CN109956758A - A kind of manufacture craft of flexible silicon ink alkene insulation board - Google Patents
A kind of manufacture craft of flexible silicon ink alkene insulation board Download PDFInfo
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- CN109956758A CN109956758A CN201711406721.2A CN201711406721A CN109956758A CN 109956758 A CN109956758 A CN 109956758A CN 201711406721 A CN201711406721 A CN 201711406721A CN 109956758 A CN109956758 A CN 109956758A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/025—Hot pressing, e.g. of ceramic materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
- B28B3/06—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould with two or more ram and mould sets
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/021—Ash cements, e.g. fly ash cements ; Cements based on incineration residues, e.g. alkali-activated slags from waste incineration ; Kiln dust cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/10—Lime cements or magnesium oxide cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/08—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding porous substances
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
- C04B2111/285—Intumescent materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/30—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
- C04B2201/32—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Combustion & Propulsion (AREA)
- Building Environments (AREA)
Abstract
The invention discloses a kind of manufacture crafts of flexible silicon ink alkene insulation board, feedstock composition is stirred into gelled, it will be in the gelatinous feedstock composition input mold, the mold is sent into flattening bench, mold is heated in the flattening bench, heating plate is provided in the flattening bench, the feedstock composition is directly squeezed using the heating plate, the temperature inside the feedstock composition is set to reach 65-130 DEG C, the pressure inside the feedstock composition is set to reach 0.1MPa-0.3MPa, kept for 8 minutes or more, demoulding, maintenance.0.25MPa or more is increased to using the flexible silicon ink alkene insulation board compression strength that manufacture craft of the present invention makes, tensile strength is increased to 0.18MPa or more, bending deformation value reaches 3mm or more, and thermal coefficient is in 0.06W/ (mK) hereinafter, fire-protection rating is promoted to A2 grades (non-ignitable).
Description
Technical field
The present invention relates to the field of building materials, in particular to a kind of manufacture craft of flexible silicon ink alkene insulation board.
Background technique
With the raising year by year of energy conservation standard, external walls heating insulation has obtained significant progress, and becomes one Xiang Chong of China
The energy-saving building technology wanted.But in recent years external-wall heat-insulation material fall off and the Frequent Accidents such as fire, cause great personnel
Injures and deaths and property loss.With pushing forward comprehensively for building energy conservation, the especially fire safety problem of energy-saving building materials is also increasingly severeer.
Thermal insulation material used in exterior-wall heat insulation is broadly divided into inorganic heat insulation material and organic insulation material two major classes, but these materials at present
The shortcomings that generally existing energy conservation cannot take into account with fire prevention.The resistance to heat differential of organic material, easy firing, and big calorimetric is discharged in burning
It measures, generate a large amount of poison gas, can not only accelerate big fire spread but also be easy to cause trapped person and rescue personnel's injures and deaths.One
Denier meet fire will burn rapidly, and easily generate drip melt the case where, accelerate or sprawling.Then there is tensile strength not in inorganic material
Insulating layer caused by height integrally falls off, and thereby results in the accident of personnel, financial losses.
Graphite is a kind of infrared ray absorbing object that heat-insulating property is splendid, is made after graphite has been wrapped up outside granules of polystyrene
Thermal insulation material compare common EPS thermal insulation material and at least can be improved 30% in thermal insulation property, and there is water imbibition simultaneously
Low, the advantages that moisture permeable coefficient is low, dimensionally stable, high cost performance.But graphite polystyrene foam insulation board is due to its manufacture craft,
Cause its internal structure of a relatively loose, compression strength is not high, causes use scope limitation big, and tensile strength is inadequate, causes big
The problem of area falls off, and since its fire-protection rating is still B1 grades (fire retardant), it cannot be really achieved fire protection requirement, there are possibility combustions
The larger defect burnt, the raw material for keeping this thermal insulation property splendid cannot be applied on a large scale.
There are two types of the insulation boards of Polystyrene currently on the market, and one is use foamed phenolic resins as continuous phase
Mixture and as dispersed phase expanded polystyrene particle mix, be circulated into the mold of fixed volume, using heating, plus
It is cut again after pressure, foaming, solidification, this kind of plate is according to DG/TJ08-2212-2016 " thermosetting modified polyphenyl plate heat preservation system
Unite application technology regulation " in requirement, density requirements be 35~55kg/m3, thermal coefficient require be less than 0.039W/ (mK),
But its flammability can only achieve B grades (fire retardant);Another insulation board use inorganic coagulation material, graphite granules of polystyrene with
And multiple additives are by being mixed, being circulated into extrusion forming, natural curing or steam curing etc. in the mold of fixed volume
Technique, the insulation board through being cut into.According to " inorganic modified non-ignitable insulation board exterior wall heat-preserving system application technology standard ", it is close
Degree requires to be less than 170kg/m3, thermal coefficient is less than 0.052W/ (mK), and combustibility reaches A2 grades, but such plate is crisp
Property is very big, and otherwise specification is easily broken off less than 1200 × 600mm, according to standard requirements, the tensile strength of vertical surface
It only needs to be greater than 0.10MPa, and bending deformation does not require, intensity requirement is not high.
