CN109910336A - High beat hydraulic press - Google Patents
High beat hydraulic press Download PDFInfo
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- CN109910336A CN109910336A CN201811652980.8A CN201811652980A CN109910336A CN 109910336 A CN109910336 A CN 109910336A CN 201811652980 A CN201811652980 A CN 201811652980A CN 109910336 A CN109910336 A CN 109910336A
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- cylinder
- hydraulic press
- fuselage
- master cylinder
- sliding block
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Abstract
The invention discloses a kind of high beat hydraulic presses comprising fuselage, drops oil cylinder, master cylinder and sliding block at fuel tank fastly；The fuel tank is set to the fuselage upper end, and fast drop oil cylinder and master cylinder are provided on the upper beam of the fuselage；The lower end of the fast drop oil cylinder and master cylinder is all connected to sliding block, for driving the sliding block to move up and down.Setting by dropping oil cylinder and master cylinder fastly of the invention, sliding block be can be improved in the speed of uplink and downlink, and reduce the duration during slide block movement, so that high beat hydraulic press work pace per minute is up to 1~25 time, i.e. beat number is stepless adjustable, and impulse stroke is longer, stroke adjustable extent is larger, mechanical press less than normal is limited relative to the lower traditional high speed hydraulic press of work pace and nominal pressure stroke, with preferable technical effect, and it is suitable for intelligent type automatic production line.
Description
Technical field
The present invention relates to hydraulic presses, and in particular to a kind of high beat hydraulic press.
Background technique
Currently, the various hydraulic machine equipments taken on heavy responsibilities on automatic production line, often because work pace is relatively low, Bu Nengshi
Should increasingly the production outline of efficient quick and replaced other equipment such as mechanical press.But mechanical press again because
Nominal pressure stroke is less than normal and there are techniques to adapt to bottleneck.
Summary of the invention
It is an object of the present invention to provide a kind of high beat hydraulic press, maximum functional beat is greatlyd improve up to 25 beats/min
Production efficiency.
The present invention solve technical problem adopt the following technical scheme that a kind of high beat hydraulic press comprising fuselage, fuel tank,
Fast drop oil cylinder, master cylinder and sliding block；
The fuel tank is set to the fuselage upper end, and fast drop oil cylinder and master are provided on the upper beam of the fuselage
Oil cylinder；
The lower end of the fast drop oil cylinder and master cylinder is all connected to sliding block, for driving the sliding block to move up and down.
Optionally, the fast drop oil cylinder is plunger case, and the master cylinder is piston cylinder.
Optionally, the quantity of the master cylinder is two, is respectively arranged at the left and right sides of the upper beam of the fuselage；Institute
The cylinder body for stating master cylinder also is secured to the upper beam of the fuselage, and the piston rod of the master cylinder is fixed on the sliding block；
The plunger case is set to the center position of the upper beam of the fuselage, and the cylinder body of the plunger case is fixed
In on the upper beam of the fuselage, the plunger rod of the plunger case is fixed on the sliding block.
Optionally, the high beat hydraulic press further includes accumulator, and the lower chambers of the master cylinder are connected to the storage
It can device.
Optionally, the accumulator is connected to pressurizing cylinder, and the pressurizing cylinder is connected to described by proportional throttle valve
Fast drop oil cylinder and master cylinder.
Optionally, the cylinder bottom of the fast drop oil cylinder offers cavity volume, and the periphery of the cavity volume is formed with multiple and institute
The control piper of cavity volume connection is stated, and the cavity volume is also connected to the internal chamber of the fast drop oil cylinder, the control
Pipeline is connected to the upper chamber of master cylinder.
Optionally, the high beat hydraulic press further includes the variable-frequency motor of oil pump and the driving oil pump, the oil
Pump is connected to the accumulator.
Optionally, the high beat hydraulic press further includes nitrogen cylinder, and the nitrogen cylinder is connected to piston accumulator, with
The gas of high pressure is provided to piston accumulator.
Optionally, when, there are when more high beat hydraulic presses, Duo Taigao beat hydraulic press shares a set of accumulation of energy in production line
Device.
