CN109920124B - Banknote bundle pre-wrapping method - Google Patents
Banknote bundle pre-wrapping method Download PDFInfo
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- CN109920124B CN109920124B CN201910083399.7A CN201910083399A CN109920124B CN 109920124 B CN109920124 B CN 109920124B CN 201910083399 A CN201910083399 A CN 201910083399A CN 109920124 B CN109920124 B CN 109920124B
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Abstract
The invention discloses a banknote bundle pre-wrapping method, which belongs to the technical field of financial equipment and comprises the following steps: step A, acquiring the number of the paper money bundles in the paper money bundle stack to be wrapped in advance, if the number of the paper money bundles in the paper money bundle stack to be wrapped in advance is between 1 and 5, executing step B, and otherwise, executing step C; and B: step B1, the film feeding motor rotates to release the film, and stops rotating when the moving distance is M1; step B2, pushing the stack of banknotes to a pre-wrapping station; step B3, the banknote pressing component presses the banknotes; step B4, the sealing and cutting assembly acts to complete the pre-wrapping of the paper currency and the re-bonding of the pre-wrapping film; and C: step C1, reversely rotating the film by the film winding motor; step C2, pushing the stack of banknotes to a pre-wrapping station; step C3, the banknote pressing component presses the banknotes; step C4, the sealing and cutting assembly acts to complete the pre-wrapping of the paper money and the re-bonding of the pre-wrapping film; and D, resetting each part, and repeating the steps A-C. The invention adopts different control programs to finish the pre-bundling of any paper money aiming at the paper money with different bundles.
Description
Technical Field
The invention belongs to the technical field of financial equipment, and particularly relates to a method for pre-bundling any number of paper money bundles.
Background
As the economy continues to grow and the size of currency flows increases, the issue of currency security is becoming more prominent. In order to facilitate the management of the paper money, a bank needs to perform sorting and packaging on a large amount of paper money in the process of returning and circulating the paper money.
Currently, the banknote handling equipment commonly used in the market mainly comprises 4 processes: firstly, conveying the paper money bundles from a sorter to a stacking mechanism through a conveying line for stacking, wherein 10 bundles of paper money are stacked; then winding and pre-wrapping the stacked paper money bundles into bundles by adopting a strip-shaped pre-wrapping film; then conveying the banknote bundles wrapped into bundles to a folded heat shrinkage film, and packaging by an L-shaped sealing and cutting mechanism; and finally, the packaged paper money bundle passes through a thermal shrinkage furnace to be subjected to thermal shrinkage treatment. Among them, pre-wrapping of banknotes into bundles is one of the most important links.
The patent with the application number of 201710249708.4 previously applied by the applicant discloses a paper money pre-wrapping device and a control method of a pre-wrapping film, and solves the problems of inaccurate film running, moving deviation of a two-dimensional code mark and the like of 10 paper money in the pre-bundling process.
The prior art at least has the following technical problems: with the increasing demand of bank systems for paper money processing equipment, the existing pre-wrapping device can only pre-wrap 10 bundles in a single way, but cannot pre-wrap any number of bundles in 1-10.
Disclosure of Invention
The invention provides a note bundle pre-wrapping method for solving the problem that a pre-wrapping device in the prior art can only pre-wrap 10 bundles of paper money, and different control programs are applied to different bundles of paper money through the cooperative cooperation of a film supply assembly, a sealing and cutting assembly and the like, so that plastic packaging and pre-bundling of any number of paper money between 1 bundle and 10 bundles are completed.
