CN109945670A - A kind of casting smelting intellectualized management system - Google Patents

A kind of casting smelting intellectualized management system Download PDF

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Publication number
CN109945670A
CN109945670A CN201910051917.7A CN201910051917A CN109945670A CN 109945670 A CN109945670 A CN 109945670A CN 201910051917 A CN201910051917 A CN 201910051917A CN 109945670 A CN109945670 A CN 109945670A
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module
fixed
management system
casting smelting
intellectualized management
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CN201910051917.7A
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CN109945670B (en
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李海春
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Qingdao Beinuo Magnetoelectric Technology Co Ltd
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Qingdao Beinuo Magnetoelectric Technology Co Ltd
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Abstract

The invention discloses a kind of casting smelting intellectualized management systems, including for receiving, it analyzes data and sends the central processing unit of instruction, the central processing unit electrical connection has melting module, molten iron sampling module, molten iron detection module, display module, computing module, batching modes and adding module, the melting modular electrical is connected with monitoring device and electric furnace, the monitoring device is connected with molten iron sampling module, the display module electrical connection has LED display and voice broadcast module, the computing module electrical connection has database module, memory module and retrieval module.The present invention can quickly detect the ingredient in molten iron, so that convenient accurately calculate alloy formula quantity, and can clearly indicate out, so that staff is facilitated to understand, high degree of automation, and and can ensure that the accurate of ingredient, improve the accuracy of hot metal composition.

Description

A kind of casting smelting intellectualized management system
Technical field
The present invention relates to intelligent monitoring management system technical field more particularly to a kind of casting smelting intelligent management systems System.
Background technique
Casting smelting metal manufactures casting mold, and molten metal is poured into casting mold, and obtaining after solidification has certain shapes, ruler The forming method of very little and function metals part blank, casting are by Metal Melting at meeting necessarily required liquid and pour into casting mold In, through cooled and solidified, level processing after obtain predetermined shape, size and performance casting technical process, in order to more preferably mention The performance of product is risen, sometimes molten alloy.
Alloy is metal and metal by two or more or nonmetallic synthesized by certain methods has metal The substance of characteristic.Generally obtained and fusing into uniform liquid and solidification.According to the number of component, binary conjunction can be divided into Gold, ternary alloy three-partalloy and multicomponent alloy, the distribution in the melting of machine casting alloy product production at present have chart distribution, Slide ruler distribution, mathematical computations distribution etc., so as to calculate more appropriate ingredient in molten alloy.
But be manually sampled, detect in the prior art, it obtains after ingredient specific gravity by staff's manual weighing's ingredient And mixed, it is unfavorable for protecting worker person's personal safety, low efficiency, low precision is unfavorable for promoting working efficiency, is unfavorable for mentioning The quality for rising final products, for this purpose, we have proposed a kind of casting smelting intellectualized management systems to solve the above problems.
Summary of the invention
The purpose of the present invention is to solve disadvantages existing in the prior art, and a kind of casting smelting proposed is intelligent Management system.
To achieve the goals above, present invention employs following technical solutions:
A kind of casting smelting intellectualized management system, including for receiving and analyzing data and sending the central processing of instruction Device, the central processing unit electrical connection have melting module, molten iron sampling module, molten iron detection module, display module, calculate mould Block, batching modes and adding module, the melting modular electrical are connected with monitoring device and electric furnace, the monitoring device and molten iron Sampling module is connected, and the display module electrical connection has LED display and voice broadcast module, and the computing module is electrical It is connected with database module, memory module and retrieval module, the batching modes electrical connection has reclaimer device and mixing apparatus, And reclaimer device is connected with mixing apparatus, the adding module includes ingredient sampling module, ingredient detection module and comparison mould Block, and mixing apparatus is connected with adding module.
