Summary of the invention
To solve the de- virtue of diesel oil in the prior art and improving defect existing for the catalyst in Cetane number, the present invention is quasi- to be mentioned
For a kind of reduction-state bimetallic catalyst for hydrocracking diesel oil, by acidic cleavage group used in catalyst for hydrocracking diesel oil
Point --- molecular sieve is implanted into a kind of high-activity hydrogenation saturation catalyst agent, makes the condensed-nuclei aromatics in catalytic diesel oil that hydrogen added to be saturated
While also carry out ring-opening reaction, simplify low fragrant high cetane number diesel production process;Utilize gaseous nitrogen compound molecule bone
Nitrogen weakens acidic zeolite position in frame, and catalyst is made to have very strong opening cyclic paraffins performance and very weak alkylolysis
Performance.
To realize the above-mentioned technical purpose, the invention adopts the following technical scheme:
The technical purpose of first aspect present invention is to provide a kind of preparation side of reduction-state bimetallic catalyst for hydrocracking diesel oil
Method, comprising the following steps:
(1) it prepares the first modified zeolite: soluble ammonium salting liquid being contacted with NaY zeolite, is stirred to react 0.5 in 50~100 DEG C
~5 hours, filtering was added ammonium salt solution and repeats the above reaction, again until Na in NaY zeolite2O mass content reaches 2.0%
Below;By ammonium salt solution, treated that zeolite is placed in hydro-thermal process furnace carries out steam treatment, is warming up to 250~850 DEG C, rises
Be passed through nitrogen during temperature, keep temperature to carry out hydro-thermal process 0.5 hour or more later, the zeolite after steam treatment using
Contain H+And NH4 +Two kinds of cationic buffer solution processing, obtain Modified NaY Zeolite;Obtain the first modified zeolite;
(2) it prepares the second modified zeolite: raw material Y type molecular sieve and water being mixed and made into slurries, 50~120 DEG C are warming up to, with six
Ammonium fluosilicate haptoreaction isolates molecular sieve pulp and is filtered, washed and dried, obtains low-Na and high-Si Y-type molecular sieve,
Temperature is 600 ~ 650 DEG C, under 0.05 ~ 0.10MPa of pressure, hydro-thermal process 0.5 ~ 1.0 hour, obtains the second modified zeolite;
(3) prepare catalyst carrier: will (1) preparation the first modified zeolite, (2) preparation the second modified zeolite, aluminium oxide and
Extrusion aid mixing through kneading, molding, drying and roasts obtained catalyst carrier, first, second modified zeolite and aluminium oxide
Mass ratio be 30 ~ 70:10 ~ 30:15 ~ 50;
(4) it loads hydrogenation component: catalyst carrier prepared by (3) is successively supported into non-noble metal hydrogenation component and noble metal hydrogenation
Oxidation state bimetallic catalyst for hydrocracking diesel oil is made in component;
(5) drying of oxidation state bimetallic catalyst for hydrocracking diesel oil is made in (4), after restoring with hydrogen partial pressure, then is passed through choosing
From at least one of pyridine, quinoline, isoquinolin, naphthazine and aza-phenanthrenes gaseous nitrogen compound, temperature is at 420 ~ 550 DEG C
Reason, is made the reduction-state bimetallic catalyst for hydrocracking diesel oil.
Further, in above-mentioned preparation method, the reduction of hydrogen partial pressure described in step (5) uses hydrogen and indifferent gas
The mixed gas of body, the volume fraction of hydrogen is 1% ~ 99%, preferably 20% ~ 80%, more preferably 60% ~ 80% in mixed gas;
The inert gas is selected from least one of helium, neon, argon and krypton;Reduction temperature be 400~550 DEG C, preferably 420 ~ 550
DEG C, more preferably 480~510 DEG C;Pressure is 0.01 ~ 2.00Mpa;Mixed gas and catalyst 100 ~ 1500:1 by volume,
Preferably 500 ~ 1200:1 is mixed, and the recovery time is 1 ~ 96 hour, preferably 24 ~ 72 hours.