In order to solve the technical problems, the invention adopts the technical scheme that:
a method for pre-wrapping a paper money bundle is characterized by comprising the following steps,
step A, acquiring the number of the paper money bundles in the paper money bundle stack to be wrapped, executing step B if the number is between 1 and 5, and executing step C if the number is between 6 and 10;
and B: step B1, according to the number of the paper money bundles to be pre-wrapped, the film feeding motor rotates to discharge the film and detects the moving distance of the pre-wrapped film in the film discharging process in real time, and when the moving distance is detected to be M1, the film feeding motor stops rotating; step B2, the banknote pushing assembly pushes the stack of banknotes to be pre-wrapped to a pre-wrapping station of a pre-wrapping platform; step B3, a pressing block in the banknote pressing component moves downwards to press the banknotes, and then the upper film roll motor rotates to withdraw the pre-wrapped film until a swing rod in the swing rod component is detected by the lower position sensor; step B4, the sealing and cutting assembly acts to complete the pre-wrapping of the paper currency and the re-bonding of the pre-wrapping film;
and C: step C1, the upper film winding motor reversely rotates to unwind the film, and when the swing rod in the swing rod assembly is detected by the lower position sensor, the upper film winding motor stops rotating; c2, the banknote pushing assembly pushes the stack of banknotes to be pre-wrapped to a pre-wrapping station of a pre-wrapping platform, and the upper film winding motor rotates to release the film in the pushing process until the swing rod in the swing rod assembly is detected by the lower position sensor again; c3, a pressing block in the banknote pressing component moves downwards to press the banknotes, and then an upper film winding motor rotates to release the film until a swing rod in the swing rod component is detected by a lower position sensor; step C4, the sealing and cutting assembly acts to complete the pre-wrapping of the paper money and the re-bonding of the pre-wrapping film;
and D, resetting each part, and repeating the steps A-C.
The invention has the beneficial effects that: (1) different control programs are adopted for different bundles of paper money to finish the pre-bundling of any bundle of paper money; the counting roller grating controls the film placing amount of the pre-wrapping film before pushing the paper money, and enough pre-wrapping film is provided for pre-bundling 1 to 5 paper money; the swing of the swing rod between the upper position and the lower position provides a proper amount of pre-wrapping films for pre-bundling 6-10 paper currencies; (2) the elastic film guide roller counts the pre-wrapped film by the aid of the pressure fit grating, and the two-dimensional code identification position on the banknote bundle is accurate.
The present invention will be described in detail with reference to the accompanying drawings.
Drawings
Fig. 1 is a schematic structural diagram of a pre-wrapping device in the note bundle pre-wrapping method of the present invention.
In the drawings: the paper money counting machine comprises an upper film roll 1, a counting roll 2, a paper money pushing assembly 3, a film guiding roll 4, a swing rod assembly 5, a film pressing assembly 6, a paper money pressing assembly 7, a pre-wrapping platform 8, an elastic film guiding roll assembly 9, a lower film roll 10, a sealing and cutting assembly 11, a paper money stack 12, a two-dimensional code printing device 13, an upper position sensor 14 and a lower position sensor 15.
Detailed Description
Referring to the attached drawings, the method is realized based on a pre-wrapping device, and the pre-wrapping device mainly comprises an upper film roll assembly, a lower film roll assembly, a banknote pushing assembly 3, a banknote pressing assembly 7, a film pressing assembly 6, a sealing and cutting assembly 11, a matched control module and the like.
The control module sends control signals to other assemblies in an electric control mode to cooperatively control the assemblies. The upper film roll assembly is an installation assembly of a new pre-wrapped film roll and comprises an upper film roll 1 and an upper film roll motor for driving the upper film roll 1 to rotate. The lower film roll assembly is a collecting device for residual waste films with cutting seams after the sealing and cutting of the pre-wrapped films, two arc spacer sleeves which are hinged with each other and baffles on two sides are adopted to collect the waste films, and the lower film roll assembly comprises a lower film roll 10 and a lower film roll motor which drives the lower film roll 10 to rotate. Under the control of the control module, the upper film roll assembly and the lower film roll assembly cooperatively rotate to realize film releasing and film collecting. In this example, to secure the wrap angle of the film, the film in the upper film roll 1 is pulled out from the lower edge, and the waste film is wound in from the right side of the lower film roll 10. The banknote pushing assembly 3 is used for