CN109909510A - The preparation facilities and its preparation process of the extra-fine nickel powder of high-purity high uniformity - Google Patents

The preparation facilities and its preparation process of the extra-fine nickel powder of high-purity high uniformity Download PDF

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Publication number
CN109909510A
CN109909510A CN201910257062.3A CN201910257062A CN109909510A CN 109909510 A CN109909510 A CN 109909510A CN 201910257062 A CN201910257062 A CN 201910257062A CN 109909510 A CN109909510 A CN 109909510A
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China
Prior art keywords
water
nickel powder
extra
apopore
reaction kettle
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CN201910257062.3A
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Chinese (zh)
Inventor
孙科
李洪
孟晓峰
赵轶君
张胜权
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JIANGSU SHUANGYU NICKEL INDUSTRY HI-TECH Co Ltd
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JIANGSU SHUANGYU NICKEL INDUSTRY HI-TECH Co Ltd
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Priority to CN201910257062.3A priority Critical patent/CN109909510A/en
Publication of CN109909510A publication Critical patent/CN109909510A/en
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Abstract

The preparation facilities and its preparation process of a kind of extra-fine nickel powder of high-purity high uniformity of the present invention, it includes electric frequency furnace, water atomization reaction kettle, high-pressure hydraulic pump, baking oven and screen-dividing machine;It is equipped with water atomization reaction kettle below the electricity frequency furnace, the water atomization reaction kettle is connect with high-pressure hydraulic pump, and water atomization reaction kettle side is equipped with baking oven, and the baking oven side is equipped with screen-dividing machine;A water mist device is equipped in the water atomization reaction kettle.Nickel liquid is broken up rapidly solidification cooling in focal spot, obtains the extra-fine nickel powder of high-purity high uniformity by the present invention in the inclined bottom surface aperture of water mist device so that high pressure water collects in a focus point in material fall route.