Further, the hydrogen in the mixed gas, which can be selected, falls C by adsorbing and removing or hydrogenolysis2 +The reformation of hydrocarbon
Hydrogen, the hydrogen of refinery's pressure-variable adsorption separator production or the electrolysis hydrogen by molecular sieve dehydration.
Further, in above-mentioned preparation method, gaseous nitrogen compound described in step (5) is preferably quinoline or pyridine.Institute
The intake for stating gaseous nitrogen compound is the 0.05% ~ 1% of catalyst quality, preferably 0.1% ~ 0.3% in terms of nitrogen.With gas
The temperature of state nitrogen compound processing is preferably 450 ~ 550 DEG C, and more preferably 480~510 DEG C;Pressure is 0.01~2.00MPa;Gas
Agent ratio is 100~1500(h-1), preferably 100~1200(h-1);Reaction time is 0.5~3h, preferably 0.5~1h.This place
Stating the reaction time is feed time and the isothermal reaction time of system heating-up time for removing material.
Further, dry successively dry including negative pressure drying, hypoxemia nitrogen described in step (5) in above-mentioned preparation method
Dry and oxygen-enriched nitrogen is dry.Wherein, the operation item of the negative pressure drying are as follows: vacuum degree > 66kPa, temperature are 200~300 DEG C,
It is preferred that 230~270 DEG C;Constant temperature time is 2~8h, preferably 3~6h.The hypoxemia nitrogen dries gases used middle oxygen content
0.2~1.5 v%, preferably 0.5~1 v%;Drying temperature is 270~420 DEG C, and gas agent ratio is 100~1500 h-1, preferably
500~1200 h-1, drying time is 2~8h, preferably 3~6h.The oxygen-enriched nitrogen it is dry it is gases used in oxygen content be
3v%~10v%, preferably 5v%~8v%;Drying temperature is 400~480 DEG C, preferably 420~460 DEG C;Gas agent ratio be 100~
1500 h-1, preferably 500~1200 h-1;Constant temperature time is 2~8h, preferably 3~6h.
Further, in above-mentioned preparation method, solubility ammonium salt described in (1) is selected from ammonium nitrate, ammonium sulfate, acetic acid
At least one of ammonium and ammonium chloride, ammonium salt concentration be 0.5 ~ 5mol/L, ammonium salt solution mix with zeolite by weight be 0.1 ~
10:1.It is handled by ammonium salt solution, Na2The control preferably 1.0% of O mass content is hereinafter, more preferably 0.5% or less.
Further, in above-mentioned preparation method, the temperature that hydro-thermal process is carried out in (1) is preferably 450 ~ 750 DEG C;System
P in systemH2O/ P is 0.2 ~ 0.9, preferably 0.3 ~ 0.8, PNH3/ P is 0.1 ~ 0.8, preferably 0.2 ~ 0.7, NH therein3It is by ammonium
The NH that molecular sieve after exchange carries4 +Ion volatilization generates.The time of hydro-thermal process is preferably 1 ~ 5 hour.
Further, in above-mentioned preparation method, H in buffer solution in (1)+It can be provided by acid, NH4 +It can be mentioned by ammonium salt
For;The pH of buffer solution is 4 ~ 6, preferably 4 ~ 5.
Further, in above-mentioned preparation method, the first modified zeolite has the feature that aperture is greater than 1.7 in (1)
×10-10The pore volume of rice accounts for 45% or more total pore volume, and surface area is greater than 750 ~ 900m2/g;SiO2/Al2O3Than 8 ~ 15;Structure cell ginseng
2.423 ~ 2.545nm of number, crystallinity 95 ~ 110%, sodium weight content 0.05% ~ 0.25%, pyridine adsorption IR-TPD total acid content 0.5 ~
1.5mmol/g, DTA structure destroy 920 ~ 1100 DEG C of peak temperature.
Further, in above-mentioned preparation method, in (2) in the second modified zeolite preparation process, by Y type molecular sieve:
Ammonium hexafluorosilicate mass ratio is that 10:2 ~ 5 feed intake.Further, the additional amount of ammonium hexafluorosilicate, on an hourly basis every 100 grams of Y types
Molecular sieve is added most 30 grams, and preferably 5~25 grams of speed carry out.
