CN109926548A - A kind of full core assembly pouring system of cylinder body - Google Patents

A kind of full core assembly pouring system of cylinder body Download PDF

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Publication number
CN109926548A
CN109926548A CN201910367786.3A CN201910367786A CN109926548A CN 109926548 A CN109926548 A CN 109926548A CN 201910367786 A CN201910367786 A CN 201910367786A CN 109926548 A CN109926548 A CN 109926548A
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CN
China
Prior art keywords
sprue
cylinder body
core assembly
full core
pouring system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910367786.3A
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Chinese (zh)
Inventor
尚红标
秦永强
张伟光
崔接武
王岩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hefei Jac Casting Co Ltd
Original Assignee
Hefei Jac Casting Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hefei Jac Casting Co Ltd filed Critical Hefei Jac Casting Co Ltd
Priority to CN201910367786.3A priority Critical patent/CN109926548A/en
Publication of CN109926548A publication Critical patent/CN109926548A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a kind of full core assembly pouring systems of cylinder body, are related to cast casting technical field.The present invention includes cross gate, sprue is gentle flows through filter chamber, and the bottom discharge side of sprue is respectively symmetrically connected with unhurried current road, and the discharge port to flow slowly is connected by the filter chamber that flows slowly with cross gate;The bottom end of sprue is equipped with a sprue base.The full core assembly pouring system of cylinder body provided by the invention has good molten metal filtration, has reasonable slag storage cavity configuration, changes of section is smooth out, and molten metal water conservancy diversion is smooth.

