Disclosure of Invention
In order to overcome the defects in the prior art, the invention aims to provide a preparation method of hexachloroacetone, which is easy to recover a catalyst and can obtain hexachloroacetone with extremely low impurity content in high yield.
In order to achieve the purpose of the invention, the following technical scheme is provided.
A preparation method of hexachloroacetone comprises the following steps: mixing the compound A and the chlorine molecule B, and reacting under the action of a catalyst, wherein a reaction product is a mixture containing hexachloroacetone and the catalyst; separating the catalyst from the mixture to obtain a crude product; the crude product was purified to obtain hexachloroacetone.
The compound A is at least one of acetone and chloropropanone with the chlorine atom number of 1-5, wherein the acetone is used as a raw material, and the chloropropanone with the chlorine atom number of 1-5 is an intermediate product generated in the reaction process of the raw material acetone and chlorine molecule B.
Preferably, the mass percent of water in the compound A is less than 2%; more preferably, the mass percentage of the water in the compound A is less than 0.5 percent; most preferably, the mass percent of the water in the compound A is less than 0.1 percent.
The acetone may contain diacetone alcohol (DAA) impurities, and the content of DAA in acetone is preferably 1% by mass or less, and more preferably 0.1% by mass or less.
The chlorine molecule B is chlorine or a mixture of chlorine and diluent gas, and the diluent gas is inert gas or nitrogen and other gases which do not participate in the reaction.
The mol ratio of chlorine molecules in the chlorine molecules B to hydrogen atoms in the compound A is preferably 1: 1-1.5: 1, and the mol ratio of chlorine molecules in the chlorine molecules B to hydrogen atoms in the compound A is more preferably 1.1: 1-1.2: 1.
The catalyst is pyrimidine, 2-chloropyrimidine, 2-cyanopyrimidine or s-triazine; preferably, the catalyst is pyrimidine or 2-chloropyrimidine.
The molar ratio of the catalyst to the compound A is 1: 5-1: 100; preferably, the molar ratio of the catalyst to the compound A is 1: 10-1: 20.
The reaction is a gas-liquid mixed reaction and can be realized in a reaction kettle with stirring, a tubular reactor or a plate-type tower-shaped reactor and the like; it can also be achieved by mixing the gas with the liquid through a gas distributor.
The reaction mode is a batch type or a continuous type.
The reaction speed can be adjusted by the flow rate of the chlorine molecule B, the temperature, the amount of the catalyst and the like.
The reaction temperature is 30-150 ℃.
Preferably, when the compound A is used as a raw material, acetone reacts with the chlorine molecule B, and the reaction temperature is 30-40 ℃; with the increase of the adding amount of the chlorine molecule B, when the molar ratio of the chlorine molecule in the chlorine molecule B to the hydrogen atom in the compound A is 2:1, converting the acetone into a mixture of monochloroacetone, dichloroacetone and trichloroacetone; adding a catalyst, and self-heating to 110-120 ℃ by virtue of reaction heat, wherein when the molar ratio of chlorine molecules in the chlorine molecules B to hydrogen atoms in the compound A is 5:1, the reaction product is a mixture of tetrachloroacetone, pentachloroacetone and hexachloroacetone; heating to 140-150 deg.C. Preferably, after the compound A is used as a raw material, acetone reacts with the chlorine molecule B to generate pentachloroacetone, and the reaction temperature is 140-150 ℃ until the reaction is finished.
The reaction pressure was normal pressure.
Preferably, nitrogen is introduced after the reaction is finished to purge out residual chlorine and hydrogen chloride in the reaction.
The catalyst can be separated from the mixture by settling separation, water washing or drying to obtain a crude product.
The crude product can be purified by distillation under reduced pressure to obtain hexachloroacetone with extremely low impurity content; the degree of vacuum for purification by vacuum distillation is preferably 0.1KPa to 5KPa, and more preferably 0.1KPa to 0.5 KPa.
Advantageous effects
The invention provides a preparation method of hexachloroacetone, which is easy to recover a catalyst and can obtain hexachloroacetone with extremely low impurity content in high yield.