Description

The preparation facilities and its preparation process of the extra-fine nickel powder of high-purity high uniformity
Technical field
The present invention relates to metal-powder preparation technical field more particularly to a kind of extra-fine nickel powders of high-purity high uniformity Preparation facilities and its preparation process.
Background technique
Extra-fine nickel powder unique electromagnetically, catalytic and performances such as big skin effect and bulk effect with its, make its Electrocondution slurry, battery material, magnetic material, suction involve the fields such as special coating and are widely applied.In recent years, with China Industrial expansion sharply increases the demand of extra-fine nickel powder, while putting forward higher requirements to the performance of extra-fine nickel powder.
Currently, there are many preparation process of extra-fine nickel powder, method of the China for industrialized production extra-fine nickel powder is mainly liquid Phase reduction method and vaporization condensation process, there are the problem of mainly performance be: crystallinity is not high, and size distribution is wide, uneven, dispersibility Difference and surface characteristic difference etc., are not able to satisfy demand of the high-end field to extra-fine nickel powder.Therefore, China is in terms of extra-fine nickel powder preparation It also needs further perfect, develops new technology of preparing.
Atomization-thermal decomposition method is that presoma mother liquor is generated micron-sized droplet by high speed atomisation device and is brought by air-flow It is thermally decomposed in high-temperature reactor, obtains the superfine powdery material of uniform grading.Preparing average particle size particle size is 35mm's Nickel powder.This method is a kind of important method for producing particle with unique properties, and prepare ultra-fine nano-powder one kind be suitble to The important method of technical pure production.In the early 1990s, Nagashima etc. is proposed in H2/ N2Ultrasonic atomizatio-heat point in atmosphere Solve Ni(NO3) 6H2O and NiCl2・6H2O can get nickel powder.The high energy dispersion mechanism of ultrasonic wave is mainly utilized, by object Presoma mother liquor generates micron-sized droplet by ultrasonic atomizer, and heat point occurs in high-temperature reactor as gas carrier enters Solution reaction, to obtain the superfine powdery material of uniform particle sizes.Wang et al. is preparing nano nickel using low pressure atomizing-pyrolysismethod When powder, by the comparative study to presoma mother liquid concentration, reducing agent type, gas flow rate and pressure, find gas flow rate and Pressure influences the granularity of powder, pattern and crystal grain maximum.Therefore, the technology and equipment of this method has much room for improvement.
Summary of the invention
The purpose of the present invention is to overcome the above shortcomings and to provide a kind of preparation of the extra-fine nickel powder of high-purity high uniformity dresses It sets and its preparation process, save the cost, obtains the superfine powder of high-purity high uniformity.
The object of the present invention is achieved like this:
A kind of preparation facilities of the extra-fine nickel powder of high-purity high uniformity, it includes electric frequency furnace, water atomization reaction kettle, high pressure water Pump, baking oven and screen-dividing machine;Water atomization reaction kettle is equipped with below the electricity frequency furnace, the water atomization reaction kettle and high-pressure hydraulic pump connect It connects, water atomization reaction kettle side is equipped with baking oven, and the baking oven side is equipped with screen-dividing machine;
The water atomization reaction kettle includes autoclave body, fluid guidance port, water inlet, water mist device and discharge port;The autoclave body top surface is equipped with One fluid guidance port, the fluid guidance port are funnel-shaped;The autoclave body side wall is equipped with a water inlet, is equipped with one in the autoclave body Water mist device, the water mist device are connect by water pipe with water inlet, and the water mist device is arranged immediately below fluid guidance port, on the autoclave body Portion's outer wall is equipped with several steam drains;The autoclave body bottom is equipped with a discharge port, is provided with a collection below the discharge port Material pond.