Summary of the invention
The technical problem to be solved by the present invention is in order to overcome, the tensile strength of insulation board in the prior art is small, heat insulation effect
Difference, the not high defect of combustibility provide a kind of manufacture craft of flexible silicon ink alkene insulation board, the resistance to compression of insulation board obtained
Intensity is increased to 0.25MPa or more, and tensile strength is increased to 0.18MPa or more, and bending deformation value reaches 3mm or more, thermally conductive system
Number is in 0.06W/ (mK) hereinafter, fire-protection rating is not less than A2 grades.
The present invention is to solve above-mentioned technical problem by following technical proposals:
A kind of manufacture craft of flexible silicon ink alkene insulation board, which is characterized in that using include silicoide 10-121 parts,
60-100 parts of binder, 80-270 parts of Mineral additive, 5-15 parts of additive, 1-2 parts of reinforcing fiber, graphite granules of polystyrene
12-20 parts, 40-65 parts of water of feedstock composition be equably pre-mixed, gelled is stirred, by the gelatinous material combination
Object inputs in mold, and the mold is sent into flattening bench, heats in the flattening bench to mold, sets in the flattening bench
It is equipped with heating plate, the feedstock composition is directly squeezed using the heating plate, reaches the temperature inside the feedstock composition
To 65-130 DEG C, the pressure inside the feedstock composition is made to reach 0.1MPa-0.3MPa, kept for 8 minutes or more, it demoulds, supports
Shield.
Preferably, the silicoide includes active SILICA FUME, silica, glass bead and silica flour, the bonding
Agent includes cement, calcium oxide and flyash, and the Mineral additive includes sodium metasilicate and prodan, and the additive includes subtracting
Aqua, waterproofing agent, redispersable latex powder, cellulose ether, graphite and foaming agent, the component and weight of the feedstock composition are matched
Than are as follows: 50 parts of water;Active SILICA FUME 30-50 parts;3-5 parts of silica;5-6 parts of glass bead;50-60 parts of silica flour;Cement
40-50 parts;25-30 parts of calcium oxide;8-15 parts of flyash;90-110 parts of sodium metasilicate;4-5 parts of prodan;1 part of water-reducing agent;It is anti-
2 parts of aqua;2-3 parts of redispersable latex powder;2 parts of cellulose ether;4-5 parts of foaming agent;3 parts of graphite;1 part of reinforcing fiber;Graphite
12-15 parts of granules of polystyrene.
In alternative scheme, the silicoide includes active SILICA FUME, and the binder includes flyash, described
Mineral additive includes light calcined magnesia, epsom salt and sodium metasilicate, the additive include water-reducing agent, waterproofing agent, can be again
Dispersed latex powder, cellulose ether, graphite and foaming agent, the component and weight proportion of the feedstock composition are as follows: 50 parts of water;It is light-burned
100-110 parts of magnesia;35-50 parts of epsom salt;2-5 parts of sodium metasilicate;1 part of water-reducing agent;1-3 parts of waterproofing agent;It is redispersible
1 part of latex powder;Active SILICA FUME 7-10 parts;10-15 parts of flyash;1 part of cellulose ether;4-5 parts of foaming agent;3 parts of graphite;It is short
Cut 1 part of glass fibre;15-17 parts of graphite granules of polystyrene.
Preferably, the mold includes upper layer mould and lower layer's mould, using the upper layer mould and lower layer's mould by the original
Feed composition is tentatively formed, and after the mold enters the flattening bench, is removed the upper layer mould, is used the heating plate and institute
It states lower layer's mould and directly squeezes the feedstock composition, until the feedstock composition compresses 45-55% molding in a thickness direction.
Preferably, lower layer's mould, feedstock composition and heating plate described in multiple groups are repeated in stacked, multiple for suppressing simultaneously
Flexible silicon ink alkene insulation board, until the feedstock composition compresses 50% molding in a thickness direction.
Preferably, being applied to the heating temperature inside the feedstock composition is 80-95 DEG C.
Preferably, being applied to the pressure inside the feedstock composition is 0.15MPa-0.2MPa.
It preferably, is at least 10 minutes to the duration of the feedstock composition being heated and pressurizeed.
Preferably, the manufacture craft further includes the graphite polystyrene before feedstock composition stirring
The one step foaming step of grain, the one step foaming step are as follows: processing is heated and pressurizeed to the graphite granules of polystyrene, makes it
Foaming.
