A kind of bis- (the bromo- 2- methyl-propyl of 2,3- bis-) the ether fire-retardant master granules of tetrabromobisphenol A and its system
Preparation Method
Technical field
The present invention relates to fire-retardant FRW technical fields, and in particular to a kind of bis- (2,3- bis- bromo- 2- methyl of tetrabromobisphenol A
Propyl) ether fire-retardant master granule and preparation method thereof.
Background technique
Hexabromocyclododecane (HBCD) is the most common fire retardant of EPS/XPS, 350,000 tons of year usage amount >.In EPS/XPS
Thermal insulation material flame retardant area occupies always 70% or more the market share.It is found by the use of many years, hexabromocyclododecane
It is a kind of persistence organic pollutant (POPs), with very strong bioaccumulation and biological magnification, there is data to suggest that
There is toxic hazard to human endocrinological's system and reproductive system, control substance is asserted by European Union ROHS instruction;2013
Year the United Nations " Convention of Stockholm about persistence organic pollutant ", which votes, adopts a ban unanimously: in the world
It is inside forbidden to use hexabromocyclododecane (HBCD), which implements in the U.S., European Union and Japan.China also has been turned on hexabromo
Cyclododecane market withdrawal mechanism, on December 20th, 2017, Chinese Ministry of Environmental Protection have issued " the toxic chemical name of an article that China strictly limits
Record " (2018) bulletin, hexabromocyclododecane EPS/XPS exempt phase on December 25th, 2021.Therefore hexabromo ring is broken through
Dodecane substitute synthesizes key technology, realizes the research and development of hexabromocyclododecane substitute and industrialization is extremely urgent.In September, 2013
24, Environmental Protection Agency USA (EPA) promulgated that fire retardant hexabromocyclododecane (HBCD) is replaced according to Environment Design (DfE) project
For the draft report of object.Specifying bis- (the bromo- 2- methyl-propyl of the 2,3- bis-) ethers of tetrabromobisphenol A is that hexabromocyclododecane well substitutes
Product.
Bis- (the bromo- 2- methyl-propyl of 2,3- bis-) the ether fire-retardant master granules of tetrabromobisphenol A and its product have no domestic and international related patents
Document report, there are flame retardant agent contents low, the product color jaundice of the sample of domestic fire-retardant master granule processing enterprise trial-production, product heat are steady
The disadvantages of qualitative and poor compatibility, fire-retardant master granule dosage is big, is not able to satisfy downstream client use.
At present EPS/XPS thermal insulation material it is flame-retardant modified mostly be using directly addition fire retardant, but each based flame retardant due to
There are poor dispersion, production technologies to be not easy to control and operation for mostly powder, directly addition, is difficult to ensure flame retardant effect etc.,
These problems can be well solved using fire-retardant master granule, and are conducive to avoid wasting and reduce environmental pollution.
With the development of science and technology improvement of living standard, high molecular material especially synthesizes macromolecule, such as plastics, rubber
Status in people's lives is more and more important, and widened trend year by year is presented in application.But most high-molecular organic material
With inflammable characteristic different degrees of in air, in order to realize it in military, space flight, traffic, electric power and all multirows such as civilian
The application of industry carries out it flame-retardant modified as new project.Thermoplastic second made of ethylene and butyl acrylate copolymerization
Alkene-butyl acrylate copolymer (EBA) has good flexibility, impact resistance, bending fatigue resistance, thermal stability and processing
Performance, however EBA easily aptitude to burn hinders its application in some fields, therefore prepares fire-retardant EBA material, improves
Its safety used is highly desirable.At present it is more satisfactory to plastic flame method of modifying often by be added fire retardant
Or the product of flame-retardant master batch etc improves the fire protecting performance of plastics.
Summary of the invention
The object of the invention is in order to overcome the above-mentioned deficiencies of the prior art, provide a kind of flame retardant agent content height, product
It being creamy white, product thermal stability is high and compatibility is good, small to material itself Effect on Mechanical Properties, nontoxic using fire-retardant master granule,
Bis- (the bromo- 2- methyl-propyl of 2,3- bis-) the ether fire-retardant master granules of tetrabromobisphenol A and its system of inanimate object accumulation property and biological magnification
Preparation Method.
The technical proposal for solving the technical problem of the invention is:
A kind of bis- (2,3- bis- bromo- 2- methyl-propyl) ether fire-retardant master granules of tetrabromobisphenol A, according to parts by weight, by following original
Material group is grouped as: bis- (the bromo- 2- methyl-propyl of 2,3- bis-) the ether 30-35 of 40-45 parts of Gao Liudong EBA resin, fire retardant tetrabromobisphenol A
Part, 15-20 parts of calcium stearate, 2-4 parts of hydrotalcite, 5-10 parts of fire retarding synergist, 4-5 parts of processing aid, TGIC0.1-0.4 parts,
0.5-1 parts of light stabilizer.