A kind of preparation facilities of the extra-fine nickel powder of high-purity high uniformity, the screen-dividing machine include point set gradually up and down Screen layers, the outer wall of the sub-sieve layer are equipped with meal outlet, are equipped with aggregate tube below the meal outlet.
A kind of preparation facilities of the extra-fine nickel powder of high-purity high uniformity, the water mist device includes main body, feed inlet, first Apopore and water are blurted out;The main body is a hollow cylindrical tube, is equipped with a feed inlet, institute at the center of the main body The side for stating main body is equipped with a water and blurts out, and the bottom surface of the main body is equipped with first apopore of circle, first apopore It is obliquely installed, the hole wall of first apopore and the axial A in an angle of charging, the water outlet in the first apopore of a circle Direction comes together in a focus point.
A kind of preparation facilities of the extra-fine nickel powder of high-purity high uniformity, the included angle A are 25 ° ~ 35 °.
A kind of preparation facilities of the extra-fine nickel powder of high-purity high uniformity, the aperture of first apopore be 0.5mm ~ 0.9mm。
A kind of preparation facilities of the extra-fine nickel powder of high-purity high uniformity, the focus point are public apart from body floor 9 ~ 11 Point.
A kind of preparation facilities of the extra-fine nickel powder of high-purity high uniformity is additionally provided with a circle second on the bottom surface of the main body Apopore, second apopore are obliquely installed, hole wall and the axial B in an angle of charging of second apopore, described Water discharging direction in one the second apopore of circle comes together in the focus point of the first apopore.
A kind of preparation process of the extra-fine nickel powder of high-purity high uniformity, it the following steps are included:
One, nickel screen waste material is poured into electric frequency stove heating;
Two, after scrap melting is nickel water, the overturning of electric frequency furnace is toppled over, nickel water is made to enter water atomization reaction kettle, opens high pressure water Pump, nickel water by fluid guidance port vertically into water mist device, under high pressure water flushing, broken up rapidly in focal spot, is then coagulated by liquid material Admittedly being cooled to powder, nickel powder is collected to aggregate pool;
Three, the nickel powder in aggregate pool is poured into baking oven heating, drying;
Four, the nickel powder after drying is poured into screen-dividing machine and carries out gradation sizing, obtain the extra-fine nickel powder of high-purity high uniformity.
The heating temperature of a kind of preparation method of the extra-fine nickel powder of high-purity high uniformity, the electricity frequency furnace is greater than 1500 ℃;The pressure of the high-pressure hydraulic pump is set as 9 ~ 11MPa.
Compared with prior art, the beneficial effects of the present invention are:
The present invention utilizes 1500 DEG C of high temperature that scrap melting at nickel water, is entered reaction kettle by funnel-form feed inlet, in autoclave body It is provided with special water mist device, in the bottom surface aperture of water mist device, aperture is obliquely installed, so that high pressure water collects in material whereabouts road A focus point on line, which is located at 10 centimeters or so of atomizer bottom surface, using the freezing point of nickel liquid, in focal spot Nickel liquid is broken up into rapidly solidification and is cooled to powder, baking oven heating, drying is entered after collection, screen-dividing machine gradation sizing is finally entered, obtains To the extra-fine nickel powder of high-purity high uniformity.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram of water atomization reaction kettle of the invention.
Fig. 3 is the structural schematic diagram of water mist device of the invention.
Fig. 4 is the diagrammatic cross-section of water mist device of the invention.
Wherein:
Electric frequency furnace 1, water atomization reaction kettle 2, autoclave body 2.1, fluid guidance port 2.2, water inlet 2.3, water mist device 2.4, main body 2.4.1, into Material mouth 2.4.2, the first apopore 2.4.3, the second apopore 2.4.4, water blurt out 2.4.5, steam drain 2.5, discharge port 2.6, collection Material pond 2.7, support frame 2.8, high-pressure hydraulic pump 3, baking oven 4, screen-dividing machine 5.
Specific embodiment
