CN109901471A - A kind of intelligence control system of electromechanical equipment - Google Patents

A kind of intelligence control system of electromechanical equipment Download PDF

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Publication number
CN109901471A
CN109901471A CN201910195750.1A CN201910195750A CN109901471A CN 109901471 A CN109901471 A CN 109901471A CN 201910195750 A CN201910195750 A CN 201910195750A CN 109901471 A CN109901471 A CN 109901471A
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data
controller
assistant controller
assistant
appliance
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CN201910195750.1A
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CN109901471B (en
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杨利亚
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Taizhou Hite Automatic Control Technology Co ltd
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Taizhou Vocational and Technical College
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Abstract

The invention discloses a kind of intelligence control systems of electromechanical equipment, it is related to technical field of electromechanical control, it solves when the operational order of staff's input error, biggish damage will be caused to electromechanical equipment, of a serious nature, the problem of serious human accident occurs will be will lead to, its key points of the technical solution are that: it is arranged in a one-to-one correspondence with part of appliance including master controller, equipment simulating operation module, assistant controller, data collector and at least one part of appliance, assistant controller and data collector;Assistant controller and the data collector and the master controller communicate to connect;Data collector is connected with the master controller and corresponding part of appliance;The master controller and equipment simulating operation module communication connection, analog detection is carried out with the operational order that inputs to staff, prevents the operational order of staff's input error and the effect that damages to electromechanical equipment and occur the case where causing serious economic loss.

