CN109957095A - The preparation method of polyalkylene terephthalates - Google Patents

The preparation method of polyalkylene terephthalates Download PDF

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Publication number
CN109957095A
CN109957095A CN201811187492.4A CN201811187492A CN109957095A CN 109957095 A CN109957095 A CN 109957095A CN 201811187492 A CN201811187492 A CN 201811187492A CN 109957095 A CN109957095 A CN 109957095A
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polyalkylene terephthalates
preparation
reaction
alcohol
terephthalates according
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金显中
白成浩
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Seoul National University Industry Foundation
SNU R&DB Foundation
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Seoul National University Industry Foundation
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/78Preparation processes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/18Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
    • C08G63/181Acids containing aromatic rings
    • C08G63/183Terephthalic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/20Polyesters having been prepared in the presence of compounds having one reactive group or more than two reactive groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/78Preparation processes
    • C08G63/82Preparation processes characterised by the catalyst used
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/78Preparation processes
    • C08G63/82Preparation processes characterised by the catalyst used
    • C08G63/85Germanium, tin, lead, arsenic, antimony, bismuth, titanium, zirconium, hafnium, vanadium, niobium, tantalum, or compounds thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/53Phosphorus bound to oxygen bound to oxygen and to carbon only
    • C08K5/5317Phosphonic compounds, e.g. R—P(:O)(OR')2
    • C08K5/5333Esters of phosphonic acids

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polyesters Or Polycarbonates (AREA)

Abstract

The present invention relates to the preparation methods of polyalkylene terephthalates, the method for being related to that the polyalkylene terephthalates resin with high viscosity and excellent color can be prepared within a short period of time in more detail.In the preparation method of polyalkylene terephthalates of the invention, it can be by using to being used in the resin that ethylene glycol is added in the polyethylene terephthalate (PET) of existing fiber, bottle, film etc., to prepare, intrinsic viscosity is very high and high functional plastics with color transparent such as glass.And, the monomer reaction product of half or so is transferred to polymer reactor by preparation method of the invention, and reactant slurry is added into surplus to carry out monomer reaction, so as to have the effect of preparing the polyalkylene terephthalates resin with high viscosity and excellent color in a short time.

Description

The preparation method of polyalkylene terephthalates
Technical field
The present invention relates to the preparation method of polyalkylene terephthalates, it is related in a short time may be used in more detail Prepare the method with the polyalkylene terephthalates resin of high viscosity and excellent color.
Background technique
Polyalkylene terephthalates (Polyalkylene terephthalate) resinoid refers to as polyesters By terephthalic acid (TPA) (terephthalic acid;) or dimethyl terephthalate (DMT) (dimethyl terephthalate TPA; DMT) it is used as acid starting material, uses alkylen glycol compound as alcohol component, and pass through esterification under certain catalyst And the high-molecular compound that polymer polymerizing reaction generates.
Until the 1980s because quality problems as the acid starting material have mainly used dimethyl terephthalate (DMT), but Recently other than the special dimension generated due to output control problem, terephthalic acid (TPA) is used in worldwide.
This polyalkylene terephthalates resinoid can be divided into poly- terephthaldehyde according to the type of alcohol component (glycol) Sour glycol ester (polyethylene terephthalate;PET) resin, polypropylene terephthalate (polytrimethylene terephthalate;PTT) resin, polybutylene terephthalate (PBT) (polybutylene terephthalate;PBT) resin, polycyclohexylene's dimethyl ester (polycyclohexylenedimethylene terephthalate;PCT) resin etc..
Pet resin uses ethylene glycol (ethylene glycol) as alcohol component (glycol), Polytrimethylene terephthalate uses 1,3-PD (1,3-propanediol) as alcohol component (glycol), and poly- pair Butylene terephthalate resin uses 1,4-butanediol (Isosorbide-5-Nitrae-butanediol) as alcohol component (glycol), and poly- to benzene Dioctyl phthalate cyclohexane dicarboxylates resin uses 1,4-CHDM (Isosorbide-5-Nitrae-cyclohexane as alcohol component (glycol) dimethanol;CHDM).
