CN109911905A - A kind of quartz sand mechanized production system - Google Patents
A kind of quartz sand mechanized production system Download PDFInfo
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- CN109911905A CN109911905A CN201910303874.7A CN201910303874A CN109911905A CN 109911905 A CN109911905 A CN 109911905A CN 201910303874 A CN201910303874 A CN 201910303874A CN 109911905 A CN109911905 A CN 109911905A
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- quartz sand
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Abstract
The invention discloses a kind of quartz sand mechanized production systems, comprising: batcher, the sudden and violent machine of dynamic continuous cold, ball mill, reciprocating sieve, sonochemistry soaker, high temperature treating device and catching robot；Baked high quartz ore is continuously transported in the sudden and violent machine of dynamic continuous cold by batcher, suitably forms dynamic cooling；Ball mill, reciprocating sieve, sonochemistry soaker and high temperature treating device are connected in turn after the sudden and violent machine of dynamic continuous cold；The conveying of quartz mine is carried out between ball mill and reciprocating sieve, between reciprocating sieve and sonochemistry soaker by the belt conveyor with seal closure；It is transported through between sonochemistry soaker and high temperature treating device by transport carriage；The material turned in hopper crawl is placed in high temperature treating device and handles by catching robot.By the above-mentioned means, the present invention have the characteristics that improve impurity decompose and separation, by quartz sand purity promoted to 99.99% purity while, it is ensured that workshop environmental protection production, prevent occupational disease hazards.
Description
Technical field
The present invention relates to quartz sand production technical fields, more particularly to a kind of quartz sand mechanized production system.
Background technique
Quartz sand is important industrial mineral raw material, is widely used in the manufacture of quartz ampoule and quartz pushrod.It is in the prior art
Quartz sand production line or production system are using roughing, selected, cold sudden and violent, the broken, ball milling of roasting, classification, magnetic separation, baking, cooling etc.
The production of production equipment completion quartz sand.
But common production line mainly roasts cold quick-fried method, maturing temperature using static state in roasting cold sudden and violent link
Uneven, water temperature rises suddenly when cold quick-fried, and the Quartz inclusion necessary temperature difference that bursts not can guarantee, it is subtle and in the inclusion enclave that disperses
Impurity can not sufficiently expose, cause postorder that can not improve the purification of quartz sand；Furthermore the micro oxide in quartz sand
Impurity, the main physical method for using flotation and magnetic separation can not make quartz sand impurity exclude clean；Finally, quartz sand is whole
In in a production process, wherein the transhipment for semi-finished product in each production equipment, relies primarily on conveying equipment, and conveys and set
Standby to be easy to produce larger dust during transportation, environment is also contaminated, and operative employee is easy to generate silicosis.
Summary of the invention
The invention mainly solves the technical problem of providing a kind of quartz sand mechanized production systems, and quartz is purified
It is increased to 99.99%, while improving production environment health.
In order to solve the above technical problems, one technical scheme adopted by the invention is that: a kind of quartz sand automation is provided
Production system, comprising: batcher, the sudden and violent machine of dynamic continuous cold, ball mill, reciprocating sieve, sonochemistry soaker, high-temperature process dress
It sets and catching robot；
Baked high quartz ore is continuously transported in the sudden and violent machine of dynamic continuous cold by the batcher, suitably forms dynamic
It is cooling；
The ball mill, reciprocating sieve, sonochemistry soaker and high temperature treating device are connected to the sudden and violent machine of dynamic continuous cold in turn
Later；
Belt between the ball mill and reciprocating sieve, between reciprocating sieve and sonochemistry soaker by having seal closure
The conveying of conveyer progress quartz mine；
It is transported through between the sonochemistry soaker and high temperature treating device by transport carriage；
The material turned in hopper crawl is placed in high temperature treating device and handles by the catching robot.
Wherein, the sudden and violent machine of the dynamic continuous cold includes the driving of cabinet, water injector, revolving body and driving rotary body rotation
Device；
The revolving body, which is arranged in cabinet, to carry out high speed rotation, is suitable for enter the intracorporal quartz mine progress Centrifugal dispersion of case
After drop into the intracorporal water of case carry out it is cold sudden and violent；
The water injector, which is arranged in above revolving body, carries out cold water spray to the quartz mine fallen on revolving body；
Water temperature in the water injector is lower than box house water temperature.
Wherein, the revolving body includes beveled structure and connecting shaft；
The beveled structure is connect by connecting shaft with driving device；
The water injector includes the water pipe and spray head that annular is mounted on cabinet wall；
The spray head is evenly equipped with several along water pipe annular.
Wherein, the sonochemistry soaker includes cleaning case, revolving drum and feeder pipe；
The revolving drum is rotatably connected in cleaning case and is obliquely installed with cleaning case；
Apopore is evenly equipped on the revolving drum；
The discharge end connection of the revolving drum feeder pipe.
