CN109900472A - A kind of breather valve on-line measuring device - Google Patents

A kind of breather valve on-line measuring device Download PDF

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Publication number
CN109900472A
CN109900472A CN201910171138.0A CN201910171138A CN109900472A CN 109900472 A CN109900472 A CN 109900472A CN 201910171138 A CN201910171138 A CN 201910171138A CN 109900472 A CN109900472 A CN 109900472A
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CN
China
Prior art keywords
vacuum
tight
housing
breather valve
tank body
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Application number
CN201910171138.0A
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Chinese (zh)
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CN109900472B (en
Inventor
许波
沈建民
陈虎
史聪
徐浩
陆建平
褚国海
卢明军
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Ningbo Labor Safety Technology Service Co ltd
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Ningbo Labor Safety Technology Service Co
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Abstract

A kind of breather valve on-line measuring device of the invention, including A-frame, room occurs for pressure difference, vacuum (-tight) housing and tank body to be measured equipped with breather valve, the pressure difference occurs to be equipped with rotary shaft at left and right sides of room, two rotary shafts are rotatable to be fixed on the A-frame, wherein a rotary shaft is connected with stepper motor, the stepper motor is fixed on the A-frame, the pressure difference occurs interior and sets air cavity and the piston that can slide up and down, the pressure difference occurs room and is arranged right below gas nozzle, surface is equipped with gas-tpe fitting, the gas-tpe fitting is connected with hose, the other end of the hose is connected on vacuum (-tight) housing, the vacuum (-tight) housing is adsorbed on tank body to be measured equipped on the position of breather valve.Whether the function that breather valve can be detected on active line is normal, easy to use, quick, efficient.Detection and production do not conflict, and have a very important significance to the safety in production of enterprise.

