CN109928228A - A kind of automatic alloy charging system - Google Patents
A kind of automatic alloy charging system Download PDFInfo
- Publication number
- CN109928228A CN109928228A CN201910286331.9A CN201910286331A CN109928228A CN 109928228 A CN109928228 A CN 109928228A CN 201910286331 A CN201910286331 A CN 201910286331A CN 109928228 A CN109928228 A CN 109928228A
- Authority
- CN
- China
- Prior art keywords
- hopper
- feed
- fixed
- frame body
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000956 alloy Substances 0.000 title claims abstract description 27
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 70
- 238000012216 screening Methods 0.000 claims abstract description 47
- 239000000463 material Substances 0.000 claims abstract description 45
- 238000003860 storage Methods 0.000 claims abstract description 30
- 230000003028 elevating effect Effects 0.000 claims abstract description 17
- 239000000686 essence Substances 0.000 claims description 40
- 238000007790 scraping Methods 0.000 claims description 22
- 238000007873 sieving Methods 0.000 claims description 15
- 230000007704 transition Effects 0.000 claims description 11
- 238000003780 insertion Methods 0.000 claims description 4
- 230000037431 insertion Effects 0.000 claims description 4
- 230000006698 induction Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 1
- 238000005303 weighing Methods 0.000 abstract description 14
- 238000005275 alloying Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 3
- 238000003723 Smelting Methods 0.000 abstract description 2
- -1 weighing Substances 0.000 abstract description 2
- 238000003466 welding Methods 0.000 description 7
- 239000002245 particle Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009628 steelmaking Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Abstract
A kind of automatic alloy charging system, belongs to smelting equipment field.The present invention is a kind of automatic alloy charging system, including storage hopper, screening mechanism, conveying device, electronic scale, lower chute, platform；The storage hopper is fixed on platform, the discharge port of storage hopper and the feeding inlet of screening mechanism connect, the screening mechanism is fixed on a conveyor, the electronic scale is fixed on the conveyer frame body of conveying device, and the feeding inlet of the elevating hopper of electronic scale is corresponding with the discharge port of the feed box of conveying device, the discharge port of the lower hopper lower end of electronic scale is directed at the feeding inlet of lower chute.The present invention is connected the automation for realizing material alloying using mechanical original part, the operations such as sieve material, weighing, material transferring is enable to be automatically performed with the overall process of the electrical equipment control material alloying in control cabinet.
Description
Technical field
The present invention relates to a kind of automatic alloy charging systems, belong to smelting equipment field.
Background technique
In steelmaking process, need to be added quantitative alloy material, traditional material alloying is generally manual operation, a side
Face easily causes personnel to burn due to hot environment, and another aspect manual weighing also will appear certain deviation, in order to improve operation
Environment avoids personnel from burning, it is ensured that the weight of material, be badly in need of it is a kind of using automation equipment replace manual operation complete alloy add
The work of material.
Summary of the invention
The purpose of the present invention is to provide a kind of automatic alloy charging systems, to solve traditional conjunction in steelmaking process
Gold charging is generally manual operation and easily causes personnel to burn due to hot environment, furthermore also will appear centainly using manual weighing
Deviation the problem of.
The present invention can be realized the automation of material alloying, keep the operations such as material screening, weighing, material transferring automatic
It completes.
Realize above-mentioned purpose, the technical solution adopted by the present invention is as follows:
A kind of automatic alloy charging system, it includes storage hopper, screening mechanism, conveying device, electronic scale, lower chute and puts down
Platform；The storage hopper is fixed on platform, and the discharge port of storage hopper and the feeding inlet of screening mechanism connect, and the screening mechanism is solid
Determine on a conveyor, the electronic scale is fixed on the conveyer frame body of conveying device, and the pan feeding of the elevating hopper of electronic scale
Mouth is corresponding with the discharge port of the feed box of conveying device, and the discharge port of the lower hopper lower end of electronic scale is directed at the pan feeding of lower chute
Mouthful.
The beneficial effect of the present invention compared with the existing technology is: the present invention controls alloy with the electrical equipment in control cabinet
The overall process of charging connects the automation for realizing material alloying using mechanical original part, makes to sieve the operation such as material, weighing, material transferring
It can be automatically performed, the device of the invention overall structure is simple, it is only necessary to which artificial unpacking charging, other processes do not need manually to participate in
Operation, reduces labor intensity of workers, improves work efficiency, keep feeding quantity more accurate with electronics weighing technology, avoid
Manual operation error.
