Spherical porous melamine-formaldehyde-thiocarbamide fluoropolymer resin and preparation method thereof
Technical field
The present invention relates to porous resin Material Fields, and in particular to a kind of spherical porous melamine-formaldehyde-thiocarbamide polymerization
Resin and preparation method thereof.
Background technique
Polyalcohol stephanoporate resin material is also referred to as macroreticular resin, is widely used in the fields such as adsorbing separation, catalysis and enzyme immobilization,
Such as ion exchange resin, absorption resin, chelating resin, catalyst or catalyst carrier, enzyme immobilization carrier.In porous resin
In material, spherical resin has many advantages than irregular granular resin, such as high mechanical strength, as fixed bed fillers when stream
Mechanics performance is good etc..Most common polyalcohol stephanoporate resin is spherical porous styrene-divinylbenzene copolymer resin, spherical
The particle size range of porous resin is generally 0.1-1.5mm, and most common particle size range is 0.3-1.2mm, and partial size is in this size model
Resin in enclosing either in fixed bed applications or reacts most convenient in autoclave application, in the application as fixed bed fillers,
The pressure drop very little for flowing through the fluid of fixed bed, reaction autoclave in use, by simply filtering can by resin with react
The liquid of system separates.Porous styrene-divinylbenzene copolymer resin can be directly used as absorption resin, or pass through function
Baseization preparation have various functions resin material, such as introduce sulfonic group become cation exchange resin, introduce amido (including
Primary, secondary, tertiary and quaternary amido) become anion exchange resin, introducing chelation group becomes chelating resin, and introducing can form hydrogen bond
Group can be used for the absorption resin etc. by hydrogen bond action.
Chelation group in chelating resin often contains the atoms such as nitrogen, oxygen, p and s, these groups and heavy metal ion have
There is higher complexing power, and chelate ring is formed by 2 or 2 or more complexing groups and heavy metal ion, therefore chelate tree
Rouge has good absorption property to heavy metal ion.By selecting different complexing groups, chelating resin can be made to a certain
Kind or certain a kind of heavy metal ion chelating ability with higher, and it is smaller to the chelating ability of other heavy metal ion, thus
This or this kind of heavy metal ion is selectively adsorbed, and it is smaller to the suction-operated of other heavy metal ion, reach separation weight
The purpose of metal ion.As melamine-formaldehyde-thiocarbamide copolymer resin because containing amino, oxygen atom and due to sulphur atom to Au3 +、Ag+And Pd2+Equal precious metal ions have very high suction-operated, but for Cu2+And Zn2+Etc. the absorption of common heavy metal ion
Very little is acted on, for from containing Cu2+And Zn2+Au is selectively adsorbed in the solution of plasma3+、Ag+And Pd2+Etc. your gold
Belong to ion.
But melamine-formaldehyde-thiocarbamide copolymer resin of these documents preparation is bulk, is then comminuted into irregular
Adsorption experiment is carried out after granular.The performance of irregular particle shape adsorbent is more far short of what is expected than the adsorbent of spherical beaded, especially
Be as column method absorption filler when, using spherical beaded adsorbent when performance it is more preferable.Chinese patent (application number
2011102028258) emulsion polymerization is caused by ultrasound and is prepared for micron level spherical melamine-formaldehyde-thiocarbamide chelating
Resin, the partial size of gained chelating resin are submicron order (~ 0.5mm).This partial size is the chelating resin of micron or submicron order
The application of adsorbent as preparative is difficult to realize, because of that the resin of small particle is difficult to pass through filtering after absorption
It is separated with the solution being adsorbed, it is also not possible to be used to prepare the filler of the column absorption of type.
Summary of the invention
In order to solve the above technical problems, the purpose of the present invention is to provide a kind of spherical porous melamine-formaldehyde-thiocarbamides
Fluoropolymer resin, the resin have surface is smooth, uniform particle diameter, convenient for filling, heat-resist, volume stability, specific surface area height,
The advantages that adsorption efficiency is high.
Another object of the present invention is to provide the systems of above-mentioned spherical porous melamine-formaldehyde-thiocarbamide fluoropolymer resin
Preparation Method.
The present invention is achieved by the following technical solutions:
The skeleton of a kind of spherical porous melamine-formaldehyde-thiocarbamide fluoropolymer resin, resin is poly- for melamine-formaldehyde-thiocarbamide
Object is closed, shape is spherical shape, and resin has porosity.