Description

A kind of intelligence control system of electromechanical equipment
Technical field
The present invention relates to technical field of electromechanical control, more specifically, it relates to a kind of intelligent control system of electromechanical equipment System.
Background technique
With the continuous development of science and technology, electromechanical equipment has been a part indispensable in people's daily life, electromechanical Equipment constantly develops towards technicalization, automation and intelligent direction, and the structure of electromechanical equipment becomes increasingly complex, and precision is also got over Come it is higher, for operate electromechanical equipment staff professional degree require also constantly promoted.
Currently, most of manufacturing enterprise in China all carries out processing and fabricating to product using the electromechanical equipment of automation, During product processing and fabricating, staff realizes the automation behaviour of electromechanical equipment to control system input operational order Make, electromechanical equipment is according to the automatic processing and fabricating product of operational order.
But when the operational order of staff's input error, it will cause biggish damage, plot to electromechanical equipment It is serious, it will to cause serious human accident to occur, not only threatened the personal safety of staff, can also give enterprise's band Carry out serious economic loss.Therefore, how to design a kind of intelligence control system of electromechanical equipment be we there is an urgent need to solve at present Certainly the problem of.
Summary of the invention
The object of the present invention is to provide a kind of intelligence control systems of electromechanical equipment, have the operation inputted to staff Order carries out analog detection, prevents the operational order of staff's input error and damages and cause to electromechanical equipment and is tight The effect that the case where economic loss of weight occurs.
Above-mentioned technical purpose of the invention has the technical scheme that a kind of intelligence control of electromechanical equipment System processed, including master controller, equipment simulating operation module, assistant controller, data collector and at least one part of appliance, institute It states assistant controller and data collector is arranged in a one-to-one correspondence with part of appliance;
The assistant controller is communicated to connect with the data collector and the master controller, is used for input equipment parts Control command is run, control command is run according to the part of appliance controls the data collector and start, and by the equipment Component operation control command is sent to the master controller;
The data collector is connected with the master controller and corresponding part of appliance, acquires phase after being powered starting The real-time running data of the part of appliance is answered, and the real-time running data is sent to the master controller;
The master controller, and equipment simulating operation module communication connection, for by the real-time running data and The part of appliance operation control command is sent to the equipment simulating operation module, and equipment simulating operation module is anti- The dry run data transmission of feedback is to the assistant controller;
The equipment simulating runs module, stores the running simulation model of electromechanical equipment, for according to the real-time fortune Row data update the operating parameter of the running simulation model, control updated running simulation model according to the part of appliance Control command dry run is run, and by dry run data feedback to master controller;
The assistant controller stores standard operation data, for judging the simulation according to the standard operation data Whether operation data is up to standard;If judgement is not up to standard, alarm signal is issued.
By using above-mentioned technical proposal, the operational order convenient for inputting to staff carries out analog detection, works as work When the operational order of personnel's input has mistake, corresponding staff is prompted in time, prevents staff from inputting wrong Operational order accidentally and generation the case where damaged to electromechanical equipment and cause serious economic loss.
The present invention is further arranged to: the assistant controller is equipped with order lock cell;When the assistant controller judges institute State dry run data it is not up to standard when, the assistant controller is executed the corresponding part of appliance and run by the order lock cell The execution permission of control command is locked.
By using above-mentioned technical proposal, using order lock cell, staff is avoided to detect that operational order deposits Continue the case where manipulating control system operation command generation in mistake.
The present invention is further arranged to: the assistant controller communication connection has user terminal;The user terminal includes the One terminal and second terminal, the first terminal are arranged in a one-to-one correspondence with assistant controller, the second terminal and all auxiliary controls Device connection processed;
The first terminal unlocks the application information for executing permission for inputting, and the application information is transmitted To the assistant controller;
The assistant controller for the application information to be sent to second terminal, and is fed back according to the second terminal Msu message the order lock cell is unlocked;
The second terminal audits the application information received for user, and the msu message is transmitted To assistant controller.
Intelligence is improved by using above-mentioned technical proposal convenient in case of emergency temporarily unlocking corresponding assistant controller The flexibility that the system of can control uses.
The present invention is further arranged to: the assistant controller is equipped with information sharing unit, passes through between the assistant controller LAN connection;
The information sharing unit shares control data and shares end message for inputting, and by sharing control Data are sent to the assistant controller with the end message of sharing;
The sharing is controlled data transmission to corresponding auxiliary control system according to the sharing end message by the assistant controller The sharing is controlled data transmission to corresponding user terminal by device, corresponding assistant controller.
By using above-mentioned technical proposal, convenient for by the control command of mistake and corresponding dry run data transmission to its His staff is analyzed and processed.
The present invention is further arranged to: the assistant controller is equipped with identity authenticating unit, and identity authenticating unit is according to input Identity name and identification cipher authorize assistant controller corresponding administration authority.
Avoid non-professional operator's operation corresponding using identity authenticating unit by using above-mentioned technical proposal Part of appliance.
The present invention is further arranged to: the data collector includes voltage sensor, current sensor, power sensor And wear sensor.
By using above-mentioned technical proposal, convenient for acquiring voltage data, current data, the power of relevant device component in real time Data and wear data, the convenient operating parameter to equipment simulating operation module are updated.