Detailed Description
The present invention will be further described with reference to specific examples, but the present invention is not limited to the following examples.
Example 1
295g (5mol) of acetone (with the water content of below 0.1 wt%) is added into a 1L glass reactor with a stirrer, a thermometer, a gas inlet pipe and a condenser, the mixture is stirred, then chlorine gas is introduced into the acetone at the flow rate of 4g/min, the reactor is kept at the temperature of 30-40 ℃ by cooling water until about 710g (10mol) of chlorine gas is introduced, the cooling water is removed, 20.3g (0.25mol) of pyrimidine is added, the temperature is raised to 110-120 ℃ by the reaction heat, about 1775g (25mol) of chlorine gas is introduced, the temperature is raised to 140-150 ℃ by heating until about 2343g (33mol) of chlorine gas is added, nitrogen gas is introduced for purging to remove residual chlorine gas and hydrogen chloride, the product is separated after the catalyst and the product are layered, the product is washed for three times by water, the calcium chloride is dried, and the final product is obtained by reduced pressure distillation at 0.1KPa, and the yield is 94.5%.
The final product was subjected to gas chromatography and found to be: the method comprises the following steps of (1) not detecting chloroacetone with 1-4 chlorine atoms, wherein the mass percentage of pentachloroacetone is 0.02%, the mass percentage of high-boiling residues is not detected, and the mass percentage of hexachloroacetone is 99.98%.
Example 2
295g (5mol) of acetone (with the water content of less than 0.1 wt%) is added into a 1L glass reactor with a stirrer, a thermometer, a gas inlet pipe and a condenser, the mixture is stirred, then chlorine gas is introduced into the acetone at the flow rate of 4g/min, the reactor is kept at the temperature of 30-40 ℃ by cooling water until about 710g (10mol) of chlorine gas is introduced, the cooling water is removed, 57.3g (0.50mol) of 2-chloropyrimidine is added, the temperature is raised from 110 ℃ to about 1775g (25mol) of chlorine gas is introduced by the reaction heat, the temperature is raised to 140-150 ℃ by heating until about 2812g (39.6mol) of chlorine gas is added, nitrogen gas is introduced to purge and remove residual chlorine gas and hydrogen chloride, the product is separated after the catalyst and the product are layered, the product is washed for three times, calcium chloride is dried, and the final product is obtained by reduced pressure distillation at 0.1KPa, and the yield is 94.1%.
The final product was subjected to gas chromatography and found to be: the method comprises the following steps of (1) not detecting chloroacetone with 1-4 chlorine atoms, wherein the mass percentage of pentachloroacetone is 0.06%, high-boiling residues are not detected, and the mass percentage of hexachloroacetone is 99.94%.
Example 3
295g (5mol) of acetone (with the water content of less than 0.1 wt%) is added into a 1L glass reactor with a stirrer, a thermometer, a gas inlet pipe and a condenser, the mixture is stirred, then chlorine gas is introduced into the acetone at the flow rate of 4g/min, the reactor is kept at the temperature of between 30 and 40 ℃ by cooling water until about 710g (10mol) of chlorine gas is introduced, the cooling water is removed, 36.8g (0.35mol) of 2-cyanopyridine is added, the temperature is raised to between 110 and 120 ℃ by the reaction heat until about 1775g (25mol) of chlorine gas is introduced, the temperature is raised to between 140 and 150 ℃ by heating until about 2450g (34.5mol) of chlorine gas is added, nitrogen gas is introduced to purge residual chlorine gas and hydrogen chloride, the product is separated after the catalyst and the product are layered, the product is washed for three times by water, the calcium chloride is dried, and the final product is obtained by reduced pressure distillation under the pressure of 0.1KPa, and the yield is 93.8%.
The final product was subjected to gas chromatography and found to be: the method comprises the following steps of (1) not detecting chloroacetone with 1-4 chlorine atoms, wherein the mass percentage of pentachloroacetone is 0.05%, the high-boiling residues are not detected, and the mass percentage of hexachloroacetone is 99.95%.