Further, in above-mentioned preparation method, Y type molecular sieve described in (2) is NH4NaY molecular sieve, Na2O content
Best≤5m%.Reaction time is preferably 0.5 ~ 5h.
Further, in above-mentioned preparation method, the second modified zeolite is NH in (2)4NaY molecular sieve hexafluorosilicic acid
The low sodium Y type molecular sieve of high silicon of aqueous ammonium processing, is preferably modified according to the method introduced in CN90102645.X, then
It is obtained with hydro-thermal process.The lattice constant of second modified zeolite is generally 2.449-2.453nm, crystallinity > 95%, SiO2/
Al2O3Molar ratio 5-40.
Further, in above-mentioned preparation method, aluminium oxide described in (3) is oxygen general in hydrogenation catalyst field
Change aluminum feedstock, includes but are not limited to the HT of SB powder aluminium oxide, HP aluminium oxide or high temperature precipitations the method production of Ziegler method production
Aluminium oxide.
Further, in above-mentioned preparation method, extrusion aid described in (3) is selected from sesbania powder, citric acid, oxalic acid and fibre
Tie up at least one of element.
Further, in above-mentioned preparation method, (3) are described to be shaped to sheet, spherical, cylindrical bars or irregular bar (such as
Clover, bunge bedstraw herb etc.), preferably cylindrical bars or irregular bar.
Further, in above-mentioned preparation method, drying condition described in (3) are as follows: dry 2 ~ 12 at 110 DEG C ± 10 DEG C
Hour.The condition of the roasting be 450 ~ 750 DEG C of temperature, preferably 500 ~ 650 DEG C, calcining time be 2 ~ 24 hours, preferably 2
~ 8 hours.
Further, in above-mentioned preparation method, non-noble metal hydrogenation group described in (4) is selected from Ni, W, Mo and Co
At least one of, the noble metal hydrogenating component is selected from least one of Ru, Rh, Pd, Os, Ir and Pt, with metallic element
Mass content meter in the catalyst, the loading of the non-noble metal hydrogenation component are 0.5% ~ 10.0%, and the noble metal adds
The loading of hydrogen component is 0.1% ~ 2.0%.
Further, in above-mentioned preparation method, infusion process carrying metal component is used in the 4th step, when dipping will contain
The maceration extract of metal component is mixed with catalyst carrier with 1.5 ~ 3:1 volume ratio, is impregnated 6 ~ 24 hours, and stir simultaneously, pH control
System is dried in the shade 8 ~ 24 hours after 2 ~ 10, dipping, then dry at 80 ~ 120 DEG C, is roasted at 550 ~ 590 DEG C.
The technical purpose of second aspect of the present invention is to provide is urged by the reduction-state bimetallic diesel oil hydrogenation conversion of above method preparation
Agent.
Catalyst prepared by the present invention, by acidic cleavage component used in catalyst for hydrocracking diesel oil --- molecular sieve is planted
Enter in a kind of high-activity hydrogenation saturation catalyst agent, opens the condensed-nuclei aromatics in catalytic diesel oil also while adding hydrogen to be saturated
Ring reaction simplifies low fragrant high cetane number diesel production process;In catalyst of the invention, gaseous nitrogen compound molecule is utilized
Nitrogen weakens acidic zeolite position in skeleton, makes catalyst that there is very strong opening cyclic paraffins performance and very weak alkyl to split
Solve performance.
The technical purpose of third aspect present invention is to provide application of the above-mentioned catalyst in diesel oil hydrogenation conversion.
When above-mentioned reduction-state bimetallic catalyst for hydrocracking diesel oil is converted for diesel oil hydrogenation, need to carry out before use
Ammonia passivation and presulfurization.It wherein needs to carry out ammonia passivation on large industrialized device, the midget plant in laboratory can omit this step
Suddenly.The ammonia passivation is to inject ammonia in recyclegas or can generate the nitrogenous compound of ammonia, passivation temperature 230 in hydrogen
~300 DEG C, passivation time is 1.0~10.0 hours.Its injection rate is calculated as the 3.0~7.0% of catalyst quality with nitrogen.Institute
Stating presulfurization is that sulfur-containing compound is injected in recyclegas, pre-curing temperature be 400~430 DEG C, prevulcanisation time be 0.5~
3.0 hour.Sulfur-containing compound used in presulfurization is that H can be generated in hydrogen2The compound of S, preferably H2S, the note of sulfur-containing compound
Enter amount with H2S is calculated as the 0.1~0.3% of catalyst quality.After ammonia passivation and presulfurization, reduction-state bimetallic bavin of the present invention
Oily hydrogenation conversion catalyst can be contacted with feedstock oil, produce low fragrant high cetane number diesel oil.