The present invention is further arranged to: the assistant controller is equipped with the touch screen for inputting and showing data.
It is convenient for operator's hand input-data using touch screen by using above-mentioned technical proposal, improves operator Working efficiency.
In conclusion the invention has the following advantages: being simulated convenient for the operational order inputted to staff Detection in time prompts corresponding staff, prevents work when the operational order of staff's input has mistake The operational order of personnel's input error and generation the case where damaged to electromechanical equipment and cause serious economic loss;Benefit With order lock cell, avoids staff from continuing manipulation control system when detecting that operational order has mistake and execute operation The case where order, occurs;Convenient in case of emergency temporarily unlocking corresponding assistant controller, intelligence control system use is improved Flexibility;Convenient for the control command of mistake and corresponding dry run data transmission are carried out at analysis to other staff Reason.
Detailed description of the invention
Fig. 1 is the block architecture diagram in the embodiment of the present invention.
In figure: 1, equipment simulating runs module;11, master controller;12, assistant controller;13, order lock cell;14, believe Cease sharing unit;15, identity authenticating unit;16, data collector;17, part of appliance;18, first terminal;19, second terminal; 2, touch screen.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
Embodiment: a kind of intelligence control system of electromechanical equipment, as shown in Figure 1, including master controller 11, equipment simulating fortune Row module 1, assistant controller 12, data collector 16 and at least one part of appliance 17, assistant controller 12 and data collector 16 It is arranged in a one-to-one correspondence with part of appliance 17.Assistant controller 12 and data collector 16 and master controller 11 communicate to connect, and are used for Input equipment parts 17 run control command, run control command control data collector 16 according to part of appliance 17 and start, and The operation of part of appliance 17 control command is sent to master controller 11.Data collector 16 and master controller 11 and corresponding equipment Component 17 connects, and acquires the real-time running data of relevant device component 17 after the starting that is powered, and real-time running data is transmitted To master controller 11.Master controller 11 and equipment simulating operation module 1 communicate to connect, and are used for real-time running data and equipment portion Part 17 runs control command and is sent to equipment simulating operation module 1, and the dry run number that equipment simulating operation module 1 is fed back According to being sent to assistant controller 12.Equipment simulating runs module 1, stores the running simulation model of electromechanical equipment, for according to reality When operation data update running simulation model operating parameter, control updated running simulation model according to part of appliance 17 transport Row control command dry run, and by dry run data feedback to master controller 11.Assistant controller 12 stores standard operation Data, for judging whether dry run data are up to standard according to standard operation data;If judgement is not up to standard, warning letter is issued Number, the operational order convenient for inputting to staff carries out analog detection, when there are mistakes for the operational order that staff inputs When, corresponding staff is prompted in time, the operational order of staff's input error is prevented and electromechanical equipment is made At generation the case where damaging and cause serious economic loss.
Assistant controller 12 is equipped with order lock cell 13.When assistant controller 12 judges that dry run data are not up to standard, life Lock cell 13 is enabled to lock the execution permission that assistant controller 12 executes the operation control command of relevant device component 17.It utilizes Order lock cell 13 avoids staff from continuing manipulation control system when detecting that operational order has mistake and executes operation The case where order, occurs.
The communication connection of assistant controller 12 has user terminal.User terminal includes first terminal 18 and second terminal 19, and first Terminal 18 is arranged in a one-to-one correspondence with assistant controller 12, and second terminal 19 is connect with all assistant controllers 12.First terminal 18 is used The application information for executing permission is unlocked in input, and application information is sent to assistant controller 12.Assistant controller 12 is used for Shen Please information be sent to second terminal 19, and order lock cell 13 is solved according to the msu message that second terminal 19 is fed back Lock.Second terminal 19 audits the application information received for user, and msu message is sent to assistant controller 12, Convenient in case of emergency temporarily unlocking corresponding assistant controller 12, the flexibility that intelligence control system uses is improved.
Assistant controller 12 is equipped with information sharing unit 14, passes through LAN connection between assistant controller 12.Information is shared single Member 14 shares control data and shares end message for inputting, and will sharing control data with share end message be sent to it is auxiliary Controller 12.Assistant controller 12 will share control data transmission to corresponding assistant controller 12, accordingly according to end message is shared Assistant controller 12 will share control data transmission to corresponding user terminal, convenient for by the control command of mistake and corresponding simulation Operation data is sent to other staff and is analyzed and processed.
Assistant controller 12 is equipped with identity authenticating unit 15, and identity authenticating unit 15 is according to the identity name and identification cipher of input Authorize assistant controller 12 corresponding administration authority.Using identity authenticating unit 15, avoid non-professional operator's operation corresponding Part of appliance 17.
Data collector 16 includes voltage sensor, current sensor, power sensor and wear sensor, convenient for real-time Voltage data, current data, power data and the wear data of relevant device component 17 are acquired, it is convenient that mould is run to equipment simulating The operating parameter of block 1 is updated.
Assistant controller 12 is equipped with the touch screen 2 for inputting and showing data.Using touch screen 2, it is convenient for operator's hand Dynamic input data, improves the working efficiency of operator.
Working principle: after the operational order of staff's input, running simulation model carries out simulation inspection to operational order It surveys.If there are mistake, assistant controllers 12 to issue alarm signal and prompt in time corresponding staff for operational order, prevent Only the operational order of staff's input error and the case where damaged to electromechanical equipment and cause serious economic loss Occur.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this All by the protection of Patent Law in the scope of the claims of invention.

