CN109940450A - A kind of gear-hobbing machine scrap iron processing device - Google Patents
A kind of gear-hobbing machine scrap iron processing device Download PDFInfo
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- CN109940450A CN109940450A CN201910236024.XA CN201910236024A CN109940450A CN 109940450 A CN109940450 A CN 109940450A CN 201910236024 A CN201910236024 A CN 201910236024A CN 109940450 A CN109940450 A CN 109940450A
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- gear
- conveyer belt
- hobbing machine
- scrap iron
- processing device
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Abstract
The invention discloses a kind of gear-hobbing machine scrap iron processing devices, belong to the iron filings processing component field of gear-hobbing machine.The present invention includes triangular supports, the conveyer belt of bracket outer, evenly distributed V-arrangement electromagnet on conveyer belt, carries out the absorption and disengaging of iron filings under the action of two contact switch in left and right, falls into most iron filings in the scrap iron collecting trolley on right side；It cuts in oily collection device and is equipped with agitating device in left side, and eight electromagnetic wands are equipped with below agitating device, iron filings in cutting oil can be adsorbed while stirring, reach further separation, compared to current device, the cutting fluid purity that the method that the single magnet assemblies by conveyer belt carry out adsorption treatment obtains is higher, and can the cutting oil to high concentration carry out iron filings separating treatment.
Description
Technical field
The invention belongs to the iron filings processing component fields of gear-hobbing machine, and in particular to a kind of gear-hobbing machine scrap iron processing device.
Background technique
The iron filings that generate when metal cutting process, clast, chip and sprout dentation iron sheet and because heat caused by cutting will
The unsetting metal object that iron filings iron knot or are unified into, is referred to as chip.Especially using the processing method of removal material, such as vehicle
Cut, it is sharp cut, create cut, mistake is cut, is ground, is frustrated and cut.These generated so-called ＂ waste material ＂, they not only contain largely
Oil, emulsion, transient temperature is higher, and some is also very sharp, often results in pollution, the ground scuffing of workshop condition, very
Scuffing, scald to staff.It is collected and transport usually expends a large amount of man power and material.Industrial iron filings can ＂ change give up into
The classification after being recovered enterprise's recycling of the most industrial iron dust of precious ＂, which melts down to iron, melts, but with many R&D institutions and individual
The continuous development of research experiment constantly extends the purposes of industrial iron filings, such as: waste iron filing is replaced in recycling lead storage battery
Lead studied, the experimental results showed that, the leaded sample of 300kg is mixed with 100kg waste iron filing, is reacted at 1200 DEG C
1.5h, replacing lead in gained lead concentrate, containing dizzy up to 91.27%, the clear middle lead residual quantity of furnace is reduced to 11.67%.This method technique letter
Single easy, low in cost, the rate of recovery is high, is the effective ways for being recycled waste lead accumulator.Iron filings have reproducibility.To chloro
Control, the organic pollutants such as nitrobenzene and pesticide have good treatment effect, have grind the skilful PRB technology for Zero-valent Iron filling oneself
It is widely used in the processing of heavy metal, petroleum control, dissolubility nutritional ingredient and nitroaromatic.It is handled with waste iron filing
High concentration waste water containing Lip river achieves preferable effect, uses iron scrap bits for feedstock processing waste water, meets to give up and controls useless principle, and
Easy to operate, small investment has very high practical value.The combination of iron filings flyash is obvious excellent except the method for rock in waste water has
Gesture.Due to the low processing for contaminated sites such as large area leakage, explosions of processing cost, to dyeing waste water, that electric waste water and stone
Oily wastewater from chemical industry is of great significance.The industrial waste iron filing for having research cheap is reducing agent, using wet reducing leaching of manganese.Pass through
Iron reduction leaches the optimum process condition of pyrolusite, provides certain foundation for the utilization of low-grade pyrolusite.