Wherein, the feed end of the revolving drum is connected with the feed pipe across cleaning case and leakage on the outside of cleaning case；
The feed pipe and feeder pipe pass through rotary joint and connect with revolving drum.
Wherein, lifting driving assembly, crucible and seat board are provided on the transport carriage；
The crucible has several along seat board horizontal spacing setting；
The lifting driving assembly driving seat board lifting.
Wherein, the high temperature treating device includes high-temp chlorination treatment box and vacuum treatment chamber；Suitable for advanced to quartz sand
High-temperature vacuum processing is carried out again after row chlorination processing.
Wherein, the high-temp chlorination treatment box includes heater box, partition and the tracheae being passed through in heater box；
The tracheae is connected to external chlorine storage unit；
The partition is arranged inside heater box, for placing crucible；
The heater box is also connected with emission-control equipment.
The beneficial effects of the present invention are:
1, using the sudden and violent processing unit of continuous cold, so that all finely dispersed impurity inclusion broken walls, raising are miscellaneous in quartzy mineral aggregate
Matter is decomposed and separating effect, realizes preliminary purification rapidly and efficiently；
2, the tiny trace impurity such as quartz particles surface and the feldspar being embedded in particle, mica is sufficiently separated by ultrasonic wave,
Mechanical stirring mode is abandoned, pollution caused by parts depreciation falls off is avoided, promotes quartz sand purity to 99.99% or more, be
Electron level quartz sand is obtained, precondition is provided；
3, when assembly line operates, material shifts automatically between each process, and manual operation is avoided to bring foreign matter into, ensure that pure
Degree, free of discontinuities can run, continuous high yield, closure designs ensure that workshop is dustless, one side ambient dust will not polluted product, really
Product purity is protected, the risk that worker in industry suffers from silicosis is on the other hand avoided, prevents occupational disease hazards.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other
Attached drawing, in which:
Fig. 1 is a kind of quartz sand mechanized production system structural schematic diagram of the present invention.
Fig. 2 is the sudden and violent machine structural schematic diagram of dynamic continuous cold.
Fig. 3 is sonochemistry soaker structural schematic diagram.
Fig. 4 is high-temp chlorination treatment box structural schematic diagram.
Fig. 5 is transport carriage structural schematic diagram.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation
Example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common
Technical staff's all other embodiment obtained without making creative work belongs to the model that the present invention protects
It encloses.
It please refers to shown in Fig. 1-5, the embodiment of the present invention includes:
A kind of quartz sand mechanized production system as shown in Figure 1, comprising: the sudden and violent machine 2 of batcher 1, dynamic continuous cold, ball mill
3, reciprocating sieve 4, sonochemistry soaker 5, high temperature treating device 6 and catching robot 7；Batcher 1 is by the quartz of selected mistake
Ore is continuously transported to the sudden and violent machine 2 of dynamic continuous cold, suitably forms dynamic cooling；Mineral aggregate is continuously transported to feed after being heated
In machine 1, material is stored and is transported in the sudden and violent machine 2 of dynamic continuous cold by batcher 1, the water in the sudden and violent machine 2 of dynamic continuous cold
It is positive and negative between 5 degree that temperature is strict controlled in 35, it is ensured that all finely dispersed impurity inclusion broken walls in quartzy mineral aggregate, so that stone
Impurity in English mineral aggregate sufficiently exposes, and has established the basis of purification.
The ball mill 3, reciprocating sieve 4, sonochemistry soaker 5 and high temperature treating device 6 are connected to dynamic in turn and connect
After continuing cold sudden and violent machine 2；Between ball mill 3 and reciprocating sieve 4, between reciprocating sieve 4 and sonochemistry soaker 5 by with close
The belt conveyor 11 of sealing cover carries out the conveying of quartz mine；Belt conveyor is mature conveying equipment, only need to be according to using
Place carry out conveyer length or lay angle difference be designed can, and set seal closure in 11 upper cover of belt conveyor
It is conventional dust-proof, the plastic plate that seal closure selects transparency high, convenient for observation, guarantees continuous defeated between each production equipment
While sending and guarantee that its dust does not leak outside, improves production environment.
It is transported through between the sonochemistry soaker 5 and high temperature treating device 6 by transport carriage 8,
The material turned in hopper crawl is placed in high temperature treating device 6 and handles by catching robot 7.