Preferably, in the one step foaming step, the steam pressure of pressurization is 0.2MPa, and the temperature of heating is 100 DEG C, one
The time of secondary foaming is 10 seconds, then pressure maintaining 30 seconds, is then depressurized 3 seconds.
On the basis of common knowledge of the art, above-mentioned each optimum condition, can any combination to get each preferable reality of the present invention
Example.
The positive effect of the present invention is that: the manufacture craft of flexible silicon ink alkene insulation board of the invention uses heating plate
Directly contacted with silicon ink alkene feedstock composition, pressurized, heated is more abundant, and can the multiple silicon ink alkene insulation boards of a hot pressing, greatly
Production efficiency is improved greatly.It is increased to using the flexible silicon ink alkene insulation board compression strength that manufacture craft of the present invention makes
0.25MPa or more, tensile strength are increased to 0.18MPa or more, and bending deformation value reaches 3mm or more, and thermal coefficient is in 0.06W/
(mK) hereinafter, (consistent with the thermal coefficient of rock wool belt), makes it have fire prevention while keeping splendid thermal insulation property
Function effectively solves architecture exterior wall insulating materials fire safety problem.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the mold of 1-26 of the embodiment of the present invention.
Fig. 2 is the structural schematic diagram of the flattening bench of 1-26 of the embodiment of the present invention.
Fig. 3 is the fabrication processing schematic diagram of the flexible silicon ink alkene insulation board of 1-26 of the embodiment of the present invention.
Description of symbols:
Upper layer mould 1
Lower layer's mould 2
Flattening bench 3
Heating plate 4
Oil hydraulic cylinder 5
Specific embodiment
The present invention is further illustrated below by the mode of embodiment, but does not therefore limit the present invention to the reality
It applies among a range.
The material that each embodiment and comparative example of the present invention uses is described as follows:
Active SILICA FUME: 1250 mesh (also known as silicon ash) are purchased from the sharp industry development Co., Ltd of Shanghai Wei Te
Silica: also known as silica is purchased from Tianjin Jin Bei Fine Chemical Co., Ltd
Glass bead: can Materials Co., Ltd purchased from ten thousand happy festival time of Dongying
Silica flour: 600 mesh (also known as silicon powder) are purchased from Huzhou Hua Tian micro mist factory
Cement: 525# celebrates Industrial Co., Ltd. purchased from upper Taiwan Strait Exchange Association
Flyash: C class high calcium ash is purchased from Shanghai City commercial fly ashes Products Co., Ltd
Sodium metasilicate: also known as waterglass is purchased from Yicheng Jing Rui new material Co., Ltd
Prodan: it is purchased from Yicheng Jing Rui new material Co., Ltd
Water-reducing agent: HF efficient retarding and water reducing agent is purchased from Shanghai Dong great Chemical Co., Ltd.
Redispersable latex powder: it is purchased from Guangdong Longhu Technology Shares Co., Ltd.
Cellulose ether: it is purchased from Ou Jin chemical industry
Reinforcing fiber: chopped strand is purchased from Ou Jin chemical industry
Graphite: it is purchased from Liaoyang prosperity graphite product Co., Ltd
Calcium oxide: also known as quick lime is purchased from Taicang east metallurgy lime products factory
Foaming agent: carbonate or calcium carbonate are purchased from Guangzhou river salt chemical engineering Co., Ltd
Waterproofing agent: waterproofing agent of organosilicon is purchased from Shanghai Xian Bang Chemical Co., Ltd.
Light calcined magnesia: recasting is purchased from the heavy chemical industry in Shandong nine
Epsom salt: it is purchased from the heavy chemical industry in Shandong nine
Graphite granules of polystyrene: F301GT is purchased from Tianjin Stanley new material Co., Ltd
The testing standard that each embodiment and comparative example of the present invention uses is described as follows:
Compression strength is tested according to GB/T 5486-2008 " inorganic hard insulating product test method ", according to GB/T
29906-2013 " molding exterior insulation system for polyphenyl plate thin plastering exterior wall material " tests the tensile strength perpendicular to plate face, according to
GB/T 10294-2008 " Technology of Steady State Thermal Resistance of Thermal Insulating Material and the measurement Guarded hot plate in relation to characteristic " tests thermal coefficient, according to
GB/T 10801.1 " insulation molded polystyrene foams plastics " test bending deformation, according to GB 8624-2012 " Building wood
Material and classification of combustion properties of building materials and products " test combustibility rank.