Present gear-hobbing machine iron filings processing method is general by installing filter screen additional for the iron filings in cutting fluid or cutting oil
It separates, but since iron filings are not of uniform size, and the mesh effect for being easy blocking filter screen is undesirable, so current mainstream
Processing method is to carry out absorption to iron filings by magnetic force component and be carried out by feed belt to realize the processing side of automation
Formula, it is more convenient and suitable for the environment of the gear-hobbing machine to work long hours in production line；But there is also some disadvantages to wait solving
Certainly, as: use cutting oily as coolant liquid when working for present gear-hobbing machine, more sticky and density is larger, smaller
Iron filings be easy doping and install magnet additional under wherein common conveyer belt to adsorb iron filings can not preferably to separate iron filings, thus
It causes that treated and cuts oily impurity excessive, be unfavorable for saving apt to deteriorate spoiled, influence returning for secondary reuse and iron filings
It produces effects rate.
Summary of the invention
The technical problem to be solved by the present invention is to cannot be to high concentration for current gear-hobbing machine scrap iron processing device
The problem of iron filings in cutting oil carry out more thorough separating treatment provides a kind of gear-hobbing machine scrap iron processing device.
In order to solve the above technical problems, the present invention is using technical solution as described below: a kind of gear-hobbing machine iron filings processing
Device, including gear-hobbing machine chip removal mouth, conveyer belt, support roller and scrap iron collecting trolley；The conveyer belt by inside triangle bracket
Support roller support on three angles, bracket left side upper position are located at conveyer belt following settings contact switch A, and bracket
Right side upper position is located at conveyer belt and is arranged below contact switch B, the evenly distributed V-arrangement electromagnet in the conveyer belt outer surface,
The scrap iron collecting trolley is located at conveyer belt lower right.
Preferably, the conveyor belt two sides are equipped with baffle.
Preferably, being powered when the V-arrangement electromagnet passes through the contact switch A on left slope has magnetic absorption function, passes through
Power-off loses magnetism when the electric shock switch B on right slope, is equipped with and supplies between V-arrangement electromagnet two sides and the baffle of conveyor belt two sides
Cut the dynamic oil discharge outlet of oil stream.
Preferably, equipped with oily collection device is cut on the left of the conveyer belt, the oily collection device of the cutting is hollow cylinder
Shape, and it is intermediate equipped with motor, the motor drives agitating device rotation, and surrounding is equipped with eight electromagnetism on the downside of the agitating device
Stick, and agitating device be it is detachable, the electromagnetic wand is located in collecting chamber.
Preferably, the oily collection device shell of the cutting is plastic material production, and the electromagnetic wand is far from motor.
Preferably, the transmission belt is rotated clockwise by support roller drive.
Preferably, the transmission belt is that the smooth and heat-resisting material in surface such as multilayer rubber duck makes.
Preferably, the bracket is that non-ferromagnetic metal such as aluminum alloy materials make.
Preferably, the left ramp portion of the gear-hobbing machine chip removal mouth face conveyer belt.
Preferably, universal wheel is equipped with below the scrap iron collecting trolley and the oily collection device of cutting.
The present invention is compared with other methods, and advantageous effects are: conveying belt being placed up and is operated with downward two
The slope in direction, and in several evenly distributed V-arrangement electromagnet of conveyer belt outer surface, can be by most iron filings from cutting
It is separated in oil；Cutting one gyratory agitation device of setting in oily collecting box can be to the powdered iron filings of more difficult separation in cutting oil
Last adsorption treatment is carried out, the iron filings adulterated in cutting oil are greatly reduced.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of gear-hobbing machine scrap iron processing device of the present invention；
Fig. 2 is the partial schematic diagram of V-arrangement electromagnet in Fig. 1；
Fig. 3 is the structural schematic diagram that oily collection device is cut in Fig. 1；
Fig. 4 is the cross-sectional view in Fig. 3 along line A-A；
1, gear-hobbing machine chip removal mouth；2, bracket；3, conveyer belt；301, baffle；302, oil discharge outlet；4, support roller；5, V-arrangement electromagnet；
501, contact switch A；502, contact switch B；6, oily collection device is cut；601, shell；602, motor；603, agitating device；
604, electromagnetic wand；605, oily collecting chamber is cut；7, scrap iron collecting trolley；8, universal wheel.