Description

A kind of full core assembly pouring system of cylinder body
Technical field
The invention belongs to cast casting technical fields, more particularly to a kind of full core assembly pouring system of cylinder body.
Background technique
Automobile Enterprises constantly shorten product development cycle, and the cores casting such as engine cylinder body is existed using the period of die sinking trial-production 60-90 days, it is difficult to adapt to the demand of R & D of complex verifying exemplar.Sand mold sand is directly printed with 3D printing manufacturing technology Core, then core assembly pouring, carries out cylinder block casting and quickly manufactures without mould, can substantially shorten the casting trial-production period.
Rapid shaping is small lot production, high and of less demanding to casting technique yield rate to molding yield requirement.? System for casting and pouring will maximumlly meet when designing fills the requirement of type technique, that is, fills type and steadily impact small, exhaust to type lumen type core It is smooth, molten metal is clean.
Summary of the invention
The purpose of the present invention is to provide a kind of full core assembly pouring systems of cylinder body, filter and make with good molten metal With having reasonable slag storage cavity configuration, changes of section is smooth out, and molten metal water conservancy diversion is smooth.
In order to solve the above technical problems, the present invention is achieved by the following technical solutions:
The present invention is a kind of full core assembly pouring system of cylinder body, including cross gate, sprue are gentle flows through filter chamber, described directly to pour The bottom discharge side in road is respectively symmetrically connected with unhurried current road, and the discharge port in the unhurried current road passes through unhurried current filter chamber and cross gate phase Even;
The bottom end of the sprue is equipped with a sprue base.
Further, it is the cuboid of rectangle that the main body of the cross gate, which is two interfaces being parallel to each other,.
Further, the unhurried current road is in convex structure.
Further, the sprue base is a hemispherical cavity body structure.
Further, the unhurried current filter chamber includes being located in the middle rectangular hexahedron and positioned at rectangular hexahedron two The changeover portion of side, the rectangular hexahedron is interior to place standard ceramic filter block, and the changeover portion is in one liang of lateral section gradual change Cavity body;The two sides of the rectangular hexahedron and two changeover portion intersections are respectively formed a step surface;The standard ceramic filter block It is fixed between two step surfaces.
Further, the upper surface of the cross gate is equipped with the interior of several vertically arranged rectangular square column structures and pours Road.
The invention has the following advantages:
1, cylinder block casting system for casting and pouring of the invention has good molten metal filtration, has reasonable slag to deposit Storage chamber structure, changes of section is smooth out, and molten metal water conservancy diversion is smooth.
2, the present invention can not change casting system by changing the porosity parameter of ceramic filter block in unhurried current filter chamber Easily change the resistance that molten metal flows through filter block under the premise of system shape, and then adjust the flow and flow rate of molten metal, Play the role of adjusting the unhurried current of liquid stream.
Certainly, it implements any of the products of the present invention and does not necessarily require achieving all the advantages described above at the same time.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, will be described below to embodiment required Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for ability For the those of ordinary skill of domain, without creative efforts, it can also be obtained according to these attached drawings other attached Figure.
Fig. 1 is that the full core assembly pouring system of cylinder body of the present invention overlooks viewing angle constructions schematic diagram;
Fig. 2 is that the full core assembly pouring system of cylinder body of the present invention looks up viewing angle constructions schematic diagram.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts all other Embodiment shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that, term " aperture ", "upper", "lower", " thickness ", "top", " in ", Indicating positions or the positional relationship such as " length ", "inner", " surrounding ", are merely for convenience of description of the present invention and simplification of the description, without It is that the component of indication or suggestion meaning or element must have a particular orientation, is constructed and operated in a specific orientation, therefore not It can be interpreted as limitation of the present invention.
It please refers to shown in Fig. 1-2, the present invention is a kind of full core assembly pouring system of cylinder body, including cross gate 3,1 and of sprue Flow slowly filter chamber 2, and the bottom discharge side of sprue 1 is respectively symmetrically connected with unhurried current road 4, and the discharge port in unhurried current road 4 passes through unhurried current Filter chamber 2 is connected with cross gate 3;
The bottom end of sprue 1 is equipped with a sprue base 6.
Preferably, it is the cuboid of rectangle that the main body of cross gate 3, which is two interfaces being parallel to each other,.
Preferably, unhurried current road 4 is in convex structure.
Preferably, sprue base 6 is a hemispherical cavity body structure.
Preferably, unhurried current filter chamber 2 includes being located in the middle rectangular hexahedron and the mistake positioned at rectangular hexahedron two sides Section is crossed, standard ceramic filter block is placed in rectangular hexahedron, changeover portion is the hollow cavity of one liang of lateral section gradual change;Six face of rectangle The two sides of body and two changeover portion intersections are respectively formed a step surface;Standard ceramic filter block is fixed between two step surfaces.
Preferably, the upper surface of cross gate 3 is equipped with the ingate 5 of several vertically arranged rectangular square column structures.
Working principle:
In casting process, molten metal first injects in sprue 1 to fall under the effect of gravity, after first falling into sprue base 6 Into in cross gate 3, the molten metal in sprue base 6 works as a buffer the molten metal of whereabouts.Molten metal in cross gate 3 into Enter to flow slowly filter chamber 2, the ceramic filter block in filter chamber, and the slag in molten metal is since particle is larger or is in group's dress Assembly can not stay in unhurried current filter chamber 2 in the changeover portion cavity of the gradual change at 1 end of sprue by ceramic filter block, the section Cavity plays the role of storing slag.
The changeover portion cavity of unhurried current gradual change of the filter chamber 2 far from 1 side of sprue plays the role of water conservancy diversion, this section of cavity Big end is close with the unhurried current ceramic filter block section of 2 interlude of filter chamber, can maximumlly utilize filter area, small end gradually becomes Small most cross gate 3 is connected finally, and junction is arc surface transition, avoids step surface edge sand mold and is fallen off by molten metal impact Sand hole defect is formed into type chamber.Porosity parameter by changing ceramic filter block in unhurried current filter chamber 2 can not change Easily change the resistance that molten metal flows through filter block under the premise of running gate system shape, so adjust molten metal flow and Flow velocity plays the role of the unhurried current for adjusting liquid stream.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means Particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one implementation of the invention In example or example.In the present specification, schematic expression of the above terms may not refer to the same embodiment or example. Moreover, particular features, structures, materials, or characteristics described can be in any one or more of the embodiments or examples to close Suitable mode combines.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.There is no detailed for preferred embodiment All details are described, are not limited the invention to the specific embodiments described.Obviously, according to the content of this specification, It can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to better explain the present invention Principle and practical application, so that skilled artisan be enable to better understand and utilize the present invention.The present invention is only It is limited by claims and its full scope and equivalent.

Claims (6)

1. a kind of full core assembly pouring system of cylinder body, including cross gate (3), sprue (1) are gentle flows through filter chamber (2), and feature exists In: the bottom discharge side of the sprue (1) is respectively symmetrically connected with unhurried current road (4), and the discharge port of unhurried current road (4) passes through Unhurried current filter chamber (2) is connected with cross gate (3);
The bottom end of the sprue (1) is equipped with a sprue base (6).
2. the full core assembly pouring system of a kind of cylinder body according to claim 1, which is characterized in that the master of the cross gate (3) Body is that two interfaces being parallel to each other are the cuboid of rectangle.
3. the full core assembly pouring system of a kind of cylinder body according to claim 1, which is characterized in that the unhurried current road (4) is in circle Arc structure.
4. the full core assembly pouring system of a kind of cylinder body according to claim 1, which is characterized in that the sprue base (6) is One hemispherical cavity body structure.
5. the full core assembly pouring system of a kind of cylinder body according to claim 1, which is characterized in that the unhurried current filter chamber (2) Changeover portion including being located in the middle rectangular hexahedron and positioned at rectangular hexahedron two sides, the rectangular hexahedron is interior to be placed Standard ceramic filter block, the changeover portion are the hollow cavity of one liang of lateral section gradual change;The two sides of the rectangular hexahedron and two Changeover portion intersection is respectively formed a step surface;The standard ceramic filter block is fixed between two step surfaces.
6. the full core assembly pouring system of a kind of cylinder body according to claim 1, which is characterized in that the cross gate (3) it is upper Surface is equipped with the ingate (5) of several vertically arranged rectangular square column structures.
CN201910367786.3A 2019-05-05 2019-05-05 A kind of full core assembly pouring system of cylinder body Pending CN109926548A (en)