Embodiment 1
The feedstock composition of embodiment 1 includes:
Silicoide, including 50 parts of active SILICA FUME, 5 parts of silica, 6 parts of glass bead and 50 parts of silica flour;
Binder, including 50 parts of cement, 30 parts of calcium oxide and 10 parts of flyash;
Mineral additive, including 105 parts and 5 parts of prodan of sodium metasilicate;
Additive, including 1 part of water-reducing agent, 2 parts of waterproofing agent, 2 parts of redispersable latex powder, 2 parts of cellulose ether, graphite
3 parts and 4 parts of foaming agent;
Reinforcing fiber is 1 part of short glass fiber in the present embodiment;
15 parts of graphite granules of polystyrene;
50 parts of water.
The manufacture craft of flexible silicon ink alkene insulation board of the invention is as shown in figure 3, firstly, make graphite granules of polystyrene one
Secondary foaming is allowed to swelling volume increase, and by setting steam pressure, keep its close by heating graphite granules of polystyrene
Corresponding variation occurs for degree, to reach required density requirements.Steam pressure is set as 0.2MPa, and temperature sets 100 DEG C, once
The time of foaming is 10 seconds, then pressure maintaining 30 seconds, is then depressurized 3 seconds.
Then, sodium silicate solution, silica flour, calcium oxide, cement and prodan is taken to fill under the conditions of 20 DEG C of set water temperature
Divide stirring, sequentially adds flyash, active SILICA FUME, cellulose ether, short glass fiber, water-reducing agent, waterproofing agent, can divide again
Scattered latex powder, graphite, foaming agent carry out stirring in 5 minutes, and (mixing time is adjusted accordingly according to temperature change, blender revolving speed
It is set as 300 revs/min), stir evenly its whole as premixing cementitious material.The addition of sodium metasilicate can be such that mixture has
Fire protecting performance.The addition of the materials such as graphite can be such that the mixture presetting period is gradually shortened, and reduce mixture mobility, main to make
With to promote bending property, enhance finished product compression strength and bend resistance intensity.Meanwhile reducing thermal coefficient enhancing heat insulation effect.
Then, graphite granules of polystyrene is added in a mixing bowl, is put into the progress of premixing gel rubber material after starting blender
It is mixed, sufficiently mixes it uniformly.By multiple repetition test, speed of agitator need to be set in 100 revs/min, stir 5 points
Clock, revolving speed is too fast or mixing time is too long can be such that graphite granules of polystyrene shrinks, deformation.
(1mm heavy sheet glass will be padded in mold in mixture (containing graphite granules of polystyrene) the input mold after stirring again
Paper demoulds convenient for the later period), mold is as shown in Figure 1, include upper layer mould 1 and lower layer's mould 2, upper layer mould 1 and lower layer's mould 2 are stacked, warp
Feedstock composition after crossing stirring is input in mold, is tentatively fixed to the feedstock composition of plate in mold, mold it is interior
Chamber is adjustable in a thickness direction.It is shunk since certain proportion can be generated after material heating pressurization, finds, press after test of many times
For product thickness 5cm, the height of level-sensing device need to be adjusted to 10cm, shrinkage rates 45%.And to guarantee that mixture inputs mould
Non-uniform phenomenon is avoided to generate during tool, the ratio that transmission speed should be set in 1 minute 1m is best.
Before mold enters flattening bench 3, flattening bench 3 is preheated with oil temperature machine.Then upper layer mould 1 is removed, will be loaded
There is lower layer's mould 2 of the feedstock composition of plate to move into flattening bench 3 as shown in Figure 2.There are multiple stacked heating in flattening bench 3
Plate 4, the initial void between every two heating plate 4 are all larger than the sum of the height of feedstock composition of lower layer's mould 2 and plate.Work as temperature
Mold is pushed by degree after reaching setting value, and upward with oil hydraulic cylinder 5, two neighboring heating plate 4 can relatively move, so that
Gap between every two adjacent heating plate 4 synchronously reduces, so that the feedstock composition of each plate is synchronously squeezed, when
Stop mobile heating plate 4 when feedstock composition is expressed to a certain amount of in a thickness direction, reaches the temperature inside feedstock composition
To 65 DEG C, the pressure inside feedstock composition is made to reach 0.1MPa, keeps forming for pressure 8 minutes, during heating pressurization,
Second time of foaming occurs for graphite granules of polystyrene.Oil temperature machine is then shut off by its natural cooling depanning.
Finally, carrying out fog room maintenance to the product after depanning, fog room is dry, divulges information, and curing time is 7 days.
Gained sample is through detecting, compression strength 0.250MPa, and the tensile strength perpendicular to plate face is 0.182MPa, curved
Bent deformation values are 3.010mm, and thermal coefficient is 0.0580W/ (mK), and sample combustibility rank reaches A2 grades.