Specific embodiment
Below in conjunction with the attached drawing in the present invention, technical solution in the embodiment of the present invention carry out it is clear, completely retouch
It states, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based on the present invention
In embodiment, those skilled in the art's all other reality obtained without making creative work
Example is applied, protection scope of the present invention is belonged to.Hereinafter such as there are "upper", "lower", "left", "right" printed words, only expression and attached drawing
The upper and lower, left and right direction of itself is consistent, does not play restriction effect to structure.
As shown in Figures 1 to 4, a kind of gear-hobbing machine scrap iron processing device provided by the invention, including gear-hobbing machine chip removal mouth 1,
Conveyer belt 3, support roller 4 and scrap iron collecting trolley 7；The conveyer belt 3 is by the support roller 4 on 2 three angles of bracket of inside triangle
Support, the more firm stabilization that ensure that equipment operation process of the structure of triangle；The 2 left side upper position of bracket, which is located at, to be passed
Send band 3 following settings contact switch A501, and 2 right side upper position of bracket is located at conveyer belt 3 and contact switch is arranged below
B502, the evenly distributed V-arrangement electromagnet 5 in 3 outer surface of conveyer belt；Scrap iron collecting trolley 7 is located at 3 lower right of conveyer belt, and under
Side is equipped with two pairs of universal wheels convenient for manually moving to it.
As shown in Fig. 2, 3 two sides of conveyer belt are equipped with baffle 301, guarantee cutting oil and iron filings from gear-hobbing machine chip removal mouth 1
It will not be splashed to when falling on conveyer belt and play place and pollute.
As shown in Figure 1, the left ramp portion of the 1 face conveyer belt of gear-hobbing machine chip removal mouth 3, and V-arrangement electromagnet 5 is by transmission
It can be powered to mix cutting oil and iron filings that chip removal mouth 1 is fallen to have magnetism when contact switch A501 with 3 left sloped regions
Most of iron adsorption in object is closed on V-arrangement electromagnet, band is moved right to right sloped region by conveyer belt 3；Right slope
Upper side position is provided with contact switch B502, contact switch B502 can be touched when V-arrangement electromagnet 5 passes through, at this time V-arrangement electromagnetism
Iron 5 loses magnetism power-off, and the iron filings of absorption are fallen in scrap iron collecting trolley 7 by 3 corner of right side slope conveyer belt；It is described
The oil discharge outlet 302 dynamic for cutting oil stream is equipped between the baffle 301 of 3 two sides of 5 two sides of V-arrangement electromagnet and conveyer belt, when cutting oil
It is received from when falling on 3 left side sloped region of transmission belt under gear-hobbing machine chip removal mouth 1 through oil discharge outlet 302 into the oily collection device 6 of cutting
Collection.
As shown in Figures 3 and 4, equipped with the oily collection device 6 of cutting on the left of the conveyer belt 3, the oily collection device 6 of the cutting is
Hollow cylinder, and it is intermediate equipped with motor 602, the motor 602 can drive agitating device 603 to rotate, and under agitating device 603
Side surrounding is equipped with eight electromagnetic wands 604, and such electromagnetic wand 604 can be driven by motor and be stirred in cutting oily collecting chamber 605
And the tiny iron filings being entrained in cutting oil are adsorbed, to complete the filtering last to cutting oil, and agitating device 603 is removable
Formula is unloaded, the iron filings dismantled to it and adsorbed on removal electromagnetic wand 604 can be facilitated.
Oily 6 shell 601 of collection device of the cutting is that plastic material makes, and light permanent-magnetic stick 604 is far from motor 602,
It can reduce obstruction of the electromagnetic wand 604 when rotating stirring by other ferrimagnets in this way, reduce the energy of motor 602
Consumption.
The transmission belt 3 is rotated clockwise by the drive of support roller 4, completes the main flow work of entire scrap iron processing device
Make.
