CN109930682A - A kind of pipe dredging machine people - Google Patents
A kind of pipe dredging machine people Download PDFInfo
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- CN109930682A CN109930682A CN201910317839.0A CN201910317839A CN109930682A CN 109930682 A CN109930682 A CN 109930682A CN 201910317839 A CN201910317839 A CN 201910317839A CN 109930682 A CN109930682 A CN 109930682A
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- cylindrical container
- brushless motor
- fixedly mounted
- horn
- machine people
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Abstract
The invention discloses a kind of pipe dredging machine people, including cylindrical container, the upper end of the cylindrical container is uniformly provided at least three groups of doctor assemblies, and the bottom end of the cylindrical container is fixedly installed with end cap, at least three groups of support components are uniformly provided at the position of the upper end on the lateral surface of the cylindrical container, the end cap is uniformly provided at least three groups of crawler components on the one side far from the cylindrical container, the inside of the cylindrical container is equipped with shredder assemblies at the position of the upper end, and the inside of the cylindrical container row's of being additionally provided with silt component at the position of the shredder assemblies.The present invention, it has the advantages that be not plugged up compared to more traditional pipe dredging equipment, be provided simultaneously with the operation is stable, dredging thoroughly, can creep the advantages of can effectively reduce intensity of workers along inner wall of the pipe, be also equipped with can to the pipeline of different tube diameters carry out dredging work be applicable in the stronger advantage of ability.
Description
Technical field
The present invention relates to pipe dredging technical fields, more specifically, it relates to a kind of pipe dredging machine people.
Background technique
Pipe dredging, which refers to, dredges pipeline, clears up the wastes such as the mud inside pipeline, keeps long-term unimpeded, to prevent
Only waterlogging occurs for city.Pipeline does not have regular dredging to will cause sewage to flow excessively, pollutes environment, makes troubles to people's lives.
However traditional pipe dredging equipment, have the shortcomings that be easy to be blocked, exists simultaneously job insecurity, dredging not
Thoroughly, the shortcomings that needing artificial promotion to walk along inner wall of the pipe, seriously increase the labor intensity of staff, there is also not
Dredging work can be carried out to the pipeline of different tube diameters and is applicable in the weaker disadvantage of ability, for this purpose, proposing a kind of pipe dredging machine
People.
Summary of the invention
In view of the deficiencies of the prior art, the present invention intends to provide a kind of pipe dredging machine people, compare
More traditional pipe dredging equipment has the advantages that be not plugged up, be provided simultaneously with the operation is stable, dredging thoroughly, can be along pipeline
Wall is creeped the advantages of can effectively reduce intensity of workers, and dredging work can be carried out to the pipeline of different tube diameters by being also equipped with
It is applicable in the stronger advantage of ability, to solve the problems mentioned in the above background technology.
To achieve the above object, the present invention provides the following technical scheme that
A kind of pipe dredging machine people, including cylindrical container, the upper end of the cylindrical container are uniformly provided at least three
Group doctor assemblies, and the bottom end of the cylindrical container is fixedly installed with end cap, it is close on the lateral surface of the cylindrical container
It is uniformly provided at least three groups of support components at the position of the upper end, on one side of the end cap far from the cylindrical container
Even to be equipped at least three groups of crawler components, the inside of the cylindrical container is equipped with shredder assemblies at the position of the upper end, and
The inside of the cylindrical container row's of being additionally provided with silt component at the position of the shredder assemblies.
By using above-mentioned technical proposal, doctor assemblies are for wiping the dirt in the inner wall of the pipe for needing to clear up off；Powder
Broken component is used to crush the dirt that doctor assemblies are wiped off in order to arrange silt component for the outside of the dirt discharge line of crushing；It climbs
Row component and support component match, and may make the robot along needing the inner wall of the pipe cleared up to creep, to be reached for pipe
The purpose of road dredging dredging, the robot has compared to more traditional pipe dredging equipment and is not plugged up known to the above
Advantage, be provided simultaneously with the operation is stable, dredging thoroughly, can creep along inner wall of the pipe can effectively reduce the excellent of intensity of workers
Point.
Further, doctor assemblies described in every group include the notch being provided on the end wall of the cylindrical container upper end,
Blade, hinged seat, fixing seat and pull rod symmetrically offer circular hole, the two sidewalls of the blade on two inner sidewalls of the notch
On be symmetrically integrally formed with two circular shafts, the blade may be rotatably mounted at described by the inside that the circular shaft is inserted into the circular hole
The inside of notch, the hinged seat are fixedly mounted on the lateral surface of the blade, and the pull rod is mounted on by the first bolt
The inside of the fixing seat, the fixing seat are fixedly mounted on the lateral surface of the cylindrical container, one end of the pull rod
It is hinged on the inside of the hinged seat, and the other end of the pull rod is free end.
By using above-mentioned technical proposal, blade is adjusted, can realize and adjust by the position of adjusting blade
The size that several blades surround bore is saved, so that the robot is suitable for carrying out dredging work to the pipeline of different tube diameters,
So that the applicable ability of the robot is stronger.
Further, support component described in every group includes the threaded hole being provided on the cylindrical container side wall, spiral shell
Rasp bar, nut, the first U-shaped fixed frame and pulley, the threaded rod are fixedly mounted on the threaded hole by the nut, institute
The first U-shaped fixed frame one end end far from the cylindrical container that is fixedly mounted on the threaded rod is stated, the pulley can turn
The dynamic inside for being mounted on the described first U-shaped fixed frame.
By using above-mentioned technical proposal, the position that threaded rod is adjusted in nut can be turned by spanner, and then is adjusted
The distance between first U-shaped fixed frame and cylindrical container, so that the robot can the stable pipe in different tube diameters
It creeps inside road, in addition, support component is not necessarily to power drives, to can avoid causing to lead when the robot creeps inside pipeline
The phenomenon that line is wound, so that the robot Comparision is stablized.
Further, crawler component described in every group includes equipped seat, support rod, the second U-shaped fixed frame, the first brushless electricity
Machine and rubber wheel, the equipped seat are fixedly mounted on one side of the end cap far from the cylindrical container, the support
Bar is fixedly mounted on the inside of the equipped seat by the second bolt, and the second U-shaped fixed frame is fixedly mounted on the support
One end end of the bar far from the cylindrical container, the rubber wheel are fixedly set in the outside of first brushless motor, institute
The rotation axis for stating the first brushless motor is fixedly mounted on the inside of the described second U-shaped fixed frame.
By using above-mentioned technical proposal, the position that the second bolt adjusts support rod can be operated by spanner, and then is adjusted
Second U-shaped fixed frame is at a distance from cylindrical container, so that the robot can be stable in the pipeline of different tube diameters
Portion creeps, in addition, being rotated using the first brushless motor driving rubber wheel, can provide for the robot and move along what inner wall of the pipe was creeped
Power, simultaneously because the superior structural behaviour that the first brushless motor has, so that the construction of the crawler component compares coordination,
For the robot can stable work good guarantee is provided.
Further, the shredder assemblies include floating bearing, diamond cutter, horn-like connection shell, driven gear, master
Moving gear, connecting shaft and driving motor, the outer ring of the floating bearing is fixedly connected with the inner wall of the cylindrical container, described
Diamond cutter is fixedly mounted on the inner ring of the floating bearing, the upper end of the horn-like connection shell and the floating bearing
The bottom end fixed seal connection of inner ring, the driven gear are fixedly set in outside the bottom end of the horn-like connection shell, and
The driven gear and the driving gear are intermeshed, and the driving gear is fixedly connected with one end of the connecting shaft, institute
The other end for stating connecting shaft is fixedly connected with the rotation of driving motor pumping, and the driving motor is fixedly mounted on the cylinder
The inside of type shell.
By using above-mentioned technical proposal, driving gear is driven to rotate by connecting shaft using driving motor, driving gear
Driven gear rotation is driven, driven gear drives horn-like connection shell rotation, and horn-like connection shell drives the inner ring of floating bearing
Rotation, and then the rotation of diamond cutter is driven, it will enter inside floating bearing inner ring during the rotation of diamond cutter
Dirt chopping, and then realize that the dirt for wiping doctor assemblies off crushes, the inside of the robot can be effectively prevent to be blocked, simultaneously
Be conducive to the dirt crushed and pass through row's silt component discharge.
Further, row's silt component includes the second brushless motor, blade, horn-like collecting hood and delivery pipe, described
The rotation axis of second brushless motor is fixedly mounted on the inner wall of cylindrical container, and second brushless motor is close to the loudspeaker
Shape connects the bottom end setting of shell, and the blade is at least provided with three, and at least three blades are uniformly fixedly mounted on institute
The outside of the second brushless motor is stated, the horn-like collecting hood is fixedly mounted on the inside of the cylindrical container, and the loudspeaker
Shape collecting hood between the driving motor and second brushless motor, one end of the delivery pipe with it is described horn-like
The fixed connection connection in the one end of collecting hood far from second brushless motor, and the other end of the delivery pipe runs through the end cap
Extend to the outside of the cylindrical container.
By using above-mentioned technical proposal, rotated using the second brushless motor driving blade, blade will be from horn-like connection
The crushing dirt of shell bottom end outflow is pushed into the inside of horn-like collecting hood, and the outside of the robot is then discharged by delivery pipe,
When the robot carries out pipe dredging work, need to lengthen delivery pipe, in order to the dirt discharge line that will clear up outside
Portion, the dirt that can avoid cleaning sticks again to be sticked on the inner wall of pipeline.
Further, the connecting shaft and the horn-like collecting hood also have an intersection, and the connecting shaft with it is described
The intersection of horn-like collecting hood is fixedly installed with sealing bearing, and the outer ring of the sealing bearing and the horn-like collecting hood are solid
The inner ring of fixed connection, the sealing bearing is fixedly connected with the surface of the connecting shaft.
By using above-mentioned technical proposal, the setting of bearing is sealed, connecting shaft can not only be reinforced, can prevent from leading
Moving gear is mutually separated with driven gear, while can also prevent the crushing dirt for flowing into horn-like collecting hood from passing through connecting shaft and loudspeaker
The intersection of shape collecting hood depollutes driving motor, can avoid driving motor damage.
Further, row's silt component further includes sludge pump, and the sludge pump is located at into silt mouth and the delivery pipe
One end outside the cylindrical container is fixedly connected by flange.
By using above-mentioned technical proposal, by adding sludge pump, sludge pump can provide the inside of delivery pipe powerful
Suction, it is ensured that the crushing dirt inside delivery pipe can be smoothly discharged.
Further, inserting hole is offered in the rotation axis of first brushless motor and second brushless motor.
By using above-mentioned technical proposal, inserting hole be used for intert for the first brushless motor and the second brushless motor power supply
Conducting wire, so that the Robot Design is more reasonable.
Further, the center position of the end cap is also provided with the through-hole to match with the delivery pipe.
By using above-mentioned technical proposal, the through-hole that the center position of end cap opens up, so that the installation of delivery pipe is compared
It is convenient, and through-hole and the outer diameter of delivery pipe match, so that the sealing performance between the outer surface and through-hole of delivery pipe is preferable, it can
It prevents the dirt crushed or water from contaminating driving motor by through hole decontamination, can effectively extend the service life of driving motor.
Further, on the surface of first brushless motor and second brushless motor and the driving motor
Equipped with protective layer, the protective layer is prepared by the following method:
Following raw material is taken to weigh by weight: 25-35 parts of epoxy resin, 10-14 parts of calcium carbonate powder, acrylic emulsion
25-35 parts, 10-14 parts of silica flour, 12-16 parts of polyurethane, 10-12 parts of pitch, 12 3-5 parts of alcohol ester, 2-4 parts of silicone emulsion,
20-30 parts and water 20-30 parts of triethanolamine；
S1, load weighted acrylic emulsion, pitch, alcohol ester 12, triethanolamine, silicone emulsion and ethyl alcohol are added and stirred
It is stirred 20-30min, mixing speed 600-700r/min in machine, mixed solution is made；
S2, it will be crushed in epoxy resin, calcium carbonate powder, silica flour and polyurethane addition pulverizer, until material
Particle diameter is not more than 200nm, and mixed-powder material is made；
S3, by mixed-powder material obtained in mixed solution obtained in step S1 and step S2 be added reaction kettle in into
Row stirring 25-35min, the mixing speed of the reaction kettle are set as 700-900r/min, 60-80 DEG C of temperature setting, are made with this
Obtain protective coating；
S4, the surface of the first brushless motor and the second brushless motor and driving motor is dipped into wipes of alcohol using non-dust cloth
It wipes clean；
S5, after the surface of the first brushless motor and the second brushless motor and driving motor is dried, i.e., using high pressure
Protective coating made from step S3 is uniformly sprayed the first brushless motor after drying and the second brushless electricity by spray gun of sprayer
On the surface of machine and driving motor；
S6, the first brushless motor that step S5 is coated with to protective coating and the second brushless motor and driving motor are placed on
Be dried in hothouse, drying temperature is set as 60-80 DEG C, and the time is set as 40-50min, i.e., in the first brushless motor and
Protective layer is made on the surface of second brushless motor and driving motor.
By using above-mentioned technical proposal, the processing step for preparing protective coating is simple, easy to accomplish, and the protection of preparation applies
Material modest viscosity is not easy to be layered, sufficiently combine convenient for spraying, bubble-free generation, each component, and comprehensive performance is preferable, so that protection
Coating is capable of forming preferable film after spray coating, is not likely to produce crackle, and film-formation result is preferable, and the protective layer of preparation has preferably
Anti-corrosion and waterproof, anti-aging performance, adhesion is preferable, not easily to fall off, can effectively increase the first brushless motor and second brushless
The anti-corrosion and waterproof of motor and driving motor, anti-aging performance, so that the robot service life is longer, it is especially heavy
What is wanted is that can prevent the first brushless motor and the second brushless motor and driving motor from damaging because paddling.
In conclusion the present invention mainly has the advantages that
1, of the invention, have the advantages that be not plugged up compared to more traditional pipe dredging equipment, it is steady to be provided simultaneously with work
Fixed, dredging is thoroughly, can creep the advantages of can effectively reduce intensity of workers along inner wall of the pipe；
2, of the invention, doctor assemblies are for wiping the dirt in the inner wall of the pipe for needing to clear up off, and dredging is thorough, and blade can
To be adjusted, it can realize by the position of adjusting blade and adjust the size that several blades surround bore, so that the machine
People is suitable for carrying out dredging work to the pipeline of different tube diameters, so that the applicable ability of the robot is stronger；
3, of the invention, shredder assemblies are used to crush the dirt that doctor assemblies are wiped off in order to arrange silt component for the dirt of crushing
The outside of object discharge line drives driving gear to rotate using driving motor by connecting shaft, and driving gear drives driven gear
Rotation, driven gear drive horn-like connection shell rotation, and horn-like connection shell drives the inner ring rotation of floating bearing, and then drives
The rotation of diamond cutter will enter the dirt inside floating bearing inner ring during the rotation of diamond cutter and shred, in turn
It realizes that the dirt for wiping doctor assemblies off crushes, the inside of the robot can be effectively prevent to be blocked, while being conducive to crushing
Dirt passes through row's silt component discharge；
4, of the invention, crawler component and support component match, and may make the robot along in the pipeline for needing to clear up
Wall is creeped, and is pushed walking without artificial, be can effectively reduce intensity of workers, can turn nut by spanner and be adjusted
The position of threaded rod, and then the distance between the first U-shaped fixed frame and cylindrical container are adjusted, the second spiral shell can be operated by spanner
Bolt adjusts the position of support rod, and then adjusts the second U-shaped fixed frame at a distance from cylindrical container, so that the robot can
It is creeped inside the pipeline of different tube diameters with stable, in addition, support component is not necessarily to power drives, to can avoid the robot
The phenomenon that causing conducting wire to wind when creeping inside pipeline, simultaneously because the first brushless motor have it is superior structural
Can, so that the construction of the crawler component compares coordination, so that the robot Comparision is stablized；
5, of the invention, by adding sludge pump, sludge pump can provide the inside of delivery pipe powerful suction, it is ensured that defeated
Send the crushing dirt inside pipe that can be smoothly discharged；
6, of the invention, the protective layer of preparation has preferable anti-corrosion and waterproof, anti-aging performance, and adhesion is preferable, is not easy
It falls off, anti-corrosion and waterproof, the anti-aging property of the first brushless motor and the second brushless motor and driving motor can be effectively increased
Can, so that the robot service life is longer, it can significantly prevent the first brushless motor and the second brushless motor
And driving motor is damaged because paddling.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of one embodiment of the present invention；
Fig. 2 is the structural schematic diagram of the different perspectives of one embodiment of the present invention；
Fig. 3 is the schematic cross-sectional view of one embodiment of the present invention；
Fig. 4 is the configuration schematic diagram of one embodiment of the present invention；
Fig. 5 is the broken section structural schematic diagram of one embodiment of the present invention；
Fig. 6 is the partial structural diagram of one embodiment of the present invention；
Fig. 7 is that Fig. 6 changes the structural schematic diagram behind visual angle；
Fig. 8 is the structural schematic diagram of the support component of one embodiment of the present invention；
Fig. 9 is the structural schematic diagram of the doctor assemblies of one embodiment of the present invention；
Figure 10 is the structural schematic diagram of the crawler component of one embodiment of the present invention.
In figure: 1, cylindrical container；2, end cap；3, silt component is arranged；4, doctor assemblies；5, support component；6, crawler component；
7, notch；8, circular hole；9, threaded hole；10, floating bearing；11, diamond cutter；12, driving motor；13, horn-like connection shell；
14, driven gear；15, driving gear；16, connecting shaft；17, bearing is sealed；18, shredder assemblies；19, delivery pipe；20, the second nothing
Brush motor；21, blade；22, horn-like collecting hood；23, blade；24, pull rod；25, the first bolt；26, rubber wheel；27, fixed
Seat；28, circular shaft；29, hinged seat；30, threaded rod；31, nut；32, the first U-shaped fixed frame；33, pulley；34, support rod；35,
Equipped seat；36, the second bolt；37, the second U-shaped fixed frame；38, the first brushless motor.
Specific embodiment
Below in conjunction with attached drawing 1-10, invention is further described in detail.
Embodiment 1
A kind of pipe dredging machine people, as shown in Figs. 1-2, including cylindrical container 1, the upper end of the cylindrical container 1
At least three groups of doctor assemblies 4 are uniformly provided with, and the bottom end of the cylindrical container 1 is fixedly installed with end cap 2, outside the cylindrical type
At least three groups of support components 5 are uniformly provided at the position of the upper end on the lateral surface of shell 1, the end cap 2 is far from the circle
At least three groups of crawler components 6 are uniformly provided on the one side of column type shell 1, the inside of the cylindrical container 1 is close to the upper end
Position at be equipped with shredder assemblies 18, and the inside of the cylindrical container 1 is also set at the position of the shredder assemblies 18
There is row's silt component 3.
By using above-mentioned technical proposal, doctor assemblies 4 are for wiping the dirt in the inner wall of the pipe for needing to clear up off；Powder
Broken component 18 is used to crush the dirt that doctor assemblies 4 are wiped off in order to arrange silt component 3 for the outer of the dirt discharge line of crushing
Portion；Crawler component 6 and support component 5 match, and may make the robot along needing the inner wall of the pipe cleared up to creep, to reach
To the purpose for pipe dredging dredging, the robot known to the above has compared to more traditional pipe dredging equipment will not be by
The advantages of blocking, be provided simultaneously with the operation is stable, dredging thoroughly, can creep that it is strong to can effectively reduce staff's labour along inner wall of the pipe
The advantages of spending.
Preferably, as seen in fig. 4 and 9, doctor assemblies 4 described in every group include being provided with 1 upper end of cylindrical container
Notch 7, blade 23, hinged seat 29, fixing seat 27 and pull rod 24 on end wall symmetrically open up on two inner sidewalls of the notch 7
There is circular hole 8, two circular shafts 28 are symmetrically integrally formed on the two sidewalls of the blade 23, the blade 23 is inserted by the circular shaft 28
The inside for entering the circular hole 8 may be rotatably mounted at the inside of the notch 7, and the hinged seat 29 is fixedly mounted on the blade 23
Lateral surface on, the pull rod 24 is mounted on the inside of the fixing seat 27 by the first bolt 25, and the fixing seat 27 is fixed
It is mounted on the lateral surface of the cylindrical container 1, one end of the pull rod 24 is hinged on the inside of the hinged seat 29, and institute
The other end for stating pull rod 24 is free end.
By using above-mentioned technical proposal, blade 23 is adjusted, it can be real by the position of adjusting blade 23
The size that several blades 23 surround bore is now adjusted, so that the robot is suitable for carrying out dredging to the pipeline of different tube diameters
Work, so that the applicable ability of the robot is stronger.
Preferably, as shown in figures 4 and 10, support component 5 described in every group includes being provided with 1 side wall of cylindrical container
On threaded hole 9, threaded rod 30, nut 31, the first U-shaped fixed frame 32 and pulley 33, the threaded rod 30 pass through the nut
31 are fixedly mounted on the threaded hole 9, and the first U-shaped fixed frame 32 is fixedly mounted on the threaded rod 30 far from the circle
One end end of column type shell 1, the pulley 33 may be rotatably mounted at the inside of the described first U-shaped fixed frame 32.
By using above-mentioned technical proposal, the position that threaded rod 30 is adjusted in nut 31 can be turned by spanner, in turn
The distance between the first U-shaped fixed frame 32 and cylindrical container 1 are adjusted, so that the robot can be stable in different pipes
It creeps inside the pipeline of diameter, in addition, support component 5 is not necessarily to power drives, creeps inside pipeline to can avoid the robot
The phenomenon that Shi Zaocheng conducting wire is wound, so that the robot Comparision is stablized.
Preferably, as shown in figures 4 and 10, crawler component 6 described in every group is U-shaped including equipped seat 35, support rod 34, second
Fixed frame 37, the first brushless motor 38 and rubber wheel 26, the equipped seat 35 are fixedly mounted on the end cap 2 far from the cylinder
On the one side of type shell 1, the support rod 34 is fixedly mounted on the inside of the equipped seat 35 by the second bolt 36, described
Second U-shaped fixed frame 37 is fixedly mounted on one end end of the support rod 34 far from the cylindrical container 1, the rubber wheel
26 are fixedly set in the outside of first brushless motor 38, and the rotation axis of first brushless motor 38 is fixedly mounted on described
The inside of second U-shaped fixed frame 37.
By using above-mentioned technical proposal, the position that the second bolt 36 adjusts support rod 34 can be operated by spanner, in turn
The second U-shaped fixed frame 37 is adjusted at a distance from cylindrical container 1, so that the robot can be stable in different tube diameters
It creeps inside pipeline, in addition, being rotated using the first brushless motor 38 driving rubber wheel 26, can be provided along pipeline for the robot
The power that wall is creeped, simultaneously because the superior structural behaviour that the first brushless motor 38 has, so that the crawler component 6
Construction compare coordination, for the robot can stable work good guarantee is provided.
Preferably, the shredder assemblies 18 include floating bearing 10, diamond cutter 11, loudspeaker as shown in 3,5,6 and 7
Shape connects shell 13, driven gear 14, driving gear 15, connecting shaft 16 and driving motor 12, the outer ring of the floating bearing 10 with
The inner wall of the cylindrical container 1 is fixedly connected, and the diamond cutter 11 is fixedly mounted on the inner ring of the floating bearing 10
On, the upper end of the horn-like connection shell 13 and the bottom end fixed seal connection of 10 inner ring of floating bearing are described driven
Gear 14 is fixedly set in outside the bottom end of the horn-like connection shell 13, and the driven gear 14 and the driving gear 15
Intermeshing, the driving gear 15 are fixedly connected with one end of the connecting shaft 16, the other end of the connecting shaft 16 and institute
The rotation pumping for stating driving motor 12 is fixedly connected, and the driving motor 12 is fixedly mounted on the inside of the cylindrical container 1.
By using above-mentioned technical proposal, driving gear 15 is driven to rotate by connecting shaft 16 using driving motor 12, it is main
Moving gear 15 drives driven gear 14 to rotate, and driven gear 14 drives horn-like connection shell 13 to rotate, horn-like 13 band of connection shell
The inner ring rotation of dynamic floating bearing 10, and then diamond cutter 11 is driven to rotate, it will during diamond cutter 11 rotates
It into the dirt chopping inside 10 inner ring of floating bearing, and then realizes that the dirt for wiping doctor assemblies 4 off crushes, can effectively prevent
The inside of the robot is blocked, while being conducive to the dirt crushed and being discharged by row's silt component 3.
Preferably, row's silt component 3 includes the second brushless motor 20, blade 21, horn-like receipts as shown in Fig. 1,5 and 6
Collection cover 22 and delivery pipe 19, the rotation axis of second brushless motor 20 is fixedly mounted on the inner wall of cylindrical container 1, and institute
It states the second brushless motor 20 to be arranged close to the bottom end of the horn-like connection shell 13, the blade 21 is at least provided with three, and extremely
Few three blades 21 are uniformly fixedly mounted on the outside of second brushless motor 20, and the horn-like collecting hood 22 is fixed
It is mounted on the inside of the cylindrical container 1, and the horn-like collecting hood 22 is located at the driving motor 12 and described second
Between brushless motor 20, one end of the delivery pipe 19 and the horn-like collecting hood 22 are far from second brushless motor 20
The fixed connection connection in one end, and the other end of the delivery pipe 19 extends to the outer of the cylindrical container 1 through the end cap 2
Portion.
By using above-mentioned technical proposal, rotated using 20 driving blade 21 of the second brushless motor, blade 21 will be from loudspeaker
The crushing dirt of shape connection 13 bottom end of shell outflow is pushed into the inside of horn-like collecting hood 22, and the machine then is discharged by delivery pipe 19
The outside of device people needs to lengthen delivery pipe 19, in order to the dirt that will be cleared up when the robot carries out pipe dredging work
The outside of discharge line, the dirt that can avoid cleaning sticks again to be sticked on the inner wall of pipeline.
Preferably, as shown in fig. 6, the connecting shaft 16 and the horn-like collecting hood 22 also have intersection, and it is described
The intersection of connecting shaft 16 and the horn-like collecting hood 22 is fixedly installed with sealing bearing 17, the outer ring of the sealing bearing 17
It is fixedly connected with the horn-like collecting hood 22, the fixed company in surface of the inner ring and the connecting shaft 16 of the sealing bearing 17
It connects.
By using above-mentioned technical proposal, the setting of bearing 17 is sealed, connecting shaft 16 can not only be reinforced, can be prevented
Only driving gear 15 is mutually separated with driven gear 14, while can also prevent the crushing dirt for flowing into horn-like collecting hood 22 from passing through
The intersection of connecting shaft 16 and horn-like collecting hood 22 depollutes driving motor 12, can avoid driving motor 12 and damages.
Preferably, row's silt component 3 further includes sludge pump, the sludge pump is located at into silt mouth and the delivery pipe 19
One end outside the cylindrical container 1 is fixedly connected by flange.
By using above-mentioned technical proposal, by adding sludge pump, sludge pump can provide the inside of delivery pipe 19 powerful
Suction, it is ensured that the crushing dirt inside delivery pipe 19 can be smoothly discharged.
Preferably, as shown in figs. 5 and 10, in the rotation axis of first brushless motor 38 and second brushless motor 20
Offer inserting hole.
By using above-mentioned technical proposal, inserting hole is for interting for the first brushless motor 38 and the confession of the second brushless motor 20
The conducting wire of electricity, so that the Robot Design is more reasonable.
Preferably, as shown in Figure 1, the center position of the end cap 2 is also provided with and matches with the delivery pipe 19
Through-hole.
By using above-mentioned technical proposal, the through-hole that the center position of end cap 2 opens up, so that the installation ratio of delivery pipe 19
It is more convenient, and through-hole and the outer diameter of delivery pipe 19 match, so that the sealing performance between the outer surface and through-hole of delivery pipe 19
Preferably, it can prevent the dirt crushed or water from contaminating driving motor 12 by through hole decontamination, can effectively extend making for driving motor 12
Use the service life.
In the present embodiment, the model of Shi Pu Electric Applicance Co., Ltd, Shenzhen production is can be selected in first brushless motor 38
The twin shaft brushless motor of 22H-12V-2；The model that brand is Nidec NIDEC can be selected in second brushless motor 20
42M704L530 brushless direct current motor；The 57 of Guangzhou moral mark Electric Machine Co., Ltd production can be selected in the driving motor 12
Type brushless motor.
Embodiment 2
Difference from example 1 is that first brushless motor 38 and second brushless motor 20 and described
Protective layer is equipped on the surface of driving motor 12, the protective layer is prepared by the following method:
Following raw material is taken to weigh by weight: 25 parts of epoxy resin, 10 parts of calcium carbonate powder, 25 parts of acrylic emulsion, stone
10 parts of English powder, 12 parts of polyurethane, 10 parts of pitch, 12 parts of alcohol ester, 2 parts of silicone emulsion, 20 parts of triethanolamine and 20 parts of water；
S1, load weighted acrylic emulsion, pitch, alcohol ester 12, triethanolamine, silicone emulsion and ethyl alcohol are added and stirred
It is stirred 20min, mixing speed 600r/min in machine, mixed solution is made；
S2, it will be crushed in epoxy resin, calcium carbonate powder, silica flour and polyurethane addition pulverizer, until material
Particle diameter is not more than 200nm, and mixed-powder material is made；
S3, by mixed-powder material obtained in mixed solution obtained in step S1 and step S2 be added reaction kettle in into
Row stirring 25min, the mixing speed of the reaction kettle are set as 700r/min, 60 DEG C of temperature setting, protective coating are made with this；
S4, the surface of the first brushless motor 38 and the second brushless motor 20 and driving motor 12 is dipped using non-dust cloth
Alcohol wipe is clean；
S5, after the surface of the first brushless motor 38 and the second brushless motor 20 and driving motor 12 is dried, Ji Keli
Protective coating made from step S3 is uniformly sprayed into the first brushless motor 38 after drying and with high-pressure sprayer spray gun
On the surface of two brushless motors 20 and driving motor 12；
S6, the first brushless motor 38 that step S5 is coated with to protective coating and the second brushless motor 20 and driving motor
12 put and are dried in the drying chamber, and drying temperature is set as 6 DEG C, and the time is set as 40min, i.e., in 38 He of the first brushless motor
Protective layer is made on the surface of second brushless motor 20 and driving motor 12.
Embodiment 3
With embodiment 2 the difference is that the preparation of protective layer, it is specific the preparation method is as follows:
Following raw material is taken to weigh by weight: 30 parts of epoxy resin, 12 parts of calcium carbonate powder, 30 parts of acrylic emulsion, stone
12 parts of English powder, 14 parts of polyurethane, 11 parts of pitch, 12 parts of alcohol ester, 3 parts of silicone emulsion, 25 parts of triethanolamine and 25 parts of water；
S1, load weighted acrylic emulsion, pitch, alcohol ester 12, triethanolamine, silicone emulsion and ethyl alcohol are added and stirred
It is stirred 25min, mixing speed 750r/min in machine, mixed solution is made；
S2, it will be crushed in epoxy resin, calcium carbonate powder, silica flour and polyurethane addition pulverizer, until material
Particle diameter is not more than 200nm, and mixed-powder material is made；
S3, by mixed-powder material obtained in mixed solution obtained in step S1 and step S2 be added reaction kettle in into
Row stirring 30min, the mixing speed of the reaction kettle are set as 800r/min, 70 DEG C of temperature setting, protective coating are made with this；
S4, the surface of the first brushless motor 38 and the second brushless motor 20 and driving motor 12 is dipped using non-dust cloth
Alcohol wipe is clean；
S5, after the surface of the first brushless motor 38 and the second brushless motor 20 and driving motor 12 is dried, Ji Keli
Protective coating made from step S3 is uniformly sprayed into the first brushless motor 38 after drying and with high-pressure sprayer spray gun
On the surface of two brushless motors 20 and driving motor 12；
S6, the first brushless motor 38 that step S5 is coated with to protective coating and the second brushless motor 20 and driving motor
12 put and are dried in the drying chamber, and drying temperature is set as 70 DEG C, and the time is set as 45min, i.e., in the first brushless motor 38
With protective layer obtained on the surface of the second brushless motor 20 and driving motor 12.
Embodiment 4
With embodiment 2 the difference is that the preparation of protective layer, it is specific the preparation method is as follows:
Following raw material is taken to weigh by weight: 35 parts of epoxy resin, 14 parts of calcium carbonate powder, 35 parts of acrylic emulsion, stone
14 parts of English powder, 16 parts of polyurethane, 12 parts of pitch, 12 parts of alcohol ester, 4 parts of silicone emulsion, 30 parts of triethanolamine and 30 parts of water；
S1, load weighted acrylic emulsion, pitch, alcohol ester 12, triethanolamine, silicone emulsion and ethyl alcohol are added and stirred
It is stirred 30min, mixing speed 700r/min in machine, mixed solution is made；
S2, it will be crushed in epoxy resin, calcium carbonate powder, silica flour and polyurethane addition pulverizer, until material
Particle diameter is not more than 200nm, and mixed-powder material is made；
S3, by mixed-powder material obtained in mixed solution obtained in step S1 and step S2 be added reaction kettle in into
Row stirring 35min, the mixing speed of the reaction kettle are set as 900r/min, 80 DEG C of temperature setting, protective coating are made with this；
S4, the surface of the first brushless motor 38 and the second brushless motor 20 and driving motor 12 is dipped using non-dust cloth
Alcohol wipe is clean；
S5, after the surface of the first brushless motor 38 and the second brushless motor 20 and driving motor 12 is dried, Ji Keli
Protective coating made from step S3 is uniformly sprayed into the first brushless motor 38 after drying and with high-pressure sprayer spray gun
On the surface of two brushless motors 20 and driving motor 12；
S6, the first brushless motor 38 that step S5 is coated with to protective coating and the second brushless motor 20 and driving motor
12 put and are dried in the drying chamber, and drying temperature is set as 80 DEG C, and the time is set as 50min, i.e., in the first brushless motor 38
With protective layer obtained on the surface of the second brushless motor 20 and driving motor 12.
To in embodiment 1-4 the first brushless motor 38 and the second brushless motor 20 and driving motor 12 in the lab
At identical conditions to its waterproof performance test result is as follows table:
It is superior to embodiment 1 from embodiment 2,3 and 4 known to upper table test result comparative analysis, the protective layer of preparation can have
Effect increases the waterproof performance of the first brushless motor 38 and the second brushless motor 20 and driving motor 12, so that the robot
Service life is longer, can significantly prevent the first brushless motor 38 and the second brushless motor 20 and driving motor 12 because
It paddles and damages.
Working principle: pipe dredging machine people, the dirt scraping in inner wall of the pipe that doctor assemblies 4 are used to need to clear up
Fall；Shredder assemblies 18 are used to crush the dirt that doctor assemblies 4 are wiped off in order to arrange dirt discharge line of the silt component 3 by crushing
Outside；Crawler component 6 and support component 5 match, and the robot may make to creep along the inner wall of the pipe that needs are cleared up, from
And it is reached for the purpose of pipe dredging dredging.
Application method: in use, the size of the internal diameter for the pipeline cleared up as needed adjusts the position of blade 23, so that knife
The blade of piece 23 just fits with the inner wall for the pipeline cleared up is needed, and then adjusts outside the first U-shaped fixed frame 32 and cylindrical type
The distance between shell 1 so that the inner wall of pipeline that pulley 33 and needs are cleared up is inconsistent, then adjust the second U-shaped fixed frame 37 with
Then the distance of cylindrical container 1 lengthens delivery pipe 19 so that rubber wheel 26 and the inner wall for the pipeline for needing to clear up are inconsistent
Sludge pump is connected, while guaranteeing that sludge pump can be moved as the robot is mobile, or delivery pipe 19 is lengthened using hose,
Notice that knotting phenomenon not occur for hose when use, then the robot be put into inside the pipeline for needing to clear up, powered on,
The robot can carry out the work of the dredging to pipeline.
Installation method:
The first step, assembly of doctor assemblies 4, by blade 23 by circular shaft 28 be inserted into circular hole 8 inside may be rotatably mounted at it is scarce
The inside of mouth 7, hinged seat 29 is fixedly mounted on the lateral surface of blade 23, one end of pull rod 24 is hinged on hinged seat 29
Pull rod 24 is mounted on the inside of fixing seat 27 by the first bolt 25, fixing seat 27 is fixedly mounted on outside cylindrical type by inside
On the lateral surface of shell 1；
Second step, assembling shredder assemblies 18 and row's silt component 3, the first row's of assembling silt component 3, then by diamond cutter 11
It is fixedly mounted on the inner ring of floating bearing 10, the bottom end of the upper end of horn-like connection shell 13 and 10 inner ring of floating bearing is consolidated
It is fixed to be tightly connected, driven gear 14 is fixedly set in outside the bottom end of horn-like connection shell 13, by one end of connecting shaft 16 with
The rotation pumping of driving motor 12 is fixedly connected, and connecting shaft 16 is fixedly mounted on horn-like collecting hood 22 by sealing bearing 17
On, then driving gear 15 is fixedly connected with the other end of connecting shaft 16, horn-like 22 fixing seal of collecting hood is mounted on circle
On the inner wall of column type shell 1, driving motor 12 is fixedly mounted on to the inside of cylindrical container 1, by the outer ring of floating bearing 10
It is fixedly connected with the inner wall of cylindrical container 1, while guaranteeing that driven gear 14 and driving gear 15 are intermeshed；
Threaded rod 30 is fixedly mounted on threaded hole 9, by the first U by third step, assembling support component 5 by nut 31
Type fixed frame 32 is fixedly mounted on one end end of the threaded rod 30 far from cylindrical container 1, and pulley 33 may be rotatably mounted at
The inside of one U-shaped fixed frame 32；
4th step, assembling crawler component 6, are fixedly mounted on one side of the end cap 2 far from cylindrical container 1 for equipped seat 35
On, support rod 34 is fixedly mounted on to the inside of equipped seat 35 by the second bolt 36, the second U-shaped fixed frame 37 is fixedly mounted
In one end end of the support rod 34 far from cylindrical container 1, rubber wheel 26 is fixedly set in the outside of the first brushless motor 38,
The rotation axis of first brushless motor 38 is fixedly mounted on to the inside of the second U-shaped fixed frame 37,；
5th step carries out wiring, then so far installs the bottom end that end cap 2 is fixedly mounted on cylindrical container 1.
Part is not directed in the present invention to be the same as those in the prior art or can be realized by using the prior art.This specific implementation
Example is only explanation of the invention, is not limitation of the present invention, those skilled in the art are reading this specification
It can according to need the modification that not creative contribution is made to the present embodiment afterwards, but as long as in scope of the presently claimed invention
Inside all by the protection of Patent Law.
Claims (10)
1. a kind of pipe dredging machine people, including cylindrical container (1), it is characterised in that: the upper end of the cylindrical container (1)
At least three groups of doctor assemblies (4) are uniformly provided with, and the bottom end of the cylindrical container (1) is fixedly installed with end cap (2), the circle
At least three groups of support components (5), the end cap are uniformly provided at the position of the upper end on the lateral surface of column type shell (1)
(2) at least three groups of crawler components (6), the cylindrical container are uniformly provided on the one side far from the cylindrical container (1)
(1) inside is equipped with shredder assemblies (18) at the position of the upper end, and the inside of the cylindrical container (1) is close to described
The row's of being additionally provided with silt component (3) at the position of shredder assemblies (18).
2. a kind of pipe dredging machine people according to claim 1, it is characterised in that: doctor assemblies described in every group (4) are equal
Including the notch (7), blade (23), hinged seat (29), fixing seat (27) being provided on the end wall of the cylindrical container (1) upper end
With pull rod (24), symmetrically offer circular hole (8) on two inner sidewalls of the notch (7), it is right on the two sidewalls of the blade (23)
Title is integrally formed with two circular shafts (28), and the blade (23) can be turned by the inside that the circular shaft (28) are inserted into the circular hole (8)
The dynamic inside for being mounted on the notch (7), the hinged seat (29) is fixedly mounted on the lateral surface of the blade (23), described
Pull rod (24) is mounted on the inside of the fixing seat (27) by the first bolt (25), and the fixing seat (27) is fixedly mounted on institute
On the lateral surface for stating cylindrical container (1), one end of the pull rod (24) is hinged on the inside of the hinged seat (29), and described
The other end of pull rod (24) is free end.
3. a kind of pipe dredging machine people according to claim 1, it is characterised in that: support component described in every group (5) is equal
Including the threaded hole (9), threaded rod (30), nut (31), the first U-shaped fixation being provided on the cylindrical container (1) side wall
Frame (32) and pulley (33), the threaded rod (30) is fixedly mounted on the threaded hole (9) by the nut (31), described
First U-shaped fixed frame (32) is fixedly mounted on one end end of the threaded rod (30) far from the cylindrical container (1), described
Pulley (33) may be rotatably mounted at the inside of the described first U-shaped fixed frame (32).
4. a kind of pipe dredging machine people according to claim 1, it is characterised in that: crawler component described in every group (6) is equal
It is described including equipped seat (35), support rod (34), the second U-shaped fixed frame (37), the first brushless motor (38) and rubber wheel (26)
Equipped seat (35) are fixedly mounted on the one side of the end cap (2) separate the cylindrical container (1), the support rod (34)
The inside of the equipped seat (35) is fixedly mounted on by the second bolt (36), the second U-shaped fixed frame (37) is fixedly mounted
In one end end of the support rod (34) far from the cylindrical container (1), the rubber wheel (26) is fixedly set in described
The rotation axis of the outside of first brushless motor (38), first brushless motor (38) is fixedly mounted on the described second U-shaped fixation
The inside of frame (37).
5. a kind of pipe dredging machine people according to claim 1, it is characterised in that: the shredder assemblies (18) include back
Shaft holds (10), diamond cutter (11), horn-like connection shell (13), driven gear (14), driving gear (15), connecting shaft
(16) it is fixedly connected with driving motor (12), the outer ring of the floating bearing (10) with the inner wall of the cylindrical container (1), institute
It states diamond cutter (11) to be fixedly mounted on the inner ring of the floating bearing (10), the upper end of horn-like connection shell (13)
With the bottom end fixed seal connection of the floating bearing (10) inner ring, the driven gear (14) is fixedly set in the loudspeaker
Shape connects outside the bottom end of shell (13), and the driven gear (14) and the driving gear (15) are intermeshed, the active
Gear (15) is fixedly connected with one end of the connecting shaft (16), the other end and the driving motor of the connecting shaft (16)
(12) rotation pumping is fixedly connected, and the driving motor (12) is fixedly mounted on the inside of the cylindrical container (1).
6. a kind of pipe dredging machine people according to claim 5, it is characterised in that: row's silt component (3) includes the
Two brushless motors (20), blade (21), horn-like collecting hood (22) and delivery pipe (19), second brushless motor (20) turn
Moving axis is fixedly mounted on the inner wall of cylindrical container (1), and second brushless motor (20) is close to the horn-like connection
The bottom end of shell (13) is arranged, and the blade (21) is at least provided with three, and at least three blades (21) are uniformly fixedly mounted
In the outside of second brushless motor (20), the horn-like collecting hood (22) is fixedly mounted on the cylindrical container (1)
Inside, and the horn-like collecting hood (22) is between the driving motor (12) and second brushless motor (20),
One end of the delivery pipe (19) is fixed with the horn-like collecting hood (22) far from one end of second brushless motor (20)
Connection connection, and the other end of the delivery pipe (19) extends to the outer of the cylindrical container (1) through the end cap (2)
Portion.
7. a kind of pipe dredging machine people according to claim 6, it is characterised in that: the connecting shaft (16) and the loudspeaker
Shape collecting hood (22) also has intersection, and the connecting shaft (16) and the intersection of the horn-like collecting hood (22) are fixed
Sealing bearing (17) is installed, the outer ring of sealing bearing (17) is fixedly connected with the horn-like collecting hood (22), described
The inner ring of sealing bearing (17) is fixedly connected with the surface of the connecting shaft (16).
8. a kind of pipe dredging machine people according to claim 6, it is characterised in that: row's silt component (3) further includes
One end for being located at the cylindrical container (1) outside with the delivery pipe (19) into silt mouth of sludge pump, the sludge pump passes through
Flange is fixedly connected.
9. a kind of pipe dredging machine people according to claim 6, it is characterised in that: first brushless motor (38) and
Inserting hole is offered in the rotation axis of second brushless motor (20).
10. a kind of pipe dredging machine people according to claim 6, it is characterised in that: the center of the end cap (2)
Place is also provided with the through-hole to match with the delivery pipe (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910317839.0A CN109930682A (en) | 2019-04-19 | 2019-04-19 | A kind of pipe dredging machine people |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910317839.0A CN109930682A (en) | 2019-04-19 | 2019-04-19 | A kind of pipe dredging machine people |
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| CN109930682A true CN109930682A (en) | 2019-06-25 |
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ID=66990432
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910317839.0A Pending CN109930682A (en) | 2019-04-19 | 2019-04-19 | A kind of pipe dredging machine people |
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| Country | Link |
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| CN (1) | CN109930682A (en) |
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| CN111155634A (en) * | 2020-01-16 | 2020-05-15 | 四川省泰达建设工程有限公司 | Water conservancy pipeline dredging equipment |
| CN112031145A (en) * | 2020-08-23 | 2020-12-04 | 丽水市莲都区汇聚机械设计工作室 | Municipal drainage ditch desilting device |
| CN112411733A (en) * | 2020-10-20 | 2021-02-26 | 杭州富阳伟文环保科技有限公司 | Pipeline silt draw-out device |
| CN114658094A (en) * | 2022-04-18 | 2022-06-24 | 河北工程大学 | Fixed-point cleaning device and method suitable for multi-working-condition pipeline garbage |
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| WO2018205920A1 (en) * | 2017-05-11 | 2018-11-15 | 中国矿业大学 | Complete strong supporting single drive two-way crawling type pipeline cleaning robot |
| CN208293743U (en) * | 2018-05-29 | 2018-12-28 | 山东天为工程技术有限公司 | A kind of municipal drainage pipeline Accrete clearing device |
| CN109222940A (en) * | 2018-10-26 | 2019-01-18 | 南通市第人民医院 | The device of heart present position is proofreaded when a kind of measurement blood pressure |
| CN109620245A (en) * | 2018-12-17 | 2019-04-16 | 常州市第人民医院 | A kind of fall detection instrument |
| CN210151909U (en) * | 2019-04-19 | 2020-03-17 | 江苏工程职业技术学院 | Pipeline dredging robot |
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| WO2018205920A1 (en) * | 2017-05-11 | 2018-11-15 | 中国矿业大学 | Complete strong supporting single drive two-way crawling type pipeline cleaning robot |
| CN208293743U (en) * | 2018-05-29 | 2018-12-28 | 山东天为工程技术有限公司 | A kind of municipal drainage pipeline Accrete clearing device |
| CN109222940A (en) * | 2018-10-26 | 2019-01-18 | 南通市第人民医院 | The device of heart present position is proofreaded when a kind of measurement blood pressure |
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| CN111155634A (en) * | 2020-01-16 | 2020-05-15 | 四川省泰达建设工程有限公司 | Water conservancy pipeline dredging equipment |
| CN112031145A (en) * | 2020-08-23 | 2020-12-04 | 丽水市莲都区汇聚机械设计工作室 | Municipal drainage ditch desilting device |
| CN112411733A (en) * | 2020-10-20 | 2021-02-26 | 杭州富阳伟文环保科技有限公司 | Pipeline silt draw-out device |
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| CN114658094B (en) * | 2022-04-18 | 2023-07-21 | 河北工程大学 | Fixed-point cleaning device and method suitable for multi-working-condition pipeline garbage |
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