CN109879676A - Animal dung material fermentation process system - Google Patents
Animal dung material fermentation process system Download PDFInfo
- Publication number
- CN109879676A CN109879676A CN201910151478.7A CN201910151478A CN109879676A CN 109879676 A CN109879676 A CN 109879676A CN 201910151478 A CN201910151478 A CN 201910151478A CN 109879676 A CN109879676 A CN 109879676A
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- fermentation process
- fermentor
- main shaft
- animal dung
- process system
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a kind of animal dung material fermentation process systems, including fermentor and agitating device, inlet port and outlet port are respectively arranged at the top and bottom of the fermentor, the agitating device includes driving motor, main shaft, discharge component and rabbling mechanism, one end of the main shaft is connected in the discharge component of fermenter base, and the other end of main shaft is connected in the power output end of the driving motor at the top of fermentor;The rabbling mechanism includes the manipulator being fixed on main shaft, the movable end of the manipulator is fixedly connected with stirring motor, the stirring motor power output end connects mixing component, and the manipulator can at least realize mobile control in the horizontal direction to the entirety of the stirring motor and mixing component.Animal dung material fermentation process system of the invention, is improved by stir process efficiency, further improves excrement material fermentation process efficiency, system is relatively stable, efficient, suitable for being widely used to promote.
Description
Technical field
The present invention relates to animal dung material processing technology fields, and in particular to one kind is for carrying out fermentation process to animal dung material
System.
Background technique
Animal dung material is a kind of more good fertilizer, and plant growth can be allowed more preferable.However, fresh animal dung material one
As should not be directly as Fertilizer application, if fresh animal dung material is directly discharged in soil, crop is difficult to directly absorb.
It is thus typically necessary to fermentation process be carried out to animal dung material, to promote crop to the assimilation effect of excrement material.And to animal dung material
During being fermented, it usually needs periodically carry out turning over throwing or stir process to excrement material, to improve fermentation efficiency and fermentation
Quality.
It is existing currently, generally by fermentor or build excrement material pond and carry out fermentation process to excrement material, by taking fermentor as an example,
The form that motor driven agitating shaft is generallyd use in fermentation process is stirred the excrement material in fermentor.To improve excrement material
Fermentation process efficiency, the volume of fermentor are usually arranged very big, stir to realize the uniform all standing of excrement material in fermentor
The size of the effect of mixing, the stirring blade being arranged on agitating shaft is also larger, and stirring blade is subjected to biggish turn in whipping process
Dynamic load, while agitating shaft is also subjected to biggish torque.Currently, often will appear stirring blade and stir the feelings of axle fracture
Condition, agitating shaft are broken, and not only replace the higher cost of agitating shaft, meanwhile, the processing of the normal fermentation of excrement material can also be generated
Large effect.Therefore, current fermentation process system lacks a kind of relatively stable, efficient agitating device.In addition, for excrement
For expecting fermentation process system, the design of the Each part of system also can excrement material fermentation process efficiency and quality generate it is certain
It influences, the rational design of excrement material fermentation process system is also the emphasis that excrement material fermentation process field is more paid close attention to.
Summary of the invention
To solve the above problems, the present invention provides a kind of stabilization, efficient animal dung material fermentation process.
Animal dung material fermentation process system of the invention, including fermentor and agitating device, the fermentor top and bottom
Portion is respectively arranged with inlet port and outlet port, and the agitating device includes driving motor, main shaft, discharge component and rabbling mechanism,
One end of the main shaft is connected in the discharge component of fermenter base, and the other end of main shaft is connected in fermentor
The power output end of the driving motor at top;The rabbling mechanism includes the manipulator being fixed on main shaft, the machinery
The movable end of hand is fixedly connected with stirring motor, and the stirring motor power output end connects mixing component, and the manipulator is extremely
Mobile control in the horizontal direction to the entirety of the stirring motor and mixing component can be achieved less.
Preferably, the mixing component includes auger, for realizing the excrement material strip of pot bottom will be stirred to top.
Preferably, be nested and fixed on the main shaft for by the excrement material in manipulator and fermentor carry out space every
From seal cover board, offer on the seal cover board and be used to provide the described the slot that mixing component passes through.
