CN109931442A - A kind of high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction and production method - Google Patents
A kind of high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction and production method Download PDFInfo
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- CN109931442A CN109931442A CN201910242135.1A CN201910242135A CN109931442A CN 109931442 A CN109931442 A CN 109931442A CN 201910242135 A CN201910242135 A CN 201910242135A CN 109931442 A CN109931442 A CN 109931442A
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Abstract
The invention discloses the high medium temperature wind and smoke pipelines of wear resistant heat preserving composite construction, including steel pipeline, heat-insulation and heat-preservation buffer layer, wearing-proof refractory material layer and V-type rivet clasp steel nail are equipped in steel pipeline, insulating layer is between steel pipe and wearing-proof refractory material layer, one end of V-type rivet clasp steel nail and the inner wall of steel pipeline are welded and fixed, and the other end of V-type rivet clasp steel nail through insulating layer and is extend into wearing-proof refractory material layer.Its production method includes the following steps: that the inner wall of steel pipeline is welded and fixed in one end by V-type rivet clasp steel nail；Heat-preservation cotton plate is pressed into the inner wall formation heat-insulation and heat-preservation buffer layer for being close to steel pipeline；Wearing-proof refractory material layer is laid with.The high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction of the invention, thermal insulation property significantly improve, and reduce heat loss, and be not susceptible to corrode or burn down steel pipe phenomenon, and safety significantly improves, and service life greatly prolongs, and can be used 4~6 years, energy-saving, improve benefit.
Description
Technical field
The present invention relates to high medium temperatures to take air duct structure field, the in particular to high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction
And production method.
Background technique
It is the UTILIZATION OF VESIDUAL HEAT IN of large-scale dry method cement rotary kiln and the key equipment of heat balance, carrying that high medium temperature, which takes air piping,
The conveying task of rotary kiln high-temperature flue gas, for cogeneration and hot fume recycling create conditions, in particular with the 4th
After the popularization and use of grate-cooler, Gao Zhongwen takes air piping running temperature to significantly improve, and clinker dust contains in flue gas
Amount is high, and to taking air hose liner wear erosion serious, frequent temperature change proposes very high requirement to taking the protection of air hose.It is existing
Row medium temperature takes air hose to generally use hexsteel wear-resistant material mode is added to do liner, and shell carries out external thermal insulation again and adds the anti-of outer casing
Grind insulation construction.This structure takes air hose steel pipe body bearing temperature excessively high, causes steel pipe body to wear rapidly, corrode or becomes
Shape, or even directly burn down, service life is mostly at 3-15 months, and not only service life is short, and it is at high cost, and burn into deformation
Taking air hose, there is also very big security risks.
Summary of the invention
In view of this, the purpose of the present invention is to provide a kind of highly-safe, long service life, good heat insulating it is wear-resisting
Keep the temperature the high medium temperature wind and smoke pipeline of composite construction.
According to an aspect of the invention, there is provided a kind of high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction, including steel
Pipeline, the steel pipeline is interior equipped with heat-insulation and heat-preservation buffer layer, wearing-proof refractory material layer and V-type rivet clasp steel nail, described heat-insulated
Buffer layer is kept the temperature between steel pipe and wearing-proof refractory material layer, one end of the V-type rivet clasp steel nail and the inner wall of steel pipeline
It is welded and fixed, the other end of the V-type rivet clasp steel nail through insulating layer and is extend into wearing-proof refractory material layer.
In some embodiments, wear resistant heat preserving composite construction smoke pipe further includes tortoise plastron stratum reticulare, and the tortoise plastron stratum reticulare is located at
Between insulating layer and wearing-proof refractory material layer or it is located in wearing-proof refractory material layer.Heat-insulation and heat-preservation buffer layer (2) has heat-insulated guarantor
The double effects of mild buffering thermal shock stress not only improve the thermal efficiency, but also buffering thermal stress.
In some embodiments, the tortoise plastron stratum reticulare is welded and fixed with V-type rivet clasp steel nail.V-type rivet clasp steel nail (4) uses
High-quality high temperature resistant stainless steel rivet clasp nail, has high temperature resistant, anticorrosive, stabilized structure.