When carrying out the conversion of above-mentioned diesel oil hydrogenation, diesel oil distillate is the straight(-run) diesel distillate or stone that boiling range is 160 ~ 360 DEG C
The diesel oil distillate that boiling range is 160 ~ 360 DEG C in coking, catalytic cracking process production in oil processing.The operating condition of hydrogenation process
Reaction are as follows: 2 ~ 15MPa of pressure, preferably 3 ~ 10MPa;200 ~ 400 DEG C of reaction temperature, preferably 250 ~ 350 DEG C;Volume when reaction solution
0.5 ~ 5.0h of air speed-1, preferably 1.0 ~ 3.0h-1, reaction hydrogen to oil volume ratio is 500 ~ 1800, preferably 800 ~ 1200.
When carrying out the conversion of above-mentioned diesel oil hydrogenation, it is desirable that nitrogen content < 600 μ g/g, preferably < 300 μ g/g in feedstock oil, more
It is preferred that < 100 μ g/g.
Compared with prior art, present invention has the advantage that
(1) present invention is by acidic cleavage component --- molecular sieve is implanted into high activity reduction-state bimetallic catalyst for hydrocracking diesel oil
In, make open loop while adding hydrogen to be saturated of the condensed-nuclei aromatics in diesel oil, simplify process flow, equipment investment, section can be saved
Save operating cost.
(2) present invention will have weakly alkaline organic using the acidity of molecular sieve in bimetallic catalyst for hydrocracking diesel oil
Nitrogen compound is drawn into molecular sieve pore passage.Have the characteristics that dehydrogenation functionality using noble metal, allows organic nitrogen under dehydrogenation condition
Compound dehydrogenation, remaining skeleton are deposited in molecular sieve pore passage, and alkali center (nitrogen-atoms) can influence molecular sieve for a long time
It is acid.Because of alkaline nitrogen molecular (having group around nitrogen-atoms), the basic center (nitrogen of organonitrogen compound molecular skeleton after dehydrogenation
Atom) with the acid centre of molecular sieve always there is certain distance, alkali center only will affect without shielding acid site, and one
Alkali center can influence multiple acid sites, this can control the acid strength in acid site by adjusting the quantity at alkali center, make
The acidic site of molecular sieve weakens, and reduces alkylolysis reaction, improves purpose product quality and yield.
Other features and advantages of the present invention will the following detailed description will be given in the detailed implementation section.
Embodiment 3
In addition to the dosage of quinoline is changed to 0.9 gram, other operations are the same as embodiment 1.Obtain catalyst RC3.
The catalyst of above embodiments is used for diesel oil hydrogenation transformation experiment:
The catalyst of embodiment 1 ~ 3 is subjected to presulfurization;Keeping temperature is 420 DEG C, adjusts pressure 0.5MPa, circulating flow rate
48NL/h contains the hexamethylene of 0.032 gram of sulphur into vulcanization oil mass 80mL/h, with 4 hours time injection 320mL;With 15 DEG C/h
Speed be cooled to 320 DEG C, adjustment pressure 8.0MPa, circulating flow rate 48NL/h, by the oil inlet quantity of 45g/h into feedstock oil, raw material
Oil is by 160~360 DEG C of fraction of triumph catalytic diesel oil of desulfuration purification.It operates 300 hours post-samplings and makees correlation analysis, test
Raw materials used oil nature is shown in Table 3, and test result is shown in Table 4.
3. raw material oil nature of table
Comparative example 1
The step of being introduced with embodiment 1 only carries out reduction process, and is passed through quinoline treatment process without final step.?
DRC is denoted as to catalyst editorial afterword.
Catalyst DRC is subjected to presulfurization;Keeping temperature is 420 DEG C, adjusts pressure 0.5MPa, circulating flow rate 48NL/h,
Contain the hexamethylene of 0.032 gram of sulphur into vulcanization oil mass 80mL/h, with 4 hours time injection 320mL;It is dropped with the speed of 15 DEG C/h
Temperature to 320 DEG C, adjustment pressure 8.0MPa, circulating flow rate 48NL/h, by the oil inlet quantity of 45g/h into feedstock oil.After operating 300 hours
Correlation analysis is made in sampling, tests raw materials used oil as by 160~360 DEG C of fractions of triumph catalytic diesel oil of desulfuration purification, test
It the results are shown in Table 4.
Table 4.
Comparative example 2
Hydro-conversion is carried out to diesel oil using the common hydrocatalyst for saturating BHC+3963 catalyst of the prior art:
Wherein, the preparation process of hydrocatalyst for saturating BHC is as follows:
The first step, NaY zeolite are modified: being placed in every liter of (NH containing 150g for 100 grams of industrial NaY zeolite4)2SO4It is water-soluble
It stirs, be warming up to 90 ~ 100 DEG C and kept for 1 hour in liquid, filtering, after repeating aforesaid operations three times, washing.By what is handled above
Product is placed in tube furnace, and 500 DEG C are warming up to while being passed through nitrogen, stops logical nitrogen, is kept pressure in 0.1MPa, is maintained 2
Temperature fall after hour.The product obtained after hydro-thermal process is placed in 1 liter of CH containing 154g3COONH4With 100g CH3The water of COOH
It is handled in solution, is then filtered, washed, dries to get Modified NaY Zeolite.
Second step, it is alumina modified: to take SB powder aluminium oxide (Al2O3Aluminium powder, contents on dry basis 75%) 120g and 100mL concentration is
The nitric acid glue of 0.2M melts, and obtained glue is melted object in the heatproof container of a capping, puts into hydro-thermal process furnace, is heated to
55 DEG C, constant temperature 72 hours, modified aluminas is made.
Third step prepares catalyst carrier: the modification for Modified NaY Zeolite 222g and the second step preparation for taking the first step to prepare
1 220g of alumina G mixing roll, extrusion, 110 DEG C drying 4 hours, 550 DEG C roasting 5 hours.
Step 4: load hydrogenation component: the catalyst carrier that third step is obtained is impregnated with nickel nitrate solution, obtains Ni weight
Measure content be 3.8% carrier, 110 DEG C drying 4 hours, 550 DEG C roasting 5 hours;Pd (NH is used again4)NO3Solution dipping is above-mentioned to urge
Agent, obtaining Pt weight content is the bimetallic high-activity hydrogenation saturation catalyst BHC that 0.8%, Ni weight content is 3.8%.Its
Property is shown in Table 5.
To above-mentioned 160~360 DEG C of fractions of triumph catalytic diesel oil by desulfuration purification carry out plus hydrogen saturation, evaluation condition and
As a result it is listed in table 6.
Secondly, above-mentioned plus hydrogen saturation generates oil as raw material with the, then with 3963 type selecting catalyst for cracking (Sinopec
Fushun branch company, joint-stock company catalyst plant industrial production) carry out open loop to it, catalyst composition is shown in Table 7, the condition of evaluation and
It the results are shown in Table 8.
5. BHC catalyst of table composition
Table 6.
Table 7.
Table 8.
From the above results, it can be seen that the method for the prior art not only complex process, and arene content is higher than technical solution of the present invention,
Cetane number is lower than technical solution of the present invention, and effect is nothing like catalyst of the invention.
Comparative example 3
Using the triumph catalytic diesel oil before being refined in above-mentioned table 3 as raw material, commented on FH-98/3963 type selecting catalyst for cracking
(FH-98 is Shenyang Catalyst Plant's industrial catalyst for refining to valence, it cooperates 3963 catalyst on mostly set commercial plant
Used), the condition of evaluation and it the results are shown in Table 9.
Table 9.
As it can be seen that the FH-98/3963 type selecting catalyst for cracking combination being industrially used in the prior art, with catalysis of the invention
Agent effect is mutually far short of what is expected.