A kind of preparation facilities of the extra-fine nickel powder of high-purity high uniformity of the present invention, it includes electric frequency furnace 1, water mist Change reaction kettle 2, high-pressure hydraulic pump 3, baking oven 4 and screen-dividing machine 5;1 top surface of electricity frequency furnace is equipped with feeding inlet, and feeding inlet is connected with strip Slot discharges convenient for overturning electric frequency furnace 1 after fusing, is equipped with water atomization reaction kettle 2 below the electricity frequency furnace 1, the water atomization is anti- Kettle 2 is answered to connect with high-pressure hydraulic pump 3,2 side of water atomization reaction kettle is equipped with baking oven 4, and 4 bottom of baking oven is equipped with heating tube, For heating, drying, 4 side of baking oven is equipped with screen-dividing machine 5, and the screen-dividing machine 5 includes the sub-sieve layer set gradually up and down, institute The outer wall for stating sub-sieve layer is equipped with meal outlet, is equipped with aggregate tube below the meal outlet.
The water atomization reaction kettle 2 includes autoclave body 2.1, fluid guidance port 2.2, water inlet 2.3, water mist device 2.4 and discharge port 2.6。
2.1 top surface of autoclave body is equipped with a fluid guidance port 2.2, and the fluid guidance port 2.2 is funnel-shaped;The autoclave body 2.1 Side wall is equipped with a water inlet 2.3, is equipped with a water mist device 2.4 in the autoclave body 2.1, the water mist device 2.4 passes through water pipe It is connect with water inlet 2.3, immediately below fluid guidance port 2.2,2.1 external wall of upper portion of autoclave body is equipped with for the setting of water mist device 2.4 Several steam drains 2.5, for arranging steam;2.1 bottom of autoclave body is equipped with a discharge port 2.6, sets below the discharge port 2.6 It is equipped with an aggregate pool 2.7,2.1 lower outside of autoclave body is provided with the support of support frame 2.8.
The water mist device 2.4 includes that main body 2.4.1, feed inlet 2.4.2, the first apopore 2.4.3 and water are blurted out 2.4.5.
The main body 2.4.1 is a hollow cylindrical tube, is equipped with a feed inlet at the center of the main body 2.4.1 2.4.2, the feed inlet 2.4.2 is funnel-shaped;The side of the main body 2.4.1 is equipped with a water and blurts out 2.4.5, the water punching Mouth 2.4.5 is connect by water pipe with high-pressure hydraulic pump.
The bottom surface of the main body 2.4.1 is equipped with the first apopore of circle 2.4.3, the first apopore 2.4.3 rule Arrangement, the first apopore 2.4.3 are obliquely installed, and the hole wall of the first apopore 2.4.3 and charging are axial at a folder Angle A, the included angle A are 25 ° ~ 35 °, and the aperture of the first apopore 2.4.3 is 0.5mm ~ 0.9mm, and a circle first goes out Water discharging direction in the 2.4.3 of water hole comes together in a focus point, and the focus point is apart from 9 ~ 11 centimeters of body floor.
The second apopore of circle 2.4.4, the second apopore 2.4.4 rule are additionally provided on the bottom surface of the main body 2.4.1 Rule arrangement, the second apopore 2.4.4 are obliquely installed, and the hole wall of the second apopore 2.4.4 and charging are axial at one Included angle B, the included angle B are 25 ° ~ 35 °, and the aperture of the second apopore 2.4.4 is 0.5mm ~ 0.9mm, a circle second Water discharging direction in apopore 2.4.4 comes together in the focus point of the first apopore 2.4.3.
A kind of preparation process of the extra-fine nickel powder of high-purity high uniformity of the present invention, comprising the following steps:
One, nickel screen waste material is poured into electric frequency stove heating, heating temperature is 1500 DEG C;
Two, after scrap melting is nickel water, the overturning of electric frequency furnace is toppled over, nickel water is made to enter water atomization reaction kettle, opens high pressure water Pump, setting pressure are 10MPa, and nickel water is by fluid guidance port vertically into water mist device, and under the high pressure water flushing of 10MPa, liquid material is poly- Focal point is broken up rapidly, and then solidification is cooled to powder, and nickel powder is collected to aggregate pool;
Three, the nickel powder in aggregate pool is poured into baking oven heating, drying;
Four, the nickel powder after drying is poured into screen-dividing machine and carries out gradation sizing, obtain the extra-fine nickel powder of high-purity high uniformity.
The above is only specific application examples of the invention, are not limited in any way to protection scope of the present invention.All uses Equivalent transformation or equivalent replacement and the technical solution formed, all fall within rights protection scope of the present invention.