Preferably, according to parts by weight, raw material components form are as follows: 42 parts of Gao Liudong EBA resin, fire retardant tetrabromobisphenol A
Bis- (the bromo- 2- methyl-propyl of 2,3- bis-) 32 parts of ethers, 18 parts of calcium stearate, 3 parts of hydrotalcite, 8 parts of fire retarding synergist, processing aid 5
Part, TGIC0.3 parts, 0.7 part of light stabilizer.
Preferably, Gao Liudong EBA resin model is 3717AC, and Gao Liudong EBA resin is needed before use through 80 DEG C of dryings extremely
Moisture is less than 100ppm.
Preferably, bromine content >=65% in bis- (2, the 3- bis- bromo- 2- methyl-propyl) ethers of fire retardant tetrabromobisphenol A, fusing point
110-115 DEG C, 5%WLT >=250 DEG C, content >=98.5%.
Preferably, fire retarding synergist is antimony oxide, or the antimony oxide through aluminate coupling agent treatment.
Preferably, processing aid is polyethylene wax;Light stabilizer is ultraviolet absorbing agent.
A kind of preparation side of bis- (the bromo- 2- methyl-propyl of 2,3- bis-) the ether fire-retardant master granules of tetrabromobisphenol A of above-mentioned any one
Method, comprising the following steps:
1) weigh: number weighs high flowing EBA resin, bis- (the bromo- 2- of 2,3- bis- of fire retardant tetrabromobisphenol A according to the required weight
Methyl-propyl) ether, calcium stearate, hydrotalcite, fire retarding synergist, processing aid, TGIC, light stabilizer;
2) it mixes: by the processing aid of the EBA resin of half parts by weight weighed in step 1) and half parts by weight
It is added in high efficient mixer and carries out mixed at high speed stirring, add the fire retardant tetrabromo of weighed half parts by weight in step 1)
Bis- (2, the 3- bis- bromo- 2- methyl-propyl) ethers of bisphenol-A are mixed;It is separately added into the EBA tree of remaining weight number in order again
Rouge, the processing aid of remaining weight number, bis- (2, the 3- bis- bromo- 2- methyl-props of the fire retardant tetrabromobisphenol A of remaining weight number
Base) ether, after the weighed calcium stearate of step 1), hydrotalcite, fire retarding synergist, TGIC and light stabilizer, it is mixed again, until
After mixing, mixture is obtained;
3) extruding pelletization: mixture obtained in step 2) is transferred to screw extruder, by screw extruder through melting
Extruding pelletization obtains bis- (2,3- bis- bromo- 2- methyl-propyl) the ether fire-retardant master granules of tetrabromobisphenol A.
Preferably, in step 3), when screw extruder is granulated through melting extrusion, double vacuum systems are opened, first with high stream
Dynamic EBA resin carrier walks material, after linear outflow is stablized in discharging, then is replaced with mixture obtained in step 2) and is melted
Extruding pelletization.
Preferably, in step 3), the screw speed of Screw Extrusion machine host is 250r/min, fusion pressure 1.4MPa.
Preferably, melting temperature subregion is set, and subregion set temperature is followed successively by 20 DEG C, and 70 DEG C, 90 DEG C, 95 DEG C, 95 DEG C,
100 DEG C, 110 DEG C, 105 DEG C, 100 DEG C, 90 DEG C, 80 DEG C, 80 DEG C.
Beneficial effects of the present invention:
(1) bis- (the bromo- 2- methyl-propyl of 2,3- bis-) the ether fire-retardant master granules of tetrabromobisphenol A prepared by the present invention are compatible with substrate
Property it is good, small to the Effect on Mechanical Properties of resin, fire-retardant master granule dosage is few, ensure product have excellent properties while, reduce
Production cost.
Bis- (2,3- bis- bromo- 2- methyl-propyl) ether fire-retardant master granules of tetrabromobisphenol A of the invention and preparation method thereof, using four
Bis- (2, the 3- bis- bromo- 2- methyl-propyl) ethers of bromine bisphenol-A coat tetrabromobisphenol as carrier as fire-retardant main body, extraordinary model EBA
Bis- (the bromo- 2- methyl-propyl of 2,3- bis-) the ether flame retardant powder of A and it is aided with the auxiliary agents such as synergistic, enhancing and prepares good fire-retardant of compatibility
Master batch, the fire-retardant master granule dosage is low, good flame retardation effect, small to the Effect on Mechanical Properties of material, should compared with hexabromocyclododecane
Fire-retardant master granule effect on environment is small, has a wide range of application.