Detailed description of the invention
Fig. 1 is a kind of main view of automatic alloy charging system of the invention, and platform does not indicate；Fig. 2 is the master of storage hopper
View；Fig. 3 is the axonometric drawing of storage hopper；Fig. 4 is the axonometric drawing of screening mechanism；Fig. 5 is the main view of screening mechanism；Fig. 6 is sieve
The top view of sub-agencies；Fig. 7 is the structural schematic diagram of screening mechanism and throttling set assembly；Fig. 8 is cuing open for the section V-V of Fig. 7
View；Fig. 9 is the axonometric drawing of conveying device；Figure 10 is the main view of conveying device；Figure 11 is the top view of conveying device；Figure 12
It is the main sectional view of conveying device；Figure 13 is the main view of tensioning apparatus；Figure 14 is the axonometric drawing of upper rear scraper plate；Before Figure 15 is
The axonometric drawing of scraper plate；Figure 16 is the axonometric drawing of electronic scale；Figure 17 is the main view of electronic scale；Figure 18 is that the axis of smart feed weigher is surveyed
Figure；Figure 19 is the main view of smart feed weigher；Figure 20 is the axonometric drawing that thick feed claims；Figure 21 is the main view that thick feed claims；Figure 22
It is the axonometric drawing of lower chute；Figure 23 is the main view of lower chute；Figure 24 is the partial enlarged view at the A2 of the A1 or Figure 47 of Fig. 1；
Figure 25 is the partial enlarged view at the B of Fig. 6；Figure 26 is the partial enlarged view at the C of Fig. 6；Figure 27 is that the part at the D of Fig. 9 is put
Big figure；Figure 28 is the partial enlarged view at the E of Fig. 9；Figure 29 is the partial enlarged view at the F of Fig. 9；Figure 30 is at the G of Figure 10
Partial enlarged view；Figure 31 is the partial enlarged view at the H of Figure 10；Figure 32 is the partial enlarged view at the J of Figure 10；Figure 33 is Figure 11
K at partial enlarged view；Figure 34 is the partial enlarged view at the L of Figure 11；Figure 35 is the partial enlarged view at the M of Figure 11；Figure
36 be partial enlarged view at the N of Figure 12；Figure 37 is partial enlarged view at the P of Figure 16；Figure 38 is partial enlarged view at the Q of Figure 16；
Figure 39 is partial enlarged view at the R of Figure 17；Figure 40 is partial enlarged view at the S of Figure 17；Figure 41 is partial enlargement at the T of Figure 18
Figure；Figure 42 is partial enlarged view at the I of Figure 20；Figure 43 is partial enlarged view at the W of Figure 20；Figure 44 is that part is put at the X of Figure 21
Big figure；Figure 45 is partial enlarged view at the Y of Figure 22；Figure 46 is partial enlarged view at the Z of Figure 23；Figure 47 is one kind of the invention
The integrally-built main view of automatic alloy charging system；Figure 48 is partial enlarged view at the O of Fig. 4；Figure 49 is part at the U of Fig. 5
Enlarged drawing；Figure 50 is the overall structure axonometric drawing of rear scraper plate.
Each parts title and label are as follows in above-mentioned figure:
Storage hopper 1, screening mechanism 2, conveying device 3, electronic scale 4, lower chute 5, platform 6；
Hopper door 11, storage bin 12, outlet(discharge) flange 13, support 14；
Pan feeding flange 21, case top lid 23, checks window 24, screening mechanism cylinder 25, plate-turning door 26, frame at throttling set 22
Body 27, sieving plate 28, driving device 29, rotating bar 210, shell side plate 211, handle 221, guide rod 222, guide holder 223, section
Flowing plate 224；
Feed box 31, turning motor 33, tensioning apparatus 34, conveyer frame body 35, picking-up container 36, actively rolls conveyer belt 32
Take turns 38A, driven roller 38B, tensioning slideway 341, tensioning slide plate 342, tensioning support 343, tensioning bolt 344, rear scraper plate 37,
Drive rod 371, rear scraping blade 372, rear counter weight device 373, connecting screw 374, upper rear scraper plate 375, front scrapping plate 39, preceding drive rod
391, preceding scraping blade 392, preceding counter weight device 393, Limit screw 394；
Elevating hopper 41, transition hopper 43, claims frame 44, control cabinet 45, lower hopper 46, thick feed to claim 47 at smart feed weigher 42；
Seat 421, smart feed sensor mechanism 422, smart feed sensor mechanism mounting rack 423, essence is claimed to be fed long hanging ring 424, split
Essence feed overhead door 425, smart feed cylinder connector 426, essence feed draft cylinder 427, weigh hopper 428；
It is thick feed hopper mounting rack 471, thick feed hopper 472, thick feed cylinder 473, thick feed cylinder connector 474, split
Thick feed overhead door 475, thick feed sensor mechanism 476 are slightly fed long hanging ring 477；
Under slippery road 51, lower chute frame body 52, lower chute hopper 53, discharge door 54.
Specific embodiment
Specific embodiment 1: as shown in Fig. 1, Fig. 6, Fig. 9-Figure 13, Figure 16, Figure 17, Figure 24-Figure 40, Figure 47, this implementation
Mode discloses a kind of automatic alloy charging system, it include storage hopper 1, screening mechanism 2, conveying device 3, electronic scale 4, under slip
Slot 5 and platform 6；The storage hopper 1 is fixed on platform 6, and the discharge port of storage hopper 1 is connect with the feeding inlet of screening mechanism 2, institute
It states screening mechanism 2 to be fixed in conveying device 3, the electronic scale 4 is fixed on the conveyer frame body 35 of conveying device 3, and electricity
The feeding inlet of the elevating hopper 41 of sub- scale 4 and the discharge port of feed box 31 of conveying device 3 are corresponding, the lower hopper 46 of electronic scale 4
The discharge port of lower end is directed at the feeding inlet of lower chute 5.
Specific embodiment 2: present embodiment is to specific embodiment one as shown in Fig. 1-Fig. 3, Figure 24 and Figure 47
The further explanation made, the storage hopper 1 include hopper door 11, storage bin 12, outlet(discharge) flange 13 and support 14；
The support 14 is fixed on platform 6, and the storage bin 12 is fixed on base 14, and the outlet(discharge) flange 13 is fixed
(welding) in the lower end discharge outlet of storage bin 12, hingedly (hopper door 11 includes two to the hopper door 11 with 12 upper end of storage bin
A single door, described two single doors are laid at 12 upper end opening of storage bin, two reverse sides of two single doors and storage
12 upper end opposite side of feed bin is hinged).