Claims (7)

1. a kind of intelligence control system of electromechanical equipment, it is characterized in that: including master controller (11), equipment simulating operation module (1), assistant controller (12), data collector (16) and at least one part of appliance (17), the assistant controller (12) and data Collector (16) is arranged in a one-to-one correspondence with part of appliance (17);
The assistant controller (12) communicates to connect with the data collector (16) and the master controller (11), for inputting Part of appliance (17) runs control command, runs control command according to the part of appliance (17) and controls the data collector (16) start, and the part of appliance (17) operation control command is sent to the master controller (11);
The data collector (16) connects with the master controller (11) and corresponding part of appliance (17), starts being powered The real-time running data of the corresponding part of appliance (17) is acquired afterwards, and the real-time running data is sent to the main control Device (11);
The master controller (11) is used for equipment simulating operation module (1) communication connection by the real-time running data Equipment simulating operation module (1) is sent to the part of appliance (17) operation control command, and by the equipment simulating The dry run data transmission of module (1) feedback is run to the assistant controller (12);
The equipment simulating runs module (1), stores the running simulation model of electromechanical equipment, for according to the real time execution Data update the operating parameter of the running simulation model, control updated running simulation model according to the part of appliance (17) control command dry run is run, and by dry run data feedback to master controller (11);
The assistant controller (12), stores standard operation data, for judging the simulation according to the standard operation data Whether operation data is up to standard;If judgement is not up to standard, alarm signal is issued.
2. the intelligence control system of a kind of electromechanical equipment according to claim 1, it is characterized in that: the assistant controller (12) Equipped with order lock cell (13);When the assistant controller (12) judges that the dry run data are not up to standard, the order The assistant controller (12) are executed the execution permission of corresponding part of appliance (17) the operation control command by lock cell (13) It is locked.
3. the intelligence control system of a kind of electromechanical equipment according to claim 2, it is characterized in that: the assistant controller (12) Communication connection has user terminal;The user terminal includes first terminal (18) and second terminal (19), the first terminal (18) it is arranged in a one-to-one correspondence with assistant controller (12), the second terminal (19) connect with all assistant controllers (12);
The first terminal (18) unlocks the application information for executing permission for inputting, and the application information is transmitted To the assistant controller (12);
The assistant controller (12), for the application information to be sent to second terminal (19), and according to the second terminal (19) msu message fed back is unlocked the order lock cell (13);
The second terminal (19) audits the application information received for user, and the msu message is transmitted To assistant controller (12).
4. the intelligence control system of a kind of electromechanical equipment according to claim 3, it is characterized in that: the assistant controller (12) Equipped with information sharing unit (14), pass through LAN connection between the assistant controller (12);
The information sharing unit (14) shares control data and shares end message for inputting, and by sharing control Data are sent to the assistant controller (12) with the end message of sharing;
The sharing is controlled data transmission to corresponding auxiliary control system according to the sharing end message by the assistant controller (12) The sharing is controlled data transmission to corresponding user terminal by device (12), corresponding assistant controller (12).
5. the intelligence control system of a kind of electromechanical equipment according to claim 1, it is characterized in that: the assistant controller (12) Equipped with identity authenticating unit (15), identity authenticating unit (15) authorizes assistant controller according to the identity name and identification cipher of input (12) corresponding administration authority.
6. a kind of intelligence control system of electromechanical equipment described in -5 any one according to claim 1, it is characterized in that: the number It include voltage sensor, current sensor, power sensor and wear sensor according to collector (16).
7. a kind of intelligence control system of electromechanical equipment described in -5 any one according to claim 1, it is characterized in that: described auxiliary Controller (12) is equipped with the touch screen (2) for inputting and showing data.
CN201910195750.1A 2019-03-15 2019-03-15 Intelligent control system of electromechanical device Active CN109901471B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114518712A (en) * 2022-02-14 2022-05-20 武汉日鼎信易达自动化设备有限公司 State monitoring system applied to intelligent equipment transformation
CN117168865A (en) * 2023-11-03 2023-12-05 南通宝佳精密机械有限公司 Protection system for electromechanical equipment

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114518712A (en) * 2022-02-14 2022-05-20 武汉日鼎信易达自动化设备有限公司 State monitoring system applied to intelligent equipment transformation
CN117168865A (en) * 2023-11-03 2023-12-05 南通宝佳精密机械有限公司 Protection system for electromechanical equipment
CN117168865B (en) * 2023-11-03 2024-04-12 南通宝佳精密机械有限公司 Electromechanical device protection system

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Effective date of registration: 20231008

Address after: Room 1304, 3rd floor, building 1, 188, east section of Kaifa Avenue, gathering District, Taizhou City, Zhejiang Province

Patentee after: TAIZHOU HITE AUTOMATIC CONTROL TECHNOLOGY CO.,LTD.

Address before: 318000 No. 788, Jiaojiang, Taizhou District, Zhejiang, Xueyuan Road

Patentee before: Yang Liya

Patentee before: TAIZHOU VOCATIONAL & TECHNICAL College

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