In some embodiments, the tortoise plastron stratum reticulare is in the reticular structure of honeycomb type, the tortoise plastron stratum reticulare using steel or
Stainless iron material.
In some embodiments, the V-type rivet clasp steel nail is set as multiple and in criss-cross evenly distributed.
According to another aspect of the present invention, a kind of production of high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction is provided
Method includes the following steps:
S1, the inner wall that one end of V-type rivet clasp steel nail is welded and fixed to steel pipeline；
S2, heat-preservation cotton plate is pressed into the inner wall formation heat-insulation and heat-preservation buffer layer for being close to steel pipeline, and makes V-type rivet clasp steel
Nail runs through insulating layer；
S3, wearing-proof refractory material layer are layed in heat-insulation and heat-preservation buffer-layer surface, and the other end of V-type rivet clasp steel nail runs through it
In.
In some embodiments, the wearing-proof refractory material layer is constructed using high medium temperature abrasion-proof fire-resistant moldable refractory.
Have the characteristics that intensity height, anti-strip, indeformable, alkali resistant corrode and thermal shock resistance is excellent, high temperature impact can be born, alkali resistant corrodes
Performance is good, even wearing, and long service life has good workability, and constructing operation is convenient.
The step S3 further comprises following steps: first stirring evenly moldable pour into blender, is added mating
Special curing agent, discharge after mixing evenly spare, smeared from bottom to top along cylinder insulation layer surface and ramming abrasion-proof and refractory can
Plastics, then carry out surface floating, and natural curing 48h solidification forms firm smooth wearing-proof refractory material after toasted dehydration
Layer (3).
The beneficial effects of the present invention are: for it is existing take that air hose liner is high using temperature, abrasion is big and alkali corrode it is serious
Feature, the present invention change traditional air hose external thermal insulation structure, and insulating layer and wear-resistant material setting are being taken in air hose shell, substantially dropped
The low heating temperature of steel casing, is in steel casing always in a lower temperature environments, reduces steel pipe body
Deformation, has thoroughly prevented to burn down phenomenon, has improved its corrosion-resistant and wear-resistant degree, extend its service life, reduce into
This.The present invention makes full use of the technical parameter of wear-resistant material and thermal insulation material, select suitable heat-resistance stainless steel rivet clasp structure into
Row Optimal Structure Designing, can be in wear-resistant material and the guarantor for taking each position of air hose to select according to environmental parameter difference different-thickness respectively
Adiabator and the structure reinforced using heat-resistance stainless steel, the present invention is by the way of taking air hose external thermal insulation structure to taking air hose
Each position carries out modernization overlay, and using effect is significant at present, and former high temperature takes air hose liner to be easy to fall off and be easy the problem of burning down
Thorough solution is obtained, medium temperature takes air hose external thermal insulation structure to be fully phased out.Through producing 5000 ton large-scale cements produced with the dry method daily
The high medium temperature of kiln takes to be actually used on air hose, and significant effect, service life greatly improves, it is contemplated that up to 4~6 years, heat insulation effect was good
It is good, production cost is significantly reduced, and be not susceptible to corrode or burn down, safety significantly improves.
Detailed description of the invention
Fig. 1 is that the structure of the high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction of the embodiment of the embodiment of the present invention 1 is shown
It is intended to；
Fig. 2 is the left view structural representation of the high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction of Fig. 1 illustrated embodiment；
Fig. 3 is that the structure of the high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction of the embodiment of the embodiment of the present invention 2 is shown
It is intended to；
Fig. 4 is the portion the A enlarged structure signal of the high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction of Fig. 3 illustrated embodiment
Figure.
Specific embodiment
Invention is described in further detail with reference to the accompanying drawing.
Embodiment 1
Fig. 1 and Fig. 2 schematically shows a kind of wear resistant heat preserving composite construction senior middle school of embodiment according to the present invention
Warm wind and smoke pipeline.
Referring to Figures 1 and 2, the high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction includes steel pipeline 1, in steel pipeline 1
Equipped with heat-insulation and heat-preservation buffer layer 2, wearing-proof refractory material layer 3 and V-type rivet clasp steel nail 4.Heat-insulation and heat-preservation buffer layer 2 is located at 1 He of steel pipe
Between wearing-proof refractory material layer 3, one end of V-type rivet clasp steel nail 4 and the inner wall of steel pipeline 1 are welded and fixed, V-type rivet clasp steel nail 4
The other end through insulating layer 2 and extending into wearing-proof refractory material layer 3.