The transmission belt 3 is that the smooth and heat-resisting material in surface such as multilayer rubber duck makes, and such mechanism makes
Iron filings are easier to fall in scrap iron collecting trolley 7 when passing through 3 right area turning of conveyer belt, and gear-hobbing machine gear hobbing friction generation
Heat cutting oil for a long time be in high temperature, using the 3 long-time hot operation of conveyer belt of this material do not allow perishable aging or
Deformation, it is durable.
The bracket 2 is that non-ferromagnetic metal such as aluminum alloy materials make, and alleviator weight itself is moved easily, and
Adverse effect will not be caused to neighbouring V-arrangement electromagnet 5.
Carrying out practically process of the present invention are as follows: cutting oil and iron pieces mixture are fallen from gear-hobbing machine chip removal mouth 1 when gear-hobbing machine operates
3 left side sloped region of conveyer belt is dropped down onto, since the V-arrangement electromagnet 5 in left side touches contact switch A501 meeting energizing magnetic,
Most iron filings in cutting oil can be adsorbed and transfer to right side sloped region, cutting oil and tiny iron filings by conveyer belt 3
It can be flow in the oily collection device 6 of cutting through gravity from oil discharge outlet 302, by the stirring also suction-operated of electromagnetic wand 604, with
Cutting oil comes into full contact with and adsorbs wherein tiny iron filings, obtains purer cutting oil for secondary use；And right side sloped region
The contact switch B502 in domain makes its power-off lose magnetism after touching V-arrangement electromagnet 5, and iron filings above are through gravity on right side
It is fallen at inflection point inside scrap iron collecting trolley 7 and is collected recycling.
The present invention is further described by specific embodiment above, it should be understood that, here specifically
Description, should not be construed as the restriction for the essence of the present invention with range, and one of ordinary skilled in the art is reading this explanation
The various modifications made after book to above-described embodiment belong to the range that the present invention is protected.
Claims (10)
1. a kind of gear-hobbing machine scrap iron processing device, including gear-hobbing machine chip removal mouth (1), conveyer belt (3), support roller (4) and iron filings are received
Collecting vehicle (7), it is characterised in that: the conveyer belt (3) is supported by the support roller (4) on (2) three angles of bracket of inside triangle,
Upper position is located at conveyer belt (3) following settings contact switch A(501 on the left of the bracket (2)), and leaned on the right side of bracket (2)
It is upper that contact switch B(502 is arranged below setting in conveyer belt (3)), the evenly distributed V-arrangement electricity in conveyer belt (3) outer surface
Magnet (5), the scrap iron collecting trolley (7) are located at conveyer belt (3) lower right.
2. a kind of gear-hobbing machine scrap iron processing device according to claim 1, which is characterized in that conveyer belt (3) two sides
Equipped with baffle (301).
3. a kind of gear-hobbing machine scrap iron processing device according to claim 1 or 2, which is characterized in that the V-arrangement electromagnet
(5) by left slope contact switch A(501) when be powered have magnetic absorption function, by the electric shock switch B on right slope
(502) power-off loses magnetism when, is equipped with and supplies between V-arrangement electromagnet (5) two sides and the baffle (301) of conveyer belt (3) two sides
Cut the dynamic oil discharge outlet (302) of oil stream.
4. a kind of gear-hobbing machine scrap iron processing device according to claim 1, which is characterized in that on the left of the conveyer belt (3)
Equipped with oily collection device (6) is cut, the oily collection device (6) of the cutting is hollow cylinder, and centre is equipped with motor (602),
The motor (602) drives agitating device (603) rotation, and surrounding is equipped with eight electromagnetic wands on the downside of the agitating device (603)
(604), and agitating device (603) be it is detachable, the light permanent-magnetic stick (604), which is located at, cuts in oily collecting chamber (605).
5. a kind of gear-hobbing machine scrap iron processing device according to claim 1 or 4, which is characterized in that the cutting oil is collected
Device (6) shell (601) is plastic material production, and the electromagnetic wand (604) is far from motor (602).
6. a kind of gear-hobbing machine scrap iron processing device according to claim 1, which is characterized in that the transmission belt (3) is by propping up
Support roller (4) drives and rotates clockwise.
7. a kind of gear-hobbing machine scrap iron processing device according to claim 1, which is characterized in that the transmission belt (3) is table
The smooth and heat-resisting material in face such as multilayer rubber duck makes.