Description

A kind of breather valve on-line measuring device
Technical field
The present invention relates to tank body detection field more particularly to a kind of breather valve on-line measuring devices.
Background technique
Breather valve is a kind of safety device for guaranteeing storage tank eupnea, it can not only maintain cartridge gas pressure to balance, it is ensured that Storage tank, from destroying, and can reduce the discharge of medium in tank to greatest extent, reduce environmental pollution in superpressure or vacuum.It is more at present Several breather valve detection devices is to be mounted on breather valve on the Detecting data of special test room, is utilized respectively air pressure The equipment such as contracting machine and vacuum pump provide positive/negative-pressure respectively opens breather valve, to determine the unlatching pressure outwardly and inwardly of breather valve Power.Also there is mancarried device, although this device can take scene to, but breather valve is needed to disassemble from oil tank Or have particular/special requirement to connecting line, therefore, the needs to breather valve on-line checking can not be met.
Breather valve all plays a crucial role safety in production and environmental protection etc. as an important safety component, right It is also a wherein important ring, the breathing big for ownership to the inspection of breather valve in the annual test of transport of dangerous goods tank vehicle Valve on-line measuring device and method propose increasingly higher demands, need to exempt to dismount, is convenient, fast, efficient breather valve exists Line detector and method.
Summary of the invention
It is a primary object of the present invention to provide a kind of scheme of breather valve on-line measuring device regarding to the issue above.
To achieve the above objectives, the technical solution adopted by the present invention are as follows: a kind of breather valve on-line measuring device, a kind of breathing Valve on-line measuring device, a kind of breather valve on-line measuring device, including A-frame, pressure difference occur room, vacuum (-tight) housing and equipped with exhaling The tank body to be measured of valve is inhaled, the pressure difference occurs to be equipped with rotary shaft at left and right sides of room, and two rotary shafts are rotatable to be fixed on On the A-frame, wherein a rotary shaft is connected with stepper motor, the stepper motor is fixed on the triangle branch On frame, the pressure difference occurs interior and sets air cavity and the piston that can slide up and down, and indoor air cavity occurs for the piston and pressure difference Wall is closed to be slided up and down, and the pressure difference occurs room and is arranged right below gas nozzle, surface equipped with gas-tpe fitting, and the gas-tpe fitting connects It is connected to hose, the other end of the hose is connected on vacuum (-tight) housing, and the vacuum (-tight) housing is adsorbed on tank body to be measured equipped with breather valve On position, vacuum (-tight) housing and tank body to be measured formation confined space and breather valve are located in the confined space, by changing the confined air In gas pressure detect whether breather valve can work normally.
The internal piston is equipped at least a piece of clump weight, and the clump weight density is higher than the density of piston face material, Such as the material sheet of piston is as No. 45 steel, then the density of material of the selection of clump weight will than No. 45 steel it is big, clump weight is In order to generate bigger gravity in same volume, it is exactly to utilize piston gravity compressed gas that indoor pressure difference, which occurs, for pressure difference Body increases gas pressure, and clump weight can increase reduction, and the size for needing gas differential pressure when according to detection is selected.
Annular magnetic stripe is equipped at the vacuum (-tight) housing and tank body sealing to be measured, the annular magnetic stripe, which is pressed on vacuum (-tight) housing, to be made very Sky cover forms confined space with tank body to be measured, and the vacuum (-tight) housing is equipped with the pressure vacuum gauge for reading vacuum internal mask pressure and release One end of the vacuum (-tight) housing air valve of gas in vacuum (-tight) housing, vacuum (-tight) housing and tank body to be measured contact is rubber material, can be occurred certain Deformation, is adapted to the different surface shape of tank body to be measured, and annular magnetic stripe is adsorbed on tank surface to be measured.
The tank body to be measured is equipped with the tank body pressure gauge for reading tank interior pressure to be measured and discharges gas in tank body to be measured The tank body air valve of body.
The cylindrical body or cuboid of the shape of room occurs for the pressure difference to be using plane where gas nozzle be bottom surface.
Compared with the prior art, the advantages of the present invention are as follows:
A-frame occurs room and is fixed on triangle by rotary shaft for fixing the breather valve on-line measuring device, pressure difference On bracket, the indoor piston for being equipped with constant weight occurs for pressure difference, squeezes or stretches air by the self weight of piston, can produce positive pressure With negative pressure, room occurs for pressure difference by step motor control, rotates 180 degree to generate extruding or stretch the effect of air, vacuum Cover occurs to be connected between room with the hose of certain length pressure difference, vacuum (-tight) housing by the annular magnetic stripe of bottom be adsorbed in it is to be measured It on tank body, and can be read by vacuum (-tight) housing equipped with vacuum (-tight) housing pressure gauge, when the pressure in vacuum (-tight) housing is more than certain threshold value When range, breather valve is opened, and the intracorporal air pressure of tank changes, and tank body inside and outside differential pressure is kept constant, and is exhaled with this to detect Inhale valve.
Breather valve can not had to remove using the present apparatus, the function of breather valve is detected on the active line of breather valve It is whether normal, it is easy to use, quick, efficient.Detection and production do not conflict, and have highly important meaning to the safety in production of enterprise Justice.
Detailed description of the invention
Fig. 1 is the partial sectional view of on-line checking breather valve of the present invention;
Fig. 2 is that the postrotational partial sectional view in room occurs for a kind of pressure difference of breather valve on-line measuring device;
Fig. 3 is a kind of side view of breather valve on-line measuring device.
The corresponding title of each appended drawing reference is: A-frame 1;Stepper motor 2;Room 3 occurs for pressure difference;Rotary shaft 31;Gas Chamber 32;Piston 33;Clump weight 331;Gas nozzle 34;Gas-tpe fitting 35;Hose 4;Vacuum (-tight) housing 5;Annular magnetic stripe 51;Vacuum (-tight) housing pressure gauge 52;Vacuum (-tight) housing air valve 53;Tank body 6 to be measured;Breather valve 61;Tank body pressure gauge 62;Tank body air valve 63.
Specific embodiment
It is described below for disclosing particular content of the present invention so that those skilled in the art can be realized the present invention.It retouches below Preferred embodiment in stating is only used as illustrating, it may occur to persons skilled in the art that other obvious modifications.
