CN109953850A - A kind of preparation system of the not discontinue not group's of rising absorptive core - Google Patents
A kind of preparation system of the not discontinue not group's of rising absorptive core Download PDFInfo
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- CN109953850A CN109953850A CN201711408379.XA CN201711408379A CN109953850A CN 109953850 A CN109953850 A CN 109953850A CN 201711408379 A CN201711408379 A CN 201711408379A CN 109953850 A CN109953850 A CN 109953850A
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- China
- Prior art keywords
- core
- time
- fluff slurry
- fluff
- absorptive core
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Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15617—Making absorbent pads from fibres or pulverulent material with or without treatment of the fibres
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15617—Making absorbent pads from fibres or pulverulent material with or without treatment of the fibres
- A61F13/15634—Making fibrous pads between sheets or webs
Abstract
The present invention relates to a kind of preparation system of not discontinue not group's of rising absorptive core, including Time of Fluff Slurry feedway, water adding set, fiber synthesizer, mixing arrangement, Wrap device, pressure setting, control device, feedback devices.The preparation system of the not discontinue not group's of rising absorptive core, careful division has been carried out to the preparation process of absorptive core, Time of Fluff Slurry feedway and water adding set can automatically configure the raw material for being used to make Time of Fluff Slurry pulpboard of fixed concentration, mixing arrangement can uniformly spray SAP macromolecule in fluff pulp fibers, and it is uniformly mixed and be bonded into one using ultrasonic technology.Staff need to only input the design parameter of absorptive core by human-computer interaction interface, the raw material additive amount of all processes and the time of each process can be controlled, does not need to manually control additive amount and time, realizes intelligent production, the burden for alleviating tester, improves production efficiency.
Description
Technical field
The invention belongs to hygiene article sector, it is related to a kind of preparation system of the not discontinue not group's of rising absorptive core.
Background technique
Paper diaper are a kind of infant or adult common daily necessities.According to statistics, at present Britain have 90% or more baby
Youngster uses disposable paper urine pants, and the U.S. has 80% baby to use disposable paper urine pants.Currently, China's paper diaper occupation rate of market
It is lower, in rural area still less than 10%.As the improvement of people's living standards, the price of baby paper diaper is increasingly rationalized, people are also got over
More to approve that paper diaper act on the care of baby.Meanwhile two tire policy of China is practicable, even more welcomes for paper diaper market
Opportunity to develop.It can be seen that the development space in China paper diaper market is extremely considerable;
The miscellaneous paper diaper for infant of commercial type at present mainly adds a small amount of macromolecule to form, villus with Time of Fluff Slurry
Pulp fibres are short not to have pulling force.After these traditional paper diaper for infant, drawing draw trousers to absorb infant urine, because of the active spy of infant
Property, it is easy to cause paper diaper, trousers absorptive core is drawn to play group's tomography.Absorptive core water lock difference is easy to cause reverse osmosis, causes
Absorptive core partial failure, so as to cause the red hip of infant and eczema.Up to the present, in the market there is not yet having not
The group's of rising not discontinue, can superabsorbent, infant urine absorption can be locked in absorptive core rapidly, not reverse osmosis and side leakage with after
The absorptive core of leakage.Currently, major manufacturer is devoted to develop such absorptive core, baby can be allowed young so as to produce
It is really comfortable in youngster's use process, the paper diaper of pro-skin leisure, draws trousers.