pushing the stacked banknotes into a pre-bundled working area and comprises a banknote pushing plate and a matched driving device. The bank note pressing component 7 is used for pressing a bank note stack which pushes a pre-bundling working area, and can adopt a linear cylinder to drive a pressing block to move up and down to realize pressing action. The film pressing component 6 is driven by a linear cylinder, and a film limiting component consisting of two cylinders is arranged on one side of a pressure head connected with the linear cylinder, so that limiting guidance is provided for pre-wrapping films. The sealing and cutting assembly 11 functions to thermally bond and cut the pre-wrap film to form a strap loop and strap separation. The film pressing assembly 6 and the sealing and cutting assembly 11 are driven in a linear mode and matched with each other to complete the encircling, the hot sticking and the cutting of the pre-wrapped film, and the formation of a strapping ring and the strip separation. The pre-wrap platform 8 is the platform of the pre-strapping motion. The film pressing assembly 6 and the banknote pressing assembly 7 are both positioned above the pre-wrapping platform 8. The banknote pushing assembly 3 is positioned on one side of the pre-wrapping platform 8. And the two-dimensional code printing device 13 is arranged below the pre-wrapping platform 8 and used for printing two-dimensional code labels on the film. The roller assembly comprises a counting roller 2, a film guide roller 4 and an elastic film guide wheel assembly 9. Wherein, the counting roller 2 is pressed on the upper film roll 1 and rotates synchronously in the opposite direction of the upper film roll 1. And a grating disc is arranged at one end of the counting roller 2, and the film running length is counted. The film guide rollers 4 are arranged one or more according to the actual space and the positions of the upper film roll 1 and the lower film roll 10, and play a role in guiding and correcting the path of the pre-wrapped film. The elastic film guide roller assembly 9 mainly comprises two elastic film guide rollers, the surface of each elastic film guide roller is made of a non-metal elastic material, one of the elastic film guide rollers is elastically installed, the elastic film guide rollers and the elastic film guide rollers are mutually compressed, a pre-wrapped film passes through the two elastic film guide rollers, slipping can be prevented, and the end of the other elastic film guide roller is provided with a grating disc for counting the film moving length. The swing rod assembly 5 plays a role in tensioning the membrane and comprises a swing rod and two matched position sensors. The swing rod is matched with the upper position sensor 14 and the lower position sensor 15 when swinging along with the tightness of the film, and the control module issues instructions of film releasing and film receiving according to signals of the sensors.
Based on the pre-wrapping device, the method for pre-wrapping the paper money bundle comprises the following steps,
and step A, acquiring the number of the paper money bundles in the paper money bundle stack to be wrapped, and executing step B if the number is between 1 and 5, and executing step C if the number is between 6 and 10.
When the two-dimensional code of the information matched with the paper money bundles in the paper money bundle stack to be wrapped needs to be printed on the pre-wrapping film, after the number of the paper money bundles to be wrapped is obtained, the two-dimensional code printing device 13 prints the two-dimensional code identification on the pre-wrapping film, and then the step B or C is executed.
And B:
and step B1, the film feeding motor rotates to discharge the film and detects the moving distance of the pre-wrapped film in real time in the film discharging process, and the film feeding motor stops rotating when the moving distance is M1.
When the two-dimensional code marks are arranged on the pre-wrapped film, the upper film roll motor and the lower film roll motor are controlled to rotate respectively to move the two-dimensional code marks on the pre-wrapped film to the banknote pushing side of the banknote pushing assembly 3, the moving distance of the pre-wrapped film is detected in real time in the moving process of the pre-wrapped film, and when the moving distance is M2, the upper film roll motor and the lower film roll motor are controlled to stop rotating; and then according to the number of the money bundles to be pre-wrapped, the film feeding motor rotates to discharge the film and detects the moving distance of the pre-wrapped film in the film discharging process in real time, and when the moving distance is detected to be M1, the film feeding motor stops rotating.
And step B2, the banknote pushing assembly 3 pushes the stack of banknotes to be pre-wrapped to a pre-wrapping station of the pre-wrapping platform 8.
And step B3, the pressing block in the banknote pressing component 7 moves downwards to press the banknotes, and then the upper film roll motor rotates to withdraw the pre-wrapped film until the swing rod in the swing rod component is detected by the lower position sensor 15.