Preferably, the monitoring device includes the vertical bar for being fixed on electric furnace upper end side, and the side of the vertical bar, which rotates, to be connected It is connected to loading plate, the lower end of the loading plate is equipped with image pick-up device, and the upper end of the loading plate is rotatably connected to that third is electronic to stretch Contracting bar, and the upper end of third electric telescopic rod is rotatably connected on the upper end side of vertical bar.
Preferably, the reclaimer device includes the riser for being fixed on electric furnace side, and riser upper end side is fixed with more A material storing box, the upper end side of the material storing box are fixed with the first driving motor, the output shaft end of first driving motor It is fixed with casing, described sleeve pipe is equipped with drive apparatus, and the drive apparatus is equipped with spiral conveying bar, and spiral conveying bar Lower end is run through the upper end of material storing box and is extended in material storing box, and the lower end of the spiral conveying bar is rotatably connected in material storing box Bottom, the upper end side of the material storing box, which is run through, is equipped with conveying pipeline, and the lower end of the conveying pipeline, which is run through, is equipped with partition, and partition and Drive apparatus is connected, and the lower end of the conveying pipeline, which is run through, is equipped with carrying bucket, and the bottom in the carrying bucket is fixed with the first electricity Dynamic telescopic rod, the upper end of first electric telescopic rod are fixed with baffle, and the side of the carrying bucket, which is run through, is equipped with connecting tube, and Connecting tube and baffle are corresponding, and the lower end of the connecting tube is connected with mixing plant.
Preferably, the mixing plant includes running through the agitator tank that multiple connecting tube lower ends are arranged in, the agitator tank Side is fixed on the side of riser, and transverse slat is fixed in the agitator tank, and rotation is socketed with multiple agitating shafts, institute on the transverse slat The one end for stating agitating shaft is fixed with gear, and adjacent two gears intermeshing, the other side of the riser is fixed with the second drive Dynamic motor, the output shaft end of second driving motor are fixed with shaft, and one end of shaft is through riser and agitator tank Side simultaneously extends in agitator tank, and the side of the shaft is fixed therein the side of a gear, between waiting on the agitating shaft Away from being fixed with multiple paddles, and multiple paddles are respectively positioned on the side of transverse slat.
Preferably, the drive apparatus includes on one end side wall in the slide bar being arranged on casing, described sleeve pipe Equipped with gap, limit plate is installed, and the side of limit plate is fixed on the side of slide bar, the lower end of the slide bar in the gap It is fixed with pressing plate, the upper end of the spiral conveying bar is fixed with turntable, and the upper end of the turntable is equipped with groove, and groove and pressing plate Corresponding, rotation is socketed with connecting rod on the slide bar, and the lower end of the connecting rod is fixed with the second electric telescopic rod, and second The lower end of electric telescopic rod is fixed on the upper end of conveying pipeline, and one end of the connecting rod is rotatably connected to push rod, and the one of push rod End is rotatably connected on one end of partition.
Preferably, the paddle is made of stainless steel.
Preferably, the side of the vertical bar is fixed with protective cover, and third electric telescopic rod, loading plate and the equal position of image pick-up device In in protective cover.
Preferably, the material storing box is equipped with opening, and the opening is hinged with cover board.
Preferably, graduation mark is equipped in the carrying bucket.
Preferably, rubber layer is coated on the baffle.
Compared with prior art, the beneficial effects of the present invention are:
1, it by the cooperation of central processing unit, detection module, computing module and batching modes, can quickly detect in molten iron Ingredient, thus the convenient quality for accurately calculating alloying ingredient, and can clearly indicate out, to facilitate staff Solution, high degree of automation can effectively improve the precision of alloying ingredient, improve the accuracy of hot metal composition;
2, by the cooperation of monitoring device, reclaimer device and mixing apparatus, so that automation is facilitated to carry out ingredient, and Ingredient can efficiently be stirred, and then promote the quality of ingredient, and then help to be promoted the quality of final products;
In conclusion the present invention can quickly detect the ingredient in molten iron, so that convenient accurately calculate alloy formula quantity, And it can accurately show, so that staff is facilitated to understand, high degree of automation, and can ensure that the accurate of ingredient, Improve the accuracy of hot metal composition.