Specific embodiment 3: present embodiment is to tool as shown in Fig. 1, Fig. 4, Fig. 5, Fig. 7, Fig. 8, Figure 48 and Figure 49
The further explanation that body embodiment two is made, the screening mechanism 2 include pan feeding flange 21, throttling set 22, check window 24,
Screening mechanism cylinder 25, plate-turning door 26, frame body 27, sieving plate 28, driving device 29, rotating bar 210, shell and multiple screening machines
Structure idler wheel；The shell includes case top lid 23 and three shell side plates 211, and three shell side plates 211 are shell respectively
Left plate, shell right side plate and shell back side panel, the left and right ends of the shell back side panel respectively with shell left plate and shell
The rear end of right side plate is fixedly connected, and the case top lid 23 is fixed on shell left plate and shell right side plate, three shell sides
Plate 211 is fixed on frame body 27, and the pan feeding flange 21 is connect with the outlet(discharge) flange 13 of storage hopper 1, and pan feeding flange 21 is fixed
At the feeding inlet that (welding) is equipped on rear side of case top lid 23, the choke block 224 of the throttling set 22 extends laterally through shell
Upper cover 23 is inserted into shell, and the case top lid 23, which is equipped with, checks that window 24, the cylinder body of screening mechanism cylinder 25 are fixed on shell
23 side of upper cover, the cylinder rod end and 210 one end of rotating bar of screening mechanism cylinder 25 are hinged, 210 other end of rotating bar with turn over
The door-hinge of 26 upper end of plate door connects, and plate-turning door 26 is hinged by door-hinge and the preceding upper end of case top lid 23, the front end of case top lid 23
For open end, plate-turning door 26 is arranged at the front end of case top lid 23, and the frame body 27 is fixedly supported in conveying device 3, shell
Top rotation between body left plate and shell right side plate is equipped with multiple screening mechanism idler wheels (wheel shaft of multiple screening mechanism idler wheels
Both ends pass through bearing and shell left plate respectively and shell right side plate is rotatablely connected), the multiple screening mechanism idler wheel is along shell
Longitudinal equidistant arrangement, multiple screening mechanism idler wheels are located at the front side of throttling set 22, and the sieving plate 28 is placed on multiple sieves
On sub-agencies idler wheel, sieving plate 28 can slide on multiple screening mechanism idler wheels, and the driving device 29 is fixed on frame body 27
The output end at rear portion, driving device 29 (motor) is hinged by the stretch rod and 28 rear end of sieving plate for penetrating shell back side panel.
Specific embodiment 4: present embodiment is made to specific embodiment three as shown in Fig. 4, Fig. 7 and Fig. 8
It further illustrates, the throttling set 22 includes the guide holder 223 of guide rod 222, two of handle 221, two and choke block 224；
The shape of the choke block 224 be it is T-shaped, the handle 221 fixed (welding) is in T-shaped choke block 224
On upper surface, in the board slot that the riser insertion case top lid 23 of the T-shaped choke block 224 is equipped with, T-shaped choke block
224 transverse slat both ends are respectively provided with a through-hole along plate thickness direction, a guide rod 222 are fixed in each through-hole, each
The guide rod 222 is slidably inserted into corresponding guide holder 223 that (two guide rods 222 can glide on two guide holders 223
It is dynamic), described two guide holders 223 are fixed on 23 or so two lateral wall of case top lid.
Specific embodiment 5: as shown in Fig. 1, Fig. 4-Fig. 6, Fig. 9-Figure 13, Figure 25-Figure 36 and Figure 47, present embodiment
It is the further explanation made to specific embodiment three, the conveying device 3 includes feed box 31, conveyer belt 32, revolution electricity
33, two tensioning apparatus 34 of machine, conveyer frame body 35, picking-up container 36 and two conveying rollers；
The conveyer frame body 35 is fixed on the platform 6, and the screening mechanism 2 is connected to the branch of conveyer frame body 35
On frame, the plate-turning door 26 of screening mechanism 2 is protruded into feed box 31, before the feed box 31 is fixed on conveyer frame body 35
Portion, described two conveying rollers are driving roller 38A and driven roller 38B respectively, and the rotating electric machine 33 is fixed on conveyer
The side of frame body 35 is equipped with driving roller 38A, the wheel shaft both ends of the driving roller 38A on the output shaft of rotating electric machine 33
(passing through bearing respectively) and conveyer frame body 35 are rotatablely connected, and the driving roller 38A passes through conveyer belt 32 and driven roller 38B
Transmission connection, driving roller 38A be arranged close to 31 side of feed box, and the rear side of feed box 31 is equipped with opening (i.e. feed box 31
Trailing flank be it is empty, the bulk materials fallen from plate-turning door 26 are directly entered electronic scale 4 by feed box 31, and screening mechanism 2 is fallen
Under be small particles material, pass through conveying device 3 and enter electronic scale 4), the conveyer belt 32 is located at below sieving plate 28, described
For being tensioned conveyer belt 32, two tensioning apparatus 34 are fixedly connected on conveyer frame body 35 two tensioning apparatus 34, described
The wheel shaft both ends of driven roller 38B pass through bearing seat assembly respectively and are fixed on the tensioning slide plate 342 of tensioning apparatus 34, driven
Front-rear position is adjusted by two tensioning apparatus 34 in idler wheel 38B, and the picking-up container 36 is centrally placed under conveyer frame body 35
Liang Shang.
Specific embodiment 6: present embodiment is to specific embodiment five as shown in Figure 11, Figure 13, Figure 33-Figure 35
The further explanation made, each tensioning apparatus 34 include tensioning slideway 341, tensioning slide plate 342, tensioning support 343
And tensioning bolt 344；
The tensioning support 343 is fixed on conveyer frame body 35, and the level on support 343 that is tensioned is equipped with threaded hole, described
Tensioning bolt 344 is screwed into the threaded hole of tensioning support 343, and 344 one end of tensioning bolt holds out against tensioning slide plate 342, driven rolling
The bearing seat assembly for taking turns the wheel shaft both ends of 38B is bolted in the rear end (so that conveyer belt 32 is tensioned) of tensioning slide plate 342,
Slideway 341 fixed (welding) is tensioned on conveyer frame body 35, tensioning slide plate 342 can move in tensioning slideway 341.
