CN109945274A - A kind of plate, heating board and its preparation process using the plate - Google Patents
A kind of plate, heating board and its preparation process using the plate Download PDFInfo
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- CN109945274A CN109945274A CN201910334153.2A CN201910334153A CN109945274A CN 109945274 A CN109945274 A CN 109945274A CN 201910334153 A CN201910334153 A CN 201910334153A CN 109945274 A CN109945274 A CN 109945274A
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Abstract
A kind of heating board disclosed in this invention, including heating layer, butt-joint socket, filled layer and plate, butt-joint socket is respectively mounted on two mounting racks of plate, filled layer filling is located between two mounting racks of plate, and heating layer is fitted in the downside of plate by the compacting of filled layer, and heating layer is electrically connected with butt-joint socket.Its structure is simple, repairs easy to change.
Description
Technical field
The present invention relates to a kind of dalle technical field for indoor decoration, especially a kind of plate, using the plate
The heating board and its preparation process of material.
Background technique
The floor heating of Indoor environment winter installation both at home and abroad at present has obtained more more and more universal and application, and floor heating is floor spoke
The abbreviation for penetrating heating is using entire ground as radiator, and by floor tile and marble, underfloor heating agent, consistent heat generation is entire
Ground is conducted using the rule that the accumulation of heat and heat on ground itself radiate upwards, from the bottom to top to achieve the purpose that heating.
Although ground radiation heating has unrivaled advantage compared to traditional heating, there is healthiness, energy conservation and environmental protection etc.
Advantage, but technically there is also many defects in technique:
1, floor heating product mainly includes water ground electricity floor heating of warming up both at home and abroad at present, and entire ground heating system includes: floor heating
System, ground filled layer structure, floor decorative material etc..Since floor heating structure is complicated, construction technology is more, complex process, duration
It is long, increase difficulty of construction.
2, since filled layer has, 5cm is thick, and ornament materials has 1-1.5cm thick, has seriously affected the radiating rate of floor heating, and increase
Building load is added；
3, floor heating, which belongs to, is embedded in floor decorative material lower part, once there are quality problems, certainly will remove all or big portion
The floor divided causes maintenance hardly possible, maintenance cost high；
4, all without recycle value after ornament materials ceramic tile used at present, marble, timber floor are removed.
Summary of the invention
A kind of structure designed the purpose of the present invention is to solve the deficiency of above-mentioned technology is simple, repairs easy to change
A kind of plate, heating board and its preparation process using the plate.
A kind of plate designed by the present invention, including board body, the side of board body have extended downwardly clamp, another
Side is extended with the card slot that notch is located at upside；And the downside two sides edge of board body has mounting rack.
Further preferably, the specific structure of clamp are as follows: there are two spaced for the downside extension of board body side
Inserted link, the Basolateral of inserted link have button block, and the lateral surface of button block has in the inclined-plane being obliquely installed upwards.
Further preferably, mounting rack is L-type mounting rack, and block is arranged in the transverse part end of L-type mounting rack.
Further preferably, there is fixture block on the inside of the notch opening's edge of card slot.
Further preferably, block, card slot, the inserted link of clamp, the button block on inserted link, board body, mounting rack are mutually tied
Conjunction is integrally formed structure.
A kind of heating board, it is equal on two mounting racks of plate including heating layer, butt-joint socket, filled layer and above-mentioned plate
Butt-joint socket is installed, filled layer filling is located between two mounting racks of plate, and the compacting that heating layer passes through filled layer
It is fitted in the downside of plate, heating layer is electrically connected with butt-joint socket.
Further preferably, the downside of heating layer is fitted with heat-reflecting layer, and the both ends of heating layer and heat-reflecting layer are inserted
It is suppressed and fixes by butt-joint socket after entering in mounting rack.
Further preferably, heating layer is graphene heating layer.
Further preferably, butt-joint socket is waterproof butt-joint socket.
Further preferably, the upper surface of board body is attached with surface decoration layer.
Further preferably, the surface of surface decoration layer is attached with wearing layer.
Further preferably, filled layer is polyurethane foaming layer.
A kind of preparation process of heating board, including following preparation step:
S1. sheet metal is made up of extruding, Cutting Process for sheet metal fixture block, card slot, peace are chosen in selection and making sheet
It shelves；
S2. it cuts, obtains metal plate after carrying out cutting blanking to molded plate according to the size of setting；
S3. be surface-treated, to the corner of metal plate carry out rounded corner and to upper surface carry out surface decoration layer processing and
Wearing layer on surface decoration layer is processed and is solidified；
Heating layer, heat-reflecting layer and butt-joint socket are embedded in the plate after having carried out cutting blanking by S4. pre-buried installation
On；
S5. it fills, after in the pre-buried plate merging molding die for being equipped with heating layer, heat-reflecting layer and butt-joint socket,
The die casting foaming polyurethane foaming layer between two butt-joint sockets.