Compared with the macromolecule resins such as polypropylene (PP), polyethylene (PE), these poly terephthalic acid alkylenes Base ester resinoid has the outstanding features of all physical property such as heat resistance, the transparency, intensity, processability, therefore is widely used in day Often in life, such as fiber, film, bottle.
Polyalkylene terephthalates resinoid usually has the homopolymer being made of single alcohol component (homopolymer) form, but according to alcohol component, the fusing point of macromolecule resin, crystallinity, heat resistance, intensity, etc. it is all Physical property has differences, according to required physical property, additionally it is possible to by using three kinds or more of glycol as raw polyol polyester copolymer or Form that three kinds or more of homopolymer is mutually mixed produces.
As the most widely used polyethylene terephthalate of polyalkylene terephthalates resinoid because having Outstanding physical property is widely used in the multiple fields such as fiber, bottle, film, still, for being used as highstrenghtpiston or Gao Gongneng Plastics physical property is slightly worse, therefore there is a problem of being easily broken or the service life is not grown.Therefore, in the requirement such as beverage bottle, castor Physical property compares in the stronger application of polyethylene terephthalate and has used sheet glass, but there are the following problems for vial, that is, It not only is difficult to transport because of weight weight, but also is crushed during transportation because often colliding, and in transport or management process In, due to generating sightless glass powder, thus it is very high to enter a possibility that internal.
Developing in order to solve these problems is polyethylene terephthalate (polyethylene terephthalate glycol;PETG) resin.Pet resin is in polyethylene terephthalate Ethylene glycol is added in ester non-crystalline resin is made, such as glass transparent and there is high-intensitive physical property, therefore be expected to become It can replace high intensity, the high functionality plastics of polyethylene terephthalate and glass.So far, poly terephthalic acid second Terephthalate resin is mainly used for food containers, soundproof wall, beverage bottle etc., but recently, is used as in South Korea and China etc. Cosmetics containers, application range become extensively, and then the attention rate of consumer is higher and higher.
Remember altogether in Korean Patent Publication No. 10-0838321, publication bulletin the 10-2013-0076733rd The preparation method for having carried polyethylene terephthalate, in the document, due to illustrating poly- terephthaldehyde on same line The preparation method of sour glycol ester resin and conventional polyester resinoid, therefore be not suitable for production and common poly terephthalic acid second two Alcohol ester resin is compared, it is desirable that more highly viscous pet resin.For example, in polyethylene terephthalate In the case where ester, if the intrinsic viscosity (Intrinsic Viscosity) and viscosity of raising definite part no longer improve, it can make With highly viscous method is proposed by solid phase, still, polyethylene terephthalate is difficult to carry out solid phase, because This, although starting to develop a long time ago, in preparation and use aspect, there are many limitations.
In this case, the inventors found that in a short time preparing transparent with simple process and reacting The method for the high viscosity pet resin that property is improved, and complete the present invention.
Summary of the invention
It is an object of the present invention to solve problem as described above, provide using simple method and process conditions in short-term The interior method for preparing the transparent and reactive high viscosity pet resin being improved.
In order to solve the technical problem, the present invention provides polyalkylene terephthalates (polyalkylene Terephthalate glycol) preparation method, comprising: will include the slurry of dicarboxylic acids, alcohol, catalyst and stabilizer be added The step of to monomer reaction device and by heating to carry out monomer reaction;And the product of the monomer reaction is transferred to polymerization Come the step of carrying out polymerization reaction in object reactor, which is characterized in that will be described in 35 weight percent to 65 weight percent Monomer reaction product is transferred to polymer reactor, and adds the slurry into surplus to carry out monomer reaction.
In the present invention, the polyalkylene terephthalates can be polyethylene terephthalate.
In the present invention, the dicarboxylic acids and alcohol of the molar ratio of 1:1.05 to 1:2.5 can be added.
In the present invention, the dicarboxylic acids can be selected from dimethyl terephthalate (DMT), terephthalic acid (TPA), M-phthalic acid (isophthalic acid), naphthalene dicarboxylic acids (naphthalene dicarboxylic acid;) and their derivative NDA.