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Application Number Priority Date Filing Date Title
CN201910367786.3A CN109926548A (en) 2019-05-05 2019-05-05 A kind of full core assembly pouring system of cylinder body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910367786.3A CN109926548A (en) 2019-05-05 2019-05-05 A kind of full core assembly pouring system of cylinder body

Publications (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110216242A (en) * 2019-07-16 2019-09-10 合肥工业大学 Based on filtering and buffer runner formula cylinder body Quan Zuxin casting system
CN110918895A (en) * 2019-12-11 2020-03-27 黄波 Low-cost vertical casting system of engine cylinder block

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4798615A (en) * 1985-10-19 1989-01-17 Kubota Ltd. Process for making a filter for molten metal having a high melting point
US20050167075A1 (en) * 2004-02-02 2005-08-04 Eckert C. E. Molten aluminum filtration
CN203044806U (en) * 2013-01-31 2013-07-10 辽宁龙华汽车部件制造有限公司 Engine pouring guiding device
CN104815964A (en) * 2015-04-30 2015-08-05 共享装备有限公司 Gating system capable of solving inner runner inflow unevenness
CN105328127A (en) * 2015-11-27 2016-02-17 四川南车共享铸造有限公司 Open type top shower gating system for air cylinder cover
CN105562610A (en) * 2016-01-19 2016-05-11 共享装备股份有限公司 Casting all-ceramic pouring mechanism
CN105642835A (en) * 2016-01-20 2016-06-08 烟台新潮铸造有限公司 Pouring method for eliminating oxidizing slag on working table casting
CN106077493A (en) * 2016-08-25 2016-11-09 四川南车共享铸造有限公司 A kind of running gate system for casting diesel-engine body foundry goods
CN106180572A (en) * 2016-08-31 2016-12-07 广西玉柴机器股份有限公司 For casting the apparatus for pouring of integrated form Composite cylinder lid
CN106238683A (en) * 2016-07-29 2016-12-21 共享装备股份有限公司 Running gate system for sand mold
CN207288811U (en) * 2017-10-31 2018-05-01 扶沟县隆力汽缸盖有限公司 Cylinder cover casting mold with high finished product rate
CN108817323A (en) * 2018-08-13 2018-11-16 辽宁福鞍重工股份有限公司特种精铸分公司 A kind of casting pouring filter and casting pouring method

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4798615A (en) * 1985-10-19 1989-01-17 Kubota Ltd. Process for making a filter for molten metal having a high melting point
US20050167075A1 (en) * 2004-02-02 2005-08-04 Eckert C. E. Molten aluminum filtration
CN203044806U (en) * 2013-01-31 2013-07-10 辽宁龙华汽车部件制造有限公司 Engine pouring guiding device
CN104815964A (en) * 2015-04-30 2015-08-05 共享装备有限公司 Gating system capable of solving inner runner inflow unevenness
CN105328127A (en) * 2015-11-27 2016-02-17 四川南车共享铸造有限公司 Open type top shower gating system for air cylinder cover
CN105562610A (en) * 2016-01-19 2016-05-11 共享装备股份有限公司 Casting all-ceramic pouring mechanism
CN105642835A (en) * 2016-01-20 2016-06-08 烟台新潮铸造有限公司 Pouring method for eliminating oxidizing slag on working table casting
CN106238683A (en) * 2016-07-29 2016-12-21 共享装备股份有限公司 Running gate system for sand mold
CN106077493A (en) * 2016-08-25 2016-11-09 四川南车共享铸造有限公司 A kind of running gate system for casting diesel-engine body foundry goods
CN106180572A (en) * 2016-08-31 2016-12-07 广西玉柴机器股份有限公司 For casting the apparatus for pouring of integrated form Composite cylinder lid
CN106180572B (en) * 2016-08-31 2018-08-10 广西玉柴机器股份有限公司 Casting device for casting integrated form Composite cylinder lid
CN207288811U (en) * 2017-10-31 2018-05-01 扶沟县隆力汽缸盖有限公司 Cylinder cover casting mold with high finished product rate
CN108817323A (en) * 2018-08-13 2018-11-16 辽宁福鞍重工股份有限公司特种精铸分公司 A kind of casting pouring filter and casting pouring method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110216242A (en) * 2019-07-16 2019-09-10 合肥工业大学 Based on filtering and buffer runner formula cylinder body Quan Zuxin casting system
CN110918895A (en) * 2019-12-11 2020-03-27 黄波 Low-cost vertical casting system of engine cylinder block

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Application publication date: 20190625