The sudden and violent machine 2 of the dynamic continuous cold includes what cabinet 21, water injector 22, revolving body 23 and driving rotary body 23 rotated
Driving device 24；
Revolving body 23, which is arranged in cabinet 21, to carry out high speed rotation, carrying out centrifugation point suitable for will enter the quartz mine in cabinet 21
Dropped into the water in cabinet 21 after dissipating carry out it is cold sudden and violent；
Water injector 22 is arranged in 23 top of revolving body and carries out cold water spray to the quartz mine fallen on revolving body 23；Water spray dress
The water temperature in 22 is set lower than 21 water temperature inside of cabinet, cold sudden and violent spray is first carried out using low temperature, keeps dynamic cold sudden and violent, was sprayed
Quartz mine drops into secondary cooling in cabinet 21, completely by the impurity inclusion broken wall on quartz mine, purifies convenient for postorder.
In the present embodiment, the revolving body 23 includes beveled structure 231 and connecting shaft 232；Beveled structure 231 passes through connection
Axis 232 is connect with driving device 24；Revolving body 23 is designed to beveled structure, and case is quickly dropped into after spray convenient for quartz mine
21 bottom of body carries out secondary cooling and cleaning；
The water injector 22 includes the water pipe 221 and spray head 222 that annular is mounted on 21 inner wall of cabinet；Spray head 222 is along water pipe 221
Annular is evenly equipped with several, and water pipe 221 is connect with external water source, and water at low temperature is pressed into spray head 222 by the pressure pump in water source
Spray is on the quartz mine on revolving body 23.
In the present embodiment, the sonochemistry soaker 5 includes cleaning case 51, revolving drum 52 and feeder pipe 53；Revolution
Cylinder 52 is rotatably connected in cleaning case 51 and is obliquely installed with cleaning case 51；Apopore is evenly equipped on revolving drum 52；Revolving drum
The 52 discharge end connection feeder pipe 53.The chemical agent to match with quartz sand is poured into revolving drum, utilizes ultrasound
Wave and the coefficient purification techniques of chemical agent make quartzy sand grains by the impact of the high frequency of cavitation, high pressure and high temperature, accelerate
Reaction speed between impurity and chemical agent improves impurity decomposition and separating effect, realizes preliminary purification rapidly and efficiently；
In the present embodiment, the feed end of the revolving drum 52 be connected with across cleaning case 51 and leakage the outside of cleaning case 51 into
Expects pipe 54；Feed pipe 54 and feeder pipe 53 are connect by rotary joint 55 with revolving drum 52.Quartz sand by feed pipe 54 into
Enter into revolving drum 52, revolving drum 52 is rotated in cleaning case 51, carries out high frequency, the high pressure of cavitation on one side convenient for quartz sand
With the impact of high temperature, skidded off on one side to discharge end.
In the present embodiment, lifting driving assembly 81, crucible 82 and seat board 83 are provided on the transport carriage 8；Crucible 82
Have along the horizontal spacing setting of seat board 83 several；Lifting driving assembly 81 drives seat board 83 going up and down.Convenient for sonochemistry is soaked
The quartz sand that washing machine 5 was cleaned carries out splicing, then transports 6 side of high temperature treating device.
In the present embodiment, the high temperature treating device 6 includes high-temp chlorination treatment box 61 and high-temperature vacuum treatment box 62；It is suitable
High-temperature vacuum processing is carried out again after first carrying out chlorination processing to quartz sand.High-temperature vacuum treatment box 62 is in the prior art sets
It is standby, directly buy.
In the present embodiment, the high-temp chlorination treatment box 61 includes heater box 611, partition 612 and is passed through in heater box 611
Tracheae 9；Tracheae 9 is connected to external chlorine storage unit；Partition 612 is arranged inside heater box 611, for placing crucible；
Heating element is arranged in heater box bottom, is heated.Using high-purity chlorine as chlorinating agent, the micro oxide in quartz sand is removed
Impurity, because of maturing temperature height, and the boiling point of chloride is relatively low, converts the impurity such as iron in quartz sand, alkali metal, alkaline-earth metal
It volatilizees at the chloride of gas phase, secondly waves liquid impurities, gaseous impurities and hydroxyl in quartz sand
It sends out and removes.Micro iron ion is especially removed, realizes the further purification of quartz sand.Reach the purity of electron level quartz sand,
Thoroughly solves the technical problem of electron level quartz sand preparation
In the present embodiment, heater box 611 is also connected with emission-control equipment 10.Waste gas recovery is carried out, is discharged again after being processed to,
Do not contaminate society environment.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure or equivalent flow shift made by bright description is applied directly or indirectly in other relevant technology necks
Domain is included within the scope of the present invention.