Claims (10)

1. a kind of preparation facilities of the extra-fine nickel powder of high-purity high uniformity, it is characterised in that: it includes electric frequency furnace (1), water mist Change reaction kettle (2), high-pressure hydraulic pump (3), baking oven (4) and screen-dividing machine (5);Water atomization reaction kettle is equipped with below the electricity frequency furnace (1) (2), the water atomization reaction kettle (2) connect with high-pressure hydraulic pump (3), and water atomization reaction kettle (2) side is equipped with baking oven (4), Baking oven (4) side is equipped with screen-dividing machine (5);
(2 include autoclave body (2.1), fluid guidance port (2.2), water inlet (2.3), water mist device (2.4) and discharging to the water atomization reaction kettle Mouth (2.6);Autoclave body (2.1) top surface is equipped with a fluid guidance port (2.2), and the fluid guidance port (2.2) is funnel-shaped;The kettle Body (2.1) side wall is equipped with a water inlet (2.3), is equipped with a water mist device (2.4), the water mist in the autoclave body (2.1) Device (2.4) is connect by water pipe with water inlet (2.3), and water mist device (2.4) setting is immediately below fluid guidance port (2.2);It is described Autoclave body (2.1) bottom is equipped with a discharge port (2.6).
2. the preparation facilities of the extra-fine nickel powder of high-purity high uniformity according to claim 1, it is characterised in that: described point Screen(ing) machine (5) includes the sub-sieve layer set gradually up and down, and the outer wall of the sub-sieve layer is equipped with meal outlet, sets below the meal outlet There is aggregate tube.
3. the preparation facilities of the extra-fine nickel powder of high-purity high uniformity according to claim 1, it is characterised in that: the kettle Body (2.1) external wall of upper portion is equipped with several steam drains (2.5), is provided with an aggregate pool below the discharge port (2.6) (2.7).
4. the preparation facilities of the extra-fine nickel powder of high-purity high uniformity according to claim 1, it is characterised in that: the water Day with fog 2.4 includes that main body (2.4.1), feed inlet (2.4.2), the first apopore (2.4.3) and water blurt out (2.4.5);The master Body (2.4.1) is a hollow cylindrical tube, is equipped with a feed inlet (2.4.2), institute at the center of the main body (2.4.1) The side for stating main body (2.4.1) is equipped with a water and blurts out (2.4.5), and the bottom surface of the main body (2.4.1) is equipped with a circle first Apopore (2.4.3), first apopore (2.4.3) are obliquely installed, the hole wall of first apopore (2.4.3) and charging Axially in an angle (A), the water discharging direction in a circle the first apopore (2.4.3) comes together in a focus point.
5. the preparation facilities of the extra-fine nickel powder of high-purity high uniformity according to claim 1, it is characterised in that: the folder Angle A is 25 ° ~ 35 °.
6. the preparation facilities of the extra-fine nickel powder of high-purity high uniformity according to claim 1, it is characterised in that: described The aperture of one apopore (2.4.3) is 0.5mm ~ 0.9mm.
7. the preparation facilities of the extra-fine nickel powder of high-purity high uniformity according to claim 1, it is characterised in that: described poly- 9 ~ 11 centimeters of focal length body floor.
8. the preparation facilities of the extra-fine nickel powder of high-purity high uniformity according to claim 1, it is characterised in that: the master Second apopore of circle (2.4.4) is additionally provided on the bottom surface of body (2.4.1), second apopore (2.4.4) is obliquely installed, institute The hole wall and the axial B in an angle of charging of the second apopore (2.4.4) are stated, described one encloses in the second apopore (2.4.4) Water discharging direction comes together in the focus point of the first apopore (2.4.3).
9. a kind of preparation method of the extra-fine nickel powder of high-purity high uniformity, it is characterised in that: it the following steps are included:
One, nickel screen waste material is poured into electric frequency stove heating;
Two, after scrap melting is nickel water, the overturning of electric frequency furnace is toppled over, nickel water is made to enter water atomization reaction kettle, opens high pressure water Pump, nickel water by fluid guidance port vertically into water mist device, under high pressure water flushing, broken up rapidly in focal spot, is then coagulated by liquid material Admittedly being cooled to powder, nickel powder is collected to aggregate pool;
Three, the nickel powder in aggregate pool is poured into baking oven heating, drying;
Four, the nickel powder after drying is poured into screen-dividing machine and carries out gradation sizing, obtain the extra-fine nickel powder of high-purity high uniformity.
10. a kind of preparation method of the extra-fine nickel powder of high-purity high uniformity according to claim 9, it is characterised in that: The heating temperature of the electricity frequency furnace is greater than 1500 DEG C;The pressure of the high-pressure hydraulic pump is set as 9 ~ 11MPa.
CN201910257062.3A 2019-04-01 2019-04-01 The preparation facilities and its preparation process of the extra-fine nickel powder of high-purity high uniformity Pending CN109909510A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020035891A1 (en) * 1997-09-05 2002-03-28 Kawatetsu Mining Co., Ltd. Ultrafine nickel powder
CN1383949A (en) * 2002-02-26 2002-12-11 江苏华强纳米工程技术开发有限公司 Prepn process of superfine high-purity nickel powder with waste netted nickel plate
CN102000828A (en) * 2010-09-26 2011-04-06 王昌祺 Metal ultrafine atomizing, crushing and grading system and metal atomizing device thereof
CN202701383U (en) * 2012-07-12 2013-01-30 江阴市镍网厂有限公司 Device for producing nickel powder by utilizing waste nickel screen piece
CN103600084A (en) * 2013-09-12 2014-02-26 苏州米莫金属科技有限公司 Powder metallurgy high-pressure water atomization pulverizing device
CN104107919A (en) * 2013-04-16 2014-10-22 株洲火炬工业炉有限责任公司 High-pressure water atomizing nozzle
CN204565119U (en) * 2015-02-09 2015-08-19 焦作正恒实业有限公司 A kind of water atomization spray dish
CN210132056U (en) * 2019-04-01 2020-03-10 江苏双宇镍业高科有限公司 Preparation facilities of superfine nickel powder of high purity high homogeneity

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020035891A1 (en) * 1997-09-05 2002-03-28 Kawatetsu Mining Co., Ltd. Ultrafine nickel powder
CN1383949A (en) * 2002-02-26 2002-12-11 江苏华强纳米工程技术开发有限公司 Prepn process of superfine high-purity nickel powder with waste netted nickel plate
CN102000828A (en) * 2010-09-26 2011-04-06 王昌祺 Metal ultrafine atomizing, crushing and grading system and metal atomizing device thereof
CN202701383U (en) * 2012-07-12 2013-01-30 江阴市镍网厂有限公司 Device for producing nickel powder by utilizing waste nickel screen piece
CN104107919A (en) * 2013-04-16 2014-10-22 株洲火炬工业炉有限责任公司 High-pressure water atomizing nozzle
CN103600084A (en) * 2013-09-12 2014-02-26 苏州米莫金属科技有限公司 Powder metallurgy high-pressure water atomization pulverizing device
CN204565119U (en) * 2015-02-09 2015-08-19 焦作正恒实业有限公司 A kind of water atomization spray dish
CN210132056U (en) * 2019-04-01 2020-03-10 江苏双宇镍业高科有限公司 Preparation facilities of superfine nickel powder of high purity high homogeneity

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