The invention has the following beneficial effects: the settings by dropping oil cylinder and master cylinder fastly of the invention, can be improved cunning
Block and reduces the duration during slide block movement in the speed of uplink and downlink, so that the work that high beat hydraulic press is per minute
Beat is up to 1~25 time, i.e., beat number is stepless adjustable, and impulse stroke is longer, and stroke adjustable extent is larger, relative to work
The lower traditional high speed hydraulic press of beat and nominal pressure stroke are limited mechanical press less than normal, have preferable technical effect,
And it is suitable for intelligent type automatic production line.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of high beat hydraulic press of the invention；
Fig. 2 is the structural schematic diagram of the cylinder body (being integrated with control oil circuit) of fast drop oil cylinder of the invention；
Fig. 3 is the control system architecture schematic diagram of high beat hydraulic press of the invention；
The mark in the figure shows: 1- fuselage；2- fuel tank；Oil cylinder drops in 3- fastly；4- master cylinder；5- sliding block；6- nitrogen cylinder；7- stores
It can device；8- variable-frequency motor；9- pressurizing cylinder；10- cavity volume.
Specific embodiment
Technical solution of the present invention is further elaborated below with reference to examples and drawings.
Embodiment 1
Present embodiments provide a kind of high beat hydraulic press comprising fuselage 1, fuel tank 2, fast drop oil cylinder 3,4 and of master cylinder
Sliding block 5.
The fuel tank 2 is set to 1 upper end of fuselage, for providing hydraulic oil, and on the upper beam of the fuselage 1
It is provided with fast drop oil cylinder 3 and master cylinder 4；In the present embodiment, the fast drop oil cylinder 3 is plunger case, and the master cylinder 4 is piston
Cylinder；And the quantity of the master cylinder 4 is two, is respectively arranged at the left and right sides of the upper beam of the fuselage 1.
The fast center position for dropping oil cylinder 3 and being set to the upper beam of the fuselage 1, and the fast drop oil cylinder 3
Cylinder body is fixed on the upper beam of the fuselage 1, and the plunger rod of the fast drop oil cylinder 3 is fixed on the sliding block 5.
Similarly, the cylinder body of the master cylinder 4 also is secured to the upper beam of the fuselage 1, the piston rod of the master cylinder 4
It is fixed on the sliding block 5, to work as the fast drop oil cylinder 3 by the upper chamber of injection hydraulic oil or master cylinder 4 by injection hydraulic oil
When, the fast drop oil cylinder 3 and master cylinder 4 are jointly with 5 fast downlink of movable slider.
For example, the impulse stroke of sliding block 5 is subdivided into the following three stage:
The A stage: press pressurization in fast drop oil cylinder 3, sliding block reaches 11% nominal pressure (master cylinder is not involved in work).
B-stage: master cylinder 4 and the middle pressure pressurization of fast drop oil cylinder 3.Sliding block reaches 55% nominal pressure.
C-stage: master cylinder 4 and fast drop oil cylinder 3 are pressurized pressurization.Sliding block reaches 100% nominal pressure (26MPa).
It is highly preferred that the cylinder bottom of the fast drop oil cylinder 3 is integrated with control flow path, in the present embodiment, the fast drop oil cylinder 3
Cylinder bottom offers cavity volume 10, and the periphery of the cavity volume 10 is formed with what multiple (such as 4) be connected to the cavity volume 10
Control piper, and the cavity volume 10 is also connected to the internal chamber of the fast drop oil cylinder 3, to connect in the cavity volume 10
When being connected to oil feed line, hydraulic oil can be provided to fast drop oil cylinder 3 and master cylinder 4 from the cavity volume 10, at this point, the control
Tubulation road is connected to the upper chamber of master cylinder 4, to realize that the cylinder bottom of control valve and plunger case is directly connected to, shortens pipe
Road length, is conducive to damping；And simplify and optimize connecting line；It is highly preferred that installing plug-in side on the cavity volume
To valve, to pass through the on-off of the plug-in direction valve control piper.
The lower chambers of the master cylinder 4 are connected to accumulator 7, and in the present embodiment, the accumulator 7 is plunger type accumulation of energy
Device, in 5 downlink of sliding block, accumulator due to releasing energy outward at this time, pressure decline, under the pressure for reaching accumulator
Limit, can be discharged accumulator 7 for the hydraulic oil in the master cylinder 4, so that dropping oil cylinder 3 fastly by plunger type will be under master cylinder 4
It is stored in chamber oil extraction push-in piston accumulator 7, oil extraction loss has not only been avoided, but also 7 repairing energy storage of accumulator can be made, for sliding block
It is used when 5 backhaul.