Step B4, the sealing and cutting assembly 11 is actuated to complete the pre-wrapping of the banknotes and the re-bonding of the pre-wrap film. Further, the film pressing block in the film pressing assembly 6 moves downwards to the pre-wrapping platform 8 to press the pre-wrapping film, the pre-wrapping film is driven to move and surround into a complete wrapping shape, and then the sealing and cutting assembly 11 acts to complete pre-wrapping of the paper money and re-bonding of the pre-wrapping film.
And C:
and step C1, the upper film winding motor reversely rotates to unwind the film, and when the swing rod in the swing rod assembly is detected by the lower position sensor 15, the upper film winding motor stops rotating.
When the two-dimensional code marks are arranged on the pre-wrapped film, the upper film roll motor and the lower film roll motor are controlled to rotate respectively to move the two-dimensional code marks on the pre-wrapped film to the banknote pushing side of the banknote pushing assembly 3, the moving distance of the pre-wrapped film is detected in real time in the moving process of the pre-wrapped film, and when the moving distance is M2, the upper film roll motor and the lower film roll motor are controlled to stop rotating; and then, according to the number of the money bundles to be wrapped in advance, the upper film winding motor rotates to release the film, and when the swing rod in the swing rod assembly is detected by the lower position sensor 15, the upper film winding motor stops rotating.
And step C2, the banknote pushing assembly 3 pushes the stack of banknotes to be wrapped to a pre-wrapping station of the pre-wrapping platform 8, and the upper film winding motor rotates to release the film in the pushing process until the swing rod in the swing rod assembly 5 is detected by the lower position sensor 15 again.
And step C3, the pressing block in the banknote pressing component 7 moves downwards to press the banknotes, and then the upper film winding motor rotates to release the film until the swing rod in the swing rod component is detected by the lower position sensor.
Step C4, the operation of the sealing and cutting assembly 11 completes the pre-wrapping of the banknotes and the re-bonding of the pre-wrapping film. Further, a film pressing block in the film pressing assembly 6 moves downwards to the pre-wrapping platform 8 to press the pre-wrapped film, the pre-wrapped film is driven to move and surround into a complete wrapping shape, and in the process, if the swing rod is detected by the upper position sensor 14, the upper film winding motor needs to reversely rotate to release the film until the swing rod is detected by the lower position sensor 15 again; the action of the seal-cutting assembly 11 completes the pre-wrapping of the banknotes and the re-bonding of the pre-wrapping film.
Resetting each part and repeating the steps A-C. Specifically, when 1-5 paper currencies are cut, a film winding motor needs to reversely rotate to release the film after the film cutting action is finished. The film pressing and banknote pressing assembly resets, the control module controls the film winding motor and the film winding motor to rotate reversely respectively to move the pre-wrapped film to a station 13 of the two-dimensional code printing device and wind the waste film to the film winding assembly, the pre-wrapped film is rotated by the pressure of the swing rod assembly in the moving process and drives the grating disc at one end of the elastic film guide wheel, and when the control module detects that the moving distance of the pre-wrapped film is the designated distance M3, the film winding motor and the film winding motor are controlled to stop rotating.
In the present invention, M1= bundle stack size (bundle stack width 2+ bundle stack height 2); m2= the distance between the two-dimensional code printing station (the two-dimensional code printing device 13) and the pre-wrapping station (the pre-wrapping platform 8) + the width of the banknote bundle in the banknote bundle stack to be pre-wrapped + a constant (5 mm-10 mm); m3= distance between the pre-wrapping station (pre-wrapping platform 8) and the two-dimensional code printing station (two-dimensional code printing device 13) + constant (30 mm to 40 mm).
The method of the present invention is further illustrated below with reference to the pre-coating apparatus of this example.
According to different conditions, the number of the paper money bundles to be stacked is set, and when the stacking is finished to form the paper money bundle stack 12, the pre-bundling work is started.
Firstly, the control module obtains the number of the banknote bundles to be pre-wrapped, and then the two-dimensional code printing device 13 prints the two-dimensional code identification matched with the banknote bundles to be pre-bundled on the pre-wrapping film. The upper film roll 1 and the lower film roll 10 rotate forwards simultaneously, and the upper film roll brings the two-dimensional code identification position to the banknote pushing side; the upper film roll 1 is reversely rotated to release the film, 5 paper currencies and the lower paper currencies are coated with the film according to the film amount of the paper currency bundle stack to release the film, and 6 paper currencies and the upper paper currencies are stacked on the film until the swing rod assembly is detected by the lower position sensor 15.
Then, a banknote pushing action is carried out, namely, the banknote stack is pushed to a pre-wrapping station from a stacking station under the driving of the banknote pushing assembly 3, the pre-wrapping film is driven to move to be in a semi-wrapping shape, and if a swing rod in the swing rod assembly 5 of 6 or more banknote stacks are separated from a lower position sensor 15 to detect in the process, a film feeding motor is required to drive a film feeding roll 1 to reversely rotate and release the film; after the paper money is pushed, the paper money pressing action is carried out, and the loose paper money is pressed tightly; after the bank notes are pressed, 5 or more than 6 pre-wrapped films are required to be wound by the film winding motor to drive the film winding 1 to rotate forwards, and the redundant pre-wrapped films are collected until the swing rod is detected by the lower position sensor 15, and 6 or more than 6 pre-wrapped films are required to be wound by the film winding motor to drive the film winding 1 to rotate backwards and release the films until the swing rod is detected by the lower position sensor 15; next, the film pressing block in the film pressing assembly 6 moves downwards to the pre-wrapping platform 8 to compress the pre-wrapped film, the pre-wrapped film is driven to move and surround into a complete wrapping shape, and in the process, if the swing rod is detected by the upper position sensor 14, the film winding motor is required to drive the film winding roll 1 to reversely rotate to unwind the film; after film pressing is finished, the sealing and cutting assembly 11 drives the cutter body to move upwards to the film pressing block, so that hot adhesion and cutting of the pre-wrapped film are finished, and a strapping ring and strip separation are formed; after the film cutting is finished, 5 pre-wrapped films are tightly supported at the time of 5 or below, and the film feeding roll motor is required to drive the film feeding roll 1 to reversely rotate and release the films; and finally, resetting the film pressing assembly 6 and the banknote pressing assembly 7, transferring the pre-bundled banknote stack to the next link, respectively reversing the upper film roll 1 and the lower film roll 10 to move the pre-wrapped film to a station of a two-dimensional code printing device 13 and roll the waste film into the lower film roll 10.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention and not to limit it; although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art will understand that: modifications to the specific embodiments of the invention or equivalent substitutions for parts of the technical features may be made; without departing from the spirit of the present invention, it is intended to cover all aspects of the invention as defined by the appended claims.
Claims (3)
1. A method for pre-wrapping a paper money bundle is characterized by comprising the following steps,
step A, acquiring the number of the paper money bundles in the paper money bundle stack to be wrapped, executing step B if the number is between 1 and 5, and executing step C if the number is between 6 and 10;
and B:
step B1, the film feeding motor rotates to discharge the film and detects the moving distance of the pre-wrapped film in real time in the film discharging process, and when the moving distance is M1, the film feeding motor stops rotating;
step B2, the banknote pushing assembly (3) pushes the stack of banknotes to be wrapped to a pre-wrapping station of the pre-wrapping platform (8);
step B3, a pressing block in the banknote pressing component (7) moves downwards to press the banknotes, and an upper film roll motor rotates in the pressing process to withdraw the pre-wrapped film until a swing rod in the swing rod component is detected by a lower position sensor (15);
step B4, the sealing and cutting component (11) acts to complete the pre-wrapping of the paper currency and the re-bonding of the pre-wrapping film;
and C:
step C1, the upper film winding motor reversely releases the film, and when the swing rod in the swing rod assembly is detected by the lower position sensor (15), the film is stopped to be released;
c2, the banknote pushing assembly (3) pushes the stack of banknotes to be wrapped to a pre-wrapping station of the pre-wrapping platform (8), and the upper film winding motor rotates to release the film in the pushing process until the swing rod in the swing rod assembly is detected by the lower position sensor (15) again;