Specific embodiment 7: as shown in Fig. 9-Figure 12, Figure 14, Figure 15, Figure 27-Figure 32, Figure 36 and Figure 50, this embodiment party
Formula is the further explanation made to specific embodiment five or six, and a kind of automatic alloy charging system further includes front scrapping plate
39 and two after scraper plate 37；Scraper plate after scraper plate 37 is upper rear scraper plate 375 respectively and is lower after described two, the upper rear scraper plate 375
It is in contact with the underlying band upper surface of conveyer belt 32, the upper rear laterally setting of scraper plate 375, and the both ends of upper rear scraper plate 375 and conveying
Rack Body 35 (passing through bolt respectively) is detachably fixed connection；
It is described it is lower after scraper plate include drive rod 371, counter weight device 373 and two connecting screws after rear scraping blade 372, two
374；Scraper plate is arranged in below the underlying band of conveyer belt 32 after lower, the rear scraping blade 372 and the underlying band of the conveyer belt 32
Lower surface is in contact, the laterally setting of drive rod 371, and the both ends of drive rod 371 pass through bearing respectively and are fixed on conveyer
On frame body 35, rear scraping blade 372 connect with drive rod 371 fixed (welding) and rotates the (effect of rear scraper plate 37 with drive rod 371
It is that the material for not scraping front scrapping plate 39 completely carries out secondary cleaning, scrapes and fall into picking-up container 36), described two rear counterweights
373 one end of device is connect with drive rod 371, and the other end of counter weight device 373 is connect (after two with connecting screw 374 after two
The other end of 373 side wall of counter weight device is equipped with through-hole, has penetrated a connection spiral shell in through-hole described in each rear counter weight device 373
Bar 374 is threaded with locking nut one on each connecting screw 374.Scraping blade 372 passes through counter weight device after two afterwards
373 compress the lower surface of the underlying band of conveyer belt, and conveyer belt travels forward, and have material to pass through upper rear scraper plate 374 and rear scraping blade
372 can scrape material), described two connecting screws 374, which slide, to be protruded into corresponding limit elongated slot 376, and two
The limit elongated slot 376 is vertically provided on conveyer frame body 35 (to limit the rotary space of lower rear scraper plate)；
The front scrapping plate 39 includes preceding drive rod 391, preceding scraping blade 392, two preceding counter weight devices 393 and two Limit screws
394；The preceding drive rod 391 is horizontally installed on the front of conveyer frame body 35, and the both ends of preceding drive rod 391 pass through bearing respectively
It is fixed on conveyer frame body 35, the preceding scraping blade 392 and preceding drive rod 391 fixed (welding) connect that (preceding scraping blade 392 is with forerunner
Lever 391 rotates together), preceding scraping blade 392 is horizontally installed on the front end of the epipelagic zone of conveyer belt 32, and preceding scraping blade 392 passes through actively
Idler wheel 38A clamps the epipelagic zone of transmission belt 32 therebetween, and described two preceding counter weight devices 393 set up separately in preceding scraping blade 392
The left and right sides, one end of two preceding counter weight devices 393 connect with preceding drive rod 391, the other end of two preceding counter weight devices 393
Equipped with Limit screw 394, (other end of two preceding 393 side walls of configuration device is equipped with through-hole, each preceding configuration device 393
A Limit screw 394 has been penetrated in through-hole, is threaded with locking nut two on two Limit screws 394), match before two
The Limit screw 394 that refitting sets 393, which slides, to be protruded into corresponding limiting slot, and two limiting slots are vertically opened
(rotary space that limiting slot is used to limit front scrapping plate 39) is located on conveyer frame body 35.
Specific embodiment 8: such as Fig. 6, Figure 10, Figure 16, Figure 17, Figure 25, Figure 26, Figure 30-Figure 32 and Figure 37-Figure 40 institute
Show, present embodiment is the further explanation made to specific embodiment five, and the electronic scale 4 is given including elevating hopper 41, essence
Expect scale 42, transition hopper 43, frame 44, control cabinet 45, lower hopper 46 and thick feed is claimed to claim 47；
41 upper end of elevating hopper is equipped with flange, and the flanged joint of 41 upper end of elevating hopper is and right on conveyer frame body 35
The discharge port of the discharge port of access hopper 31,41 lower section of elevating hopper is directed at smart feed weigher 42, and the transition hopper 43 is arranged in essence
The lower section of feed weigher 42,43 upper end of transition hopper are connect with smart feed weigher 42, and 43 lower end of transition hopper, which is connected to, claims frame 44
On, the control cabinet 45 (bolt), which is connected to, claims 44 side of frame, and the thick feed claims 47 to be connected on title frame 44, and thick feed claims 47
It is arranged below transition hopper 43, the setting of lower hopper 46 claims below 47 in thick feed, and 46 upper end of lower hopper is equipped with flange, under
The setting of hopper 46 is claiming below frame 44, and the flange of 46 upper end of lower hopper is connect with 44 lower end of frame is claimed.
Specific embodiment 9: such as Figure 10, Figure 11 and Figure 16-Figure 21, Figure 30-Figure 31, Figure 34, Figure 35, Figure 37-Figure 44
Shown, present embodiment is the further explanation made to specific embodiment eight, it is described essence feed weigher 42 include claim seat 421,
Three smart feed sensor mechanisms 422, smart 423, two essences of feed sensor mechanism mounting rack are fed long 424, two split essences of hanging ring and give
Expect 426, two essence feed draft cylinders 427 of overhead door 425, two smart feed cylinder connectors and weigh hopper 428；
The title seat 421, which is connected to, to be claimed on frame 44, and the middle part of seat 421 is claimed to be equipped with material mouth, described three smart feed sensor mechanisms
422 fixing seat (passing through bolt) is connected to the upper surface for claiming seat 421, and three smart 422 induction end of feed sensor mechanism are given by essence
Expect that long hanging ring 424 is connect with smart feed sensor mechanism mounting rack 423, three smart feed sensor mechanisms 422 are electric with the control cabinet 45
Connection, the cylinder body upper end of two essence feed draft cylinders 427 are fixed on two opposite curb girders of smart feed sensor mechanism mounting rack 423
On, the cylinder body lower end of two essence feed draft cylinders 427 is fixed in two opposing sidewalls of weigh hopper 428, weigh hopper
428 upper end is fixedly connected with smart feed sensor mechanism mounting rack 423, and weigh hopper 428 is opposite with the discharge port of elevating hopper 41
It answers, the feed inlet of the elevating hopper 41 is located at the lower section of the front end of conveyer belt 32, and the insertion of elevating hopper 41 claims the middle opening of seat 421
In slot, the cylinder rod of each essence feed draft cylinder 427 is connected with corresponding smart feed cylinder connector 426, described two split
The affixed side of essence feed overhead door 425 connect with weigh hopper 428 by axis one, two split essence feed overhead doors 425
The both ends of active side pass through hinge respectively and connect with two cylinder connectors 426, and two split essence feed settings of overhead door 425 are claiming
The discharge outlet of heavy burder bucket 428；
The thick feed claims 47 to include thick feed hopper mounting rack 471, thick feed hopper 472, two thick feed cylinders 473, two
The split thick feed overhead door 475 of a thick feed cylinder connector 474, two, thick feed sensor mechanism 476 and slightly it is fed long hanging ring 477；
Thick feed sensor mechanism 476 is installed, the thick feed sensor mechanism 476 is by being slightly fed long hanging ring on the title frame 44
477 connect with thick feed hopper mounting rack 471, and two thick feed cylinders 473 are oppositely arranged and are fixed on the two of thick feed hopper 472
On opposite side, the cylinder rod of two thick feed cylinders 473 is connected with corresponding thick feed cylinder connector 474 respectively, and two split
The affixed side of thick feed overhead door 475 connect respectively with thick feed hopper 472 by axis two, two split thick feed overhead doors 475
The both ends of active side pass through hinge respectively and connect with two thick feed cylinder connectors 474, two split thick feed overhead doors 475
The discharge outlet of thick feed hopper 472 is set.