Embodiment 2-5
The material mixture ratio and manufacture craft that embodiment 2-5 is used are substantially the same manner as Example 1, the difference is that, in reality
It applies in example 2,3,4 and 5, it is respectively 80 DEG C, 95 DEG C, 110 DEG C and 130 DEG C that when heating, which is applied to the temperature of the feedstock composition,.
Sample testing result such as table 1 obtained by embodiment 1-5.
The test data of 1 embodiment 1-5 of table
Embodiment | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | Embodiment 5 |
Temperature/DEG C | 65 | 80 | 95 | 110 | 130 |
Compression strength/MPa | 0.250 | 0.261 | 0.272 | 0.263 | 0.253 |
Perpendicular to tensile strength/MPa of plate face | 0.182 | 0.189 | 0.211 | 0.199 | 0.183 |
Bending deformation/mm | 3.010 | 6.072 | 8.983 | 7.441 | 4.007 |
Thermal coefficient (25 DEG C), W/ (mK) | 0.0580 | 0.0562 | 0.0551 | 0.0579 | 0.0585 |
Combustibility rank | A2 | A2 | A2 | A2 | A2 |
Embodiment 6-10
The material mixture ratio and manufacture craft that embodiment 6-10 is used are substantially the same manner as Example 1, the difference is that, in reality
It applies in example 6,7,8,9 and 10, it is 0.15MPa that when pressurization, which is applied to the pressure inside the feedstock composition, and when heating applies
Temperature inside the feedstock composition is respectively 65 DEG C, 80 DEG C, 95 DEG C, 110 DEG C and 130 DEG C.Examination obtained by embodiment 6-10
Sample testing result such as table 2.
The test data of 2 embodiment 6-10 of table
Embodiment | Embodiment 6 | Embodiment 7 | Embodiment 8 | Embodiment 9 | Embodiment 10 |
Temperature/DEG C | 65 | 80 | 95 | 110 | 130 |
Compression strength/MPa | 0.258 | 0.314 | 0.298 | 0.280 | 0.263 |
Perpendicular to tensile strength/MPa of plate face | 0.197 | 0.241 | 0.258 | 0.239 | 0.204 |
Bending deformation/mm | 3.105 | 6.607 | 9.433 | 7.578 | 4.128 |
Thermal coefficient (25 DEG C), W/ (mK) | 0.0582 | 0.0531 | 0.0474 | 0.0510 | 0.0551 |
Combustibility rank | A2 | A2 | A2 | A2 | A2 |
Embodiment 11-15
The material mixture ratio and manufacture craft that embodiment 11-15 is used are substantially the same manner as Example 1, the difference is that,
In embodiment 11,12,13,14 and 15, it is 0.2MPa that when pressurization, which is applied to the pressure inside the feedstock composition, when heating
Being applied to the temperature inside the feedstock composition is respectively 65 DEG C, 80 DEG C, 95 DEG C, 110 DEG C and 130 DEG C.Embodiment 11-15 institute
Obtain sample testing result such as table 3.
The test data of 3 embodiment 11-15 of table
Embodiment | Embodiment 11 | Embodiment 12 | Embodiment 13 | Embodiment 14 | Embodiment 15 |
Temperature/DEG C | 65 | 80 | 95 | 110 | 130 |
Compression strength/MPa | 0.278 | 0.365 | 0.327 | 0.291 | 0.270 |
Perpendicular to tensile strength/MPa of plate face | 0.187 | 0.233 | 0.278 | 0.245 | 0.192 |
Bending deformation/mm | 3.218 | 6.801 | 9.578 | 7.413 | 4.229 |
Thermal coefficient (25 DEG C), W/ (mK) | 0.0587 | 0.0540 | 0.0477 | 0.0528 | 0.0563 |
Combustibility rank | A2 | A2 | A2 | A2 | A2 |
Embodiment 16-20
The material mixture ratio and manufacture craft that embodiment 16-20 is used are substantially the same manner as Example 1, the difference is that,
In embodiment 16,17,18,19 and 20, the pressure that when pressurization is applied to inside the feedstock composition is 0.25MPa, heating
When the temperature that is applied to inside the feedstock composition be respectively 65 DEG C, 80 DEG C, 95 DEG C, 110 DEG C and 130 DEG C.Embodiment 16-
20 gained sample testing result such as tables 4.