Summary of the invention
In view of this, the present invention provides a kind of solution or the not discontinue that solves the above problems of the part not group's of rising absorptive core
Preparation system;
To achieve the effect that above-mentioned technical proposal, the technical solution of the present invention is as follows: a kind of system of not discontinue not group's of rising absorptive core
Standby system, including Time of Fluff Slurry feedway, water adding set, fiber synthesizer, mixing arrangement, Wrap device, pressure setting,
Control device, feedback device；
Control device is connected with feedback device by bus；Time of Fluff Slurry feedway, water adding set, fiber synthesizer mix
Attach together set, Wrap device, pressure setting are all connected with control device；Time of Fluff Slurry feedway, water adding set are all closed with fiber
It is connected at device；
Feedback device is equipped with human-computer interaction interface, and staff inputs the design parameter of absorptive core in human-computer interaction interface, instead
Feedback device is translated into control instruction and is transferred to control device, and control instruction is sent to corresponding device again by control device,
The working condition of control device；Running device acquisition operation information is transferred to control device, after control device aggregation process
It is transferred to feedback device, is shown on human-computer interaction interface；
Time of Fluff Slurry feedway exports Time of Fluff Slurry stoste, is sent into fiber synthesizer；Water adding set receives fiber synthesizer
Water instruction, it is quantitative to export distilled water to fiber synthesizer；
Fiber synthesizer includes proportion unit, manufacturing cell, forming unit, and proportion unit includes stock tank, measurement component, stock tank
For storing Time of Fluff Slurry stoste and distilled water, measurement component is used to measure the quality and concentration of Time of Fluff Slurry stoste, and proportion unit is used
The Time of Fluff Slurry mixed liquor for being 2% in output concentration, output process are as follows: the quality and concentration of measurement component measurement Time of Fluff Slurry stoste,
Being calculated needs the concurrent pushing quantity instruction water supply adding set of water to be added, and the distilled water of water adding set output enters slurry
Pond is mixed with Time of Fluff Slurry stoste, obtains Time of Fluff Slurry mixed liquor；
The input of manufacturing cell is Time of Fluff Slurry mixed liquor, is exported as fluff pulp fibers, output process are as follows: Time of Fluff Slurry mixed liquor is through copying
After making drying forming processing, Time of Fluff Slurry pulpboard, the quantification of 650g/m of Time of Fluff Slurry pulpboard are obtained2, tightness 1g/m3, moisture is
8%；Time of Fluff Slurry pulpboard obtains fluff pulp fibers after separating treatment, and fluff pulp fibers organization internal is honeycomb；
Fluff pulp fibers are crushed by forming unit according to control instruction, cut out to obtain basic core, control instruction includes basic core
Body length, width and height；Basic core is sent into mixing arrangement by forming unit；
Mixing arrangement includes transmitting assembly, spray assembly, bonded assemblies, transmitting assembly for placing basic core, and by its according to
Secondary feeding spray assembly and bonded assemblies are processed, and process is as follows: basic core is placed in sprinkling group by transmitting assembly
The underface of part, spray assembly vertically continuously spray SAP polymeric powder into the effective coverage of basic core, effective coverage,
The spraying time of SAP polymeric powder is all determined by the control instruction that spray assembly receives；After the completion of sprinkling, transmitting assembly will
Basic core is sent into bonded assemblies, the pressure and vibration that bonded assemblies utilize ultrasonic wave to generate, by SAP polymeric powder and base
Plinth core uniformly mixes and bonds integral, the firm mixing core of formation；Transmitting assembly is in spray assembly and bonded assemblies
Middle motion path and dead time are all determined by receiving control instruction；
Wrap device according to control instruction will mix core with dust-free paper pack tightly it is close wrap, formed fluffy core and be sent into compacting dress
It sets；
The briquetting of 4 kinds of different embossings is equipped in pressure setting, 4 kinds of briquettings work at the same time, while suppressing 4 fluffy cores, compacting
Process is as follows: briquetting is placed on fluffy core, and applies pressure to fluffy core, obtains the molding of embossing after compaction moulding
Core；
Pressed core is exactly the output of the not discontinue not preparation system of the group's of rising absorptive core, and the producing efficiency of system can use error
Factor, error factor are used to compare the parameter of pressed core and the design parameter of absorptive core, and numerical value is bigger, the production effect of system
Rate is poorer, and error factor is calculated with formula one:
Formula one:
Wherein, it is error factor, is the percentage between 1 ~ 100%, without unit；, be design factor, by staff according to
Need to adjust, be the length of absorptive core, the width for being absorptive core, the height for being absorptive core, be absorptive core matter
Amount, be the length of pressed core, the width for being pressed core, the height for being pressed core, be pressed core quality; ,,,
Be design parameter,, be measured value,,, unit mm, value range be 0 ~ 60, unit g, value model
Enclose is 0 ~ 50;
Beneficial achievement of the invention are as follows: the present invention provides a kind of preparation systems of not discontinue not group's of rising absorptive core, to absorption
The preparation process of core has carried out careful division, and Time of Fluff Slurry feedway and water adding set can automatically configure fixed concentration
For making the raw material of Time of Fluff Slurry pulpboard, mixing arrangement can uniformly spray SAP macromolecule in fluff pulp fibers, and utilize
It is uniformly mixed and is bonded into one by ultrasonic technology.Staff only need to input absorptive core by human-computer interaction interface
Design parameter, so that it may control the raw material additive amount of all processes and the time of each process, not need to manually control addition
Amount and time, intelligent production is realized, the burden of tester is alleviated, improves production efficiency.