(2) bis- (2,3- bis- bromo- 2- methyl-propyl) ether fire-retardant master granules of tetrabromobisphenol A of the invention and preparation method thereof, work
Skill is easy to operate, implements to be easy, can be used for industrialized production and implementation.
(3) fire-retardant master granule is combination, modification and the association for passing through a variety of fire-retardant compositions on the basis of fire retardant
A kind of granular product prepared by effect effect.Different from fire retardant, flame-retardant master batch, which has, to be easy to add in resin, and cleaning is defended
Raw, flame retarding efficiency is high, and additive amount is small, small to the Effect on Mechanical Properties of resin, and layering, decorative pattern, precipitation etc. are not susceptible to after addition
Many advantages, such as bad phenomenon, saving human and material resources cost and time.So fire-retardant master granule is realized as macromolecule material product
One of optimal selection of fire protection requirement, and become effective substitute of fire retardant powder.
Fire retardant used in the present invention is bis- (2, the 3- bis- bromo- 2- methyl-propyl) ethers of tetrabromobisphenol A, which is six
The favorable substitutes of bromine cyclododecane (HBCD).
Specific embodiment
The present invention is further explained in the light of specific embodiments, to help the contents of the present invention are understood.The present invention
Used in method unless otherwise required, be conventional production method;Used raw material is unless otherwise required
Conventional commercial product.
Embodiment 1
A kind of method for preparing bis- (2,3- bis- bromo- 2- methyl-propyl) ether fire-retardant master granules of tetrabromobisphenol A, including following step
It is rapid:
1) weigh: number according to the required weight weighs high flowing 40 parts of EBA resin, fire retardant tetrabromobisphenol A bis- (2,3- bis-
Bromo- 2- methyl-propyl) 30 parts of ether, 15 parts of calcium stearate, 2 parts of hydrotalcite, 5 parts of fire retarding synergist antimony oxide, processing aid
4 parts of polyethylene wax, TGIC0.1 parts, 0.5 part of light stabilizer;Height flowing EBA resin model is 3717AC, and Gao Liudong EBA resin exists
It needs to be less than 100ppm through 80 DEG C of dryings to moisture before use;In bis- (the bromo- 2- methyl-propyl of the 2,3- bis-) ethers of fire retardant tetrabromobisphenol A
Bromine content >=65%, 110-115 DEG C of fusing point, 5%WLT >=250 DEG C, content >=98.5%;Light stabilizer is ultraviolet absorbing agent
Phenyl salicylate.
2) it mixes: by the processing aid of the EBA resin of half parts by weight weighed in step 1) and half parts by weight
It is added in high efficient mixer and carries out mixed at high speed stirring 5min, add the fire retardant of weighed half parts by weight in step 1)
10min is mixed in bis- (2, the 3- bis- bromo- 2- methyl-propyl) ethers of tetrabromobisphenol A;It is separately added into remaining weight number in order again
EBA resin, the processing aid of remaining weight number, bis- (2, the 3- bis- bromo- 2- of the fire retardant tetrabromobisphenol A of remaining weight number
Methyl-propyl) ether, after the weighed calcium stearate of step 1), hydrotalcite, fire retarding synergist, TGIC and light stabilizer, mix again
10min is stirred, until after mixing, obtaining mixture.
3) extruding pelletization: being transferred to screw extruder for mixture obtained in step 2), opens double vacuum systems, passes through spiral shell
Bar extruder is granulated through melting extrusion, and water is cooling, air-dried, pelletizing, drying and packs, and obtains white tetrabromobisphenol A bis- (2,3- bis-
Bromo- 2- methyl-propyl) ether fire-retardant master granule.
When screw extruder is granulated through melting extrusion, double vacuum systems are opened, are walked first with height flowing EBA resin carrier
Material after linear outflow is stablized in discharging, then is replaced with mixture feeding obtained, host setting charging rate in step 2)
10KG/h carries out melting extrusion granulation.The screw speed of Screw Extrusion machine host is 250r/min, fusion pressure 1.4MPa;Melting
The setting of temperature subregion, subregion set temperature are followed successively by 20 DEG C, and 70 DEG C, 90 DEG C, 95 DEG C, 95 DEG C, 100 DEG C, 110 DEG C, 105 DEG C, 100
DEG C, 90 DEG C, 80 DEG C, 80 DEG C.