The accumulator 7 presses energy storage (14~18MPa) in using, to be able to satisfy 5 return pressure of sliding block and proportioning valve guide
Subject to control-oil pressure.And the nominal pressure of press is realized by pressurizing cylinder 9.Lower energy storage pressure not only makes electricity
Machine peak power reduces, and energy storage loss caused by also making because of leakage tends to reduce, and can be reached by the pressurizing cylinder 9
It 1.8 times of energy storage pressure and exports outward, the pressurizing cylinder 9 is connected to the fast drop oil cylinder 3 by proportional throttle valve at this time
With master cylinder 4, moved downward so that when the proportional throttle valve is opened, master cylinder 4 can be driven and drop oil cylinder 3 fastly.
Especially, the high beat hydraulic press further includes the variable-frequency motor 8 of oil pump and the driving oil pump, the oil pump
It is connected to the accumulator 7, so that oil pump does not provide energy, the program-controlled release of the energy put aside in piston accumulator directly
Fuel feeding, installed power also make network load more than reducing 20%~50% or more using the high speed hydraulic press of oil pump direct-furnish energy
It tends to be steady.
The nitrogen cylinder 6 is connected to piston accumulator 7, to provide the gas of high pressure to piston accumulator 7, keeps living
The pressure for the hydraulic oil that plug accumulator 7 is provided out.
In the present embodiment, the control system schematic diagram of the high beat hydraulic press is as shown in Figure 3, wherein Unloading Control block is used
In the unloading of the fast drop oil cylinder 3 and master cylinder 4 of control, with when drop oil cylinder 3 and master cylinder 4 move upwards fastly, the liquid of upper chamber
Pressure oil is unloaded into fuel tank；Further, the Unloading Control block carries out pilot control by the hydraulic oil in accumulator.
In the present embodiment, the link block, master slider control block, accumulator control block and Unloading Control block are by controlling
Valve group is at being achieved in the control of fast drop oil cylinder 3 and master cylinder 4.
The setting by dropping oil cylinder 3 and master cylinder 4 fastly of the invention, can be improved sliding block 5 in the speed of uplink and downlink,
And the duration in 5 motion process of sliding block is reduced, so that high beat hydraulic press work pace per minute is saved up to 1~25 time
It is stepless adjustable to clap number, and impulse stroke is longer, stroke adjustable extent is larger, relative to the lower quick liquid of tradition of work pace
Press and nominal pressure stroke are limited mechanical press less than normal, have preferable technical effect, and be suitable for intelligent type automatic
Production line, than high speed hydraulic press using electricity wisely 20%~50%.
In the present embodiment, the high beat hydraulic press further includes redundancy (spare) motor and pump group, and the pump group
It is connected to the accumulator, so that the redundancy motor and pump group can be passed through in variable-frequency motor and in damaged condition oil pump
Energy is provided to accumulator.
High beat hydraulic press of the invention and device parameter in the prior art are compared as follows shown in table:
| Mechanical press | High speed hydraulic press | High beat hydraulic press | |
| Device model | JH36-250 | RZU250HA | YH62-250GX |
| Nominal pressure (KN) | 2500 | 2500 | 2500 |
| Nominal pressure stroke (mm) | 13 | 200-100 (adjustable) | 100-25 (adjustable) |
| Slider stroke (mm) | 300 | 500 | 500 |
| Work pace (secondary/min) | 10-25 | 2-10 | 2-25 |
| Main motor current (KW) | 242 | 112 |
By annual 250 working days, daily two classes of 16 working hours are calculated, and are made using high beat hydraulic press is comparable every year
With high speed hydraulic press save the electricity charge: 520,000 yuan.
And when, there are when more high beat hydraulic presses, Duo Taigao beat hydraulic press can share a set of piston in production line
Formula accumulator, so that the cost of the high beat hydraulic press of the present embodiment further decreases.
The sequencing of above embodiments is not only for ease of description, represent the advantages or disadvantages of the embodiments.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although
Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features；
And these are modified or replaceed, technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution spirit and
Range.
Claims (9)
1. a kind of high beat hydraulic press, which is characterized in that including fuselage, fuel tank, drop oil cylinder, master cylinder and sliding block fastly；
The fuel tank is set to the fuselage upper end, and fast drop oil cylinder and main oil are provided on the upper beam of the fuselage
Cylinder；
The lower end of the fast drop oil cylinder and master cylinder is all connected to sliding block, for driving the sliding block to move up and down.
2. high beat hydraulic press according to claim 1, which is characterized in that the fast drop oil cylinder is plunger case, the master
Oil cylinder is piston cylinder.