Specific embodiment
In order to which technical problems, technical solutions and advantages to be solved are more clearly understood, tie below
Embodiment is closed, the present invention will be described in detail.It should be noted that specific embodiment described herein is only to explain
The present invention is not intended to limit the present invention, and the product for being able to achieve said function belongs to equivalent replacement and improvement, is all contained in this hair
Within bright protection scope.The specific method is as follows:
Embodiment 1: the present embodiment specifically illustrates the structure of the not discontinue not preparation system of the group's of rising absorptive core, as follows:
The preparation system of the not discontinue not group's of rising absorptive core includes Time of Fluff Slurry feedway, water adding set, fiber synthesizer,
Mixing arrangement, Wrap device, pressure setting, control device, feedback device；
Control device is connected with feedback device by bus；Time of Fluff Slurry feedway, water adding set, fiber synthesizer mix
Attach together set, Wrap device, pressure setting are all connected with control device；Time of Fluff Slurry feedway, water adding set are all closed with fiber
It is connected at device；
Feedback device is equipped with human-computer interaction interface, and staff inputs the design parameter of absorptive core in human-computer interaction interface, instead
Feedback device is translated into control instruction and is transferred to control device, and control instruction is sent to corresponding device again by control device,
The working condition of control device；Running device acquisition operation information is transferred to control device, after control device aggregation process
It is transferred to feedback device, is shown on human-computer interaction interface；
Time of Fluff Slurry feedway exports Time of Fluff Slurry stoste, is sent into fiber synthesizer；Water adding set receives fiber synthesizer
Water instruction, it is quantitative to export distilled water to fiber synthesizer；
Fiber synthesizer includes proportion unit, manufacturing cell, forming unit, and proportion unit includes stock tank, measurement component, stock tank
For storing Time of Fluff Slurry stoste and distilled water, measurement component is used to measure the quality and concentration of Time of Fluff Slurry stoste, and proportion unit is used
The Time of Fluff Slurry mixed liquor for being 2% in output concentration, output process are as follows: the quality and concentration of measurement component measurement Time of Fluff Slurry stoste,
Being calculated needs the concurrent pushing quantity instruction water supply adding set of water to be added, and the distilled water of water adding set output enters slurry
Pond is mixed with Time of Fluff Slurry stoste, obtains Time of Fluff Slurry mixed liquor；
The input of manufacturing cell is Time of Fluff Slurry mixed liquor, is exported as fluff pulp fibers, output process are as follows: Time of Fluff Slurry mixed liquor is through copying
After making drying forming processing, Time of Fluff Slurry pulpboard, the quantification of 650g/m of Time of Fluff Slurry pulpboard are obtained2, tightness 1g/m3, moisture is
8%；Time of Fluff Slurry pulpboard obtains fluff pulp fibers after separating treatment, and fluff pulp fibers organization internal is honeycomb；
Fluff pulp fibers are crushed by forming unit according to control instruction, cut out to obtain basic core, control instruction includes basic core
Body length, width and height；Basic core is sent into mixing arrangement by forming unit；
Mixing arrangement includes transmitting assembly, spray assembly, bonded assemblies, transmitting assembly for placing basic core, and by its according to
Secondary feeding spray assembly and bonded assemblies are processed, and process is as follows: basic core is placed in sprinkling group by transmitting assembly
The underface of part, spray assembly vertically continuously spray SAP polymeric powder into the effective coverage of basic core, effective coverage,
The spraying time of SAP polymeric powder is all determined by the control instruction that spray assembly receives；After the completion of sprinkling, transmitting assembly will
Basic core is sent into bonded assemblies, the pressure and vibration that bonded assemblies utilize ultrasonic wave to generate, by SAP polymeric powder and base