The test data of 4 embodiment 16-20 of table
Embodiment | Embodiment 16 | Embodiment 17 | Embodiment 18 | Embodiment 19 | Embodiment 20 |
Temperature/DEG C | 65 | 80 | 95 | 110 | 130 |
Compression strength/MPa | 0.268 | 0.308 | 0.284 | 0.269 | 0.264 |
Perpendicular to tensile strength/MPa of plate face | 0.185 | 0.210 | 0.263 | 0.240 | 0.190 |
Bending deformation/mm | 3.111 | 6.321 | 8.312 | 6.913 | 3.821 |
Thermal coefficient (25 DEG C), W/ (mK) | 0.0592 | 0.0558 | 0.0492 | 0.0522 | 0.0572 |
Combustibility rank | A2 | A2 | A2 | A2 | A2 |
Embodiment 21-25
The material mixture ratio and manufacture craft that embodiment 21-25 is used are substantially the same manner as Example 1, the difference is that,
In embodiment 21,22,23,24 and 25, it is 0.3MPa that when pressurization, which is applied to the pressure inside the feedstock composition, when heating
Being applied to the temperature inside the feedstock composition is respectively 65 DEG C, 80 DEG C, 95 DEG C, 110 DEG C and 130 DEG C.Embodiment 21-25
Gained sample testing result such as table 5.
The test data of 5 embodiment 21-25 of table
Embodiment 26
The material mixture ratio and manufacture craft that embodiment 26 uses are substantially the same manner as Example 13, the difference is that, in reality
It applies in example 26, the duration being heated and pressurizeed to feedstock composition is 10 minutes.26 gained sample testing result of embodiment
Such as table 6.
The test data of table 6 embodiment 13 and embodiment 26
Embodiment | Embodiment 13 | Embodiment 26 |
The pressurized, heated time/min | 8 | 10 |
Compression strength/MPa | 0.327 | 0.365 |
Perpendicular to tensile strength/MPa of plate face | 0.278 | 0.280 |
Bending deformation/mm | 9.578 | 10.034 |
Thermal coefficient (25 DEG C), W/ (mK) | 0.0477 | 0.0480 |
Combustibility rank | A (A2) grade | A (A2) grade |
Can be seen that from embodiment 1-26 makes the temperature inside feedstock composition reach 65-130 DEG C, makes feedstock composition
Internal pressure reaches 0.1MPa-0.3MPa, and when being kept for 8 minutes or more, can reach compression strength 0.25MPa or more,
Tensile strength 0.18MPa or more, bending deformation value 3mm or more, thermal coefficient 0.06W/ (mK) technical effect below.
Comparative example 1-5
The material mixture ratio and manufacture craft that comparative example 1-5 is used are substantially the same manner as Example 1, the difference is that, right
In ratio 1,2,3,4 and 5, it is 0.08MPa that when pressurization, which is applied to the pressure inside the feedstock composition, and when heating is applied to
Temperature inside the feedstock composition is respectively 65 DEG C, 80 DEG C, 95 DEG C, 110 DEG C and 130 DEG C.Sample obtained by comparative example 1-5
Testing result such as table 7.
The test data of 7 comparative example 1-5 of table
Comparative example 6-10
The material mixture ratio and manufacture craft that comparative example 6-10 is used are substantially the same manner as Example 1, the difference is that, right
In ratio 6,7,8,9 and 10, it is 0.32MPa that when pressurization, which is applied to the pressure inside the feedstock composition, and when heating applies
Temperature inside the feedstock composition is respectively 65 DEG C, 80 DEG C, 95 DEG C, 110 DEG C and 130 DEG C.Examination obtained by comparative example 6-10
Sample testing result such as table 8.
The test data of 8 comparative example 6-10 of table
Comparative example | Comparative example 6 | Comparative example 7 | Comparative example 8 | Comparative example 9 | Comparative example 10 |
Temperature/DEG C | 65 | 80 | 95 | 110 | 130 |
Compression strength/MPa | 0.249 | 0.243 | 0.240 | 0.237 | 0.232 |
Perpendicular to tensile strength/MPa of plate face | 0.163 | 0.170 | 0.178 | 0.167 | 0.160 |
Bending deformation/mm | 2.401 | 2.596 | 2.891 | 2.678 | 2.441 |
Thermal coefficient (25 DEG C), W/ (mK) | 0.0610 | 0.0609 | 0.0603 | 0.0607 | 0.0609 |
Combustibility rank | A2 | A2 | A2 | A2 | A2 |
Comparative example 11-15
The material mixture ratio and manufacture craft that comparative example 11-15 is used are substantially the same manner as Example 1, the difference is that,
In comparative example 11,12,13,14 and 15, the temperature that when heating is applied to inside the feedstock composition is 60 DEG C, and when pressurization applies
Being added in the pressure inside the feedstock composition is respectively 0.1MPa, 0.15MPa, 0.2MPa, 0.25MPa and 0.3MPa.Comparison
Sample testing result such as table 9 obtained by example 11-15.