The partial size of the resin is 0.1-1.5mm, preferably 0.3-1.2mm.
The present invention provides above-mentioned spherical porous melamine-formaldehyde-thiocarbamide fluoropolymer resin preparation method, preparations
2 steps of step point:
1) it is molten to obtain prepolymer for the progress prepolymerization under neutral or weak basic condition of the aqueous solution of melamine, thiocarbamide and formaldehyde
Liquid;
2) pore-foaming agent is added in pre-polymer solution, adjusts pH value to neutral or faintly acid, is suspended in containing surfactant
In organic solvent, heating polymerization, obtains spherical porous melamine-formaldehyde-thiocarbamide fluoropolymer resin under stiring.
In step 1), the molar ratio of melamine, thiocarbamide and formaldehyde is 1:0.2:1.5-1:10:4, neutral or alkalescent
The pH range of condition is 7-10.Adjusting alkali used in the pH value of pre-gathering solutions includes: inorganic base such as sodium hydroxide, sodium carbonate etc.;Have
Machine alkali such as hexamethylenetetramine, ethanol amine etc..Prepolymerization temperature range is 40-100 °C, when prepolymerization system change clarification or substantially
Control is prepolymerization terminal after clarification, and the temperature of prepolymerization system is then dropped to 30 °C or less.
Pore-foaming agent, amount (including moisture contained in performed polymer) phase of pore-foaming agent are added into the prepolymer solution to have cooled down
When 0.25-3 times of quality of the gross mass of melamine, thiocarbamide and formaldehyde in prepolymerization system.Pore-foaming agent used includes: water
(including moisture already contg in performed polymer and separately plus water) and organic compound.Organic compound includes alcohol compound such as second
The mixture of glycol, glycerol etc. and (or) monosaccharide or oligosaccharide such as glucose, fructose, sucrose and cyclodextrin etc..It can individually use
Water (including moisture already contg in performed polymer and separately plus water) is used as pore-foaming agent, can also use the mixing of water and organic compound
Pore-foaming agent, the mass ratio for mixing water and organic compound in pore-foaming agent is 1:0-1:3.Mix the organic compound in pore-foaming agent
Can be any one above-mentioned organic compound, be also possible in above-mentioned organic compound it is any two or more, such as
When fruit uses two or more organic compound pore-foaming agents, the ratio of different organic compounds can be arbitrary proportion.Pass through tune
Type and its ratio of pore-foaming agent are saved to adjust the pore structure of final products.By the mixing after prepolymer solution and addition pore-foaming agent
Solution adjusts pH value to 4-7, is used for next step suspension polymerisation at once.
Oil used in suspension polymerisation is mutually for containing surfactant, with water immiscible organic solvent, including halogenated hydrocarbons is such as
Dichloroethanes etc., alkane such as normal heptane etc., aromatic hydrocarbons such as toluene etc., organic solvent can be used alone or it is any two kinds it is organic
The mixture of solvent, the ratio of two kinds of organic solvents are 0:100-100:0.Surfactant includes Span such as Span-80, carboxylic first
Base cellulose, cellulose acetate and polyethylene glycol, the ratio of surfactant is 0.5-3% in organic phase, can be adopted in organic phase
With any one above-mentioned surfactant, or the combination of two or more any surfactants, combined surfactant
The ratio of middle different surfaces activating agent can be arbitrary proportion.
The water phase of adjusted pH value to subacidity is added in oily phase, mixing speed is adjusted, makes water phase in oily Xiang Zhongfen
The drop of suitable size is dissipated into, spherical porous melamine-formaldehyde-thiocarbamide fluoropolymer resin, polymerization temperature are obtained after heating polymerization
Spending range is 40-100 °C, and polymerization time is 2-12 hours.After gained resin balls hydrothermal treatment, ethyl alcohol and washing are used respectively
It washs, is dried in vacuo, screening takes 20-100 mesh.
Compared with prior art, the invention has the following beneficial effects:
In the presence of pore-foaming agent, the spherical porous resin obtained by the polymerization of melamine, formaldehyde and thiocarbamide has the present invention
Surface is smooth, uniform particle diameter, convenient for filling, heat-resist, volume stability, specific surface area height, adsorption efficiency is high the advantages that, can use
In absorption Au3+、Ag+And Pd2+Equal precious metal ions.
Detailed description of the invention
Fig. 1 is that spherical porous melamine-formaldehyde-thiocarbamide fluoropolymer resin microscope that embodiment 1 is prepared shines
Piece.
Specific embodiment
Further illustrate that the present invention, following embodiment are the preferable embodiment party of the present invention below by specific embodiment
Formula, but embodiments of the present invention are not limited by following embodiments.
Raw material used by the embodiment of the present invention and comparative example derives from commercially available.
Embodiment 1
12.9mL (14g) formalin (concentration 37%) ethanol amine is adjusted into pH value to 8.5, stirring is started, is stirring
Lower addition 5.3g melamine, 1.5g thiocarbamide, are slowly heated to 80 °C and are reacted, and stop heating after system, which becomes, to be clarified, use
Water-bath cooling is to 30 °C hereinafter, obtaining prepolymer solution.
8.9g sucrose and 9.2g water are added into prepolymer solution, stirs to dissolve, concentrated hydrochloric acid tune is added dropwise under stiring
PH value is saved to 5, is then added in the organic phase (150mL) prepared in advance, organic phase is to contain 1% Span-80 and 1% poly- second two
The 1,2- dichloroethanes of alcohol (average molecular weight 6000).Starting stirring makes Aqueous dispersions at small liquid pearl, adjusts mixing speed to adjust
The size for saving liquid pearl is to slowly warm up to 75 °C, reacts 4 hours.Stop heating, the greenhouse cooling of system to room temperature filter,
After hydrothermal treatment, for several times with ethanol washing, resin is sufficiently washed with hot water, be dried in vacuo, screening takes 30-60 mesh, obtains more
Hole spherical shape melamine-formaldehyde-thiocarbamide fluoropolymer resin.
By Fig. 1 microscope photo it is found that the spherical porous melamine-formaldehyde-thiocarbamide fluoropolymer resin being prepared
Shape is spherical shape, and resin has porosity, and uniform particle diameter is 173m with low temperature nitrogen determination of adsorption method specific surface area2/ g, it is average
Aperture is 18nm.
Embodiment 2
0.025g hexamethylenetetramine is added in 9.2mL (10g) formalin (concentration 37%), stirring is started, makes
Solid dissolution.7.7g melamine, 1.2g thiocarbamide are added under stiring, adjusts pH value to 8 with 10mol/L NaOH, is slowly heated
It is reacted to 80 °C, stops heating after system, which becomes, to be clarified, with water-bath cooling to 30 °C hereinafter, obtaining prepolymer solution.
3g ethylene glycol and 1.5g water are added into prepolymer solution, concentrated hydrochloric acid is added dropwise under stiring and adjusts pH value to 5.5, so
It is added in the organic phase (150mL) prepared in advance afterwards, organic phase is to contain 1% Span-80,1% polyethylene glycol (average molecular weight
And the 1,2- dichloroethanes of 1% cellulose diacetate 6000).Starting stirring makes Aqueous dispersions at small liquid pearl, adjusts mixing speed and comes
The size for adjusting liquid pearl is to slowly warm up to 75 °C, reacts 4 hours.Stop heating, by the greenhouse cooling of system to room temperature, mistake
It filters, after obtained resin hydrothermal treatment, for several times with ethanol washing, sufficiently washs resin with hot water, be dried in vacuo, screening takes
40-100 mesh obtains porous spherical melamine-formaldehyde fluoropolymer resin.It is with low temperature nitrogen determination of adsorption method specific surface area
108m2/ g, average pore size 15nm.
Embodiment 3
3.4g melamine, 3.4g thiocarbamide are added in 9.2mL (10g) formalin (concentration 37%), under stiring
It is added, with ethanol amine pH value to 9, is slowly heated to 60 °C and is reacted, stop heating after system, which becomes, to be clarified, use water-bath cooling
To 30 °C hereinafter, obtaining prepolymer solution.
5g glucose and 5g water are added into prepolymer solution, concentrated hydrochloric acid is added dropwise under stiring and adjusts pH value to 6, then plus
Enter into the organic phase (120mL) prepared in advance, organic phase is to contain 1% Span-80 and 1% polyethylene glycol (average molecular weight
6000) toluene.Starting stirring makes Aqueous dispersions at small liquid pearl, adjusts mixing speed to adjust the size of liquid pearl, slowly heats up
To 60 °C, react 8 hours.Stop heating, by the greenhouse cooling of system to room temperature, filtering, obtained resin ethanol washing number
It is secondary, resin is sufficiently washed with hot water, is dried in vacuo, screening takes 40-100 mesh, obtains porous spherical melamine-formaldehyde polymer
Resin.It is 62m with low temperature nitrogen determination of adsorption method specific surface area2/ g, average pore size 11nm.
Embodiment 4
0.025g hexamethylenetetramine is added in 9.2mL (10g) formalin (concentration 37%), stirring is started, makes
Solid dissolution.5.3g melamine, 0.5g thiocarbamide are added under stiring, adjusts pH value to 8.5 with ethanol amine, is slowly heated to
70 °C are reacted, and stop heating after system, which becomes, to be clarified, with water-bath cooling to 30 °C hereinafter, obtaining prepolymer solution.
6g g- cyclodextrin and 6g water are added into prepolymer solution, concentrated hydrochloric acid is added dropwise under stiring and adjusts pH value to 6, adds
Heat dissolves solid to 50 °C, is then added in the organic phase (150mL) prepared in advance, organic phase be containing 1% Span-80,
The 1,2- dichloroethanes of 1% cellulose acetate and 1% polyethylene glycol (average molecular weight 6000).Starting stirring makes Aqueous dispersions at small
Liquid pearl adjusts mixing speed to adjust the size of liquid pearl, is to slowly warm up to 75 °C, reacts 8 hours.Stop heating, by system
Greenhouse cooling is filtered to room temperature, after obtained resin hydrothermal treatment for several times with ethanol washing, sufficiently washs resin with hot water,
Vacuum drying, screening take 30-60 mesh, obtain porous spherical melamine-formaldehyde fluoropolymer resin.It is surveyed with low temperature nitrogen absorption method
Determining specific surface area is 98m2/ g, average pore size 13nm.
Embodiment 5
5.3g melamine, 2.6g thiocarbamide is added in 11mL(12g) formalin (concentration 37%) under stiring, uses ethyl alcohol
Amine adjusts pH value to 8.5, is slowly heated to 50 DEG C and is reacted, and stops heating after system, which becomes, to be clarified, with water-bath cooling to 30
DEG C hereinafter, obtaining prepolymer solution.
4g glycerol and 6g water are added into prepolymer solution, concentrated hydrochloric acid is added dropwise under stiring and adjusts pH value to 6, is then added
Into the organic phase (135mL) prepared in advance, organic phase is the toluene containing 1.5% Span-80.Starting stirring makes Aqueous dispersions
At small liquid pearl, mixing speed is adjusted to adjust the size of liquid pearl, is to slowly warm up to 75 DEG C, is reacted 4 hours.Stop heating, by body
The greenhouse cooling of system is filtered to room temperature, and obtained resin for several times, sufficiently washs resin with hot water with ethanol washing, is dried in vacuo,
Screening takes 20-60 mesh, obtains porous spherical melamine-formaldehyde fluoropolymer resin.With low temperature nitrogen determination of adsorption method specific surface
Product is 73m2/ g, average pore size 9nm.
Embodiment 6
0.025g hexamethylenetetramine is added in 15.6mL (17g) formalin (concentration 37%), stirring is started, makes
Solid dissolution.2.3g melamine, 5.26g thiocarbamide are added under stiring, adjusts pH value to 8.5 with ethanol amine, is slowly heated to
65 DEG C are reacted, and stop heating after system, which becomes, to be clarified, with water-bath cooling to 30 DEG C hereinafter, obtaining prepolymer solution.
2g gamma-cyclodextrin, 2g sucrose and 4g water are added into prepolymer solution, concentrated hydrochloric acid is added dropwise under stiring and adjusts pH value
To 6, being heated to 50 DEG C dissolves solid, is then added in the organic phase (150mL) prepared in advance, and organic phase is containing 2% department
The 1,2- dichloroethanes of class -80,1.5% carboxymethyl cellulose and 1% polyethylene glycol (average molecular weight 6000).Starting stirring makes water
It is mutually dispersed into small liquid pearl, mixing speed is adjusted to adjust the size of liquid pearl, is to slowly warm up to 65 DEG C, react 8 hours.Stop adding
Heat filters the greenhouse cooling of system to room temperature, after obtained resin hydrothermal treatment for several times with ethanol washing, is filled with hot water
Divide washing resin, vacuum drying, screening takes 30-60 mesh, obtains porous spherical melamine-formaldehyde fluoropolymer resin.Use low temperature
Nitrogen adsorption methods measurement the specific area is 158m2/ g, average pore size 17nm.
Embodiment 7
By in 14.2mL (15.4g) formalin (concentration 37%), stirring is started, solid is dissolved.It is added under stiring
5.3g thiocarbamide, 1.7g melamine adjust pH value to 8.5 with 10mol/L sodium hydroxide, are slowly heated to 60 DEG C and are reacted,
Stop heating after system, which becomes, to be clarified, with water-bath cooling to 30 DEG C hereinafter, obtaining prepolymer solution.
1g ethylene glycol, 5g glycerol and 5g water are added into prepolymer solution, concentrated hydrochloric acid adjusting pH value is added dropwise under stiring and arrives
6, it is then added in the organic phase (150mL) prepared in advance, organic phase is 1 containing 2% Span-80 and 1% cellulose acetate,
2- dichloroethanes.Starting stirring makes Aqueous dispersions at small liquid pearl, adjusts mixing speed to adjust the size of liquid pearl, is to slowly warm up to
It 65 DEG C, reacts 8 hours.Stop heating, the greenhouse cooling of system to room temperature filter, obtained resin with ethanol washing for several times,
Resin is sufficiently washed with hot water, is dried in vacuo, screening takes 40-60 mesh, obtains porous spherical melamine-formaldehyde polymer tree
Rouge.It is 63m with low temperature nitrogen determination of adsorption method specific surface area2/ g, average pore size 15nm.
Embodiment 8
0.025g hexamethylenetetramine is added in 9.2mL (10g) formalin (concentration 37%), stirring is started, makes
Solid dissolution.3.3g melamine, 1.3g thiocarbamide are added under stiring, adjusts pH value to 8.5 with ethanol amine, is slowly heated to 50
It DEG C is reacted, stops heating after system, which becomes, to be clarified, with water-bath cooling to 30 DEG C hereinafter, obtaining prepolymer solution.
2 sucrose, 5g fructose and 7g water are added into prepolymer solution, concentrated hydrochloric acid is added dropwise under stiring and adjusts pH value to 6, so
It is added in the organic phase (100mL) prepared in advance afterwards, organic phase is the normal heptane containing 1% Span-80.Starting stirring makes water
It is mutually dispersed into small liquid pearl, mixing speed is adjusted to adjust the size of liquid pearl, is to slowly warm up to 75 DEG C, react 6 hours.Stop adding
Heat filters the greenhouse cooling of system to room temperature, after obtained resin hydrothermal treatment for several times with ethanol washing, is filled with hot water
Divide washing resin, vacuum drying, screening takes 30-60 mesh, obtains porous spherical melamine-formaldehyde fluoropolymer resin.Use low temperature
Nitrogen adsorption methods measurement the specific area is 107m2/ g, average pore size 21nm.
Embodiment 9
By 15mL (16.3g) formalin (concentration 37%), pH value is adjusted to 10 with 10mol/L sodium hydroxide, starts and stirs
It mixes, 5.3g melamine, 3.7g thiocarbamide is added under stiring, is slowly heated to 70 DEG C and is reacted, stop after system becomes clarification
It only heats, with water-bath cooling to 30 DEG C hereinafter, obtaining prepolymer solution.
1.5g glucose, 1.8g fructose, 2g gamma-cyclodextrin and 8g water are added into prepolymer solution, is added dropwise under stiring
Concentrated hydrochloric acid adjusts pH value to 4, and being heated to 50 DEG C dissolves solid, is then added in the organic phase (150mL) prepared in advance, has
Machine is mutually bis- chloroethene of 1,2- containing 3% Span-80,1.5% cellulose acetate and 1.5% polyethylene glycol (average molecular weight 6000)
Alkane.Starting stirring makes Aqueous dispersions at small liquid pearl, adjusts mixing speed to adjust the size of liquid pearl, is to slowly warm up to 75 DEG C, instead
It answers 4 hours.Stop heating, the greenhouse cooling of system to room temperature filters, uses ethanol washing after obtained resin hydrothermal treatment
For several times, resin is sufficiently washed with hot water, be dried in vacuo, screening takes 40-60 mesh, obtains the polymerization of porous spherical melamine-formaldehyde
Resin.It is 124m with low temperature nitrogen determination of adsorption method specific surface area2/ g, average pore size 15nm.