Preferably, the slot is the bar shape trench hole for being directed toward seal cover board center, covered on the auger bar of the auger
Equipped with the bar shaped cover board for carrying out dynamic coverage to the bar shape trench hole.
Preferably, the seal cover board is set to above the feed inlet.
Preferably, being provided with feeding mechanism at the feed inlet, the feeding mechanism will be for that will be transported to discharge port
The excrement material at place is ejected into fermentor center.
Preferably, the feeding mechanism includes charging motor, feeding packing auger and barrel, the feeding packing auger is set to
In barrel, one end of feeding packing auger is connect with the power output end of the charging motor, and described barrel one end is formed with outside receipts
The conical discharge port of contracting, barrel top are provided with the taper feed inlet to contract, and excrement material is entered by the taper feed inlet
It is entered in fermentor into barrel, and under the rotary action of feeding packing auger by the conical discharge port.
Preferably, the discharge component includes turntable, turntable is connect with the main shaft, is fixed on turntable and turntable
The vertical scraping wings in face.
Preferably, gas outlet is arranged in the fermentor top sidewall, gas outlet connects gas treatment by pipeline and fills
It sets, the gas treatment equipment is for carrying out absorption processing to generated gas in excrement material fermentation process.
Preferably, fermentation process system further includes the aerator being aerated for the excrement material into fermentor.
Compared to existing animal dung material fermentation process system, the beneficial effects of the present invention are embodied in: using stirring for combined type
It mixes mode to be stirred excrement material, the stirring efficiency of raising;Further, used rabbling mechanism design is more closed
Reason can greatly improve the stability and service life of rabbling mechanism, significantly reduce cost, further, feeding manner
It is relatively reasonable, help to improve stirring efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the animal dung material fermentation process system of the embodiment of the present invention;
Fig. 2 is the agitating device of the embodiment of the present invention and the cooperation schematic diagram of seal cover board;
Fig. 3 is the structural schematic diagram of the seal cover board of the embodiment of the present invention.
Fig. 4 is the structural schematic diagram of the feeding mechanism of the embodiment of the present invention
Appended drawing reference:
1, fermentor, 2, driving motor, 3, main shaft, 4, manipulator, 5, stirring motor, 6, auger, 61, auger bar, 7, close
Capping plate, 71, bar shape trench hole, 8, bar shaped cover board, 9, feeding mechanism, 91, barrel, 92, feeding packing auger, 93, charging motor, 94,
Taper feed inlet, 95, conical discharge port, 10, scraping wings, 11, turntable, 12, gas treatment equipment.
Specific embodiment
In the following with reference to the drawings and specific embodiments, animal dung material fermentation process system of the invention is explained in detail
Explanation.It should be noted that a specific embodiment of the invention is not limited to following embodiment, those skilled in the art can be according to
According to central scope of the invention, specific embodiment is extended accordingly.
In conjunction with shown in attached drawing 1-4, the present invention provides following examples:
As shown in fig.1, animal dung material fermentation process system of the invention, including fermentor 1 and agitating device, the hair
Inlet port and outlet port are respectively arranged at the top and bottom of fermentation tank 1, the agitating device includes driving motor 2, main shaft 3, discharging
Component and rabbling mechanism, one end of the main shaft 3 are connected in the discharge component of 1 bottom of fermentor, main shaft 3 it is another
End is connected in the power output end of the driving motor 2 at 1 top of fermentor;The rabbling mechanism includes being fixed on main shaft
Manipulator 4 on 3, the movable end of the manipulator 4 are fixedly connected with stirring motor 5, and 5 power output end of stirring motor connects
Mixing component is connect, the manipulator 4 can at least realize the entirety shifting in the horizontal direction to the stirring motor 5 and mixing component
Dynamic control.