In the present invention, the alcohol can be for selected from by ethylene glycol (ethylene glycol;EG), 1,4-butanediol, new Pentanediol (neopentyl glycol), 1,4-CHDM, 1,6- hexylene glycol (1,6-hexanediol) and three hydroxyl first Base propane (trimethylol propane;TMP) the two or more polyalcohols in the group formed, it is preferable that may include 50 rubbing Your percentage to 90 molar percentages ethylene glycol and 10 molar percentages to 50 molar percentages selected from by 1,4-butanediol, One or more of the group of neopentyl glycol, 1,4-CHDM, 1,6- hexylene glycol and trimethylolpropane composition it is polynary Alcohol.
In the present invention, the alcohol may include the three hydroxyl first that 0.1 molar percentage to 1.5 molar percentages is accounted in total alcohol Base propane.
In the present invention, the catalyst can be for selected from by zinc acetate, calcium acetate, cobalt acetate, manganese acetate, dibutyl oxygen Change tin, butyl isopropyl titanate esters, tetra isopropyl titanate, tetra-n-butyl titanate esters, tetra isopropyl titanate, four n-propyl titaniums Acid esters, titanium oxide, one or more of the group of four fourth titanate esters and titanium chelate composition.
In the present invention, on the basis of the total weight of reactant, the catalyst of 20ppm to 800ppm can be added.
In the present invention, the stabilizer can be for selected from by trimethyl phosphate (trimethylphosphate), phosphoric acid Triethyl (triethylphosphate), new penta 2 aryloxy group triguaiacyl phosphate (neopentyl diaryloxy Triphosphate), triphenyl phosphate (triphenylphosphate), triethyl phosphonium mesitoyl acetate (triethylphosphonoacetate), phosphoric acid (Phosphoric acid) and phosphorous acid (Phosphorous acid) group At one or more of group.
In the present invention, on the basis of the total weight of reactant, the stabilizer of 30ppm to 600ppm can be added.
In the present invention, 220 DEG C of end reaction temperature can be made to 7 DEG C reaction temperature to heat up per minute 5 DEG C The monomer reaction is carried out to 250 DEG C of modes.
In the present invention, the polymerization reaction can 250 DEG C to 280 DEG C at a temperature of carry out, can be through 30 minutes to 40 points Clock vacuum carries out.
Preparation method of the invention can carry out under anaerobic state.
The present invention also provides the polyalkylene terephthalates prepared according to the method.
In the present invention, it is preferred to which the polyalkylene terephthalates are polyethylene terephthalate.
In the present invention, the intrinsic viscosity of the polyalkylene terephthalates can be for 0.5dl/g extremely 1.2dl/g, chromaticity coordinates L*Value can be 65 or more, b*Value can be 6 or less.
It, can be existing to being used in by utilizing in the preparation method of polyalkylene terephthalates of the invention Fiber, bottle, film etc. polyethylene terephthalate in the resin of ethylene glycol is added, to prepare intrinsic viscosity very High functional plastics high and with color transparent such as glass.
Also, the monomer reaction product of half or so is transferred to polymer reactor by preparation method of the invention, and to Reactant slurry is added in surplus and carries out monomer reaction, so as to in a short time preparing with high viscosity and excellent Color polyalkylene terephthalates resin effect.
Detailed description of the invention
Fig. 1 is the chemical structure for showing polyethylene terephthalate prepared in accordance with the present invention.
Fig. 2 is the schematic diagram of the inner section of Ubbelodhe (Ubbelodhe) viscosity tube.
Specific embodiment
Hereinafter, example of the invention is described in detail referring to attached drawing.Following the description is only used for understanding reality of the invention Example, and do not limit protection scope.
The present invention relates to can be prepared transparent in a short time with simple procedures and have the highly viscous poly- to benzene of high intensity The method of dicarboxylate resin.
In preferred example of the invention, it is preferable that the polyalkylene terephthalates are poly- to benzene two Formic acid glycol ester.The chemical structure of the polyethylene terephthalate is as shown in Figure 1.
The polyethylene terephthalate can be by the way that second two be added into existing polyethylene terephthalate Non-crystalline resin is made to prepare transparent and high-intensitive resin in alcohol, it is made not generate dimmed degree (haze).