Solenoid electric valve, two essence feeds are respectively arranged on two essence feed draft cylinders 427 and two thick feed cylinders 473
Draft cylinder 427 realizes that synchronization action, two thick feed cylinders 473 are also controlled in PLC program automatically under PLC program automatic control
System is lower to realize synchronization action.
Specific embodiment 10: present embodiment is to specific implementation shown in as shown in Figure 1, Figure 22, Figure 23, Figure 45 and Figure 46
The further explanation that mode one is made, the lower chute 5 include under slippery road 51, lower chute frame body 52, lower chute hopper 53 and
Discharge door 54；
Slippery road 51 is fixed on lower chute frame body 52 that (lower chute frame body 52 needs to be arranged in workshop according to processing under described
Fixation position), the discharge door 54 is hinged on down 51 lower section of slippery road, under be equipped with blanking at the corresponding discharge door 54 in slippery road 51
The surface of lower chute hopper 53 is arranged in mouth discharge door 54, and lower chute hopper 53 fixed (welding) is on lower chute frame body 52
(face discharge door 54, lower chute frame body 52 fix on the ground), under slippery road 51 rear end be equipped with feeding inlet (discharge door 54
Effect be that, if there is expecting to accumulate in lower chute, can be cleared up by discharge door 54).
The working principle of the invention: the present invention provides a kind of automatic alloy charging system, its achievable following operation:
1. automatic sieving alloy material: people completes artificial unpacking on platform 6, opens hopper door 11 and material is poured into storing
In storehouse 12, material enters screening mechanism 2 by outlet(discharge) flange 13.Throttling set 22 is opened, and material slides into case top lid 23,
It falls on sieving plate 28, driving device 29 drives sieving plate 28 to move, and flows out fine particle material from 28 gap of sieving plate
It directly falls on conveyer belt 32, can realize the automatic sieving of material by checking that window 24 observes material screening situation.
2. automatic material essence is weighed: the electrical equipment control screening mechanism cylinder 25 of control cabinet 45 extends, and makes plate-turning door 26
It opens, material enters the weigh hopper 428 of smart feed weigher 42 through feed box 31, and big material is fed sensing close to weighing standard, essence
Device 422 issues signal, feeds back in the electrical equipment of control cabinet 45, and screening mechanism cylinder 25 is shunk, and plate-turning door 26 is closed, slightly
Feed stops.Electrical equipment control turning motor 33 rotates, and driving roller 38A drives conveyer belt 32 by material to feed box
Small particles material on conveyer belt 32 is scraped, is fallen into weigh hopper 428 by 31 conveyings, front scrapping plate 39.Material reaches setting weight
Amount, smart feed sensor mechanism 422 issue signal, and turning motor 33 stops operating, and essence feed stops, and complete essence weighing.Scraper plate 37 afterwards
Residual material on conveyer belt 32 can be scraped spare in picking-up container 36.
3. the thick weighing of automatic material reinspection: after the completion of essence weighing, electrical equipment controls two essence feed draft cylinders 427 and stretches
Long, the split essence feed overhead door 425 of driving two is opened, and material falls into thick feed and claims on 47, and repeated multiple times essence weighing reaches thick
The induction standard weighed, thick feed sensor mechanism 476 sound an alarm, and stop the weighing of material essence, and thick feed claims 47 can realize material
The reinspection of weighing, if inaccuracy can drive turning motor 33 that small particles material is added until reaching thick weighing standard.It is thick to claim
After the completion of weight, electrical equipment controls two thick feed cylinders 473 and extends, and the thick overhead door 475 that is fed is opened, and material falls into lower chute 5
It is interior.
4. material transferring: slippery road 51 enters in feeding conveyer belt (existing external equipment) under material warp, can pass through blanking
Overstocked material is fallen into lower chute hopper 53 by door 54, is avoided material from overstocking, is completed the automatic conveying of material.
Claims (10)
1. a kind of automatic alloy charging system, it is characterised in that: it includes storage hopper (1), screening mechanism (2), conveying device
(3), electronic scale (4), lower chute (5) and platform (6)；The storage hopper (1) is fixed on platform (6), the discharging of storage hopper (1)
Mouth is connect with the feeding inlet of screening mechanism (2), and the screening mechanism (2) is fixed on conveying device (3), the electronic scale (4)
It is fixed on the conveyer frame body (35) of conveying device (3), and the feeding inlet and conveying device of the elevating hopper (41) of electronic scale (4)
(3) discharge port of feed box (31) is corresponding, and the discharge port of lower hopper (46) lower end of electronic scale (4) is directed at lower chute (5)
Feeding inlet.