Detailed description of the invention
Fig. 1 is a kind of block diagram of casting smelting intellectualized management system proposed by the present invention;
Fig. 2 is a kind of front view of casting smelting intellectualized management system proposed by the present invention;
Fig. 3 is enlarged drawing at a kind of A of casting smelting intellectualized management system proposed by the present invention;
Fig. 4 is enlarged drawing at a kind of B of casting smelting intellectualized management system proposed by the present invention;
Fig. 5 is enlarged drawing at a kind of C of casting smelting intellectualized management system proposed by the present invention;
Fig. 6 is a kind of cannula structure schematic diagram of casting smelting intellectualized management system proposed by the present invention.
In figure: 1 first driving motor, 2 cover boards, 3 risers, 4 openings, 5 second driving motors, 6 baffles, 7 first electronic are stretched Contracting bar, 8 connecting tubes, 9 vertical bars, 10 electric furnaces, 11 limit plates, 12 connecting rods, 13 pressing plates, 14 turntables, 15 grooves, 16 material storing box, 17 Spiral conveying bar, 18 casings, 19 slide bars, 20 second electric telescopic rods, 21 push rods, 22 conveying pipelines, 23 partitions, 24 carrying buckets, 25 Gear, 26 agitator tanks, 27 shafts, 28 transverse slats, 29 paddles, 30 agitating shafts, 31 protective covers, 32 third electric telescopic rods, 33 are held Support plate, 34 image pick-up devices, 35 gap.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-6, a kind of casting smelting intellectualized management system, including for receiving and analyzing data and sending instruction Central processing unit, efficiently the information of receiving can be handled, and issue corresponding instruction, promote working efficiency, center Processor electrical connection has melting module, can effectively carry out melting, to facilitate metal melting into liquid, molten iron sampling mold Block is conveniently sampled, and molten iron detection module just carries out molten iron spectrum samples assay to sample, and display module can will be counted Calculation comes out as the result is shown, consequently facilitating staff understands, computing module can calculate molten iron testing result, thus side Just the specific gravity of ingredient, batching modes and adding module are calculated, can quickly carry out ingredient and is added;
Melting modular electrical is connected with monitoring device and electric furnace 10, facilitates carry out melting, monitoring device and molten iron sampling mold Block is connected, and facilitates the safety for guaranteeing sampling work, and display module electrical connection has LED display and voice broadcast module, just In staff's understanding promptly and accurately, computing module electrical connection has database module, conveniently compares, thus just It is calculated in quickly, memory module and retrieval module can store calculated result, and conveniently be looked by retrieval It looks for, quickly calculates ingredient;
Batching modes electrical connection has reclaimer device and mixing apparatus, can weigh ingredient, and facilitate and mix ingredient It closes, and reclaimer device is connected with mixing apparatus, adding module includes ingredient sampling module, can take to mixed ingredient Sample, ingredient detection module and contrast module, and mixing apparatus is connected with adding module, facilitate ingredient in detection ingredient and at Divide specific gravity, so that convenient and calculated result compares, guarantee the accurate of ingredient, facilitates the quality for promoting alloy.
In the present invention, monitoring device includes the vertical bar 9 for being fixed on 10 upper end side of electric furnace, the side rotation connection of vertical bar 9 There is loading plate 33, the lower end of loading plate 33 is equipped with image pick-up device 34, and the upper end of loading plate 33 is rotatably connected to third electric expansion Bar 32, and the upper end of third electric telescopic rod 32 is rotatably connected on the upper end side of vertical bar 9, third electric telescopic rod 32 can drive Loading plate 33 rotates, to facilitate image pick-up device 34 to be shot, convenient for guaranteeing that the safety of work carries out;
The side of vertical bar 9 is fixed with protective cover 31, and third electric telescopic rod 32, loading plate 33 and image pick-up device 34 are respectively positioned on In protective cover 31, protective cover 31 is made of clear PVC material resistant to high temperature, can effectively be protected, and guarantees the safety of shooting With it is smooth.
In the present invention, reclaimer device includes the riser 3 for being fixed on 10 side of electric furnace, and electric furnace 10 can effectively carry out melting, from And facilitate metal melting into liquid, 3 upper end side of riser is fixed with multiple material storing box 16, ingredient is stored in material storing box 16, from And facilitates and carry out using material storing box 16 is equipped with opening 4, is hinged with cover board 2 at opening 4, can effectively be carried out by cover board 2 close Envelope, and ingredient is conveniently added by cover board 2;
The upper end side of material storing box 16 is fixed with the first driving motor 1, and the output shaft end of the first driving motor 1 is fixed with Casing 18, casing 18 are equipped with drive apparatus, stable can be driven, and drive apparatus is equipped with spiral conveying bar 17, and spiral shell The lower end of rotation conveying bar 17 is run through the upper end of material storing box 16 and is extended in material storing box 16, and the lower end of spiral conveying bar 17, which rotates, to be connected The bottom in material storing box 16 is connect, the first driving motor 1 can drive spiral conveying bar 17 to rotate by drive apparatus, thus convenient Convey ingredient;
The upper end side of material storing box 16, which is run through, is equipped with conveying pipeline 22, and the lower end of conveying pipeline 22, which is run through, is equipped with partition 23, and every Plate 23 is connected with drive apparatus, is entered in carrying bucket 24 convenient for alloying ingredient by conveying pipeline 22, the lower end of conveying pipeline 22 is passed through It is equipped with carrying bucket 24, is equipped with graduation mark in carrying bucket 24, the bottom carried in bucket 24 is fixed with the first electric telescopic rod 7, the The upper end of one electric telescopic rod 7 is fixed with baffle 6, and the first electric telescopic rod 7 can push baffle 6 to go up and down, so that adjusting be facilitated to match Expect additive amount;
It is coated with rubber layer on baffle 6, can be effectively sealed, the side of carrying bucket 24, which is run through, is equipped with connecting tube 8, and even Adapter tube 8 and baffle 6 are corresponding, and the lower end of connecting tube 8 is connected with mixing plant, after ingredient enters mixing plant, are mixed, Promote the quality of ingredient, the upper end side of electric furnace 10 is equipped with monitoring device, is conveniently monitored, thus guarantee the safety of work into Row.
In the present invention, mixing plant includes running through the agitator tank 26 that multiple 8 lower ends of connecting tube are arranged in, and the one of agitator tank 26 Side is fixed on the side of riser 3, and transverse slat 28 is fixed in agitator tank 26, and rotation is socketed with multiple agitating shafts 30 on transverse slat 28, stirs The one end for mixing axis 30 is fixed with gear 25, adjacent two gears 25 intermeshing, can be stable be driven, thus it is convenient altogether With rotation, and then agitating shaft 30 can be driven to rotate, transmit power for stirring;
The other side of riser 3 is fixed with the second driving motor 5, and the output shaft end of the second driving motor 5 is fixed with shaft 27, and one end of shaft 27 through the side of riser 3 and agitator tank 26 and extends in agitator tank 26, the side of shaft 27 is fixed In the side of a wherein gear 25, the second driving motor 5 drives one of gear 25 to rotate by shaft 27, to make more A 25 common rotation of gear is equidistantly fixed with multiple paddles 29 on agitating shaft 30, and multiple paddles 29 are respectively positioned on transverse slat 28 side, paddle 29 are made of stainless steel, help to prolong the service life, paddle 29 is under the action of agitating shaft 30 Rotation, is mixed to facilitate, improves the quality of ingredient.
In the present invention, drive apparatus includes on one end side wall in the slide bar 19 being arranged on casing 18, casing 18 Equipped with gap 35, limit plate 11 is installed, and the side of limit plate 11 is fixed on the side of slide bar 19 in gap 35, slide bar 19 Lower end is fixed with pressing plate 13, and under the action of limit plate 11 and gap 35, slide bar 19 can follow casing 18 total while mobile With rotation, so that stable be driven;
The upper end of spiral conveying bar 17 is fixed with turntable 14, and the upper end of turntable 14 is equipped with groove 15, and groove 15 and pressing plate 13 is corresponding, and rotation is socketed with connecting rod 12 on slide bar 19, and the lower end of connecting rod 12 is fixed with the second electric telescopic rod 20, and the The lower end of two electric telescopic rods 20 is fixed on the upper end of conveying pipeline 22, and one end of connecting rod 12 is rotatably connected to push rod 21, and pushes away One end of bar 21 is rotatably connected on one end of partition 23, and the second electric telescopic rod 20 is flexible to drive connecting rod 12 to go up and down, thus Facilitate band dynamic pressure plate 13 to go up and down, and push rod 21 can be made to rotate, thus can control the rotation of spiral transferring material bar 17 and keep partition 23 mobile, To facilitate conveying ingredient, facilitates and weighed.
In the present invention, in use, metal can be carried out melting by electric furnace 10, to become liquid, pass through image pick-up device 34 With the cooperation of third electric telescopic rod 32, facilitate adjusting angle, so that staff is obviously observed the situation in electric furnace 10, together When the specific gravity of ingredient and ingredient in molten iron can accurately be recognized by molten iron sampling module and molten iron detection module, thus side Just central processing unit is fed back to, is calculated convenient for CPU by computing module, while calculated result can also be carried out Storage, consequently facilitating carried out when next time using, and can pass through LED display be shown, pass through voice broadcast Module can be broadcasted according to the demand of user, can be quick and precisely by the reclaimer device and mixing apparatus in batching modes Ingredient is taken out, and mix, so as to promote the quality of ingredient, facilitate and carry out using can enter addition after the completion of proportion Module to conveniently be sampled and compare, and then guarantees the precision of ingredient proportion, facilitates the matter for promoting final products Amount.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (10)

1. a kind of casting smelting intellectualized management system, including for receiving and analyzing data and sending the central processing unit of instruction, It is characterized by: the central processing unit electrical connection has melting module, molten iron sampling module, molten iron detection module, display mould Block, computing module, batching modes and adding module, the melting modular electrical is connected with monitoring device and electric furnace (10), described Monitoring device is connected with molten iron sampling module, and the display module electrical connection has LED display and voice broadcast module, institute Stating computing module electrical connection has database module, memory module and retrieval module, and the batching modes electrical connection has feeding Equipment and mixing apparatus, and reclaimer device is connected with mixing apparatus, the adding module includes ingredient sampling module, ingredient inspection Module and contrast module are surveyed, and mixing apparatus is connected with adding module.
2. a kind of casting smelting intellectualized management system according to claim 1, which is characterized in that the monitoring device packet The vertical bar (9) for being fixed on electric furnace (10) upper end side is included, the side of the vertical bar (9) is rotatably connected to loading plate (33), described The lower end of loading plate (33) is equipped with image pick-up device (34), and the upper end of the loading plate (33) is rotatably connected to third electric telescopic rod (32), and the upper end of third electric telescopic rod (32) is rotatably connected on the upper end side of vertical bar (9).