3. high beat hydraulic press according to claim 2, which is characterized in that the quantity of the master cylinder is two, respectively
It is set to the left and right sides of the upper beam of the fuselage；The cylinder body of the master cylinder also is secured to the upper beam of the fuselage, institute
The piston rod for stating master cylinder is fixed on the sliding block；
The plunger case is set to the center position of the upper beam of the fuselage, and the cylinder body of the plunger case is fixed on institute
It states on the upper beam of fuselage, the plunger rod of the plunger case is fixed on the sliding block.
4. high beat hydraulic press according to claim 2 or 3, which is characterized in that it further include accumulator, the master cylinder
Lower chambers are connected to the accumulator.
5. high beat hydraulic press according to claim 4, which is characterized in that the accumulator is connected to pressurizing cylinder, institute
It states pressurizing cylinder and the fast drop oil cylinder and master cylinder is connected to by proportional throttle valve.
6. high beat hydraulic press according to claim 1, which is characterized in that the cylinder bottom of the fast drop oil cylinder offers volume
Chamber, the periphery of the cavity volume are formed with multiple control pipers being connected to the cavity volume, and the cavity volume also with institute
The internal chamber connection of fast drop oil cylinder is stated, the control piper is connected to the upper chamber of master cylinder.
7. high beat hydraulic press according to claim 4, which is characterized in that further include oil pump and the driving oil pump
Variable-frequency motor, the oil pump are connected to the accumulator.
8. high beat hydraulic press according to claim 7, which is characterized in that it further include nitrogen cylinder, the nitrogen cylinder connection
In piston accumulator, to provide the gas of high pressure to piston accumulator.
9. high beat hydraulic press according to claim 8, which is characterized in that when there are more high beats are hydraulic in production line
When machine, Duo Taigao beat hydraulic press shares a set of accumulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811652980.8A CN109910336A (en) | 2018-12-29 | 2018-12-29 | High beat hydraulic press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811652980.8A CN109910336A (en) | 2018-12-29 | 2018-12-29 | High beat hydraulic press |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109910336A true CN109910336A (en) | 2019-06-21 |
Family
ID=66960098
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811652980.8A Pending CN109910336A (en) | 2018-12-29 | 2018-12-29 | High beat hydraulic press |
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| Country | Link |
|---|---|
| CN (1) | CN109910336A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0952197A (en) * | 1995-08-14 | 1997-02-25 | Nisshinbo Ind Inc | Hydraulic pressure press device |
| CN201769377U (en) * | 2010-06-22 | 2011-03-23 | 中国长江航运集团南京金陵船厂 | Oil press |
| CN202071371U (en) * | 2011-01-17 | 2011-12-14 | 合肥合锻机床股份有限公司 | Large-scale gantry hydraulic press with guide rail-free guide slide block |
| CN105522749A (en) * | 2015-11-30 | 2016-04-27 | 沃得精机(中国)有限公司 | Sub-manifold block with adjustable pressing speed of hydraulic machine and speed adjusting method |
| CN106515066A (en) * | 2016-02-15 | 2017-03-22 | 王继国 | Energy-saving hydraulic machine |
| CN107364165A (en) * | 2017-07-03 | 2017-11-21 | 江苏国力锻压机床有限公司 | A kind of hydraulic press for possessing buffering and sliding block weight balancing |
-
2018
- 2018-12-29 CN CN201811652980.8A patent/CN109910336A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0952197A (en) * | 1995-08-14 | 1997-02-25 | Nisshinbo Ind Inc | Hydraulic pressure press device |
| CN201769377U (en) * | 2010-06-22 | 2011-03-23 | 中国长江航运集团南京金陵船厂 | Oil press |
| CN202071371U (en) * | 2011-01-17 | 2011-12-14 | 合肥合锻机床股份有限公司 | Large-scale gantry hydraulic press with guide rail-free guide slide block |
| CN105522749A (en) * | 2015-11-30 | 2016-04-27 | 沃得精机(中国)有限公司 | Sub-manifold block with adjustable pressing speed of hydraulic machine and speed adjusting method |
| CN106515066A (en) * | 2016-02-15 | 2017-03-22 | 王继国 | Energy-saving hydraulic machine |
| CN107364165A (en) * | 2017-07-03 | 2017-11-21 | 江苏国力锻压机床有限公司 | A kind of hydraulic press for possessing buffering and sliding block weight balancing |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190621 |
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| RJ01 | Rejection of invention patent application after publication |