2. a kind of automatic alloy charging system according to claim 1, it is characterised in that: the storage hopper (1) includes material
Sluice gate (11), storage bin (12), outlet(discharge) flange (13) and support (14)；
The support (14) is fixed on platform (6), and the storage bin (12) is fixed on support (14), the outlet(discharge) flange
(13) it is fixed on the lower end discharge outlet of storage bin (12), the hopper door (11) and storage bin (12) upper end are hinged.
3. a kind of automatic alloy charging system according to claim 2, it is characterised in that: the screening mechanism (2) includes
Pan feeding flange (21), throttling set (22) check window (24), screening mechanism cylinder (25), plate-turning door (26), frame body (27), sieve
Scoreboard (28), driving device (29), rotating bar (210), shell and multiple screening mechanism idler wheels；The shell includes case top lid
(23) and three shell side plates (211), three shell side plates (211) are shell left plate, shell right side plate and shell respectively
The left and right ends of body back side panel, the shell back side panel are fixedly connected with the rear end of shell left plate and shell right side plate respectively,
The case top lid (23) is fixed on shell left plate and shell right side plate, and three shell side plates (211) are fixed on frame body
(27) on, the pan feeding flange (21) connect with the outlet(discharge) flange (13) of storage hopper (1), and pan feeding flange (21) is fixed on shell
At the feeding inlet being equipped on rear side of lid (23), the choke block (224) of the throttling set (22) extends laterally through case top lid (23)
It is inserted into shell, the case top lid (23), which is equipped with, checks window (24), and the cylinder body of screening mechanism cylinder (25) is fixed on shell
Upper cover (23) side, the cylinder rod end and rotating bar (210) one end of screening mechanism cylinder (25) are hinged, and the rotating bar (210) is another
One end is connect with the door-hinge of plate-turning door (26) upper end, and plate-turning door (26) is hinged by door-hinge and case top lid (23) preceding upper end, shell
The front end of body upper cover (23) is open end, and plate-turning door (26) is arranged at the front end of case top lid (23), and the frame body (27) is solid
Surely it is supported on conveying device (3), the top rotation between shell left plate and shell right side plate is equipped with multiple screening mechanisms and rolls
Wheel, the multiple screening mechanism idler wheel are located at throttling set along longitudinal equidistantly arrangement, the multiple screening mechanism idler wheels of shell
(22) front side, the sieving plate (28) are placed on multiple screening mechanism idler wheels, and sieving plate (28) can be rolled in multiple screening mechanisms
It is slided on wheel, the driving device (29) is fixed on the rear portion of frame body (27), and the output end of driving device (29) is by penetrating shell
The stretch rod of body back side panel and sieving plate (28) rear end are hinged.
4. a kind of automatic alloy charging system according to claim 3, it is characterised in that: the throttling set (22) includes
Handle (221), two guide rods (222), two guide holders (223) and choke block (224)；
The shape of the choke block (224) be it is T-shaped, the handle (221) is fixed on the upper end of T-shaped choke block (224)
On face, in the board slot that riser insertion case top lid (23) of the T-shaped choke block (224) is equipped with, T-shaped choke block
(224) transverse slat both ends are respectively provided with a through-hole along plate thickness direction, and a guide rod (222) is fixed in each through-hole,
Each guide rod (222) is slidably inserted into corresponding guide holder (223), and described two guide holders (223) are fixed on shell
On two lateral walls of upper cover (23) left and right.
5. a kind of automatic alloy charging system according to claim 3, it is characterised in that: the conveying device (3) includes
Feed box (31), conveyer belt (32), turning motor (33), two tensioning apparatus (34), conveyer frame body (35), picking-up container (36)
And two conveying rollers；
The conveyer frame body (35) is fixed on the platform (6), and the screening mechanism (2) is connected to conveyer frame body (35)
Bracket on, the plate-turning door (26) of screening mechanism (2) protrudes into feed box (31), and the feed box (31) is fixed on conveying frame
Front on body (35), described two conveying rollers are driving roller (38A) and driven roller (38B), the electric rotating respectively
Machine (33) is fixed on the side of conveyer frame body (35), and driving roller (38A), institute are equipped on the output shaft of rotating electric machine (33)
The wheel shaft both ends and conveyer frame body (35) for stating driving roller (38A) are rotatablely connected, and the driving roller (38A) passes through conveyer belt
(32) it is sequentially connected with driven roller (38B), driving roller (38A) is arranged close to feed box (31) side, feed box (31)
Rear side is equipped with opening, and the conveyer belt (32) is located at below sieving plate (28), and described two tensioning apparatus (34) pass for being tensioned
Band (32) is sent, two tensioning apparatus (34) are fixedly connected on conveyer frame body (35), the wheel shaft of the driven roller (38B)
Both ends pass through bearing seat assembly respectively and are fixed on the tensioning slide plate (342) of tensioning apparatus (34), and driven roller (38B) passes through two
Front-rear position is adjusted in a tensioning apparatus (34), and the picking-up container (36) is centrally placed on conveyer frame body (35) underbeam.
6. a kind of automatic alloy charging system according to claim 5, it is characterised in that: each tensioning apparatus (34)
It include tensioning slideway (341), tensioning slide plate (342), tensioning support (343) and tensioning bolt (344)；
The tensioning support (343) is fixed on conveyer frame body (35), horizontal in tensioning support (343) to be equipped with threaded hole, institute
It states tensioning bolt (344) to be screwed into the threaded hole of tensioning support (343), and tensioning bolt (344) one end holds out against tensioning slide plate
(342), the bearing seat assembly at the wheel shaft both ends of driven roller (38B) is bolted in the rear end of tensioning slide plate (342),
Tight slideway (341) is fixed on conveyer frame body (35), and tensioning slide plate (342) can move in tensioning slideway (341).
