Dynamic lithium battery assembly line control system
Technical field
The present invention relates to dynamic lithium battery production technical field more particularly to dynamic lithium battery assembly line control systems
System.
Background technique
The cathode of lithium-ion-power cell is lithium metal, anode MnO2, SOCL2, (CFx)nDeng.Because it is high with energy,
The advantages that cell voltage is high, operating temperature range is wide, storage life is long, is widely used in military and civilian compact electric apparatus.
Currently, domestic lithium battery industrialization is primarily present following problems: battery quality consistency is bad, battery capacity efficiency
It is not high.Trace it to its cause: first is that manual operation, equipment precision difference cause, systematic error is big, is unable to caused by continuous production;Second is that I
Most of battery production enterprises, state are still always using hand-sorting, the backward production manually counted.
Through retrieving, the patent that Chinese Patent Application No. is 201220612604.8 discloses a kind of lithium battery production line intelligence
Energy management system, comprising: detection system, analysis system and control system;Wherein: detection system is electrically connected with analysis system.On
State one of patent lithium battery production line intelligent management system have the disadvantage that cannot in identical platform same format it is each
Self-operating is connected each other, is influenced each other.
Summary of the invention
Technical problems based on background technology, the invention proposes dynamic lithium battery assembly line control systems.
Dynamic lithium battery assembly line control system proposed by the present invention, including be electrically layered and control hierarchy, it is described
Electrical layering includes electric wire layer, electrical region layer and electrical mould group layer, and control hierarchy includes control line layer, control region layer, control
System station, control section layer, the control region layer includes multiple regions, and each region is each equipped with a PLC and multiple controls
It stands, the electrical layering and control hierarchy pass through PLC, robot, barcode scanning, material transferring, detection, test, welding, adaptive
Answer, manufacture execution system technology is completed, the production line control system uses manual operation feeding or conveyer belt first
Then automatic charging is grabbed by robot arm, feeding carries out the detection processing step of battery core simultaneously, then according to mould group with
And the different of technique require to be shunted, and complete the assembling of single battery core combo, carry out mould according to above-mentioned steps and assemble composition electricity
Chi Bao.
Preferably, the detection processing step of the battery core includes the reading code of battery core, battery core Check up polarity, battery core sorting, electricity
Core Thickness sensitivity, the detection of battery core electrical property, and defective products is rejected.
Preferably, the material transferring is all made of synchronous belt pipeline or double-speed chain pipeline and robot to complete,
And material transferring can freely adjust station according to demand.
Preferably, the manufacture execution system includes equipment management, data acquisition, quality management, formulation management, life
Produce monitoring and report production.
Preferably, the battery core electrical property detection includes telecommunications electrical property OVC detection, internal resistance parameter, voltage parameter, charge and discharge
The current parameters and capacity parameter of electricity.
Preferably, the control station includes manned station and field control station, and manned station is controlled with scene respectively
System station is connected with manufacture execution system, and receives the comparison result of manufacture execution system transmission, and is tied according to comparing
Fruit operates field control station, and the manned station includes engineer operation station and technician's active station.
Preferably, the equipment management includes the management of equipment and technological parameter selection, parameter and configuration, and equipment pipe
Reason further includes the assessment of equipment runnability and production capacity.
The invention has the benefit that the present invention is operated using whole line, and region centralized control, the connection of distrbuted bus
Control mode designs entire control system, and cost is greatly saved, and front and back end data passes through control system high degree of cooperation, system
One, by identical platform, each self-operating of same format, connect each other, interact greatly improve production line automation and
Intelligence, and the real-time control quality in every part, improve the quality of production, manned station respectively with field control station and manufacture
Management system connection is executed, and receives the comparison result of manufacture execution system transmission, and scene is controlled according to comparison result
System station is operated, and technician and the division of labor of engineer's station are clear, manually with the real-time Burden pair of automatic control system, drop
While low labor intensity, also avoids intelligent operating from comparing and the generation of the phenomenon that careless mistake occur.
Detailed description of the invention
Fig. 1 is the battery core flow sheet of dynamic lithium battery assembly line control system proposed by the present invention;
Fig. 2 is the battery pack flow sheet of dynamic lithium battery assembly line control system proposed by the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-2, dynamic lithium battery assembly line control system, including be electrically layered and control hierarchy, electrical point
Layer includes electric wire layer, electrical region layer and electrical mould group layer, and control hierarchy includes control line layer, control region layer, control station, control
Section layer processed, control region layer includes multiple regions, and each region is each equipped with a PLC and multiple control stations, electrical to be layered
Pass through PLC, robot, barcode scanning, material transferring, detection, test, welding, adaptive, manufacture execution management system with control hierarchy
System technology is completed, and production line control system uses manual operation feeding or conveyer belt automatic charging first, then pass through machine
Human arm crawl, feeding carry out the detection processing step of battery core simultaneously, then require to carry out according to mould group and the different of technique
It shunts, completes the assembling of single battery core combo, carry out mould according to above-mentioned steps and assemble composition battery pack.
In the present invention, the detection processing step of battery core includes the reading code of battery core, battery core Check up polarity, battery core sorting, battery core
Thickness sensitivity, the detection of battery core electrical property, and defective products is rejected, material transferring is all made of synchronous belt pipeline or double-speed chain conveying
Line and robot complete, and material transferring can freely adjust station according to demand, and manufacture execution system includes equipment
Management, data acquisition, quality management, formulation management, production monitoring and report production, the detection of battery core electrical property include telecommunications electricity
Performance OVC detection, internal resistance parameter, voltage parameter, charge and discharge current parameters and capacity parameter, control station includes manned station
And field control station, and manned station connect with field control station and manufacture execution system respectively, and receives manufacture and hold
The comparison result that row management system is sent, and field control station is operated according to comparison result, manned station includes work
Cheng Shi active station and technician's active station, equipment management include the management of equipment and technological parameter selection, parameter and configuration,
And equipment management further includes the assessment of equipment runnability and production capacity.
In the present invention, it is based on the analysis to power battery production line, to power battery production line, on the basis for guaranteeing safety
On, in order to realize that minimal hardware configures, simple operation, including remotely power on, it initializes, equipment basic handling etc. is matched nearby
Line principle can be operated using whole line, and region centralized control, distrbuted bus connects control mode to design entire control
System;It can be operated simple on the basis of guaranteeing safety;And the definition of line, area, three-level of standing will unify, and scene only needs
Common button and indicator light are configured, either operation, status display, alarm or parameter setting, data acquisition etc..
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.