It is understood that in the above scheme, driving mixing component rotation by stirring motor 5, realizing to fermentor 1
The part stirring of middle excrement material, further, driving motor 2 drives main shaft 3 to rotate, to realize the machinery being fixed on main shaft 3
Hand 4, the stirring motor 5 fixed with manipulator 4 and mixing component are rotated synchronously with main shaft 3.That is, mixing component exists
The revolution around main shaft 3 is also carried out while making rotation, and rotated synchronously in stirring motor 5 and mixing component with the work of main shaft 3
In the process, the entirety that stirring motor 5 and mixing component can be moved horizontally by the manipulator 4, be achieved in mixing component with
Spacing between main shaft 3 is adjusted.Thus, it can be achieved that stirring of the mixing component to all standing of excrement material in agitator tank.It should say
It is bright, for the existing device for the stirring of animal dung material, it can be realized and be stirred using the agitating device in the present embodiment
The raising of service using life is mixed, while stirring power consumption can also can be greatly reduced.Specifically, existing agitating mode is to pass through
One powerful motor (usually 75KW) drives an agitating shaft to be stirred, and is to realize to excrement material in fermentor 1
The stirring of all standing, set stirring blade is usually larger on existing agitating shaft.Thus the problem of bringing is exactly to stir
Power consumption is larger, meanwhile, in whipping process, the torque that stirring blade and agitating shaft are born is larger, is easy to appear agitating shaft
And the case where stirring blade fracture.And the autobiography of the mixing component in the agitating device of the present embodiment need to only realize local excrement material
Stirring, the torque born is smaller.Therefore, stirring motor 5 uses relatively low power motor, and is used to drive
Power needed for main shaft 3 is also relatively small, and (the comprehensive power of driving motor 2 and stirring motor 5 is 25KW or so) as a result, may be used
Stirring power consumption can be greatly reduced.
Further it should be noted that manipulator 4 described in above-described embodiment is as realizing 5 He of stirring motor
The entirety of mixing component carries out the executing agency of mobile control, and specific structure can be set according to actual demand for control
Meter.For example, can be adopted when only need to be to the whole straight reciprocating carried out in horizontal direction of stirring motor 5 and mixing component
It is realized with existing electric telescopic rod.Further, existing robotic device can be used in the manipulator 4, for pair
The whole linear movement for carrying out horizontal direction and vertical direction of stirring motor 5 and mixing component, to stirring motor 5 and stirring group
The depth that the purpose of the whole movement for carrying out vertical direction of part is that adjustable mixing component is extend into excrement material (stirs deep
Degree).It is dynamic using corresponding function is able to carry out where above-mentioned robotic device and electric telescopic rod and not this Applicant's Abstract graph innovative point
The prior art of work, that is, implementable, and robotic device and electric telescopic rod have been the more mature prior art, herein not
Work excessively repeats.
Embodiment as one preferred, the mixing component includes auger 6, for realizing the excrement that will stir pot bottom
Material strip is to top.Specifically, auger 6 is rotated under the driving of stirring motor 5, with the rotation of auger 6, by fermentor 1
The excrement material of middle bottom gradually takes top to, and top excrement material sinks to bottom under the effect of gravity and gradually, is consequently formed to excrement material
Circulation agitation.
Embodiment as one preferred is nested and fixed on the main shaft 3 for will be in manipulator 4 and fermentor 1
Excrement material carry out the seal cover board 7 of space isolation, the seal cover board 7 is set to above fermentor 1 feed inlet, the sealing cover
It is offered on plate 7 and is used to provide the described the slot that mixing component passes through.The purpose that the seal cover board 7 is arranged is to avoid excrement material
The moisture of the gas and evaporation that generate in fermentation process causes to corrode to the electrical equipment of agitating device, improves stirring to realize
The service life of device and the effect of stability.Further, the slot is bar shape trench hole 71, in stirring motor 5 and stirring
During the whole rotation with main shaft 3 of component, under the control of the manipulator 4, mixing component is along the bar shape trench hole 71
Length direction move back and forth, to realize that spacing between mixing component and main shaft 3 is adjusted.