7. a kind of automatic alloy charging system according to claim 5 or 6, it is characterised in that: a kind of automatic alloy
Charging system further includes scraper plate (37) after front scrapping plate (39) and two；Scraper plate (37) is upper rear scraper plate respectively after described two
(375) He Xiahou scraper plate, the upper rear scraper plate (375) are in contact with the underlying band upper surface of conveyer belt (32), upper rear scraper plate
(375) laterally setting, and the both ends of upper rear scraper plate (375) are detachably fixed with conveyer frame body (35) and connect；
It is described it is lower after scraper plate include drive rod (371), rear scraping blade (372), counter weight device (373) and two connecting screws after two
(374)；Scraper plate setting is below the underlying band of conveyer belt (32) after down, the rear scraping blade (372) and the conveyer belt (32)
The lower surface of underlying band is in contact, and the drive rod (371) is laterally arranged, and the both ends of drive rod (371) pass through bearing respectively
It is fixed on conveyer frame body (35), rear scraping blade (372) is fixedly connected with drive rod (371) and rotates with drive rod (371), institute
Counter weight device (373) one end is connect with drive rod 371 after stating two, after two the other end of counter weight device (373) with connect spiral shell
Bar 374 connects, and described two connecting screws 374, which slide, to be protruded into corresponding limit elongated slot (376), two limits
Bit length slot (376) is vertically provided on conveyer frame body (35) (to limit the rotary space of lower rear scraper plate)；
The front scrapping plate (39) includes preceding drive rod (391), preceding scraping blade (392), two preceding counter weight devices (393) and two limits
Screw rod (394)；The preceding drive rod (391) is horizontally installed on the front of conveyer frame body (35), the both ends of preceding drive rod (391)
It is fixed on conveyer frame body (35) by bearing respectively, the preceding scraping blade (392) is fixedly connected with preceding drive rod (391), preceding
Scraping blade (392) is horizontally installed on the front end of the epipelagic zone of conveyer belt (32), and preceding scraping blade (392) will be passed by driving roller (38A)
The epipelagic zone of dynamic band (32) clamps therebetween, and described two preceding counter weight devices (393) are set up separately in the left and right of preceding scraping blade (392)
One end of two sides, two preceding counter weight devices (393) is connect with preceding drive rod (391), the other end of two preceding counter weight devices (393)
Equipped with Limit screw (394), the Limit screw (394) of two preceding counter weight devices (393) is slided and is protruded into corresponding limit
In the slot of position, two limiting slots are vertically provided on conveyer frame body (35).
8. a kind of automatic alloy charging system according to claim 5, it is characterised in that: the electronic scale (4) includes upper
Hopper (41), transition hopper (43), claims frame (44), control cabinet (45), lower hopper (46) and thick feed to claim at smart feed weigher (42)
(47)；
Elevating hopper (41) upper end be equipped with flange, the flanged joint of elevating hopper (41) upper end on conveyer frame body (35), and
It is directed at the discharge port of feed box (31), the discharge port below elevating hopper (41) is directed at smart feed weigher (42), the transition hopper
(43) setting is connect in the lower section of smart feed weigher (42), transition hopper (43) upper end with smart feed weigher (42), the transition hopper
(43) lower end, which is connected to, claims on frame (44), and the control cabinet (45), which is connected to, claims frame (44) side, and the thick feed claims (47) even
It connects on claiming frame (44), thick feed claims (47) setting below transition hopper (43), and lower hopper (46) setting is slightly being fed
Claim below (47), lower hopper (46) upper end is equipped with flange, and lower hopper (46) setting is claiming below frame (44), lower hopper (46) upper end
Flange with claim frame (44) lower end connect.
9. a kind of automatic alloy charging system according to claim 8, it is characterised in that: it is described essence feed weigher (42) include
Seat (421), three smart feed sensor mechanisms (422), smart feed sensor mechanism mounting rack (423), two essences are claimed to be fed long hanging ring
(424), two split essence feeds overhead door (425), two smart feed cylinder connectors (426), two essence feed draft cylinders
(427) and weigh hopper (428)；
The title seat (421), which is connected to, to be claimed on frame (44), and the middle part of seat (421) is claimed to be equipped with material mouth, three essences feed sensing
The fixing seat of device (422) is connected to the upper surface for claiming seat (421), and three smart feed sensor mechanism (422) induction end pass through essence feed
Long hanging ring (424) connect with smart feed sensor mechanism mounting rack (423), three essence feed sensor mechanisms (422) with the control cabinet
(45) it is electrically connected, the cylinder body upper end of two essence feeds draft cylinder (427) is fixed on the two of smart feed sensor mechanism mounting rack (423)
On a opposite curb girder, the cylinder body lower end of two essence feeds draft cylinder (427) is fixed on two opposite sides of weigh hopper (428)
On wall, the upper end of weigh hopper (428) is fixedly connected with smart feed sensor mechanism mounting rack (423), weigh hopper (428) and feeding
The discharge port of bucket (41) is corresponding, and the feed inlet of the elevating hopper (41) is located at the lower section of the front end of conveyer belt (32), elevating hopper
(41) insertion claims in the intermediate open channel of seat (421), and the cylinder rod of each essence feed draft cylinder (427) is fed with corresponding essence
The affixed side of cylinder connector (426) connection, described two split essence feeds overhead door (425) passes through with weigh hopper (428)
Axis one connects, and the both ends of the active side of two split essence feeds overhead door (425) pass through hinge and two cylinder connectors respectively
(426) it connects, discharge outlet of two split essence feed overhead door (425) settings in weigh hopper (428)；
The thick feed claims (47) to include thick feed hopper mounting rack (471), thick feed hopper (472), two thick feed cylinders
(473), two thick feed cylinder connectors (474), two split thick feed overhead doors (475), thick feed sensor mechanism (476) and thick
It is fed long hanging ring (477)；
It is equipped with thick feed sensor mechanism (476) on the title frame (44), the thick feed sensor mechanism (476) is hung by slightly feed length
Ring (477) is connect with thick feed hopper mounting rack (471), and two thick feed cylinders (473) are oppositely arranged and are fixed on thick feed hopper
(472) on two opposite sides, the cylinder rod of two thick feed cylinders (473) respectively with corresponding thick feed cylinder connector (474)
Connection, the affixed side of two split thick feed overhead doors (475) are connect with thick feed hopper (472) by axis two respectively, and two right
The both ends of the active side for the thick feed overhead door (475) opened pass through hinge respectively and connect with two thick feed cylinder connectors (474), and two
Discharge outlet of a split thick feed overhead door (475) setting in thick feed hopper (472).