Embodiment 2
A kind of method for preparing bis- (2,3- bis- bromo- 2- methyl-propyl) ether fire-retardant master granules of tetrabromobisphenol A, including following step
It is rapid:
1) weigh: number according to the required weight weighs high flowing 45 parts of EBA resin, fire retardant tetrabromobisphenol A bis- (2,3- bis-
Bromo- 2- methyl-propyl) 35 parts of ether, 20 parts of calcium stearate, 4 parts of hydrotalcite, 10 parts of fire retarding synergist antimony oxide, processing aid
5 parts of polyethylene wax, TGIC0.4 parts, 1 part of light stabilizer;Height flowing EBA resin model is 3717AC, and Gao Liudong EBA resin makes
100ppm need to be less than through 80 DEG C of dryings to moisture before;Bromine in bis- (the bromo- 2- methyl-propyl of the 2,3- bis-) ethers of fire retardant tetrabromobisphenol A
Content >=65%, 110-115 DEG C of fusing point, 5%WLT >=250 DEG C, content >=98.5%;Light stabilizer is ultraviolet absorbing agent water
Poplar acid phenenyl ester.
2) it mixes: by the processing aid of the EBA resin of half parts by weight weighed in step 1) and half parts by weight
It is added in high efficient mixer and carries out mixed at high speed and stir 10min, add the fire-retardant of weighed half parts by weight in step 1)
10min is mixed in bis- (2, the 3- bis- bromo- 2- methyl-propyl) ethers of agent tetrabromobisphenol A;It is separately added into remaining weight part in order again
Several EBA resins, the processing aid of remaining weight number, the fire retardant tetrabromobisphenol A of remaining weight number is bis-, and (2,3- bis- is bromo-
2- methyl-propyl) ether, after the weighed calcium stearate of step 1), hydrotalcite, fire retarding synergist, TGIC and light stabilizer, is mixed again
Stirring 10min is closed, until after mixing, obtaining mixture.
3) extruding pelletization: being transferred to screw extruder for mixture obtained in step 2), opens double vacuum systems, passes through spiral shell
Bar extruder is granulated through melting extrusion, and water is cooling, air-dried, pelletizing, drying and packs, and obtains white tetrabromobisphenol A bis- (2,3- bis-
Bromo- 2- methyl-propyl) ether fire-retardant master granule.
When screw extruder is granulated through melting extrusion, double vacuum systems are opened, are walked first with height flowing EBA resin carrier
Material after linear outflow is stablized in discharging, then is replaced with mixture feeding obtained, host setting charging rate in step 2)
10KG/h carries out melting extrusion granulation.The screw speed of Screw Extrusion machine host is 250r/min, fusion pressure 1.4MPa.Melting
The setting of temperature subregion, subregion set temperature are followed successively by 20 DEG C, and 70 DEG C, 90 DEG C, 95 DEG C, 95 DEG C, 100 DEG C, 110 DEG C, 105 DEG C, 100
DEG C, 90 DEG C, 80 DEG C, 80 DEG C.
Embodiment 3
A kind of method for preparing bis- (2,3- bis- bromo- 2- methyl-propyl) ether fire-retardant master granules of tetrabromobisphenol A, including following step
It is rapid:
1) weigh: number according to the required weight weighs high flowing 42 parts of EBA resin, fire retardant tetrabromobisphenol A bis- (2,3- bis-
Bromo- 2- methyl-propyl) 32 parts of ether, 17 parts of calcium stearate, 3 parts of hydrotalcite, fire retarding synergist is through aluminate coupling agent treatment
6 parts of antimony oxide, 5 parts of processing aid polyethylene wax, TGIC0.3 parts, 0.7 part of light stabilizer;Height flows EBA resin model
3717AC, Gao Liudong EBA resin need to be less than 100ppm through 80 DEG C of dryings to moisture before use;Fire retardant tetrabromobisphenol A it is bis- (2,
The bromo- 2- methyl-propyl of 3- bis-) bromine content >=65% in ether, 110-115 DEG C of fusing point, 5%WLT >=250 DEG C, content >=98.5%;
Light stabilizer is ultraviolet absorbing agent phenyl salicylate.
2) it mixes: by the processing aid of the EBA resin of half parts by weight weighed in step 1) and half parts by weight
It is added in high efficient mixer and carries out mixed at high speed and stir 10min, add the fire-retardant of weighed half parts by weight in step 1)
10min is mixed in bis- (2, the 3- bis- bromo- 2- methyl-propyl) ethers of agent tetrabromobisphenol A;It is separately added into remaining weight part in order again
Several EBA resins, the processing aid of remaining weight number, the fire retardant tetrabromobisphenol A of remaining weight number is bis-, and (2,3- bis- is bromo-
2- methyl-propyl) ether, after the weighed calcium stearate of step 1), hydrotalcite, fire retarding synergist, TGIC and light stabilizer, is mixed again
Stirring 10min is closed, until after mixing, obtaining mixture.
3) extruding pelletization: being transferred to screw extruder for mixture obtained in step 2), opens double vacuum systems, passes through spiral shell
Bar extruder is granulated through melting extrusion, and water is cooling, air-dried, pelletizing, drying and packs, and obtains white tetrabromobisphenol A bis- (2,3- bis-
Bromo- 2- methyl-propyl) ether fire-retardant master granule.
When screw extruder is granulated through melting extrusion, double vacuum systems are opened, are walked first with height flowing EBA resin carrier
Material after linear outflow is stablized in discharging, then is replaced with mixture feeding obtained, host setting charging rate in step 2)
10KG/h carries out melting extrusion granulation.The screw speed of Screw Extrusion machine host is 250r/min, fusion pressure 1.4MPa.Melting
The setting of temperature subregion, subregion set temperature are followed successively by 20 DEG C, and 70 DEG C, 90 DEG C, 95 DEG C, 95 DEG C, 100 DEG C, 110 DEG C, 105 DEG C, 100
DEG C, 90 DEG C, 80 DEG C, 80 DEG C.
Embodiment 4
A kind of method for preparing bis- (2,3- bis- bromo- 2- methyl-propyl) ether fire-retardant master granules of tetrabromobisphenol A, including following step
It is rapid:
1) weigh: number weighs high flowing 44 parts of EBA resin, the bis- (2,3- bis- of fire retardant tetrabromobisphenol A according to the required weight
Bromo- 2- methyl-propyl) 34 parts of ether, 18 parts of calcium stearate, 4 parts of hydrotalcite, fire retarding synergist is through aluminate coupling agent treatment
8 parts of antimony oxide, 5 parts of processing aid polyethylene wax, TGIC0.3 parts, 0.9 part of light stabilizer;Height flows EBA resin model
3717AC, Gao Liudong EBA resin need to be less than 100ppm through 80 DEG C of dryings to moisture before use;Fire retardant tetrabromobisphenol A it is bis- (2,
The bromo- 2- methyl-propyl of 3- bis-) bromine content >=65% in ether, 110-115 DEG C of fusing point, 5%WLT >=250 DEG C, content >=98.5%;
Light stabilizer is ultraviolet absorbing agent phenyl salicylate.
2) it mixes: by the processing aid of the EBA resin of half parts by weight weighed in step 1) and half parts by weight
It is added in high efficient mixer and carries out mixed at high speed stirring 5-10min, add the resistance of weighed half parts by weight in step 1)
Bis- (2, the 3- bis- bromo- 2- methyl-propyl) ethers of agent tetrabromobisphenol A are fired, 10min is mixed;It is separately added into remaining weight in order again
The EBA resin of number, the processing aid of remaining weight number, the fire retardant tetrabromobisphenol A of remaining weight number bis- (2,3- bis-
Bromo- 2- methyl-propyl) ether, after the weighed calcium stearate of step 1), hydrotalcite, fire retarding synergist, TGIC and light stabilizer, again
10min is mixed, until after mixing, obtaining mixture.
3) extruding pelletization: being transferred to screw extruder for mixture obtained in step 2), opens double vacuum systems, passes through spiral shell
Bar extruder is granulated through melting extrusion, and water is cooling, air-dried, pelletizing, drying and packs, and obtains white tetrabromobisphenol A bis- (2,3- bis-
Bromo- 2- methyl-propyl) ether fire-retardant master granule.
When screw extruder is granulated through melting extrusion, double vacuum systems are opened, are walked first with height flowing EBA resin carrier
Material after linear outflow is stablized in discharging, then is replaced with mixture feeding obtained, host setting charging rate in step 2)
10KG/h carries out melting extrusion granulation.The screw speed of Screw Extrusion machine host is 250r/min, fusion pressure 1.4MPa.Melting
The setting of temperature subregion, subregion set temperature are followed successively by 20 DEG C, and 70 DEG C, 90 DEG C, 95 DEG C, 95 DEG C, 100 DEG C, 110 DEG C, 105 DEG C, 100
DEG C, 90 DEG C, 80 DEG C, 80 DEG C.
Embodiment 5
A kind of method for preparing bis- (2,3- bis- bromo- 2- methyl-propyl) ether fire-retardant master granules of tetrabromobisphenol A, including following step
It is rapid:
1) weigh: number weighs high flowing 42 parts of EBA resin, the bis- (2,3- bis- of fire retardant tetrabromobisphenol A according to the required weight
Bromo- 2- methyl-propyl) 32 parts of ether, 18 parts of calcium stearate, 3 parts of hydrotalcite, fire retarding synergist is through aluminate coupling agent treatment
8 parts of antimony oxide, 5 parts of processing aid polyethylene wax, TGIC0.3 parts, 0.7 part of light stabilizer;Height flows EBA resin model
3717AC, Gao Liudong EBA resin need to be less than 100ppm through 80 DEG C of dryings to moisture before use;Fire retardant tetrabromobisphenol A it is bis- (2,
The bromo- 2- methyl-propyl of 3- bis-) bromine content >=65% in ether, 110-115 DEG C of fusing point, 5%WLT >=250 DEG C, content >=98.5%;
Light stabilizer is ultraviolet absorbing agent phenyl salicylate.
2) it mixes: by the processing aid of the EBA resin of half parts by weight weighed in step 1) and half parts by weight
It is added in high efficient mixer and carries out mixed at high speed stirring 5-10min, add the resistance of weighed half parts by weight in step 1)
Bis- (2, the 3- bis- bromo- 2- methyl-propyl) ethers of agent tetrabromobisphenol A are fired, 10min is mixed;It is separately added into remaining weight in order again
The EBA resin of number, the processing aid of remaining weight number, the fire retardant tetrabromobisphenol A of remaining weight number bis- (2,3- bis-
Bromo- 2- methyl-propyl) ether, after the weighed calcium stearate of step 1), hydrotalcite, fire retarding synergist, TGIC and light stabilizer, again
10min is mixed, until after mixing, obtaining mixture.
3) extruding pelletization: being transferred to screw extruder for mixture obtained in step 2), opens double vacuum systems, passes through spiral shell
Bar extruder is granulated through melting extrusion, and water is cooling, air-dried, pelletizing, drying and packs, and obtains white tetrabromobisphenol A bis- (2,3- bis-
Bromo- 2- methyl-propyl) ether fire-retardant master granule.
When screw extruder is granulated through melting extrusion, double vacuum systems are opened, are walked first with height flowing EBA resin carrier
Material after linear outflow is stablized in discharging, then is replaced with mixture feeding obtained, host setting charging rate in step 2)
10KG/h carries out melting extrusion granulation.The screw speed of Screw Extrusion machine host is 250r/min, fusion pressure 1.4MPa.Melting
The setting of temperature subregion, subregion set temperature are followed successively by 20 DEG C, and 70 DEG C, 90 DEG C, 95 DEG C, 95 DEG C, 100 DEG C, 110 DEG C, 105 DEG C, 100
DEG C, 90 DEG C, 80 DEG C, 80 DEG C.
Control group 1
A kind of method for preparing bis- (2,3- bis- bromo- 2- methyl-propyl) ether fire-retardant master granules of tetrabromobisphenol A, including following step
It is rapid:
1) weigh: number weighs high flowing 42 parts of EBA resin, the bis- (2,3- bis- of fire retardant tetrabromobisphenol A according to the required weight
Bromo- 2- methyl-propyl) 32 parts of ether, 18 parts of calcium stearate, 3 parts of hydrotalcite, fire retarding synergist is through aluminate coupling agent treatment
8 parts of antimony oxide, 5 parts of processing aid polyethylene wax, 0.7 part of light stabilizer;Height flowing EBA resin model is 3717AC, high
Flowing EBA resin needs to be less than 100ppm through 80 DEG C of dryings to moisture before use;Bis- (the bromo- 2- of 2,3- bis- of fire retardant tetrabromobisphenol A
Methyl-propyl) bromine content >=65% in ether, 110-115 DEG C of fusing point, 5%WLT >=250 DEG C, content >=98.5%;Light stabilizer is
Ultraviolet absorbing agent phenyl salicylate.
2) it mixes: by the processing aid of the EBA resin of half parts by weight weighed in step 1) and half parts by weight
It is added in high efficient mixer and carries out mixed at high speed stirring 5-10min, add the resistance of weighed half parts by weight in step 1)
Bis- (2, the 3- bis- bromo- 2- methyl-propyl) ethers of agent tetrabromobisphenol A are fired, 10min is mixed;It is separately added into remaining weight in order again
The EBA resin of number, the processing aid of remaining weight number, the fire retardant tetrabromobisphenol A of remaining weight number bis- (2,3- bis-
Bromo- 2- methyl-propyl) ether, after the weighed calcium stearate of step 1), hydrotalcite, fire retarding synergist and light stabilizer, mix again
10min is stirred, until after mixing, obtaining mixture.
3) extruding pelletization: being transferred to screw extruder for mixture obtained in step 2), opens double vacuum systems, passes through spiral shell
Bar extruder is granulated through melting extrusion, and water is cooling, air-dried, pelletizing, drying and packs, and obtains bis- (2, the 3- bis- bromo- 2- of tetrabromobisphenol A
Methyl-propyl) ether fire-retardant master granule.
When screw extruder is granulated through melting extrusion, double vacuum systems are opened, are walked first with height flowing EBA resin carrier
Material after linear outflow is stablized in discharging, then is replaced with mixture feeding obtained, host setting charging rate in step 2)
10KG/h carries out melting extrusion granulation.The screw speed of Screw Extrusion machine host is 250r/min, fusion pressure 1.4MPa.Melting
The setting of temperature subregion, subregion set temperature are followed successively by 20 DEG C, and 70 DEG C, 90 DEG C, 95 DEG C, 95 DEG C, 100 DEG C, 110 DEG C, 105 DEG C, 100
DEG C, 90 DEG C, 80 DEG C, 80 DEG C.
Further illustrate that tetrabromobisphenol A of the invention is bis- (the bromo- 2- methyl-propyl of 2,3- bis-) below by test report
The performance of ether fire-retardant master granule.
1. object and method
(1) tested material: by 1~embodiment of the embodiment of the present invention 5 the tetrabromobisphenol A produced to preparation method it is bis- (2,
The bromo- 2- methyl-propyl of 3- bis-) ether fire-retardant master granule as sample to be tested, control group 1 the tetrabromo produced to preparation method it is double
Bis- (2,3- bis- bromo- 2- methyl-propyl) the ether fire-retardant master granules of phenol A are used as to control sample, wherein the preparation method technique of control group 1
Parameter is identical as 5 preparation method technological parameter of embodiment, only different from the raw material components of embodiment 5, the raw material components of control group 1
In be not added with TGIC;Control group 2 is commercially available hexabromocyclododecane fire-retardant master granule.
Bis- (the bromo- 2- methyl-propyl of 2,3- bis-) the fire-retardant mothers of ether of the tetrabromobisphenol A that 1~embodiment of inventive embodiments 5 is produced
The fire-retardant master granule of particle test sample and control group 1, control group 2 adds EBA resin base according to 7% parts by weight fire-retardant master granule respectively
Material mixes in batch mixer, obtains fire-retardant EBA development test sample 1-5 and EBA product control group 1, EBA system through injection molding
Product control group 2;Control group 3 is the EBA resin base material for being not added with fire-retardant master granule.
(2) test method
The mechanical property and combustibility of EBA product are detected.
2. test result and conclusion
The mechanical property comparing result of material is shown in Table 1.
The mechanical property and combustibility testing result of 1 EBA product of table
Burning time in table 1: flame vertical lights sample, leaves flame after 10s, if self-extinguishment, rekindles, gradually contracts
The time of short sample flame from lighting to leaving until not extinguishing after sample leaves flame, and records time used, sample
Burning time is longer, and flame retardant effect is better.Thus illustrate, by adding tetrabromobisphenol A of the invention in EBA resin base material
Bis- (2,3- bis- bromo- 2- methyl-propyl) ether fire-retardant master granules improve the flame retardant property of EBA resin base material, common compared with control group 2
Hexabromocyclododecane fire-retardant master granule, bis- (2,3- bis- bromo- 2- methyl-propyl) the fire-retardant effects of ether fire-retardant master granule of tetrabromobisphenol A of the invention
Fruit is more preferable.
By mechanical property and the combustibility testing result of EBA product in table 1 it is found that according to 7% parts by weight fire-retardant master granule
Add EBA resin base material to mix in batch mixer, obtains fire-retardant EBA development test sample 1-5 and EBA product pair through injection molding
According to group 1, EBA product control group 2;Control group 3 is to be not added with the mechanical property of the EBA resin base material of fire-retardant master granule to compare, EBA system
The mechanical property of product test specimen 1-5 is compared compared with the mechanical property for the EBA resin base material for being not added with fire-retardant master granule, almost without drop
It is low, however its mechanical property decrease to some degree when control group 2 adds commercially available hexabromocyclododecane fire-retardant master granule, so
Mechanical property of the addition of bis- (the bromo- 2- methyl-propyl of 2,3- bis-) the ether fire-retardant master granules of tetrabromobisphenol A of the invention to EBA resin base material
It can have little effect, and significantly improve its flame retardant property, burning time improves significantly to 39.2s-45.2s from 24.8s, into
One step illustrates that the compatibility of bis- (the bromo- 2- methyl-propyl of 2,3- bis-) the ether fire-retardant master granules of tetrabromobisphenol A of the invention is good.
Bis- (the bromo- 2- methyl-propyl of 2,3- bis-) the ether fire-retardant master granules of tetrabromobisphenol A made from 1- of embodiment of the present invention embodiment 5
Appearance is presented: even particle size, without particle adhesion phenomenon, white, and applicable range is wide.
Fire-retardant master granule is to make on the basis of fire retardant by the combination of a variety of fire-retardant compositions, modification and synergistic
A kind of granular product prepared by.Different from fire retardant, flame-retardant master batch, which has, to be easy to add in resin, sanitation and hygiene,
Flame retarding efficiency is high, and additive amount is small, small to the Effect on Mechanical Properties of resin, and it is bad that layering, decorative pattern, precipitation etc. are not susceptible to after addition
Many advantages, such as phenomenon, saving human and material resources cost and time.So fire-retardant master granule becomes macromolecule material product and realizes fire prevention
It is required that one of optimal selection, and become effective substitute of fire retardant powder.
Compared with prior art, bis- (2,3- bis- bromo- 2- methyl-propyl) the ether fire-retardant master granules of tetrabromobisphenol A produced by the present invention
Have many advantages, such as good flame retardation effect, dispersed good, wide adaptability and convenient to use, and is used in EPS/XPS thermal insulation material
Halogen-free flame-proof environmental protection may be implemented efficiently and reach UL94V-0 grades of flame retardant property requirements, thus there is significant social economy effect
Benefit.Especially traditional hexabromocyclododecane, hexabromo ring ten are replaced with bis- (2, the 3- bis- bromo- 2- methyl-propyl) ethers of tetrabromobisphenol A
Dioxane its with very strong bioaccumulation and biological magnification, endanger to human endocrinological's system and reproductive system with toxicity
Evil, and bis- (2, the 3- bis- bromo- 2- methyl-propyl) ethers of the tetrabromobisphenol A that the present invention uses are nontoxic as fire retardant, inanimate object accumulation
Property and biological magnification, meet today's society pursuit energy-saving and environment friendly theory, be conducive to sustainable development.Institute of the present invention
The fire retardant used is bis- (2, the 3- bis- bromo- 2- methyl-propyl) ethers of tetrabromobisphenol A, which is hexabromocyclododecane (HBCD)
Favorable substitutes.
Bis- (the bromo- 2- methyl-propyl of 2,3- bis-) the ether fire-retardant master granules of tetrabromobisphenol A of the present invention are prepared in raw material components and are used
TGIC (1,3,5- three-glycidyl-S- triazinetrione;Triglycidyl isocyanurate) it is white particle or powder, it is a kind of
Heterocyclic epoxy compounds, with good heat-resisting weatherability, cementability and excellent high-temperature behavior, 88-98 DEG C of fusing point.Existing skill
Main application in art: the crosslinking and curing agent as pure polyesters powdery paints, as carboxylic polyacrylate (PA)
Crosslinking and curing agent.And TGIC is double by the tetrabromobisphenol A of embodiment 1- embodiment 5 in table 1 as antioxidant in formula of the invention
Bis- (the bromo- 2- methyl-propyl of the 2,3- bis-) ethers of the tetrabromobisphenol A of (the bromo- 2- methyl-propyl of 2,3- bis-) ether fire-retardant master granule and control group 1
The performance of fire-retardant master granule is compared, and the preparation method technological parameter of control group 1 is identical as 5 preparation method technological parameter of embodiment, only
It is different from the raw material components of embodiment 5, TGIC is not added in the raw material components of control group 1, embodiment 1- embodiment 5 is only a small amount of
In the presence of TGIC, so that it may delay or inhibit the progress of polymer oxidation process, to prevent the aging of polymer and extend it to make
With the service life, and the Effect on Mechanical Properties of EBA product is significantly improved, while its combustibility also significantly improves.
In the preparation method of bis- (2,3- bis- bromo- 2- methyl-propyl) the ether fire-retardant master granules of tetrabromobisphenol A of the invention, according to mother
The characteristic requirements of material smelting process accurately control the temperature in each region of screw extruder, ensure that masterbatch produces raw material
Sufficiently melting and molecule aggregation effect;Then the alternating magnetic field that high speed variation is generated with high-frequency pulse current, makes metal melting
Cylinder, which generates vortex, makes metal material itself fast heating, improves the diffusion activation that macromolecule is kneaded polymer melt strand
Can, using bis- (2, the 3- bis- bromo- 2- methyl-propyl) ethers of tetrabromobisphenol A as fire-retardant main body, extraordinary model EBA is as carrier, packet
Cover bis- (the bromo- 2- methyl-propyl of 2,3- bis-) the ether flame retardant powder of tetrabromobisphenol A and be aided with the auxiliary agents such as synergistic, enhancing prepare it is compatible
The good fire-retardant master granule of property, the fire-retardant master granule dosage is low, good flame retardation effect, small to the Effect on Mechanical Properties of material, with hexabromo ring ten
Dioxane is small compared to the fire-retardant master granule effect on environment, has a wide range of application.
To sum up, bis- (2,3- bis- bromo- 2- methyl-propyl) ether fire-retardant master granules of tetrabromobisphenol A of the invention and preparation method thereof,
Technological operation is simple, implements to be easy, can be used for industrialized production and implementation;Fire-retardant master granule is good with substrate compatibility, to resin
Effect on Mechanical Properties is small, and fire-retardant master granule dosage is few, while ensureing that product has excellent properties, reduces production cost.
Only as described above, only specific embodiments of the present invention, when the model that cannot be limited the present invention with this and implement
It encloses, it is all according to equivalent changes and modifications within the scope of the patent application of the present invention, it is all covered by the present invention.