It chooses metal plate (materials such as aluminium alloy), the ceramic tile and marble for solving existing floor decorative material meet environmental protection
It is required that but when because mating formation the barrier of cement layer cause the thermal efficiency lower, energy-efficient requirement is not achieved, and heat conduction velocity is low, room
Interior heating rate is slow；Lateral sleeve that solid wood board and composite plate are all made of when carrying out muti-piece laying at present splicing, when being located at
It is replaced after needing the whole floor by laying to remove when the plate damage at intermediate position, so that it is fairly cumbersome, while solid wood
Floor is because of the heated cracking, deformation, arch camber, or even carbonization of easily causing: dampness it is mouldy and by severely restricts；And composite floor board exists
A fatal defect, the i.e. exceeded technical problem of indoor formaldehyde.
A kind of plate, heating board and its preparation process using the plate designed by the present invention, have the beneficial effect that:
1, plate, heating layer, heat-reflecting layer are complex as a whole answering for formula by high density polyurethane foaming layer by the present invention
Board structure, and be attached to be used alone and use by socket, plug and card slot and clamp mode and " spell product
The mode of wood " by being directly laid on levelling rear end ground, is omitted the process of traditional handicraft, saves at the construction field (site)
Working hour reduces laying cost；
2, it is caught in card slot using clamp in longitudinal, so that installation and removal are easy, floor or wallboard that large area is laid with
After local damage (especially medium position) occurs, as long as in disassembly by the card slot of one of heating board and clamp and another piece
Card slot and clamp the hardness separation of heating board can be realized, so that modular repair replacement is convenient and reliable, and tear open for click on fashion
It can also be recycled after removing；
3, sheet metal is used, so that rapid heat dissipation, low energy consumption, good heat preservation performance, load is light, bearing capacity is strong；
4, decorative layer is adhered on sheet metal makes plate have the color of solid wood board, pattern, lines, feel, wear-resisting
Property the features such as, and be unlikely to deform, be moisture-proof, is corrosion-resistant, the advantages such as Anti-moth-eating, and adhering to wearing layer in decorative layer and make plate
Material is durable.
Detailed description of the invention
Fig. 1 is the heating board structural schematic diagram of embodiment 1；
Fig. 2 is the plate construction schematic diagram of embodiment 1；
Fig. 3 is the muti-piece heating board splicing structure of embodiment 1；
Fig. 4 is that the waterproof banjo both ends of embodiment 4 have the structural schematic diagram of taper；
Fig. 5 is the structural schematic diagram formed after the heating board in embodiment 1 and embodiment 4 splices.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art's every other embodiment obtained belong to what the present invention protected
Range.
Embodiment 1:
As shown in Fig. 1-Fig. 3, Fig. 5, a kind of heating board described in the present embodiment, including heating layer 3, butt-joint socket 8, fill out
Layer 2 and plate 1 are filled, butt-joint socket 8 is respectively mounted on two mounting racks 7 of plate 1, filled layer 2 fills two installations for being located in plate 1
Between frame 7, and heating layer 3 is fitted in the downside of plate, 8 electricity of heating layer 3 and butt-joint socket by the compacting of filled layer 2
Connection.
In order to enable installation and removal are easy, damaged as floor or wallboard in use, part occurs what large area was laid with
After bad (especially medium position), as long as in disassembly by the card of the card slot of one of heating board and clamp and another piece of heating board
Slot and the separation of clamp hardness can be realized, so that it includes board body, plate that plate 1 that is convenient and reliable and designing is replaced in modular repair
Extension 601 downside in material ontology side has extended downwardly clamp 6, and the other side is extended with the card slot 5 that notch is located at upside；And
And the downside two sides edge of board body has mounting rack 7.Wherein board body can be sheet metal ontology, plastic plate sheet
Body or wood-based planet ontology etc..
In order to which clamp structure is simple, and while being clamped is more convenient and the specific structure of clamp that designs are as follows: board body
601 downside of extension of side extends there are two spaced inserted link, and the Basolateral of inserted link 602 has button block 603, button
The lateral surface of block has in the inclined-plane being obliquely installed upwards, and clamp is made to have elasticity, easy to disassemble.
There is fixture block on the inside of the notch opening's edge of the card slot 5 designed in order to which the further limit of the progress of clamp is fixed
501。
The bottom plate assembly of above structure is laid with principle: muti-piece heating board reaches each piece of heating board fever when being spliced,
It need to be spliced using multiple waterproof banjos 9；When splicing, the clamp on one piece of heating board is inserted into and is connected to another piece
In the card slot of heating board, after inserted link is inserted into slot, the button block on clamp is fixed by the fixture block of card slot, then sharp
It is inserted into the butt-joint socket 8 on a heating board with one end plug of waterproof banjo 9, the other end plug of waterproof banjo
It is inserted into the butt-joint socket on another heating board, is spliced when being further carried out splicing according to above-mentioned connecting method；Work as hair
Raw local damage (especially medium position), as long as in disassembly by the card slot of one of heating board and clamp and another piece of fever
Card slot and clamp the hardness separation of plate can be realized and (levered up using specific purpose tool), to solve traditional floor or wall
Plate uses joinery and its construction, and disassembly is usually required the completely knocked down technical problem in the floor of very large area.Due at the top of card slot with
The extension consistency of thickness of distance and board body side between board body upper surface, thus each after plurality of plates is spliced
Plate upper surface mutually flushes.Heating board is that clamp is arranged in the left and right sides and card slot, two sections of front and back are respectively provided with two butt-joint sockets,
And the butt-joint socket of rear and front end is connected by conducting wire, as long as to realize that non-cut wire can be realized when cutting plate
(being realized based on grapheme material heating power) of the heating layer fever of heating board.
In the present embodiment, the downside of heating layer 3 is fitted with heat-reflecting layer 4, the both ends of heating layer 3 and heat-reflecting layer 4
It is suppressed and fixes by butt-joint socket 8 after in insertion mounting rack 7.The heat that heat-reflecting layer is issued heating layer reflexes to plate
On, it prevents heat from leaking, so that the heating property of heating board is more preferably, promotes the service performance of heating board.
In the present embodiment, mounting rack 7 is L-type mounting rack, and block 71 is arranged in the transverse part end of L-type mounting rack.Wherein
Banjo is positioned on the inside of L-type mounting rack and is formed by slot.So that banjo installation positioning is reliable, L-type mounting rack
It is also convenient for plate integrated molding.
In the present embodiment, heating layer 3 is graphene heating layer；So that the fever of heating board is rapider, usability is promoted
Energy.
In the present embodiment, butt-joint socket 8 is waterproof butt-joint socket；So that the electrical connection of heating board has water-proof function.
In the present embodiment, the upper surface of board body is attached with surface decoration layer；So that heating board is more beautiful.Decorative layer
It can be also the decorating film of included wearing layer.
In the present embodiment, the lateral surface of surface decoration layer is attached with wearing layer；So that the surface of heating board is more prolonged resistance to
With promotion service life.
In the present embodiment, filled layer 2 is polyurethane foaming layer.Its structure makes the lighter in weight of heating board, convenient for assembly；
There is insulation effect simultaneously, prevent heat from walking from ground or wall direction；And merging filled layer makes heating board structure
It is more compact reliable.
In the present embodiment, block 71, card slot 5, the inserted link 602 of clamp 6, the button block 603 on inserted link 602, board body, peace
It shelves 7 and is mutually bonded integral structure.The plate construction intensity of heating board is promoted, and molding is more quick, and group
It is more convenient to fill.
Embodiment two:
A kind of preparation process of heating board described in the present embodiment, heating board to be prepared is using in embodiment 1
Heating board structure, and specifically include following preparation step:
S1. selection and making sheet, choose sheet metal by extruding, Cutting Process be made the fixture block 6 of sheet metal, card slot 5,
Mounting rack 7；
S2. it cuts, obtains metal plate after carrying out cutting blanking to molded plate according to the size of setting；
S3. be surface-treated, to the corner of metal plate carry out rounded corner and to upper surface carry out surface decoration layer processing and
Wearing layer on surface decoration layer is processed and is solidified；
Wearing layer processing in surface decoration layer processing and surface decoration layer and cured steps are as follows:
S31. transfer printing wood grain technology or 3D printing technique will be utilized incrustation after the processing of metal sheet surface powder spray
Layer is solidificated on metal sheet surface；
S32. UV paint is coated, on surface decoration layer to complete wearing layer.
Transfer printing wood grain technical step is as follows:
S311. it chooses and has sprayed or decorative layer substrate that electrophoresis has been got well；
S312. the substrate being transferred is wrapped with wood grain heat-transferring printing paper, by wood grain heat-transferring printing paper front and is transferred base
The front of material is opposite, and the interface of paper is fixed with high tempreture tape, to prevent the release of wood grain heat-transferring printing paper；
S313. the pressurization of plate heat transfer machine, heating, the temperature of transfer are 160~180 DEG C, and the time is 18~25 seconds；
S314. it tears heat-transferring printing paper, is transferred using PET heat transfer film, be suitable for odd-shaped substrates；
S315. the substrate being transferred is wrapped with PET heat transfer film, PET heat transfer film is sealed with ultrasonic sealing machine
At tube stock, PET heat transfer film front will be transferred the transferred surface of substrate to patch；
S316. it is vacuumized from the both ends of tubulose PET heat transfer film sack, until PET heat transfer film can be abundant, effectively tight
Paste substrate；The factors such as the negative pressure that the vacuum magnitude of vacuum should can bear according to the feature and PET heat transfer film for being transferred substrate
It makes the appropriate adjustments, usually between 0.3~0.8Mpa；
S317. the substrate wrapped is sent to baking oven and is toasted, the height and the length of time of baking temperature should bases
It is transferred the feature of substrate, the composite factors such as the depth of texture and the specific performance of baking oven is transferred and makes the appropriate adjustments, transfer
Temperature is 160~180 DEG C, and the time is 5~8 minutes；
S238. the substrate being transferred is taken out from baking oven, by hand or the mode of mechanical insufflation is by PET thermal transfer membrane tube
Shape bag blow it is quick-fried, remove lower PET heat transfer film.
Heating layer, heat-reflecting layer and butt-joint socket are embedded in the plate after having carried out cutting blanking by S4. pre-buried installation
On；
S5. it fills, after in the pre-buried plate merging molding die for being equipped with heating layer, heat-reflecting layer and butt-joint socket,
The die casting foaming polyurethane foaming layer between two butt-joint sockets.
Among the above using sheet metal solve existing floor decorative material mainly and have solid wood board, composite plate,
The materials such as ceramic tile and marble；Wherein, ceramic tile and marble are met environmental requirements but the barrier of cement layer leads to heat when because mating formation
Efficiency is lower, energy-efficient requirement is not achieved, and heat conduction velocity is low, indoor temperature rising speed is slow；Solid wood board and composite plate are current
The lateral sleeve being all made of when muti-piece laying splicing is carried out, is needed when generation is located at the plate damage at intermediate position whole by paving
If floor remove after replaced so that fairly cumbersome, while solid wooden floor board easily causes cracking, deforms, arch camber because heated, very
To carbonization: dampness it is mouldy and by severely restricts；And composite floor board have the defects that one it is fatal, i.e., indoor formaldehyde is exceeded
Technical problem.
Embodiment three:
A kind of preparation process of heating board described in the present embodiment, substantially step and embodiment 2 are consistent, but with implementation
Unlike example 2:
Wearing layer processing in surface decoration layer processing and surface decoration layer and cured steps are as follows:
S311. it chooses and has sprayed or decorative layer substrate that electrophoresis has been got well；
S312. the substrate being transferred is wrapped with wood grain heat-transferring printing paper, by wood grain heat-transferring printing paper front and is transferred base
The front of material is opposite, and the interface of paper is fixed with high tempreture tape, to prevent the release of wood grain heat-transferring printing paper；
S313. the pressurization of plate heat transfer machine, heating, the temperature of transfer are 160~180 DEG C, and the time is 18~25 seconds；
S314. it tears heat-transferring printing paper, is transferred using PET heat transfer film, be suitable for odd-shaped substrates；
S315. the substrate being transferred is wrapped with PET heat transfer film, PET heat transfer film is sealed with ultrasonic sealing machine
At tube stock, PET heat transfer film front will be transferred the transferred surface of substrate to patch；
S316. it is vacuumized from the both ends of tubulose PET heat transfer film sack, until PET heat transfer film can be abundant, effectively tight
Paste substrate；The factors such as the negative pressure that the vacuum magnitude of vacuum should can bear according to the feature and PET heat transfer film for being transferred substrate
It makes the appropriate adjustments, usually between 0.3~0.8Mpa；
S317. the substrate wrapped is sent to baking oven and is toasted, the height and the length of time of baking temperature should bases
It is transferred the feature of substrate, the composite factors such as the depth of texture and the specific performance of baking oven is transferred and makes the appropriate adjustments, transfer
Temperature is 160~180 DEG C, and the time is 5~8 minutes；
S318. the substrate being transferred is taken out from baking oven, by hand or the mode of mechanical insufflation is by PET thermal transfer membrane tube
Shape bag blow it is quick-fried, remove lower PET heat transfer film.
Example IV:.
As shown in figure 4, be the splicing structure that muti-piece heating board is spliced described in the present embodiment, splicing construction with
Embodiment one is essentially identical, but unlike the first embodiment: waterproof banjo 9 is small in ends broad in the middle with tapered
Hollow columnar structures, correspondingly, the inner cavity of water-proofing power socket 8 be equipped with it is matching and with tapered inner cavity.
In summary, the heating floor of the prior art is optimized the present invention, and heater element is incorporated into polyurethane
In foaming layer, the modular construction for the formula that is combined into one with aluminum alloy surface, and do not need to be routed at the construction field (site), directly adopt
With ready-made board material splice.Meanwhile the plate of this case is also extend to other field, wall skirt plate of such as warming oneself, interior take
Warm desktop etc. is warmed oneself plate construction as long as using modular metal composite of the invention, all with the technical solution phase of this case
Together.Sheet metal described in above-mentioned all embodiments can be sheet alloy or steel panel, and sheet alloy is aluminium alloy plate
The materials such as material.Aluminum alloy plate materials so that heating board structure is slimmer and more graceful, are easily installed in conjunction with polyurethane foaming layer.
The present invention is not limited to above-mentioned preferred forms, anyone can show that other are various under the inspiration of the present invention
The product of form, however, make any variation in its shape or structure, it is all that there is skill identical or similar to the present application
Art scheme, is within the scope of the present invention.
Claims (10)
1. a kind of plate, including board body, which is characterized in that the side of board body has extended downwardly clamp, the other side
It is extended with the card slot that notch is located at upside；And the downside two sides edge of board body has mounting rack.
2. plate according to claim 1, which is characterized in that the specific structure of clamp are as follows: the downside of board body side
Face extends there are two spaced inserted link, and the Basolateral of inserted link has button block, and the lateral surface of button block has in inclination upwards
The inclined-plane of setting.
3. plate according to claim 2, which is characterized in that mounting rack is L-type mounting rack, and the transverse direction of L-type mounting rack
Block is arranged in portion end.
4. plate according to claim 1, which is characterized in that there is fixture block on the inside of the notch opening's edge of card slot.
5. a kind of heating board, which is characterized in that including described in heating layer, butt-joint socket, filled layer and claim any one of 1-4
Plate, butt-joint socket is respectively mounted on two mounting racks of plate, filled layer filling is located between two mounting racks of plate, and
Heating layer is fitted in the downside of plate by the compacting of filled layer, and heating layer is electrically connected with butt-joint socket.
6. heating board according to claim 5, which is characterized in that the downside of heating layer is fitted with heat-reflecting layer, fever
It is suppressed and fixes by butt-joint socket after being inserted into mounting rack in the both ends of layer and heat-reflecting layer.
7. heating board according to claim 5 or 6, which is characterized in that heating layer is graphene heating layer.
8. heating board according to claim 5, which is characterized in that butt-joint socket is waterproof butt-joint socket.
9. heating board according to claim 5, which is characterized in that the upper surface of board body is attached with surface decoration layer；
Preferably, the surface of surface decoration layer is attached with wearing layer；Preferably, filled layer is polyurethane foaming layer.
10. a kind of preparation process of heating board, which is characterized in that including following preparation step:
S1. sheet metal is made up of extruding, Cutting Process for sheet metal fixture block, card slot, installation are chosen in selection and making sheet
Frame；
S2. it cuts, obtains metal plate after carrying out cutting blanking to molded plate according to the size of setting；
S3. it is surface-treated, rounded corner is carried out to the corner of metal plate and surface decoration layer processing and surface is carried out to upper surface
Wearing layer in decorative layer is processed and is solidified；
Heating layer, heat-reflecting layer and butt-joint socket are embedded on the plate after having carried out cutting blanking by S4. pre-buried installation；
S5. it fills, after in the pre-buried plate merging molding die for being equipped with heating layer, heat-reflecting layer and butt-joint socket, two
Die casting foaming polyurethane foaming layer between butt-joint socket.
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| CN201910334153.2A CN109945274A (en) | 2019-04-24 | 2019-04-24 | A kind of plate, heating board and its preparation process using the plate |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910334153.2A CN109945274A (en) | 2019-04-24 | 2019-04-24 | A kind of plate, heating board and its preparation process using the plate |
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| CN109945274A true CN109945274A (en) | 2019-06-28 |
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