8. a kind of gear-hobbing machine scrap iron processing device according to claim 1, which is characterized in that the bracket (2) is non-ferric
Magnetic metal such as aluminum alloy materials make.
9. a kind of gear-hobbing machine scrap iron processing device according to claim 1, which is characterized in that the gear-hobbing machine chip removal mouth
(1) face conveyer belt (3) left ramp portion.
10. a kind of gear-hobbing machine scrap iron processing device according to claim 1, which is characterized in that the scrap iron collecting trolley (7)
Universal wheel (8) are equipped with below oily collection device (6) with cutting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910236024.XA CN109940450A (en) | 2019-05-23 | 2019-05-23 | A kind of gear-hobbing machine scrap iron processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910236024.XA CN109940450A (en) | 2019-05-23 | 2019-05-23 | A kind of gear-hobbing machine scrap iron processing device |
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| Publication Number | Publication Date |
|---|---|
| CN109940450A true CN109940450A (en) | 2019-06-28 |
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ID=67010956
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910236024.XA Pending CN109940450A (en) | 2019-05-23 | 2019-05-23 | A kind of gear-hobbing machine scrap iron processing device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110936220A (en) * | 2019-11-07 | 2020-03-31 | 亚新科（天津）汽车零部件有限公司 | Liquid and scrap separating device for machining center |
| CN113750573A (en) * | 2021-08-20 | 2021-12-07 | 无锡强工机械工业有限公司 | Multifunctional purifying magnetic roller filtering device and use method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4664572A (en) * | 1985-04-03 | 1987-05-12 | Mitsubishi Jukogyo Kabushiki Kaisha | Chip disposer |
| CN104858706B (en) * | 2015-05-29 | 2017-10-13 | 遵义长征电器防爆设备有限责任公司 | One kind machining iron aluminium skimmings draw collection device |
| CN107926755A (en) * | 2017-12-30 | 2018-04-20 | 郑州游爱网络技术有限公司 | A kind of efficient automatic feeding device of birds |
| CN207930509U (en) * | 2018-02-23 | 2018-10-02 | 安庆工匠智能化设备制造有限公司 | A kind of iron chips cleaning device |
| CN208289525U (en) * | 2018-06-06 | 2018-12-28 | 内江名正动力机械有限公司 | A kind of gear-hobbing machine scrap iron processing device |
-
2019
- 2019-05-23 CN CN201910236024.XA patent/CN109940450A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4664572A (en) * | 1985-04-03 | 1987-05-12 | Mitsubishi Jukogyo Kabushiki Kaisha | Chip disposer |
| CN104858706B (en) * | 2015-05-29 | 2017-10-13 | 遵义长征电器防爆设备有限责任公司 | One kind machining iron aluminium skimmings draw collection device |
| CN107926755A (en) * | 2017-12-30 | 2018-04-20 | 郑州游爱网络技术有限公司 | A kind of efficient automatic feeding device of birds |
| CN207930509U (en) * | 2018-02-23 | 2018-10-02 | 安庆工匠智能化设备制造有限公司 | A kind of iron chips cleaning device |
| CN208289525U (en) * | 2018-06-06 | 2018-12-28 | 内江名正动力机械有限公司 | A kind of gear-hobbing machine scrap iron processing device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110936220A (en) * | 2019-11-07 | 2020-03-31 | 亚新科（天津）汽车零部件有限公司 | Liquid and scrap separating device for machining center |
| CN110936220B (en) * | 2019-11-07 | 2021-11-02 | 艾斯迪(天津)汽车零部件有限公司 | Liquid and scrap separating device for machining center |
| CN113750573A (en) * | 2021-08-20 | 2021-12-07 | 无锡强工机械工业有限公司 | Multifunctional purifying magnetic roller filtering device and use method thereof |
| CN113750573B (en) * | 2021-08-20 | 2022-10-14 | 无锡强工机械工业有限公司 | Multifunctional purifying magnetic roller filtering device and use method thereof |
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Application publication date: 20190628 |
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