3. a kind of casting smelting intellectualized management system according to claim 1, which is characterized in that the reclaimer device packet The riser (3) for being fixed on electric furnace (10) side is included, riser (3) the upper end side is fixed with multiple material storing box (16), the storage The upper end side of hopper (16) is fixed with the first driving motor (1), and the output shaft end of first driving motor (1) is fixed with Casing (18), described sleeve pipe (18) are equipped with drive apparatus, and the drive apparatus is equipped with spiral conveying bar (17), and spiral transferring The lower end of material bar (17) is run through the upper end of material storing box (16) and is extended in material storing box (16), under the spiral conveying bar (17) The bottom being rotatably connected in material storing box (16) is held, the upper end side of the material storing box (16), which is run through, is equipped with conveying pipeline (22), institute The lower end for stating conveying pipeline (22), which is run through, is equipped with partition (23), and partition (23) is connected with drive apparatus, the conveying pipeline (22) Lower end run through and be equipped with carrying bucket (24), the bottom in carrying bucket (24) is fixed with the first electric telescopic rod (7), described the The upper end of one electric telescopic rod (7) is fixed with baffle (6), and the side of carrying bucket (24), which is run through, is equipped with connecting tube (8), and even It takes over (8) and baffle (6) is corresponding, the lower end of the connecting tube (8) is connected with mixing plant.
4. a kind of casting smelting intellectualized management system according to claim 3, which is characterized in that the mixing plant packet The agitator tank (26) through setting in multiple connecting tubes (8) lower end is included, the side of the agitator tank (26) is fixed on riser (3) Side, the agitator tank (26) is interior to be fixed with transverse slat (28), and rotation is socketed with multiple agitating shafts (30), institute on the transverse slat (28) The one end for stating agitating shaft (30) is fixed with gear (25), adjacent two gears (25) intermeshing, the riser (3) it is another Side is fixed with the second driving motor (5), and the output shaft end of second driving motor (5) is fixed with shaft (27), and shaft (27) one end is through riser (3) and the side of agitator tank (26) and extends in agitator tank (26), the one of the shaft (27) Side is fixed therein the side of a gear (25), is equidistantly fixed with multiple paddles (29) on the agitating shaft (30), and Multiple paddles (29) are respectively positioned on the side of transverse slat (28).
5. a kind of casting smelting intellectualized management system according to claim 3, which is characterized in that the drive apparatus packet One end side wall included in the slide bar (19) being arranged on casing (18), described sleeve pipe (18) is equipped with gap (35), described It is equipped with limit plate (11) in gap (35), and the side of limit plate (11) is fixed on the side of slide bar (19), the slide bar (19) lower end is fixed with pressing plate (13), and the upper end of the spiral conveying bar (17) is fixed with turntable (14), the turntable (14) Upper end be equipped with groove (15), and groove (15) and pressing plate (13) are corresponding, rotate on the slide bar (19) and are socketed with connecting rod (12), the lower end of the connecting rod (12) is fixed with the second electric telescopic rod (20), and the lower end of the second electric telescopic rod (20) It is fixed on the upper end of conveying pipeline (22), one end of the connecting rod (12) is rotatably connected to push rod (21), and the one of push rod (21) End is rotatably connected on one end of partition (23).
6. a kind of casting smelting intellectualized management system according to claim 4, which is characterized in that the paddle (29) It is made of stainless steel.
7. a kind of casting smelting intellectualized management system according to claim 2, which is characterized in that the vertical bar (9) Side is fixed with protective cover (31), and third electric telescopic rod (32), loading plate (33) and image pick-up device (34) are respectively positioned on protective cover (31) in.
8. a kind of casting smelting intellectualized management system according to claim 3, which is characterized in that the material storing box (16) It is equipped with opening (4), is hinged with cover board (2) at the opening (4).
9. a kind of casting smelting intellectualized management system according to claim 3, which is characterized in that the carrying bucket (24) It is interior to be equipped with graduation mark.
10. a kind of casting smelting intellectualized management system according to claim 3, which is characterized in that on the baffle (6) It is coated with rubber layer.
CN201910051917.7A 2019-01-21 2019-01-21 Intelligent management system for casting smelting Active CN109945670B (en)

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