The bottom end of the V-shape of V-type rivet clasp steel nail 4 and the inner wall of steel pipeline 1 weld, and V-type rivet clasp steel nail 4 is set as multiple
And in criss-cross evenly distributed.V-type rivet clasp steel nail 4, which plays, reinforces steel pipeline 1, insulating layer 2 and wearing-proof refractory material layer 3
The effect of integrated connection property, keeps the structure in steel pipeline 1 not easily to fall off in use or damages.
The materials such as fire resistant heat preserving cotton plate can be used in heat-insulation and heat-preservation buffer layer 2；Abrasion-proof and refractory can be used in wearing-proof refractory material layer 3
It is moldable etc..
Embodiment 2
Fig. 3 and Fig. 4 schematically shows a kind of wear resistant heat preserving composite construction senior middle school of embodiment according to the present invention
Warm wind and smoke pipeline.
Referring to Fig. 3 and Fig. 4, the high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction includes steel pipeline 1, in steel pipeline 1
Equipped with heat-insulation and heat-preservation buffer layer 2, wearing-proof refractory material layer 3, V-type rivet clasp steel nail 4 and tortoise plastron stratum reticulare 5.Insulating layer 2 is located at steel pipe 1
Between wearing-proof refractory material layer 3, one end of V-type rivet clasp steel nail 4 and the inner wall of steel pipeline 1 are welded and fixed, V-type rivet clasp steel nail
4 other end is through insulating layer 2 and extend into wearing-proof refractory material layer 3.V-type rivet clasp steel nail 4 in criss-cross evenly distributed,
V-type rivet clasp steel nail 4 plays the integrated connection for reinforcing steel pipeline 1, insulating layer 2 and wearing-proof refractory material layer 3 and tortoise plastron stratum reticulare 5
Effect, keep the structure in steel pipeline 1 not easily to fall off in use or damage.
Tortoise plastron stratum reticulare 5 is between insulating layer 2 and wearing-proof refractory material layer 3 or in wearing-proof refractory material layer 3.Tortoise plastron
Stratum reticulare 5 and the other end of V-type rivet clasp steel nail 4 are welded and fixed.
Tortoise plastron stratum reticulare 5 is in the reticular structure of honeycomb type, and steel or stainless iron material can be used in tortoise plastron stratum reticulare 5.Tortoise plastron stratum reticulare 5 can
The skeleton for acting on 1 internal structure of steel pipeline, is greatly improved the intensity of 1 internal structure of steel pipeline.
The materials such as heat-preservation cotton plate, thermally resistant fiber glass can be used in insulating layer 2；Corundum can be used in wearing-proof refractory material layer 3
Refractory material, Tercod etc..
Embodiment 3
The production method of the high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction suitable for embodiment 2, which is characterized in that packet
Include following steps:
S1, the inner wall that one end of V-type rivet clasp steel nail is welded and fixed to steel pipeline 1: by the V of multiple V-type rivet clasp steel nails 4
The inner wall of steel pipeline 1 is welded and fixed in the bottom end of font, and makes multiple V-type rivet clasp steel nails 4 in criss-cross evenly distributed.
S2, heat-preservation cotton plate is pressed into the inner wall formation heat-insulation and heat-preservation buffer layer 2 for being close to steel pipeline 1；Muti-piece is kept the temperature
Cotton plate is arranged successively the inner wall for being adjacent to steel pipeline along the inner wall of steel pipeline, and makes V-type rivet clasp steel nail 4 through heat-preservation cotton plate.
S3, wearing-proof refractory material layer 3 is layed in 2 surface of heat-insulation and heat-preservation buffer layer, is embedded into V-type rivet clasp steel nail 4 resistance to
Grind the inside of refractory material layer 3.