The test data of 9 comparative example 11-15 of table
Comparative example | Comparative example 11 | Comparative example 12 | Comparative example 13 | Comparative example 14 | Comparative example 15 |
Pressure/MPa | 0.1 | 0.15 | 0.2 | 0.25 | 0.3 |
Compression strength/MPa | 0.222 | 0.228 | 0.238 | 0.243 | 0.245 |
Perpendicular to tensile strength/MPa of plate face | 0.169 | 0.173 | 0.175 | 0.177 | 0.163 |
Bending deformation/mm | 2.681 | 2.903 | 2.875 | 2.514 | 2.461 |
Thermal coefficient (25 DEG C), W/ (mK) | 0.0616 | 0.0618 | 0.0621 | 0.0615 | 0.0612 |
Combustibility rank | A2 | A2 | A2 | A2 | A2 |
Comparative example 16-20
The material mixture ratio and manufacture craft that comparative example 16-20 is used are substantially the same manner as Example 1, the difference is that,
In comparative example 16,17,18,19 and 20, the temperature that when heating is applied to inside the feedstock composition is 135 DEG C, when pressurization
Being applied to the pressure inside the feedstock composition is respectively 0.1MPa, 0.15MPa, 0.2MPa, 0.25MPa and 0.3MPa.It is right
Sample testing result such as table 10 obtained by ratio 16-20.
The test data of 10 comparative example 16-20 of table
Comparative example | Comparative example 16 | Comparative example 17 | Comparative example 18 | Comparative example 19 | Comparative example 20 |
Pressure/MPa | 0.1 | 0.15 | 0.2 | 0.25 | 0.3 |
Compression strength/MPa | 0.222 | 0.228 | 0.238 | 0.243 | 0.245 |
Perpendicular to tensile strength/MPa of plate face | 0.169 | 0.173 | 0.175 | 0.177 | 0.163 |
Bending deformation/mm | 2.681 | 2.903 | 2.875 | 2.514 | 2.461 |
Thermal coefficient (25 DEG C), W/ (mK) | 0.0616 | 0.0618 | 0.0621 | 0.0615 | 0.0612 |
Combustibility rank | A2 | A2 | A2 | A2 | A2 |
Comparative example 21
The material mixture ratio and manufacture craft that comparative example 21 uses are substantially the same manner as Example 13, the difference is that, right
In ratio 21, the duration being heated and pressurizeed to feedstock composition is 7 minutes.21 gained sample testing result of comparative example is such as
Table 11.
11 comparative example 21 of table, the test data of embodiment 13 and embodiment 26
Embodiment/comparative example | Comparative example 21 | Embodiment 13 | Embodiment 26 |
The pressurized, heated time/min | 7 | 8 | 10 |
Compression strength/MPa | 0.234 | 0.327 | 0.365 |
Perpendicular to tensile strength/MPa of plate face | 0.185 | 0.278 | 0.280 |
Bending deformation/mm | 4.356 | 9.578 | 10.034 |
Thermal coefficient (25 DEG C), W/ (mK) | 0.0550 | 0.0477 | 0.0480 |
Combustibility rank | A (A2) grade | A (A2) grade | A (A2) grade |
Can be seen that from comparative example 1-21 makes the temperature inside feedstock composition less than 65 DEG C or greater than 130 DEG C, makes original
Pressure inside feed composition is less than 0.1MPa or is greater than 0.3MPa, or when keeping less than 8 minutes, cannot reach simultaneously anti-
Compressive Strength 0.25MPa or more, tensile strength 0.18MPa or more, bending deformation value 3mm or more, thermal coefficient 0.06W/ (mK)
Technical effect below.
The manufacture craft of flexible silicon ink alkene insulation board of the invention is directly connect with silicon ink alkene feedstock composition using heating plate
Touching, pressurized, heated is more abundant, and can the multiple silicon ink alkene insulation boards of a hot pressing, substantially increase production efficiency.Using this
The flexible silicon ink alkene insulation board compression strength of invention manufacture craft production is increased to 0.25MPa or more, and tensile strength is increased to
0.18MPa or more, bending deformation value reach 3mm or more, and thermal coefficient is in 0.06W/ (mK) hereinafter, (and rock wool belt is thermally conductive
Coefficient is consistent), make it that there is fire-proof function while keeping splendid thermal insulation property, effectively solves building exterior wall heat preserving material
Expect fire safety problem.
Although specific embodiments of the present invention have been described above, it will be appreciated by those of skill in the art that this is only
For example, protection scope of the present invention is to be defined by the appended claims.Those skilled in the art without departing substantially from
Under the premise of the principle and substance of the present invention, many changes and modifications may be made, but these change and
Modification each falls within protection scope of the present invention.