Specifically, high functionality polyalkylene terephthalates resin of the invention can be prepared by the following method:
The preparation method of polyalkylene terephthalates resin, comprising: will comprising dicarboxylic acids, alcohol, catalyst and The slurry of stabilizer is added to monomer reaction device and the step of by heating to carry out monomer reaction;And by the monomer reaction Product the step of being transferred in polymer reactor to carry out polymerization reaction.
Hereinafter, this is described in detail by taking the pet resin as preferred example of the invention as an example The preparation method of invention.
Dicarboxylic acids and alcohol
Preferably, the dicarboxylic acids uses aromatic dicarboxylic acid, such as dimethyl terephthalate (DMT), terephthalic acid (TPA), isophthalic Dioctyl phthalate, naphthalene dicarboxylic acids and its derivative most preferably, use to prepare high functionality polyethylene terephthalate One or more of dimethyl terephthalate (DMT) and terephthalic acid (TPA) most preferably use in terms of viscosity and color to benzene two Formic acid.
Preferably, two or more ethylene glycol, 1,4-butanediol, neopentyl glycol, Isosorbide-5-Nitrae-hexamethylene is applied in combination in the alcohol The polyalcohols such as dimethanol, 1,6- hexylene glycol, trimethylolpropane.
In the present invention, the more outstanding resin of reactivity in order to obtain, it is preferable that the alcohol component includes 50 mole hundred Point than to 90 molar percentages ethylene glycol and 10 molar percentages to 50 molar percentages be selected from by 1,4-butanediol, new by penta More than one the polyalcohol in group that glycol, 1,4-CHDM, 1,6- hexylene glycol and trimethylolpropane form. It is that alicyclic diol can be used in cricoid recurring unit to form main chain, especially as preferred polyalcohol, it is preferred to use 1,4-CHDM.
Also, in order to improve reactivity and obtain high viscosity, it is important that introducing can prepare transparent resin without pressing down Make functional polyalcohol.As this polyalcohol, it is preferable that addition accounts for 0.1 molar percentage to 1.5 mole hundred in total alcohol Divide the trimethylolpropane of ratio.
Preferably, using the dicarboxylic acids and alcohol of the molar ratio of 1:1.05 to 1:2.5.If the molar ratio is 1:1.05 Hereinafter, the content for the alcohol being then excessively used is very little, it is difficult to Polymer Synthesizing is carried out, if 1:2.5 or more, due to commercial cost Influence it is very big, therefore production prices are at burden.
Catalyst and stabilizer
Also, in order to obtain transparent and highly viscous resin, selecting for catalyst and stabilizer is critically important.
Preferably, in the present invention workable catalyst has zinc acetate, calcium acetate, cobalt acetate, manganese acetate, dibutyl oxygen Change tin, butyl isopropyl titanate esters, tetra isopropyl titanate, tetra-n-butyl titanate esters, tetra isopropyl titanate, four n-propyl titaniums Acid esters, titanium oxide, four fourth titanate esters, titanium chelate etc. are urged it is highly preferred that can be used in mixed way two kinds with the molar ratio of 9:1 to 8:2 Agent.
For stable high molecular polymerization, it is preferable that on the basis of the total weight of reactant, 20ppm to 800ppm is added The catalyst.If catalyst input amount be 20ppm hereinafter, if since effect is unobvious, can not carry out polymerizeing well anti- It answers, therefore, it is difficult to become macromolecule, if 800ppm or more, there are the changes of the color of prepared polyethylene terephthalate The hidden danger of difference.
The stabilizer for common polyester reaction can be used in workable stabilizer in the present invention, but more excellent Trimethyl phosphate, triethyl phosphate, new penta 2 aryloxy group triguaiacyl phosphate, triphenyl phosphate, three second is used alone or as a mixture in selection of land Base phosphinylidyne acetic acid ester, phosphoric acid (Phosphoric acid), the stabilizers such as phosphorous acid.