The embodiment of the present invention is a kind of breather valve on-line measuring device, a kind of breather valve on-line measuring device, including three Room 3, vacuum (-tight) housing 5 and the tank body to be measured 6 equipped with breather valve 61 occur for angle support 1, pressure difference, and 3 left and right sides of room occurs for the pressure difference Equipped with rotary shaft 31, two rotary shafts 31 are rotatable to be fixed on the A-frame 1, wherein a rotary shaft 31 are connected with stepper motor 2, and the stepper motor 2 is fixed on the A-frame 1, and the pressure difference occurs to set air cavity in room 3 32 and the piston 33 that can slide up and down, the pressure difference occurs that room 3 is arranged right below gas nozzle 34, surface is equipped with gas-tpe fitting 35, the gas-tpe fitting 35 is connected with hose 4, and the other end of the hose 4 is connected on vacuum (-tight) housing 5, and the vacuum (-tight) housing 5 adsorbs On the position that tank body 6 to be measured is equipped with breather valve 61.
At least a piece of clump weight 331 is equipped with inside the piston 33,331 density of clump weight is higher than 33 surface material of piston The density of material.
Annular magnetic stripe 51 is equipped at 6 sealing of the vacuum (-tight) housing 5 and tank body to be measured, the annular magnetic stripe 51 is pressed in vacuum (-tight) housing 5 Above so that vacuum (-tight) housing 5 and tank body to be measured form confined space, the vacuum (-tight) housing 5 is equipped with the vacuum pressure for reading vacuum internal mask pressure The vacuum (-tight) housing air valve 53 of gas in power table 52 and release vacuum (-tight) housing.
The tank body to be measured 6 is equipped with the tank body pressure gauge 62 for reading tank interior pressure to be measured and discharges in tank body to be measured The tank body air valve 63 of gas.
The cylindrical body or cuboid of the shape of room occurs for the pressure difference to be using plane where gas nozzle be bottom surface.
As shown in Figure 1-3, A-frame occurs room and passes through rotation for fixing the breather valve on-line measuring device, pressure difference Axis is fixed on A-frame, and the indoor piston for being equipped with constant weight occurs for pressure difference, and the weight of piston can pass through regulating piston Intermediate clump weight is arranged, and squeezes or stretches air by the self weight of piston, can produce positive pressure and negative pressure, according to carat uncle dragon Equation PV=nRT, can it is known that at that same temperature, the pressure of the generation of gas is inversely proportional with its volume PV=k is obtained, wherein k is constant, and pressure difference occurs room by step motor control, rotates 180 degree to generate extruding or stretching The effect of air, vacuum (-tight) housing occur to be connected between room with the hose of certain length with pressure difference, the magnet that vacuum (-tight) housing passes through bottom It is adsorbed on tank body to be measured detected, and vacuum (-tight) housing is equipped with air valve and pressure gauge, when the pressure in vacuum (-tight) housing is more than one When determining threshold range, breather valve is opened, and the intracorporal air pressure of tank to be measured changes, and tank body inside and outside differential pressure to be measured keeps permanent It is fixed, breather valve is detected with this.
Pressure difference occurs room one end and is equipped with gas nozzle, is connected to ambient atmosphere, acts on the air pressure perseverance that piston is located at gas nozzle one end It is set to atmospheric pressure 1atm, before being detected, device is in Fig. 1 state, the air valve being located on vacuum (-tight) housing and tank body to be measured is opened, Make to communicate in tank, in vacuum (-tight) housing with the air pressure in pressure difference generation room air cavity with external atmosphere pressure, constant is 1atm, hereafter closes institute There is air valve, pressure difference is overturn by stepper motor and occurs room, piston squeezes air by the self gravity of clump weight, in the present invention Air cavity is identical as the volume of vacuum (-tight) housing inner cavity, therefore when piston advances to state shown in Fig. 2 completely, does not consider that breather valve is opened In the case that gas flows into tank body to be measured, gas volume is reduced into original 1/2, attainable greatest limit pressure in vacuum (-tight) housing Power is 2atm, otherwise greatest limit pressure is 0.5atm, and the greatest limit pressure that can be generated under normal conditions depends on piston Interior clump weight, the present invention illustrate clump weight as the iron block of 100mm thickness, and the maximum gas pressure difference that can be generated is ρIronGh, wherein h For the thickness of iron block, it is 7702.8Pa, as 1.07atm that conversion, which can obtain the maximum gas pressure difference that can be generated, when breather valve is not switched on When, air pressure is 1atm in tank, and breather valve both ends pressure difference is 0.07atm, about 7.091KPa, and general breather valve is required when detecting Pressure difference be 5kPa, if there is different demands, bigger pressure difference can be generated by changing the gravity of clump weight to realize.
The step of specific detection are as follows:
One, state shown in Fig. 1 opens tank body air valve and vacuum (-tight) housing air valve, discharges air pressure;It is closed after stable gas pressure above-mentioned Air valve.
Two, after closing air valve, rotate 180 ° of pressure differences and rooms occur, air pressure is slowly increased in vacuum (-tight) housing, until certain numerical value with Afterwards, breather valve both ends pressure difference is more than threshold value, and breather valve is opened, when the piston comprising clump weight slowly moves, completely to Fig. 2 state When, the pressure gauge reading difference on pressure gauge and tank body to be measured on vacuum (-tight) housing is the positive cracking pressure of breather valve;
Three, state shown in Fig. 2 opens tank body air valve and vacuum (-tight) housing air valve, discharges air pressure;It is closed after stable gas pressure above-mentioned Air valve.
Four, after closing air valve, rotate 180 ° of pressure differences and rooms occur, air pressure is slowly reduced in vacuum (-tight) housing, until certain numerical value with Afterwards, breather valve both ends pressure difference is more than threshold value, and breather valve is opened, when the piston comprising clump weight slowly moves, completely to Fig. 1 state When, the pressure gauge reading difference on pressure gauge and tank body to be measured on vacuum (-tight) housing is the negative cracking pressure of breather valve.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and what is described in the above embodiment and the description is only the present invention Principle, various changes and improvements may be made to the invention without departing from the spirit and scope of the present invention, these variation and Improvement is both fallen in the range of claimed invention.The present invention claims protection scope by appended claims and its Equivalent defines.

