of works preliminary bracing, the position of preset anchor hole is marked, after drilling machine is in place, manufactures the anchor Hole;
(2), anchor cable and Grouting Pipe and exhaust pipe are bound into anchor cable beam using bracket, is bound in the front end of every Shu Suoshu anchor cable beam Guiding cap installs slurry seal ring in the tail end of the anchoring section of every Shu Suoshu anchor cable beam, wherein set the anchoring section of the anchor cable beam with The length ratio of free segment is 1:1~4;
(3), by anchor hole described in the anchor cable beam tripping in, in aperture, section is closed using hole sealing agent to the slurry seal ring, to institute It states after hole sealing agent reaches intensity requirement, by Grouting Pipe slip casting into the anchor hole, is flowed out to slurries from the exhaust pipe Afterwards, the exhaust pipe is closed, slip casting terminates slip casting to grouting pressure is designed into the anchor hole again by the Grouting Pipe; And
(4), after slurries final set 120 hours, after carrying out tensioning, locking, sealing off and covering anchorage is completed.
2. a kind of construction method of early high fast slip casting anchoring as described in claim 1, which is characterized in that in step (2), if The anchoring section of the fixed anchor cable beam and the length ratio of free segment are 1:1.5~3.
3. a kind of construction method of early high fast slip casting anchoring as described in claim 1, which is characterized in that in the anchor cable beam Steel strand wires are set as 5 beams~8 beams, and corresponding design prestressing force is set as 700,000 Ns~1,200,000 Ns.
4. a kind of construction method of early high fast slip casting anchoring as claimed in claim 3, which is characterized in that every beam steel strand wires it is straight Diameter is set as 14~16 millimeters.
5. a kind of construction method of early high fast slip casting anchoring as claimed in claim 4, which is characterized in that every beam steel strand wires it is straight Diameter is set as 15.2 millimeters.
6. a kind of construction method of early high fast slip casting anchoring as claimed in claim 3, which is characterized in that the diameter of the anchor hole It is set as 120~150 millimeters.
7. a kind of construction method of early high fast slip casting anchoring as claimed in claim 6, which is characterized in that the diameter of the anchor hole It is set as 130 millimeters.
8. a kind of construction method of early high fast slip casting anchoring as claimed in claim 2, which is characterized in that the length of the anchor cable beam Degree is set as 15~25 meters.
9. a kind of construction method of early high fast slip casting anchoring as claimed in claim 5, which is characterized in that the hole sealing agent is anchor Gu agent or sulphate aluminium cement.
10. a kind of construction method of early high fast slip casting anchoring as claimed in claim 5, which is characterized in that the bore mode For high-pressure blast pore-forming.
CN201910074828.4A 2019-01-25 Construction method for early-high and quick grouting anchoring Active CN109958465B (en)

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Application Number Priority Date Filing Date Title
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CN109958465B CN109958465B (en) 2024-05-31

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020083659A1 (en) * 2000-12-29 2002-07-04 Sorkin Felix L. Method and apparatus for sealing an intermediate anchorage of a post-tension system
JP2005036505A (en) * 2003-07-15 2005-02-10 Sumitomo Denko Steel Wire Kk Cutoff structure of anchor structure
CN105970980A (en) * 2016-06-21 2016-09-28 中铁建大桥工程局集团第五工程有限公司 Weak surrounding rock four-wire super large section railway tunnel construction method
CN106593499A (en) * 2016-11-21 2017-04-26 中国水利水电第九工程局有限公司 Construction method of prestressed anchor rods of underground powerhouse arch crown
CN108104854A (en) * 2018-01-05 2018-06-01 中铁五局集团第四工程有限责任公司 A kind of grouting construction method of quick setting and high strength quick tensioning anchor cable
CN208251089U (en) * 2018-06-01 2018-12-18 宁波它山奇境文化旅游发展有限公司 Reinforce the tension type prestressed anchor of soft rock class beded rock mass

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020083659A1 (en) * 2000-12-29 2002-07-04 Sorkin Felix L. Method and apparatus for sealing an intermediate anchorage of a post-tension system
JP2005036505A (en) * 2003-07-15 2005-02-10 Sumitomo Denko Steel Wire Kk Cutoff structure of anchor structure
CN105970980A (en) * 2016-06-21 2016-09-28 中铁建大桥工程局集团第五工程有限公司 Weak surrounding rock four-wire super large section railway tunnel construction method
CN106593499A (en) * 2016-11-21 2017-04-26 中国水利水电第九工程局有限公司 Construction method of prestressed anchor rods of underground powerhouse arch crown
CN108104854A (en) * 2018-01-05 2018-06-01 中铁五局集团第四工程有限责任公司 A kind of grouting construction method of quick setting and high strength quick tensioning anchor cable
CN208251089U (en) * 2018-06-01 2018-12-18 宁波它山奇境文化旅游发展有限公司 Reinforce the tension type prestressed anchor of soft rock class beded rock mass

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* Cited by examiner, † Cited by third party
Title
倪修全等: "《震后山地地质灾害治理工程勘查设计实用技术》", vol. 2018, 西南交通大学出版社, pages: 244 - 255 *

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