Preferably, relative to total reactant, the stabilizer of 30ppm to 600ppm is added.If stabiliser content is Hereinafter, then there is the hidden danger of the color variation of polyethylene terephthalate, if 600ppm or more, when because of reaction in 30ppm Between it is elongated and there are productivity decline hidden danger be difficult to obtain the polymer of high molecular weight if stabilizer is more than catalyst.
Reaction process
The preparation method of polyethylene terephthalate of the invention includes: first step, by mixed dicarboxylic acid, alcohol, Catalyst, stabilizer slurry be added to monomer reaction device and carry out esterification;And second step, complete esterification Product is transferred to polymer reactor to carry out polymerization reaction.
It heats up 5 DEG C to 7 DEG C carry out per minute upon start preferably as the monomer reaction of the first reaction.Reactor Interior temperature starts by-product occur between 160 DEG C to 180 DEG C.By-product is mainly methanol or water, and destilling tower temperature is risen And the first drop by-product referred to as initial point (initial point) when falling down.If the initial point time is 20 after reaction starts Minute within, then due to temperature steeply rises and there are the hidden danger that monomer disperses, if more than 50 minutes, then due to the reaction time become Color that is long and there are problems that resin is deteriorated and productivity also declines.
Preferably, it is persistently reacted after initial point, so that end reaction temperature is 220 DEG C to 250 DEG C.It is preferred that Ground, monomer reaction time are 120 minutes to 240 minutes.Preferably, by monomer reaction generate product have 100 to 800 it Between COOH acid value (acid value).
As described above, pet reaction uses dimethyl terephthalate (DMT) or terephthalic acid (TPA), it is preferred to use terephthaldehyde Acid, but be the shortcomings that terephthalic acid (TPA), it is not easy to be melted in alcohol, such as ethylene glycol, therefore react slack-off, when as a result leading to reaction Between it is elongated.
In the present invention, for this purpose, by the reactant increase as the monomer reaction (ester reaction) of the first reaction come for twice into Row reaction, and the reaction product of 25 weight percent to 75 weight percent is transferred to polymer reactor, resultant product is logical It crosses and adds the reactant slurry for being equivalent to transfer amount (dicarboxylic acids, alcohol, catalyst, stabilizer etc.) Lai Jinhang monomer reaction.More Preferably, the amount of the reaction product of Xiang Suoshu polymer reactor transfer is 35 weight percent to 65 weight percents of gross product Than most preferably 45 to 55 weight percent.
In general, monomer reaction starts to knot if monomeric products disposably to be put into polymer reactor to react Beam needs about 6 hours to 8 hours or so.On the contrary, only the monomeric products of 35 weight percent to 65 weight percent are shifted To polymer reactor, and residue and reactant slurry are mixed in the case where carrying out monomer reaction again, there is integral inverted 3 hours to 4 hours or so effects are greatly decreased between seasonable.The reduction in this reaction time is easy the color management of resin, And it is attributable to improve productivity and reduces production cost.
Polymerization reaction is carried out by making the reactant (monomer) for being transferred to polymer reactor heat up again.Preferably, Polymerization reaction DEG C is started to warm up from 240 DEG C to 260,250 DEG C to 280 DEG C at a temperature of carry out polymerization reaction.
Preferably, once stablizing to a certain extent, reactor to be gone from reactor as early as possible through vacuum convenient for producing high-molecular Except by-product.At this time, it is preferable that vacuum is slowly applicable in 30 minutes to 40 minutes.If vacuum be applicable in it is too fast, there are monomer or Oligomer is distributed to the case where condenser.In the case, if vacuum line blocks, vacuum degree declines, and is difficult to carry out macromolecule Change, and dispersing due to unreacting substance, the molar ratio of dicarboxylic acids and alcohol mismatches, so that the poly- of required physical property can not be obtained Close object.For example, so that pressure is dropped to 10mmHg from 760mmHg in 30 minutes to 40 minutes by input program, thus, it can Dispersing for monomer or oligomer is prevented by being accurately applicable in vacuum.Preferably, to prevent from dispersing as much as possible, pressure reduction is arrived After 10mmgHg, pressure is set to drop to 0.1mmHg from 10mmHg in 15 minutes.