10. a kind of automatic alloy charging system according to claim 1, it is characterised in that: under the lower chute (5) includes
Slippery road (51), lower chute frame body (52), lower chute hopper (53) and discharge door (54)；
Slippery road (51) is fixed on lower chute frame body (52) under described, and the discharge door (54) is hinged on down under slippery road (51)
Side, under be equipped with feed opening at slippery road (51) corresponding discharge door (54), discharge door (54) setting lower chute hopper (53) just
Top, lower chute hopper (53) are fixed on lower chute frame body (52), under slippery road (51) rear end be equipped with feeding inlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910286331.9A CN109928228A (en) | 2019-04-10 | 2019-04-10 | A kind of automatic alloy charging system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910286331.9A CN109928228A (en) | 2019-04-10 | 2019-04-10 | A kind of automatic alloy charging system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109928228A true CN109928228A (en) | 2019-06-25 |
Family
ID=66989632
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910286331.9A Pending CN109928228A (en) | 2019-04-10 | 2019-04-10 | A kind of automatic alloy charging system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109928228A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112289646A (en) * | 2020-10-10 | 2021-01-29 | 安徽佳辉电气有限公司 | Circuit breaker automatic feeding device for production line |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6523721B1 (en) * | 1999-04-30 | 2003-02-25 | Kawasaki Jukogyo Kabushiki Kaisha | Powder and granular material supply system for closed system |
| CN2549445Y (en) * | 2002-06-12 | 2003-05-07 | 王良田 | Dosed packing balance with volume and electronic weighing measurement |
| US20130292191A1 (en) * | 2010-10-27 | 2013-11-07 | Yamato Scale Co., Ltd. | Hopper and combination weigher using hopper |
| CN203392039U (en) * | 2013-07-29 | 2014-01-15 | 龙海市益合食品配料有限公司 | Material automatic distribution system |
| CN107324070A (en) * | 2017-07-19 | 2017-11-07 | 郑州星和凯贸易有限公司 | Intelligent Dynamic measures expectation system |
| CN208716114U (en) * | 2018-08-10 | 2019-04-09 | 甘肃锦世化工有限责任公司 | A kind of rotary kiln automatic feeding device |
| CN209758546U (en) * | 2019-04-10 | 2019-12-10 | 湖南博实自动化设备有限公司 | Automatic alloy feeding system |
-
2019
- 2019-04-10 CN CN201910286331.9A patent/CN109928228A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6523721B1 (en) * | 1999-04-30 | 2003-02-25 | Kawasaki Jukogyo Kabushiki Kaisha | Powder and granular material supply system for closed system |
| CN2549445Y (en) * | 2002-06-12 | 2003-05-07 | 王良田 | Dosed packing balance with volume and electronic weighing measurement |
| US20130292191A1 (en) * | 2010-10-27 | 2013-11-07 | Yamato Scale Co., Ltd. | Hopper and combination weigher using hopper |
| CN203392039U (en) * | 2013-07-29 | 2014-01-15 | 龙海市益合食品配料有限公司 | Material automatic distribution system |
| CN107324070A (en) * | 2017-07-19 | 2017-11-07 | 郑州星和凯贸易有限公司 | Intelligent Dynamic measures expectation system |
| CN208716114U (en) * | 2018-08-10 | 2019-04-09 | 甘肃锦世化工有限责任公司 | A kind of rotary kiln automatic feeding device |
| CN209758546U (en) * | 2019-04-10 | 2019-12-10 | 湖南博实自动化设备有限公司 | Automatic alloy feeding system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112289646A (en) * | 2020-10-10 | 2021-01-29 | 安徽佳辉电气有限公司 | Circuit breaker automatic feeding device for production line |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CA2008349C (en) | System for feeding bulk material | |
| CN2510452Y (en) | New-type rapid automatic batching loading device | |
| CN109928228A (en) | A kind of automatic alloy charging system | |
| CN105329678A (en) | Combined feeding quantitative scale | |
| CN105016097A (en) | Three-layer eight-line fresh food scale | |
| CN210477392U (en) | Concrete raw material weighing hopper | |
| CN209758546U (en) | Automatic alloy feeding system | |
| CN109141994B (en) | Automatic combined sample preparation device | |
| CN208515881U (en) | A kind of integrated batching weighing baling line | |
| CN215624952U (en) | Quantitative belt type coal feeder | |
| CN107187799A (en) | Three flour scrapper conveyors | |
| JPH1159866A (en) | Material supply hopper and its material cut out control method | |
| CN212215881U (en) | Online adjustable depth grading device | |
| CN208813531U (en) | Ration package scale | |
| CN219898537U (en) | Centralized screening and magnetic separation mechanism for scrap steel slag | |
| CN217059614U (en) | Full-automatic bagged raw material sampling and screening integrated unit | |
| CN114653580B (en) | Sand and stone screening weighing system and device thereof | |
| CN213090923U (en) | Brake block production is with two tray automatic feeding title material machines | |
| CN220501086U (en) | Rice balance split charging device | |
| CN211225558U (en) | Nut conveying mechanism | |
| CN216484218U (en) | Module splicing type combined sample preparation system | |
| CN220032365U (en) | Duplex special-shaped fillet particle packaging machine | |
| CN211290953U (en) | Drying device is used in ternary material production and processing | |
| CN218753753U (en) | Petroleum coke powder metering and conveying device | |
| CN212580813U (en) | Nylon particles production is with measurement feed mechanism |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |