CN109912761A - A kind of extra soft polyurethane wet process bass and preparation method thereof - Google Patents

A kind of extra soft polyurethane wet process bass and preparation method thereof Download PDF

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CN109912761A
CN109912761A CN201910067662.3A CN201910067662A CN109912761A CN 109912761 A CN109912761 A CN 109912761A CN 201910067662 A CN201910067662 A CN 201910067662A CN 109912761 A CN109912761 A CN 109912761A
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preparation
wet process
soft polyurethane
added
bass
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CN109912761B (en
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王元有
封娜
金党琴
徐嘉琪
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Austin Technology Co ltd
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Yangzhou Polytechnic Institute
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Abstract

The invention discloses a kind of extra soft polyurethane wet process bass and preparation method thereof;The preparation method is as follows: step 1, by polyalcohol and excessive MDI investment reaction unit, R value is set as 2, and 1 h is reacted at 50 ~ 60 DEG C;Step 2, continue that solvent DMF and chain extender are added thereto;Step 3, it is stirring evenly and then adding into MDI, catalyst and DMF, it is made to carry out thickening reaction, R value is set as 1;Step 4, methanol and anionic surfactant and nonionic surfactant are added when terminal, viscosity control is 25 ~ 300,000 after terminating reaction, solid content 30%.The present invention has used the polyester polyol of high molecular weight when preparing, and anion and nonionic surfactant is added simultaneously in synthetic resin.Polyol molecular weight is higher, and crystal property is weaker, thus prepared wet process bass is softer.By the synergistic effect between anion and nonionic surfactant, so that polyurethane wet bass sufficiently foams, so that bass thickness is higher and softer.

Description

A kind of extra soft polyurethane wet process bass and preparation method thereof
Technical field
The invention belongs to Synthetic Leather preparation field, more particularly, to a kind of extra soft polyurethane wet process bass and its Preparation method.
Background technique
Advanced polyurethane resin is widely used in the fields such as synthetic leather, adhesive, foam, pressure sensitive adhesive, paint and coating. Synthetic Leather has many advantages, such as that meat true feeling is good, wear-resisting, peel strength is high and elasticity is good, is just gradually replacing corium in market Status.Synthetic leather main species in the market have: high/low rebound, hydrolysis, without xanthochromia, without abscess and burnt discoloration etc..Ultra-soft The synthetic leather of matter is not common on the market, but existing downstream leather factory the synthetic leather of ultra-soft matter is shown it is dense emerging Interest.The more other kinds of synthetic leather of synthetic leather dress of ultra-soft matter is more comfortable, " no bony " is shown as, especially suitable for clothes The production of leather.The preparation method of conventional polyurethanes resin is divided into pre-polymerization method and one-step method, the synthetic leather of pre-polymerization method preparation have compared with High hardness and bass thickness, one-step method then have better resilience performance.
Summary of the invention
There are various types of Synthetic Leathers currently on the market, but ultra-soft matter type is less, is this this hair First bright purpose is to provide a kind of extra soft polyurethane wet process bass;
A second object of the present invention is to provide a kind of preparation methods of extra soft polyurethane wet process bass.
The technical solution used to solve the technical problems of the present invention is that:
A kind of preparation method of extra soft polyurethane wet process bass, the specific steps are as follows:
Step 1, by polyalcohol and excessive MDI investment reaction unit, R value is set as 2, reacts at 50~60 DEG C 1h;
Step 2, continue that solvent dimethylformamide (DMF) and chain extender are added into reaction unit;
Step 3, it is stirring evenly and then adding into MDI, catalyst and DMF, it is made to carry out thickening reaction, R value is set as 1;
Step 4, methanol and anionic surfactant and nonionic surfactant are added when terminal, is reacted terminating Viscosity control is 25~300,000 afterwards, solid content 30%.
Preparation method of the invention and customary preparation methods have an apparent difference, preparation method of the invention in two steps into Row.It allows polyalcohol to carry out reacting 1h in 50~60 DEG C with excessive MDI first, then adds solvent DMF and chain extender.This side Method, which is advantageous in that between the polyurethane molecular chain hard section to be formed and soft segment, to be distributed more uniformly, i.e., soft and hard segments are intervally arranged.Instead Temperature is answered to be controlled in 50~60 DEG C, excessively high reaction temperature can make that self-polymeric reaction occurs between MDI, and side reaction increases.
As the optimal technical scheme of the application, the polyalcohol is high-molecular-weight poly ester polyol;
Preferably, the polyalcohol is PHA-6000.
Polyalcohol is chosen PHA-6000 and is primarily due in the present invention, and the molecular chain structure of PHA-6000 is longer, possesses Crystal property is weaker.When reaction generates polyurethane long-chain molecule, the spacing between hard section is larger.H key between corresponding hard section Active force is then smaller, thus reduces the hardness of synthetic leather.PHA-6000 possesses higher tensile strength compared to PPG-6000, Because the H key active force formed between ester group key is better than the H key active force formed between ehter bond.Therefore, PHA-6000 is selected On the basis of keeping synthetic leather that there is ultra-soft material, and can peel strength with higher.
As the optimal technical scheme of the application, in the step 4, anionic surfactant and non-ionic surface active The mass ratio of agent is 1:3~3:1.
The auxiliary agent of middle and later periods addition of the invention is the surfactant that anion is mixed with nonionic.Polyester has lipophilicity So that the DMF in polyurethane is not easy from needing to add when wherein deviating from, therefore preparing the polyurethane wet bass of polyester type Surfactant assists it to remove the DMF in bass.Anionic surfactant can promote wet process bass bass shape in auxiliary agent At vertical foam structure, nonionic surfactant is able to suppress the solidification of wet process bass, is conducive to more fully remove it In solvent DMF.The two is used in conjunction with, and enables to foaming more complete.
As the optimal technical scheme of the application, in the step 2, chain extender is diethylene glycol and methyl propanediol.
Chain extender selection diethylene glycol and methyl propanediol in the present invention.There is ehter bond, the H keys of ehter bond to make for diethylene glycol It is firmly much smaller than ester bond, and ehter bond is more submissive for ester bond.Methyl propanediol since there is pending methyl groups so that Steric hindrance between polyurethane resin is larger, reduces the crystal property between resin.By early period experimental results demonstrate, Diethylene glycol and methyl propanediol are used as chain extender simultaneously in use, synergistic effect between the two, can further decrease tree The crystal property of rouge, so that the synthetic leather of preparation possesses more soft state.
As the optimal technical scheme of the application, in the step 3, catalyst is bismuth carboxylate.That selects in the present invention is weak There is safety and environmental protection (substituting toxic mercury), good hydrolytic stability (and can prevent for acid carboxylic acid bismuth catalyst, bismuth carboxylate The side reaction generated between moisture and MDI), the nontoxic and characteristics such as not oxidizable.For being catalyzed polyurethane resin reaction, improving While reactivity, and the generation of side reaction can be prevented.
As the optimal technical scheme of the application, in the step 1, antioxidant and phosphoric acid is also added.
Preferably, the antioxidant is BHT.
The extra soft polyurethane wet process bass that the present invention also protects above-mentioned preparation method to be prepared.
Above-mentioned extra soft polyurethane wet process bass can be used for the fields such as clothing leather, luggage leather, automotive seat and gloves.
The utility model has the advantages that
As consumption upgrades, the quality requirements of Synthetic Leather are gradually increased in people.The polyurethane of ultra-soft matter closes The sense of touch of finished leather and human body is very good, especially suitable for the production of clothing leather, possesses huge market value.Therefore ultra-soft matter Synthetic Leather becomes research hotspot in recent years.Described above, we, which have gradually analyzed, prepares the poly- ammonia of ultra-soft matter The main technical point of ester wet process bass, for the Synthetic Leather for making ultra-soft matter, a large amount of research work has been done by this seminar. The polyurethane wet bass of ultra-soft matter prepared by the present invention has following points advantage compared with traditional polyurethane wet bass: (1) softer compared to traditional Synthetic Leather feel, close to " no bony ";(2) there is high bass thickness;(3) have There is regular foam structure;(4) peel strength with higher;(5) applied widely, market potential is huge.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that the present invention prepares extra soft polyurethane wet process bass.
Specific embodiment
The present invention is described in further details with reference to embodiments.Production is not specified in agents useful for same or instrument and equipment Manufacturer, it is accordingly to be regarded as the conventional products that can be bought by market.
The crystal property that the polyester polyol of high molecular weight possesses is smaller, when forming polyurethane long-chain molecule, hard section spacing It is larger.H key active force between corresponding hard section is then smaller, thus reduces the hardness of synthetic leather.Polyester polyol compared to Polyether polyol possesses higher tensile strength, is formed because the H key active force formed between ester group key is better than between ehter bond H key active force.Therefore the polyester polyol of high molecular weight is selected, on the basis of keeping synthetic leather to have compared with softwood matter, again It can peel strength with higher.The selection of chain extender has large effect to Synthetic Leather, and it is regular to possess height Chain extender (such as EG, BDO and 1,6-HD.), crystal property is stronger, and the hardness of the Synthetic Leather of preparation is then bigger.Two Ethylene glycol is then opposite with methyl propanediol.Ehter bond and pending methyl group, ehter bond phase are respectively present in diethylene glycol and methyl propanediol There is weaker H key active force for ester bond, pending methyl group then has biggish steric hindrance, they can reduce resin Between crystal property.By experimental results demonstrate diethylene glycol and methyl propanediol are simultaneously as chain extender in use, the two Between synergistic effect, the crystal property of resin can be further decreased so that preparation synthetic leather possess more soft shape State.
Preparation process used in the present invention is different from customary preparation methods to be allowed first under the premise of not adding solvent Excessive MDI is reacted with polyalcohol, and the later period adds solvent and chain extender, and the polyurethane structural that the method is formed is interval Soft hard segment structure is arranged between strand more regular.Since polyester has lipophilicity, the polyurethane of polyester type is prepared Needing to add surfactant when wet process bass assists it to remove the DMF in bass.Anionic surfactant is capable of forming perpendicular The foam structure (so that bass foaming is more complete) of shape, nonionic surfactant is able to suppress the solidification of wet process bass, has Conducive to more fully removing solvent DMF therein.
In conclusion the present invention selects the polyester polyol PHA-6000 (1,6-HD and AA) of 6000 molecular weight, using two Ethylene glycol is mixed with methyl propanediol prepares extra soft polyurethane using bismuth carboxylate as catalyst and two kinds of auxiliary agents as chain extender Wet process bass.The polyurethane bottom wet process bass that such method obtains has feel, higher bass thickness and the removing of ultra-soft strong Degree etc..
One, preparation process
PHA-6000 is weighed first in reaction unit, antioxidant, phosphoric acid and MDI (R value is set as 2) is added, and stirring is equal It is even and be warming up to 50~60 DEG C of reaction 1h.DMF and chain extender diethylene glycol and methyl propanediol is added thereto again, is warming up to 70 DEG C reaction, and is added catalyst, to its thickening.Methanol and anionic surfactant are added when terminal and non-ionic surface is living Property agent.Keep product viscosity when terminal between 25~300,000, solid content 30%.Continue to stir 1h after reaction, out Material.
Embodiment 1:
In the four-hole boiling flask of 2000mL, PHA-6000,0.2g antioxidant BHT, the 0.03g H of 250g is added3PO4And The MDI of 20.8g is stirred until homogeneous to be warming up at 50~60 DEG C and reacts 1h.500g DMF and 9.6g diethyl two is added thereto again Alcohol.After being stirred until homogeneous, addition MDI (design R value is 1), which is warming up to 75~80 DEG C, makes its thickening reaction.It is added in reaction process 0.003g catalyst bismuth carboxylate improves activity, and adds suitable MDI and DMF.Methanol is added when reaction end to be terminated, 20g anionic surfactant and 20g nonionic surfactant are added after the completion of terminating.Viscosity is 25~30 after controlling terminal Ten thousand, solid content 30%.
Embodiment 2:
In the four-hole boiling flask of 2000mL, PHA-6000,0.2g antioxidant BHT, the 0.03g H of 250g is added3PO4And The MDI of 20.8g is stirred until homogeneous to be warming up at 50~60 DEG C and reacts 1h.500g DMF and 8.15g methyl-prop is added thereto again Glycol.After being stirred until homogeneous, addition MDI (design R value is 1), which is warming up to 75~80 DEG C, makes its thickening reaction.Add in reaction process Enter 0.003g catalyst bismuth carboxylate and improve activity, and adds suitable MDI and DMF.Methanol is added when reaction end to carry out eventually Only, 20g anionic surfactant and 20g nonionic surfactant are added after the completion of terminating.Viscosity is 25 after controlling terminal ~30 ten thousand, solid content 30%.
Embodiment 3:
In the four-hole boiling flask of 2000mL, PHA-6000,0.2g antioxidant BHT, the 0.03g H of 250g is added3PO4And The MDI of 20.8g is stirred until homogeneous to be warming up at 50~60 DEG C and reacts 1h.500g DMF, 4.8g diethylene glycol is added thereto again With 4.1g methyl propanediol.After being stirred until homogeneous, addition MDI (design R value is 1), which is warming up to 75~80 DEG C, makes its thickening reaction. 0.003g catalyst bismuth carboxylate is added in reaction process and improves activity, and adds suitable MDI and DMF.Add when reaction end Enter methanol to be terminated, 20g anionic surfactant and 20g nonionic surfactant is added after the completion of terminating.Control is eventually Viscosity is 25~300,000 after point, solid content 30%.
Embodiment 4:
In the four-hole boiling flask of 2000mL, be added PHA-6000,0.2g antioxidant BHT of 250g, 0.03g H3PO4 and The MDI of 20.8g is stirred until homogeneous to be warming up at 50~60 DEG C and reacts 1h.500g DMF, 4.8g diethylene glycol is added thereto again With 4.1g methyl propanediol.After being stirred until homogeneous, addition MDI (design R value is 1), which is warming up to 75~80 DEG C, makes its thickening reaction. 0.003g catalyst bismuth carboxylate is added in reaction process and improves activity, and adds suitable MDI and DMF.Add when reaction end Enter methanol to be terminated, 10g anionic surfactant and 30g nonionic surfactant is added after the completion of terminating.Control is eventually Viscosity is 25~300,000 after point, solid content 30%.
Embodiment 5:
In the four-hole boiling flask of 2000mL, PHA-6000,0.2g antioxidant BHT, the 0.03g H of 250g is added3PO4And The MDI of 20.8g is stirred until homogeneous to be warming up at 50~60 DEG C and reacts 1h.500g DMF, 4.8g diethylene glycol is added thereto again With 4.1g methyl propanediol.After being stirred until homogeneous, addition MDI (design R value is 1), which is warming up to 75~80 DEG C, makes its thickening reaction. 0.003g catalyst bismuth carboxylate is added in reaction process and improves activity, and adds suitable MDI and DMF.Add when reaction end Enter methanol to be terminated, 30g anionic surfactant and 10g nonionic surfactant is added after the completion of terminating.Control is eventually Viscosity is 25~300,000 after point, solid content 30%.
Two, result verification
Polyurethane wet bass is made in the polyurethane resin synthesized in above-described embodiment, specific preparation process is as follows: will The resin of above-described embodiment synthesis takes 100g, 30g wood powder, 1g mill base and 120g DMF is added, and under the conditions of high speed dispersion It stirs evenly stand-by.By the slurry coating of preparation in leather sample scrim surfaces (coating thickness 1.3mm), coagulating basin is being placed it in Then 15min is washed.Drying can be prepared by polyurethane wet bass in 110 DEG C of baking ovens after the completion of washing.Preparation is completed Polyurethane wet bass is tested as follows afterwards: (1) feel, (2) bass thickness, (3) peel strength and (4) foam structure.
Three, conclusion
By the feel, the bass thickness, removing that compare the extra soft polyurethane wet process bass prepared in above-mentioned 5 embodiments Intensity and foam structure show that polyurethane bass has most soft feel and higher peel strength in embodiment 5.Compared to it Polyurethane bottom material obtained, embodiment 5 possess more broad application prospect in his embodiment.Experimental results such as 1 institute of table Show:
The comparison of 1 extra soft polyurethane wet process bass physical property of table
Protection content of the invention is not limited to above embodiments.Without departing from the spirit and scope of the invention, originally Field technical staff it is conceivable that variation and advantage be all included in the present invention, and with the attached claims be protection Range.

Claims (8)

1. a kind of preparation method of extra soft polyurethane wet process bass, which is characterized in that specific step is as follows:
Step 1, by polyalcohol and excessive MDI investment reaction unit, R value is set as 2, and 1 h is reacted at 50 ~ 60 DEG C;
Step 2, continue that solvent dimethylformamide and chain extender are added into reaction unit;
Step 3, it is stirring evenly and then adding into MDI, catalyst and dimethylformamide, it is made to carry out thickening reaction, R value is set as 1;
Step 4, methanol and anionic surfactant and nonionic surfactant are added when terminal, is glued after reaction will be terminated Degree control is 25 ~ 300,000, solid content 30%.
2. the preparation method of extra soft polyurethane wet process bass according to claim 1, which is characterized in that the step 1 In, polyalcohol is high-molecular-weight poly ester polyol.
3. the preparation method of extra soft polyurethane wet process bass according to claim 2, which is characterized in that the macromolecule Weight polyester polyalcohol is PHA-6000.
4. the preparation method of extra soft polyurethane wet process bass according to claim 1, which is characterized in that the step 2 In, chain extender is diethylene glycol and methyl propanediol.
5. the preparation method of extra soft polyurethane wet process bass according to claim 1, which is characterized in that the step 3 In, catalyst is bismuth carboxylate.
6. the preparation method of extra soft polyurethane wet process bass according to claim 1, which is characterized in that the step 1 In, antioxidant and phosphoric acid is also added.
7. the preparation method of extra soft polyurethane wet process bass according to claim 1, which is characterized in that the antioxidant For BHT.
8. the extra soft polyurethane wet process bass that preparation method as claimed in claim 1 to 7 is prepared.
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CN110423333A (en) * 2019-07-05 2019-11-08 浙江旭川树脂有限公司 A kind of soft cryobranding color-changing polyurethane resin and its preparation method and application
CN111087566A (en) * 2019-09-29 2020-05-01 扬州工业职业技术学院 Preparation method of polyester modified biomass hydrolysis-resistant high-peel-resistance PU wet resin
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CN111269382B (en) * 2020-01-20 2021-12-28 扬州工业职业技术学院 Anti-curling low-solidification-rate PU resin and preparation method thereof
CN111269684A (en) * 2020-03-31 2020-06-12 扬州工业职业技术学院 PU adhesive for double-layer super-ciliated towel cloth and preparation method thereof
CN111363343A (en) * 2020-03-31 2020-07-03 扬州工业职业技术学院 Dry-process fabric resin for high-temperature-resistant protein PU leather and preparation method thereof
CN111269684B (en) * 2020-03-31 2022-02-15 扬州工业职业技术学院 PU adhesive for double-layer super-ciliated towel cloth and preparation method thereof
CN112029263A (en) * 2020-08-24 2020-12-04 扬州工业职业技术学院 Fireproof heat-insulation building material and preparation method thereof

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