Be in producing high-molecular with the progress of polymerization reaction, performance number increases according to the load of viscosity, if but performance number not It is further added by and shakes, then carry out pole-changing (Pole Change) rapidly to reduce mixing speed, so that induced-viscosity increases again Add.Because viscosity is not further added by if polymer is wrapped in blender, depolymerization occurs instead, therefore viscosity reduces.Like this, Reaction can be terminated, by improving viscosity to the maximum extent so as to prepare the resin with required viscosity.
In the present invention, to keep the color of pet resin more transparent, various reactions are considered as Condition such as catalyst, stabilizer, reaction temperature, stirring, reactor, but most importantly blocks oxygen in process.
Preferably, oxygen blocking carries out in entire step, including in the reactor adds reactant to monomer reaction device When, when monomer reaction, after monomer reaction to polymer reactor shift when, when polymerization reaction and discharge product when.From this angle Degree apparently, in order to which it is preferable to use nitrogen for vacuum breaking and discharge pressure.In entire process, reactant is prevented by blocking oxygen Oxidation, and the fire as caused by generable gas in the reaction can be prevented.
In the present invention, it is substantially based on batch polymerization method (Batch Polymerization) and illustrates reaction process, But in the case where being suitable for large-scale serial production equipment, pass through continuous polymerization (Continuous Polymerization it) produces more advantageous.Probably, polymerization is used advantageously in the case where annual 200 tons of production or more, But batch polymerization may be more advantageous in the case where producing 200 tons of situations below.
The physical property of resin
Intrinsic viscosity (the Intrinsic of pet resin prepared by the method for the present invention It Viscosity) is 0.4dl/g to 1.2dl/g, preferably 0.65dl/g to 0.90dl/g.With intrinsic viscosity be 0.6dl/g extremely The common pet resin of 0.65dl/g or so is compared, and level is significantly high, only ensure it is this In the case where intrinsic viscosity, it is likely to obtain such as glass transparent and the high resin of intensity.
And, it is preferable that pet resin of the invention has the L of chromaticity coordinates*Value is 65 or more, b*Value is 6 the following values, it is highly preferred that L*Value is 70 or more, b*Value is 5 or less.
Purposes
Since pet resin of the invention is such as glass transparent and intensity is very high, it is suitble to be applicable in In food containers, kraut refrigerator, pickles bucket, cosmetics containers, 3D printer resin, tooth associated resin etc..
In particular, currently, be used in the use of most of resin of 3D printer from cereal extract made of be understood to mean environment-friendly type The polylactic acid (PLA) of resin, polylactic acid has the shortcomings that frangibility.In order to solve this disadvantage, acrylonitrile butadiene benzene is proposed Ethylene (ABS) resin, still, acrylonitrile butadiene styrene resin generates pernicious gas because of thawing in 3D printing, therefore, In view of most 3D printing operation carries out in narrow space, thus in the presence of hurting the hidden of human body when working long hours Suffer from.
Since pet resin of the invention is transparent, viscosity is high and will not be discharged and to be harmful to the human body Gas can be usefully used in 3D printer, also by replacing the polylactic acid or acrylonitrile butadiene styrene resin The polylactic resin and polyethylene terephthalate as ep-type material can be used in mixed way.
Also, since pet resin of the invention is transparent and high-intensitive, it may also be used for plantation Tooth is used or the purposes such as fixing teeth facing.
Embodiment
Hereinafter, present invention will be further described in detail through examples.For those skilled in the art, these Embodiment is only used for illustrating the present invention, and it is obvious for being not construed as limiting the scope.
Intrinsic viscosity measuring method
The pet resin of Examples and Comparative Examples is dissolved in adjacent chlorobenzene with the concentration of 1.2g/dl After phenol (chlorophenol), intrinsic viscosity is determined by using Ubbelodhe viscosity tube.
The internal temperature of viscosity tube is maintained at 35 DEG C, as shown in Fig. 2, solution (Solution) is passed through inside viscosity tube Time between the a-b of section is t, and solvent is t by required time (delivery time (Efflux time))0When, specific viscosity (Specific Viscosity) and intrinsic viscosity are defined as.
* specific viscosity:
(wherein, t is that solvent passes through the time needed for viscosity agent internal rules section;t0Pass through same zone for measurement solution Between time)
* intrinsic viscosity:
(wherein, A is Huggins (Huggins) constant, be 0.247, c is concentration value, is 1.2dl/g)
Embodiment 1
Weigh the dimethyl terephthalate (DMT) (DMT) of 291g (1.5gmol), the ethylene glycol of 97.65g (1.575gmol) (EG), the 1,4-CHDM (CHDM) of 94g (0.653gmol), 3g (0.022gmol) trimethylolpropane (TMP), Titanium dioxide (the TiO of the four fourth titanate esters (TBT) of 0.1g, 0.04g2), the phosphoric acid (PA) of 0.15g and the tripotassium phosphate of 0.04g Ester (TM) is simultaneously ready to.
After esterifier is added in dimethyl terephthalate (DMT), by the ethylene glycol of half of weighing or so amount, Isosorbide-5-Nitrae-ring Hexane dimethanol and trimethylolpropane are put into reactor.Then, catalyst (four fourth titanate esters and titanium dioxide are successively put into Titanium) and stabilizer (phosphoric acid, trimethyl phosphate), and put into the other half alcohol, just as cleaning be stained on input port and blender acid, Catalyst, stabilizer etc..After putting into raw material, after flowing through nitrogen slightly, reactor cap is covered, then flows nitrogen slightly again It crosses.
After carrying out 1 minute nitrogen purging, start to react by heating.The temperature of reactor is set to heat up per minute 5~7 DEG C, To the esterification of induced reaction object.Initial point is adjusted to 30~40 minutes, and maximum temperature is adjusted to 240 DEG C.
In order to which the half of monomer is transferred to polymer reactor, in the reactor by siphon (siphon) pipe from ceiling It is inserted into 2/3 down and is transferred to polymer reactor by applying nitrogen pressure come the monomer being located on siphon pipe (polymerization autoclave;PA).
After the half of transfer product, the slurry comprising the reactant is filled up in esterifier, carries out monomer again Reaction.Maximum temperature is adjusted to 240 DEG C, checks the reaction time until by-product all comes out, as a result confirmation monomer reaction carries out 220 minutes.
Reaction temperature is warming up to 250 DEG C to make the monomer shifted to polymer reactor carry out polymerization reaction.Vacuum degree It is adjusted to 0.01tor, after vacuum reaction carries out 140 minutes or so, pet resin is prepared for by discharge.
The physical property of reaction condition and the polyethylene terephthalate of preparation is as described in Table 1.
Embodiment 2 is to embodiment 5
It is same as Example 1 other than the composition and reaction temperature of dicarboxylic acids and alcohol is documented contents in table 1 Process is prepared for pet resin.
Comparative example 1 is to comparative example 5
Polyethylene terephthalate is prepared with reaction condition with documented form in following table 1, in monomer reaction Afterwards, the product of whole amount is transferred to polymer reactor to carry out polymerization reaction, to prepare polyethylene terephthalate Ester resin.
Table 1
Such as the table 1, can confirm, with used as dicarboxylic acids the embodiment 1 of dimethyl terephthalate (DMT) to 3 phase of embodiment Than completing the monomer reaction time faster using the embodiment 4 of terephthalic acid (TPA) and the process of embodiment 5.
Also, it can confirm compared with the process of the comparative example of the monomeric products to polymer reactor transfer whole amount, to Polymer reactor shifts the 1/2 of monomeric products and reactant slurry is added to be had come the process for carrying out the embodiment of monomer reaction Faster monomer reaction speed, can also prepare the poly terephthalic acid with similar or higher levels of intrinsic viscosity and color Glycol ester resin.

Claims (19)

1. a kind of preparation method of polyalkylene terephthalates, comprising: dicarboxylic acids, alcohol, catalyst and steady will be included The slurry for determining agent is added to monomer reaction device and the step of by heating to carry out monomer reaction;And
The step of product of the monomer reaction is transferred in polymer reactor to carry out polymerization reaction, which is characterized in that
The monomer reaction product of 35 weight percent to 65 weight percent is transferred to polymer reactor, and to residue The slurry is added in amount to carry out monomer reaction.