Claims (10)
1. a kind of manufacture craft of flexible silicon ink alkene insulation board, which is characterized in that using including silicoide 10-121 parts, bonding
60-100 parts of agent, 80-270 parts of Mineral additive, 5-15 parts of additive, 1-2 parts of reinforcing fiber, graphite granules of polystyrene 12-
20 parts, 40-65 parts of water of feedstock composition be equably pre-mixed, gelled is stirred, by the gelatinous feedstock composition
It inputs in mold, the mold is sent into flattening bench, mold is heated in the flattening bench, setting in the flattening bench
There is heating plate, directly squeezes the feedstock composition using the heating plate, reach the temperature inside the feedstock composition
65-130 DEG C, the pressure inside the feedstock composition is made to reach 0.1MPa-0.3MPa, kept for 8 minutes or more, it demoulds, maintenance
?.
2. the manufacture craft of flexible silicon ink alkene insulation board as described in claim 1, which is characterized in that the silicoide includes
Active SILICA FUME, silica, glass bead and silica flour, the binder include cement, calcium oxide and flyash, the mine
Object exciting agent includes sodium metasilicate and prodan, and the additive includes water-reducing agent, waterproofing agent, redispersable latex powder, fiber
Plain ether, graphite and foaming agent, the component and weight proportion of the feedstock composition are as follows: 50 parts of water;Active SILICA FUME 30-50 parts;
3-5 parts of silica;5-6 parts of glass bead;50-60 parts of silica flour;40-50 parts of cement;25-30 parts of calcium oxide;Flyash 8-
15 parts;90-110 parts of sodium metasilicate;4-5 parts of prodan;1 part of water-reducing agent;2 parts of waterproofing agent;2-3 parts of redispersable latex powder;It is fine
Tie up plain 2 parts of ether;4-5 parts of foaming agent;3 parts of graphite;1 part of reinforcing fiber;12-15 parts of graphite granules of polystyrene.
3. the manufacture craft of flexible silicon ink alkene insulation board as described in claim 1, which is characterized in that the silicoide includes
Active SILICA FUME, the binder include flyash, and the Mineral additive includes light calcined magnesia, epsom salt and silicic acid
Sodium, the additive include water-reducing agent, waterproofing agent, redispersable latex powder, cellulose ether, graphite and foaming agent, the raw material
The component and weight proportion of composition are as follows: 50 parts of water;100-110 parts of light calcined magnesia;35-50 parts of epsom salt;Sodium metasilicate
2-5 parts;1 part of water-reducing agent;1-3 parts of waterproofing agent;1 part of redispersable latex powder;Active SILICA FUME 7-10 parts;10-15 parts of flyash;
1 part of cellulose ether;4-5 parts of foaming agent;3 parts of graphite;1 part of short glass fiber;15-17 parts of graphite granules of polystyrene.
4. the manufacture craft of flexible silicon ink alkene insulation board as described in claim 1, which is characterized in that the mold includes upper layer
The feedstock composition is tentatively formed by mould and lower layer's mould using the upper layer mould and lower layer's mould, when the mold enters
After the flattening bench, the upper layer mould is removed, directly squeezes the feedstock composition using the heating plate and lower layer's mould,
Until the feedstock composition compresses 45-55% molding in a thickness direction.
5. the manufacture craft of flexible silicon ink alkene insulation board as claimed in claim 4, which is characterized in that lower layer's mould described in multiple groups,
Feedstock composition and heating plate be repeated in it is stacked, for suppressing multiple flexible silicon ink alkene insulation boards simultaneously, until the raw material
Composition compresses 50% molding in a thickness direction.
6. the manufacture craft of flexible silicon ink alkene insulation board as described in claim 1, which is characterized in that be applied to the raw material group
Closing the heating temperature inside object is 80-95 DEG C.
7. the manufacture craft of flexible silicon ink alkene insulation board as described in claim 1, which is characterized in that be applied to the raw material group
Closing the pressure inside object is 0.15MPa-0.2MPa.
8. the manufacture craft of flexible silicon ink alkene insulation board as described in claim 1, which is characterized in that the feedstock composition
The duration being heated and pressurizeed be at least 10 minutes.
9. the manufacture craft of flexible silicon ink alkene insulation board as claimed in any of claims 1 to 8 in one of claims, which is characterized in that institute
Stating manufacture craft further includes the one step foaming step of the graphite granules of polystyrene before feedstock composition stirring,
The one step foaming step are as follows: processing is heated and pressurizeed to the graphite granules of polystyrene, it is made to foam.
10. the manufacture craft of flexible silicon ink alkene insulation board as claimed in claim 9, which is characterized in that the one step foaming step
In rapid, the steam pressure of pressurization is 0.2MPa, and the temperature of heating is 100 DEG C, and the time of one step foaming is 10 seconds, then pressure maintaining 30
Second, then depressurize 3 seconds.
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CN111170675A (en) * | 2020-02-10 | 2020-05-19 | 上海圣奎塑业有限公司 | Building floor fireproof heat-insulation material and manufacturing process thereof |
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