Wearing-proof refractory material layer 3 is constructed using high medium temperature abrasion-proof fire-resistant moldable refractory.High medium temperature abrasion-proof fire-resistant moldable refractory
Plastic refractory can be ground using diamond spar matter mill plastic refractory, mullite mill plastic refractory or silicon carbide, the present embodiment is adopted
Plastic refractory is ground with diamond spar matter, construction procedure is as follows: first stirring evenly moldable pour into blender, is added matched
Special curing agent discharges spare after mixing evenly, smears simultaneously ramming wear-resistant fire-resistant plastic from bottom to top along cylinder insulation layer surface
The bed of material, then carries out surface floating, and natural curing 48h solidification forms firm smooth wearing-proof refractory material after toasted dehydration
Layer 3.
Above-described is only some embodiments of the present invention.For those of ordinary skill in the art, not
Under the premise of being detached from the invention design, various modifications and improvements can be made, these belong to the protection scope of invention.
Claims (8)
1. a kind of high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction, including steel pipeline (1), it is characterised in that: the steel pipe
Heat-insulation and heat-preservation buffer layer (2), wearing-proof refractory material layer (3) and V-type rivet clasp steel nail (4), the heat-insulation and heat-preservation are equipped in pipeline (1)
Buffer layer (2) is located between steel pipe (1) and wearing-proof refractory material layer (3), one end of the V-type rivet clasp steel nail (4) and steel pipe
The inner wall in road (1) is welded and fixed, and the other end is connect through heat-insulation and heat-preservation buffer layer (2) and with wearing-proof refractory material layer (3).
2. the high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction according to claim 1, it is characterised in that: further include tortoise plastron
Stratum reticulare (5), the tortoise plastron stratum reticulare (5) are located between insulating layer (2) and wearing-proof refractory material layer (3) or are located at wearing-proof refractory material
In layer (3).
3. the high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction according to claim 2, it is characterised in that: the hexsteel
Layer (5) is welded and fixed with V-type rivet clasp steel nail (4).
4. the high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction according to claim 3, it is characterised in that: the hexsteel
Layer (5) is in the reticular structure of honeycomb type, and the tortoise plastron stratum reticulare (5) uses steel or stainless iron material.
5. the high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction according to any one of claims 1 to 4, it is characterised in that:
The V-type rivet clasp steel nail (4) is set as multiple and in criss-cross evenly distributed.
6. a kind of production method of the high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction, includes the following steps:
S1, the inner wall that one end of V-type rivet clasp steel nail (4) is welded and fixed to steel pipeline (1)；
S2, heat-preservation cotton plate is pressed into inner wall formation heat-insulation and heat-preservation buffer layer (2) for being close to steel pipeline (1), and makes V-type rivet clasp
Steel nail (4) runs through heat-insulation and heat-preservation buffer layer (2)；
S3, wearing-proof refractory material layer (3) is layed in heat-insulation and heat-preservation buffer layer (2) surface, and runs through V-type rivet clasp steel nail (4)
Wherein.
7. the production method of the high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction according to claim 6, which is characterized in that
The wearing-proof refractory material layer (3) is constructed using high medium temperature abrasion-proof fire-resistant moldable refractory.
8. the production method of the high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction according to claim 7, the step 3)
Further comprise following steps: first stirring evenly moldable pour into blender, matched special curing agent is added, and stirring is equal
Discharging is spare after even, smears simultaneously ramming abrasion-proof fire-resistant moldable refractory layer from bottom to top along cylinder insulation layer surface, then carries out surface
It smoothes out, natural curing 48h solidification forms firm smooth wearing-proof refractory material layer (3) after toasted dehydration.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910242135.1A CN109931442A (en) | 2019-03-28 | 2019-03-28 | A kind of high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction and production method |
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| CN201910242135.1A CN109931442A (en) | 2019-03-28 | 2019-03-28 | A kind of high medium temperature wind and smoke pipeline of wear resistant heat preserving composite construction and production method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111895789A (en) * | 2020-08-31 | 2020-11-06 | 贵阳明通炉料有限公司 | Large horizontal high-temperature tubular shakeproof furnace lining and manufacturing method thereof |
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| CN111895789A (en) * | 2020-08-31 | 2020-11-06 | 贵阳明通炉料有限公司 | Large horizontal high-temperature tubular shakeproof furnace lining and manufacturing method thereof |
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