2. the preparation method of polyalkylene terephthalates according to claim 1, which is characterized in that described poly- Terephthalic acid (TPA) alkylidene diol ester is polyethylene terephthalate.
3. the preparation method of polyalkylene terephthalates according to claim 1, which is characterized in that be added 1: The dicarboxylic acids and alcohol of 1.05 to 1:2.5 molar ratio.
4. the preparation method of polyalkylene terephthalates according to claim 1, which is characterized in that described two Carboxylic acid is selected from dimethyl terephthalate (DMT), terephthalic acid (TPA), M-phthalic acid, naphthalene dicarboxylic acids and their derivative.
5. the preparation method of polyalkylene terephthalates according to claim 1, which is characterized in that the alcohol For selected from by ethylene glycol, 1,4-butanediol, neopentyl glycol, 1,4-CHDM, 1,6- hexylene glycol and trimethylolpropane Two or more polyalcohols in the group of composition.
6. the preparation method of polyalkylene terephthalates according to claim 5, which is characterized in that the alcohol Including 50 molar percentages to the ethylene glycol of 90 molar percentages and selected from by 1,4-butanediol, neopentyl glycol, Isosorbide-5-Nitrae-hexamethylene 10 molar percentages to 50 Mole percents of one or more of the group of dimethanol, 1,6- hexylene glycol and trimethylolpropane composition The polyalcohol of ratio.
7. the preparation method of polyalkylene terephthalates according to claim 5, which is characterized in that the alcohol It include the trimethylolpropane that 0.1 molar percentage to 1.5 molar percentages is accounted in total alcohol.
8. the preparation method of polyalkylene terephthalates according to claim 1, which is characterized in that described to urge Agent is selected from by zinc acetate, calcium acetate, cobalt acetate, manganese acetate, Dibutyltin oxide, butyl isopropyl titanate esters, four isopropyls Base titanate esters, tetra-n-butyl titanate esters, tetra isopropyl titanate, four n-propyl titanate esters, titanium oxide, four fourth titanate esters and titanium chela Close one or more of the group of object composition.
9. the preparation method of polyalkylene terephthalates according to claim 1, which is characterized in that with reaction On the basis of the total weight of object, the catalyst of 20ppm to 800ppm is added.
10. the preparation method of polyalkylene terephthalates according to claim 1, which is characterized in that described Stabilizer is selected from by trimethyl phosphate, triethyl phosphate, new penta 2 aryloxy group triguaiacyl phosphate, triphenyl phosphate, triethyl phosphine One or more of ethyl sodio acetoacetic ester, phosphoric acid and group of phosphorous acid composition.
11. the preparation method of polyalkylene terephthalates according to claim 1, which is characterized in that with anti- On the basis of the total weight for answering object, the stabilizer of 30ppm to 600ppm is added.
12. the preparation method of polyalkylene terephthalates according to claim 1, which is characterized in that with logical Cross reaction temperature to heat up per minute 5 DEG C makes 220 DEG C to 250 DEG C of end reaction temperature of mode carry out the list to 7 DEG C Precursor reactant.
13. the preparation method of polyalkylene terephthalates according to claim 1, which is characterized in that described Polymerization reaction 250 DEG C to 280 DEG C at a temperature of carry out.
14. the preparation method of polyalkylene terephthalates according to claim 1, which is characterized in that described Polymerization reaction is carried out by being applicable in through 30 minutes to 40 minutes vacuum.
15. the preparation method of polyalkylene terephthalates according to claim 1, which is characterized in that in nothing It is carried out under oxygen condition.
16. a kind of polyalkylene terephthalates, which is characterized in that according to claim 1 to described in any one of 15 Method preparation.
17. polyalkylene terephthalates according to claim 16, which is characterized in that the poly- terephthaldehyde Sour alkylidene diol ester is polyethylene terephthalate.
18. polyalkylene terephthalates according to claim 16, which is characterized in that there is 0.5dl/g extremely The intrinsic viscosity of 1.2dl/g.
19. polyalkylene terephthalates according to claim 16, which is characterized in that chromaticity coordinates L*Value is 65 More than, b*Value is 6 or less.
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