Claims (5)

1. a kind of breather valve on-line measuring device, including room (3), vacuum (-tight) housing (5) and equipped with exhaling occur for A-frame (1), pressure difference Inhale the tank body to be measured (6) of valve (61), it is characterised in that: the pressure difference occurs to be equipped with rotary shaft (31) at left and right sides of room (3), and two The rotary shaft (31) is rotatable to be fixed on the A-frame (1), wherein a rotary shaft (31) is connected with step Into motor (2), the stepper motor (2) is fixed on the A-frame (1), and the pressure difference occurs to set air cavity in room (3) (32) and the piston that can slide up and down (33), the pressure difference occur room (3) and are arranged right below gas nozzle (34), surface equipped with gas Pipe fitting (35), the gas-tpe fitting (35) are connected with hose (4), and the other end of the hose (4) is connected to vacuum (-tight) housing (5) On, the vacuum (-tight) housing (5) is adsorbed on tank body to be measured (6) equipped on the position of breather valve (61).
2. a kind of breather valve on-line measuring device according to claim 1, it is characterised in that: set inside the piston (33) There is at least a piece of clump weight (331), clump weight (331) density is higher than the density of piston (33) surfacing.
3. a kind of breather valve on-line measuring device according to claim 1, it is characterised in that: the vacuum (-tight) housing (5) and to It surveys at tank body (6) sealing and is equipped with annular magnetic stripe (51), the annular magnetic stripe (51) is pressed on vacuum (-tight) housing (5) so that vacuum (-tight) housing (5) With tank body to be measured formed confined space, the vacuum (-tight) housing (5) be equipped with read vacuum internal mask pressure pressure vacuum gauge (52) and Discharge the vacuum (-tight) housing air valve (53) of gas in vacuum (-tight) housing.
4. a kind of breather valve on-line measuring device according to claim 3, it is characterised in that: on the tank body (6) to be measured Tank body air valve (63) equipped with gas in the tank body pressure gauge (62) and release tank body to be measured for reading tank interior pressure to be measured.
5. a kind of breather valve on-line measuring device according to claim 3, it is characterised in that: room (3) occur for the pressure difference Shape to be using plane where gas nozzle (34) be bottom surface cylindrical body or cuboid.
CN201910171138.0A 2019-03-07 2019-03-07 Breather valve on-line measuring device Active CN109900472B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910171138.0A CN109900472B (en) 2019-03-07 2019-03-07 Breather valve on-line measuring device

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Application Number Priority Date Filing Date Title
CN201910171138.0A CN109900472B (en) 2019-03-07 2019-03-07 Breather valve on-line measuring device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111780965A (en) * 2020-08-10 2020-10-16 罗浮阀门集团有限公司 Breather valve ventilation test device and method
CN116242603A (en) * 2023-05-11 2023-06-09 山东泰阳特种设备检测科技有限公司 Online checking device for breather valve

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111780965A (en) * 2020-08-10 2020-10-16 罗浮阀门集团有限公司 Breather valve ventilation test device and method
CN111780965B (en) * 2020-08-10 2022-07-29 罗浮阀门集团有限公司 Breather valve ventilation test device and method
CN116242603A (en) * 2023-05-11 2023-06-09 山东泰阳特种设备检测科技有限公司 Online checking device for breather valve
CN116242603B (en) * 2023-05-11 2023-08-18 山东泰阳特种设备检测科技有限公司 Online checking device for breather valve

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Address after: 7th Floor, Building A, No. 1588 Jiangnan Road, Yinzhou District, Ningbo City, Zhejiang Province, 315048

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