Plinth core uniformly mixes and bonds integral, the firm mixing core of formation；Transmitting assembly is in spray assembly and bonded assemblies
Middle motion path and dead time are all determined by receiving control instruction；
Wrap device according to control instruction will mix core with dust-free paper pack tightly it is close wrap, formed fluffy core and be sent into compacting dress
It sets；
The briquetting of 4 kinds of different embossings is equipped in pressure setting, 4 kinds of briquettings work at the same time, while suppressing 4 fluffy cores, compacting
Process is as follows: briquetting is placed on fluffy core, and applies pressure to fluffy core, obtains the molding of embossing after compaction moulding
Core；
Pressed core is exactly the output of the not discontinue not preparation system of the group's of rising absorptive core, and the producing efficiency of system can use error
Factor, error factor are used to compare the parameter of pressed core and the design parameter of absorptive core, and numerical value is bigger, the production effect of system
Rate is poorer, and error factor is calculated with formula one:
Formula one:
Wherein, it is error factor, is the percentage between 1 ~ 100%, without unit；, be design factor, by staff according to
Need to adjust, be the length of absorptive core, the width for being absorptive core, the height for being absorptive core, be absorptive core matter
Amount, be the length of pressed core, the width for being pressed core, the height for being pressed core, be pressed core quality;,,
For design parameter,, be measured value,,, unit mm, value range is 0 ~ 60, unit g, value range
It is 0 ~ 50;
Embodiment 2: the use process of the not discontinue not preparation system of the group's of rising absorptive core mainly has been illustrated in the present embodiment:
Using not discontinue not the group's of rising absorptive core preparation system produce 6 kinds of parameters absorptive core, absorptive core design ginseng
Number is shown in Table 1:
The design parameter of 1 absorptive core of table
| Absorptive core | Model | Weight (g) | Length (cm) | Width (cm) | Highly (mm) |
| 1 | M | 25.90 | 38.0 | 11.3 | 5.38 |
| 2 | S | 22.03 | 39.0 | 11.5 | 6.12 |
| 3 | L | 28.10 | 39.0 | 12.2 | 6.09 |
| 4 | S | 24.25 | 39.5 | 11.5 | 5.99 |
| 5 | S | 24.17 | 39.0 | 11.0 | 7.36 |
| 6 | M | 25.02 | 39.5 | 12.3 | 5.58 |
Staff inputs design parameter in the not discontinue not preparation system of the group's of rising absorptive core, prepares absorptive core, repeats 6
Secondary operation, the product that actual production goes out is 6 kinds of pressed cores, when each pressed core of production is calculated, the error of system
Factor, the parameter and error factor of pressed core are shown in Table 2:
The parameter of 2 pressed core of table
| Pressed core number | Weight (g) | Length (cm) | Width (cm) | Highly (mm) | Error factor |
| 1 | 24.90 | 38.0 | 12.3 | 5.38 | 24.57 |
| 2 | 24.03 | 39.4 | 11.4 | 6.42 | 25.79 |
| 3 | 27.10 | 39.3 | 12.4 | 6.09 | 31.85 |
| 4 | 26.25 | 39.1 | 11.4 | 5.79 | 35.22 |
| 5 | 23.17 | 39.5 | 11.0 | 7.56 | 26.90 |
| 6 | 28.02 | 39.4 | 12.6 | 5.78 | 33.33 |
Beneficial achievement of the invention are as follows: the present invention provides a kind of preparation systems of not discontinue not group's of rising absorptive core, to absorption
The preparation process of core has carried out careful division, and Time of Fluff Slurry feedway and water adding set can automatically configure fixed concentration
For making the raw material of Time of Fluff Slurry pulpboard, mixing arrangement can uniformly spray SAP macromolecule in fluff pulp fibers, and utilize
It is uniformly mixed and is bonded into one by ultrasonic technology.Staff only need to input absorptive core by human-computer interaction interface
Design parameter, so that it may control the raw material additive amount of all processes and the time of each process, not need to manually control addition
Amount and time, intelligent production is realized, the burden of tester is alleviated, improves production efficiency;
The foregoing is merely the preferred embodiments of the invention, the claims that are not intended to limit the invention.Simultaneously
It is described above, for those skilled in the technology concerned it would be appreciated that and implement, therefore other be based on it is disclosed
The equivalent change that content is completed, should be included in the covering scope of the claims.