Claims (8)
1. a kind of quartz sand mechanized production system characterized by comprising batcher, the sudden and violent machine of dynamic continuous cold, ball milling
Machine, reciprocating sieve, sonochemistry soaker, high temperature treating device and catching robot；
Baked high quartz ore is continuously transported in the sudden and violent machine of dynamic continuous cold by the batcher, suitably forms dynamic
It is cooling；
The ball mill, reciprocating sieve, sonochemistry soaker and high temperature treating device are connected to the sudden and violent machine of dynamic continuous cold in turn
Later；
Belt between the ball mill and reciprocating sieve, between reciprocating sieve and sonochemistry soaker by having seal closure
The conveying of conveyer progress quartz mine；
It is transported through between the sonochemistry soaker and high temperature treating device by transport carriage；
The material turned in hopper crawl is placed in high temperature treating device and handles by the catching robot.
2. quartz sand mechanized production system according to claim 1, which is characterized in that
The sudden and violent machine of the dynamic continuous cold includes the driving device of cabinet, water injector, revolving body and driving rotary body rotation；
The revolving body, which is arranged in cabinet, to carry out high speed rotation, is suitable for enter the intracorporal quartz mine progress Centrifugal dispersion of case
After drop into the intracorporal water of case carry out it is cold sudden and violent；
The water injector, which is arranged in above revolving body, carries out cold water spray to the quartz mine fallen on revolving body；
Water temperature in the water injector is lower than box house water temperature.
3. quartz sand mechanized production system according to claim 2, which is characterized in that
The revolving body includes beveled structure and connecting shaft；
The beveled structure is connect by connecting shaft with driving device；
The water injector includes the water pipe and spray head that annular is mounted on cabinet wall；
The spray head is evenly equipped with several along water pipe annular.
4. quartz sand mechanized production system according to claim 1, which is characterized in that
The sonochemistry soaker includes cleaning case, revolving drum and feeder pipe；
The revolving drum is rotatably connected in cleaning case and is obliquely installed with cleaning case；
Apopore is evenly equipped on the revolving drum；
The discharge end connection of the revolving drum feeder pipe.
5. quartz sand mechanized production system according to claim 4, which is characterized in that
The feed end of the revolving drum is connected with the feed pipe across cleaning case and leakage on the outside of cleaning case；
The feed pipe and feeder pipe pass through rotary joint and connect with revolving drum.
6. quartz sand mechanized production system according to claim 4, which is characterized in that
Lifting driving assembly, crucible and seat board are provided on the transport carriage；
The crucible has several along seat board horizontal spacing setting；
The lifting driving assembly driving seat board lifting.
7. quartz sand mechanized production system according to claim 1, which is characterized in that
The high temperature treating device includes high-temp chlorination treatment box and vacuum treatment chamber；Suitable for first carrying out chlorination processing to quartz sand
Carry out high-temperature vacuum processing again afterwards.
8. quartz sand mechanized production system according to claim 7, which is characterized in that
The high-temp chlorination treatment box includes heater box, partition and the tracheae being passed through in heater box；
The tracheae is connected to external chlorine storage unit；
The partition is arranged inside heater box, for placing crucible；
The heater box is also connected with emission-control equipment.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910303874.7A CN109911905A (en) | 2019-04-16 | 2019-04-16 | A kind of quartz sand mechanized production system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910303874.7A CN109911905A (en) | 2019-04-16 | 2019-04-16 | A kind of quartz sand mechanized production system |
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| CN201910303874.7A Pending CN109911905A (en) | 2019-04-16 | 2019-04-16 | A kind of quartz sand mechanized production system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111515819A (en) * | 2020-05-04 | 2020-08-11 | 史海翔 | Ore post-processing device |
| CN114527718A (en) * | 2022-02-25 | 2022-05-24 | 江苏鑫亿鼎石英科技股份有限公司 | Quartz sand datamation intelligent production control system |
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| CN109534346A (en) * | 2018-09-30 | 2019-03-29 | 湖南工业大学 | A kind of top grade all-transparent crucible super pure silica material and its preparation method and application |
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| EP0219840A2 (en) * | 1985-10-21 | 1987-04-29 | Lothar Jung | Modified close fraction batch process for purification of SiO2 |
| CN102120583A (en) * | 2011-03-29 | 2011-07-13 | 段其九 | Crucible for electronic industry and method for purifying high-purity quartz sand as lining material |
| CN104556055A (en) * | 2013-10-25 | 2015-04-29 | 湖北三新硅业有限责任公司 | Continuous water quenching and dewatering device for high-purity quartz sand |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111515819A (en) * | 2020-05-04 | 2020-08-11 | 史海翔 | Ore post-processing device |
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| CN114527718A (en) * | 2022-02-25 | 2022-05-24 | 江苏鑫亿鼎石英科技股份有限公司 | Quartz sand datamation intelligent production control system |
| CN114527718B (en) * | 2022-02-25 | 2024-01-09 | 江苏鑫亿鼎石英科技股份有限公司 | Quartz sand datamation intelligent production control system |
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Application publication date: 20190621 |