c3, a pressing block in the banknote pressing component (7) moves downwards to press the banknotes, and an upper film winding motor rotates to release the film in the pressing process until a swing rod in the swing rod component is detected by a lower position sensor (15);
c4, finishing the pre-wrapping of the paper currency and the re-bonding of the pre-wrapping film by the action of the sealing and cutting assembly (11);
resetting each part and repeating the steps A-C;
in the step A, a two-dimensional code printing device (13) prints a two-dimensional code mark on a pre-wrapping film after the number of the banknote bundles to be pre-wrapped is obtained, and then the step B or C is executed;
in the step B1, the upper film roll motor and the lower film roll motor are controlled to rotate respectively to move the two-dimensional code mark on the pre-wrapped film to the banknote pushing side of the banknote pushing assembly (3), the moving distance of the pre-wrapped film is detected in real time in the moving process of the pre-wrapped film, when the moving distance is M2, the upper film roll motor and the lower film roll motor are controlled to stop rotating,
then the film feeding and winding motor rotates to unwind the film and detects the moving distance of the pre-wrapped film in real time in the film unwinding process, and the film feeding and winding motor stops rotating when the moving distance is detected to be M1;
in the step C1, the upper film roll motor and the lower film roll motor are controlled to rotate respectively to move the two-dimensional code mark on the pre-wrapped film to the banknote pushing side of the banknote pushing assembly (3), the moving distance of the pre-wrapped film is detected in real time in the moving process of the pre-wrapped film, when the moving distance is M2, the upper film roll motor and the lower film roll motor are controlled to stop rotating,
and the film feeding and winding motor reversely releases the film, and stops rotating when a swing rod in the swing rod assembly is detected by a lower position sensor (15).
2. The method of pre-wrapping a banknote bundle as claimed in claim 1 wherein in step C4 the upper film winding motor rotates the unwinding film if the rocker lever of the rocker lever assembly is detected by the upper position sensor (14).
3. A banknote bundle pre-wrapping method according to claim 1 or 2, wherein a film pressing action is further included in the steps B4 and C4,
in the step B4, the film pressing assembly (6) presses the film block to move downwards to the pre-wrapping platform (8) to press the pre-wrapping film, and then the sealing and cutting assembly (11) acts to complete pre-wrapping of the paper money and re-bonding of the pre-wrapping film;
in step C4, the pressing film block moves downwards to the pre-wrapping platform (8) in the pressing film assembly (6) to press the pre-wrapping film, and then the sealing and cutting assembly (11) acts to complete the pre-wrapping of the paper money and the re-bonding of the pre-wrapping film.
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|---|---|---|---|---|
| CN203318796U (en) * | 2013-07-03 | 2013-12-04 | 杨承然 | Paper money packaging device with weighing test handle |
| CN203318794U (en) * | 2013-07-03 | 2013-12-04 | 杨承然 | Vertical paper money packaging/binding device |
| CN106672295A (en) * | 2017-02-23 | 2017-05-17 | 广州中智融通金融科技有限公司 | Paper currency plastic enveloping machine |
| CN106904311A (en) * | 2017-04-17 | 2017-06-30 | 河北汇金机电股份有限公司 | A kind of control method of paper money pre-wrapping device and pre- wrapping |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6269609B2 (en) * | 1999-06-15 | 2001-08-07 | Quad/Graphics, Inc. | Apparatus for selective wrapping of products and a method thereof |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203318796U (en) * | 2013-07-03 | 2013-12-04 | 杨承然 | Paper money packaging device with weighing test handle |
| CN203318794U (en) * | 2013-07-03 | 2013-12-04 | 杨承然 | Vertical paper money packaging/binding device |
| CN106672295A (en) * | 2017-02-23 | 2017-05-17 | 广州中智融通金融科技有限公司 | Paper currency plastic enveloping machine |
| CN106904311A (en) * | 2017-04-17 | 2017-06-30 | 河北汇金机电股份有限公司 | A kind of control method of paper money pre-wrapping device and pre- wrapping |
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Address after: 050035 Xiangjiang Road 209, Shijiazhuang High-tech Zone, Hebei Province Patentee after: Hebei Huijin Group Co.,Ltd. Address before: 050035 Xiangjiang Road 209, Shijiazhuang High-tech Zone, Hebei Province Patentee before: HEBEI HUIJIN ELECTROMECHANICAL Co.,Ltd. |