Example 4
295g (5mol) of acetone (with the water content of less than 0.1 wt%) is added into a 1L glass reactor with a stirrer, a thermometer, a gas inlet pipe and a condenser, the mixture is stirred, then chlorine gas is introduced into the acetone at the flow rate of 4g/min, the reactor is kept at the temperature of 30-40 ℃ by cooling water until about 710g (10mol) of chlorine gas is introduced, the cooling water is removed, 54.8g (0.25mol) of s-triazine is added, the temperature is raised to 110-120 ℃ by the reaction heat, about 1775g (25mol) of chlorine gas is introduced, the temperature is heated to 140-150 ℃ by heating until about 2450g (34.5mol) of chlorine gas is added, nitrogen gas is introduced to purge and remove residual chlorine gas and hydrogen chloride, the product is separated after the catalyst and the product are layered, the product is washed for three times by water, the calcium chloride is dried, and the final product is obtained by reduced pressure distillation under the pressure of 0.1KPa, and the yield is 93.6%.
The final product was subjected to gas chromatography and found to be: the method comprises the following steps of (1) not detecting chloroacetone with 1-4 chlorine atoms, wherein the mass percentage of pentachloroacetone is 0.11%, high-boiling residues are not detected, and the mass percentage of hexachloroacetone is 99.89%.
Comparative example 1
295g (5mol) of acetone (with the water content of less than 0.1 wt%) is added into a 1L glass reactor with a stirrer, a thermometer, a gas inlet pipe and a condenser, the mixture is stirred, then chlorine gas is introduced into the acetone at the flow rate of 4g/min, cooling water is introduced into the reactor, the temperature is kept between 30 and 40 ℃ until about 710g (10mol) of chlorine gas is introduced, the cooling water is removed, 39.6g (0.50mol) of pyridine is added, the temperature is automatically raised to 110 ℃ by the reaction heat until about 1775g (25mol) of chlorine gas is introduced, the temperature is raised to 140 to 150 ℃ until about 2450g (34.5mol) of chlorine gas is added, nitrogen gas is introduced to purge and remove residual chlorine gas and hydrogen chloride, the product is separated after the catalyst and the product are layered, the product is washed for three times, calcium chloride is dried, and the final product is obtained by reduced pressure distillation under the pressure of 0.1KPa, and the yield is 91.3%.
The final product was subjected to gas chromatography and found to be: the method comprises the following steps of (1) not detecting chloroacetone with 1-4 chlorine atoms, wherein the mass percentage of pentachloroacetone is 1.3%, the mass percentage of 2-chloropyridine is 0.3%, the mass percentage of 2, 6-dichloropyridine is 0.7%, high-boiling residues are not detected, and the mass percentage of hexachloroacetone is 97.7%.
Comparative example 2
295g (5mol) of acetone (with the water content of below 0.1 wt%) is added into a 1L glass reactor with a stirrer, a thermometer, a gas inlet pipe and a condenser, the mixture is stirred, then chlorine gas is introduced into the acetone at the flow rate of 4g/min, the reactor is kept at the temperature of 30-40 ℃ by cooling water until about 710g (10mol) of chlorine gas is introduced, the cooling water is removed, 65.6g (0.25mol) of triphenylphosphine is added, the temperature is automatically raised to 110 ℃ by the reaction heat until about 1775g (25mol) of chlorine gas is introduced, the temperature is raised to 140-150 ℃ by heating until about 2450g (34.5mol) of chlorine gas is added, nitrogen gas is introduced to purge residual chlorine gas and hydrogen chloride, the product is separated after the catalyst and the product are layered, the product is washed for three times by water, the calcium chloride is dried, and the final product is obtained by reduced pressure distillation at 0.1KPa, and the yield is 92.4%.
The final product was subjected to gas chromatography and found to be: the method comprises the following steps of (1) not detecting chloroacetone with 1-4 chlorine atoms, wherein the mass percentage of pentachloroacetone is 2.3%, the mass percentage of phenol is 0.5%, high-boiling residues are not detected, and the mass percentage of hexachloroacetone is 97.2%.