Claims (1)
1. a kind of preparation system of not discontinue not group's of rising absorptive core characterized by comprising Time of Fluff Slurry feedway, water add
Feeder apparatus, fiber synthesizer, mixing arrangement, Wrap device, pressure setting, control device, feedback device；
The control device is connected with the feedback device by bus；The Time of Fluff Slurry feedway, the water adding set,
The fiber synthesizer, the mixing arrangement, the Wrap device, the pressure setting are all connected with the control device；
The Time of Fluff Slurry feedway, the water adding set are all connected with the fiber synthesizer；
The feedback device is equipped with human-computer interaction interface, ginseng of the staff in human-computer interaction interface input absorptive core
Number, the feedback device are translated into control instruction and are transferred to the control device, and the control device is again by the control
Instruction is sent to corresponding device, the working condition of control device；Running described device acquisition operation information is transferred to institute
Control device is stated, the feedback device is transferred to after the control device aggregation process, is shown on the human-computer interaction interface；
The Time of Fluff Slurry feedway exports Time of Fluff Slurry stoste, is sent into the fiber synthesizer；The water adding set receives
The water of the fiber synthesizer instructs, quantitative to export distilled water to the fiber synthesizer；
The fiber synthesizer includes proportion unit, manufacturing cell, forming unit, and the proportion unit includes stock tank, measurement
Component, the stock tank is for storing the Time of Fluff Slurry stoste and the distilled water, and the measurement component is for measuring the villus
The quality and concentration of stoste are starched, the proportion unit is used to export the Time of Fluff Slurry mixed liquor that concentration is 2%, and output process is as follows: institute
Quality and concentration that measurement component measures the Time of Fluff Slurry stoste are stated, being calculated needs water to be added and send the water
It instructs to the water adding set, the distilled water of the water adding set output enters the stock tank and the Time of Fluff Slurry is former
Liquid mixing, obtains the Time of Fluff Slurry mixed liquor；
The input of the manufacturing cell is the Time of Fluff Slurry mixed liquor, is exported as fluff pulp fibers, output process are as follows: the villus
Slurry mixed liquor is manufactured paper with pulp after drying forming processing, and Time of Fluff Slurry pulpboard, the quantification of 650g/m of the Time of Fluff Slurry pulpboard are obtained2, tightly
Degree is 1g/m3, moisture 8%；The Time of Fluff Slurry pulpboard obtains the fluff pulp fibers after separating treatment, and the Time of Fluff Slurry is fine
Dimension organization internal is honeycomb；
The fluff pulp fibers are crushed by the forming unit according to the control instruction, cut out to obtain basic core, the control
System instruction includes the basic core length, width and height；The basic core is sent into the mixing by the forming unit
Device；
The mixing arrangement includes transmitting assembly, spray assembly, bonded assemblies, and the transmitting assembly is for placing the basic core
Body, and it is sequentially sent to the spray assembly and the bonded assemblies are processed, process is as follows: the transmitting assembly
The basic core is placed in the underface of the spray assembly, the spray assembly is vertically to the effective of the basic core
Continuously spray SAP polymeric powder in region, the effective coverage, the SAP polymeric powder spraying time all by described
The control instruction that spray assembly receives determines；After the completion of sprinkling, the basic core is sent into institute by the transmitting assembly
It states in bonded assemblies, the pressure and vibration that the bonded assemblies utilize ultrasonic wave to generate, by the SAP polymeric powder and described
Basic core uniformly mixes and bonds integral, the firm mixing core of formation；The transmitting assembly is in the spray assembly
With in the bonded assemblies motion path and dead time all determined by receiving the control instruction；
The Wrap device lives the mixing core with dust-free paper tight according to the control instruction, forms fluffy core
And it is sent into the pressure setting；
The briquetting of 4 kinds of different embossings is equipped in the pressure setting, 4 kinds of briquettings work at the same time, and compacting 4 is described fluffy simultaneously respectively
Loose core, pressing process are as follows: the briquetting is placed on the fluffy core, and applies pressure, pressure to the fluffy core
The pressed core of embossing is obtained after real molding；
The pressed core is exactly the output of the not discontinue not preparation system of the group's of rising absorptive core, and the producing efficiency of system can
To be indicated with error factor, the error factor is used to compare the parameter of the pressed core and the parameter of the absorptive core,
Numerical value is bigger, and the producing efficiency of the system is poorer, and the error factor is calculated with formula one:
Formula one:；
It wherein, is the error factor, described is the percentage between 1 ~ 100%, without unit；, be design factor, by working
Personnel adjust as needed, for the absorptive core length, be the absorptive core width, be the absorptive core
Highly, be the quality of the absorptive core, for the pressed core length, be the pressed core width, be it is described at
The height of core body, for the quality of the pressed core;Described, described, described, described is design parameter, described, institute
State, be described, it is described be measured value, described, described, described, described, described, described unit be mm, described, described list
Position is g.
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