Scheme as a further preference, the slot are the bar shape trench hole 71 for being directed toward 7 center of seal cover board, the auger
61 upper sleeve through of auger bar have for the bar shape trench hole 71 carry out dynamic coverage bar shaped cover board 8.Pass through the bar shaped lid
Plate 8 forms the covering to bar shape trench hole 71, to help to be further reduced excrement material fermentation process electrically setting to agitating device
Standby corrosiveness.Alternatively, the bar shaped cover board 8 is extendable corrugated plating, corrugated plating length side
To both ends be separately fixed at the both ends of the bar shape trench hole 71, using the scalability of corrugated plating, it can be achieved that in mixing component
During moving horizontally, all standing of the corrugated plating to bar shape trench hole 71.As another selectable scheme, the bar shaped cover board
8 be common plate, and the length of cover board is 2 times of the length of bar shape trench hole 71, to guarantee to move horizontally in mixing component
All standing of the bar shaped cover board 8 to bar shape trench hole 71 in journey;It is additionally provided on the seal cover board 7 along the two sides of bar shaped cover board 8 point
The limited block (not shown) of cloth, the limited block are used to limit the rotation of bar shaped cover board 8, and bar shaped cover board 8 is avoided to deviate item
Shape slot 71.It should also be specified that bar shaped cover board 8 is to be set on stirring group in the plan of establishment of above two bar shaped cover board 8
On the agitating shaft of part, bar shaped cover board 8 is not rotated synchronously with mixing component.
Embodiment as one preferred is provided with feeding mechanism 9 at the feed inlet, and the feeding mechanism 9 is used for
The excrement material for being transported to discharge outlet is ejected into 1 center of fermentor.As one kind specifically, the feeding mechanism 9 includes charging
Motor 93, feeding packing auger 92 and barrel 91, the feeding packing auger 92 are set in barrel 91, one end of feeding packing auger 92 with it is described
The power output end of charging motor 93 connects, and described 91 one end of barrel is formed with the conical discharge port 95 shunk outward, barrel 91
Top is provided with the taper feed inlet 94 to contract, and excrement material is entered in barrel 91 by the taper feed inlet 94, and
It is entered in fermentor 1 under the rotary action of feeding packing auger 92 by the conical discharge port 95.It should be noted that can also lead to
The revolving speed of the charging motor 93 is overregulated to adjust the speed that excrement material is sprayed from the conical discharge port 95, to realize excrement material
Into the adjustment of the position in fermentor 1.Excrement material is ejected into the center of fermentor 1 by feeding mechanism 9, and (i.e. 3 institute of main shaft is in place
Set), be conducive to improve agitating device to the stirring efficiency of excrement material.
Embodiment as one preferred, the discharge component include turntable 11, and turntable 11 is connect with the main shaft 3,
The scraping wings 10 vertical with 11 face of turntable is fixed on turntable 11.Preferably, the scraping wings 10 may be configured as by two pieces
Arc-shaped plate is spliced into S type, to improve discharging efficiency.Main shaft 3 rotates, and discharge component rotation is driven, by reclaiming plate by bottom
Excrement material be pushed into discharge port of 1 bottom of fermentor at 1 sidewall locations of fermentor is arranged in and discharge.Should also it illustrate
It is that, as simplified scheme, the turntable 11 can be omitted, only scraping wings 10 is fixed on main shaft 3.And it is used in the present embodiment
The purpose of turntable 11 is, improves the structural stability of scraping wings 10.
Gas outlet is arranged in embodiment as one preferred, 1 top sidewall of fermentor, and gas outlet is connected by pipeline
Gas treatment equipment 12 is connect, the gas treatment equipment 12 is for carrying out at absorption generated gas in excrement material fermentation process
Reason.The gas of excrement material fermentation generation (mainly including ammonia) can be significantly reduced to week by the way that the gas treatment equipment 12 is arranged
Collarette pollutes caused by border.The gas treatment equipment 12 handled the gas that the fermentation of excrement material generates is mature existing skill
Art does not repeat excessively herein.
Embodiment as one preferred, fermentation process system further include being exposed for the excrement material into fermentor 1
The aerator of gas.By carrying out Air Exposure to the excrement material in fermentor 1, the speed that can further submit excrement material to ferment.Institute
Stating aerator can be used existing aerator, and where not this Applicant's Abstract graph innovative point, not repeat excessively herein.
In the description of the embodiment of the present invention, it is to be understood that term " on ", "lower", "front", "rear", " left side ",
" right side ", " hard straight ", "horizontal", "center", "top", "bottom", " top ", " root ", "inner", "outside", " periphery ", " inboard ", " interior
The orientation or positional relationship of the instructions such as side ", " outside " is to be based on the orientation or positional relationship shown in the drawings, merely to making in retouching
It states the present invention and simplifies description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific
Orientation construction and operation, therefore be not considered as limiting the invention.Wherein, the area that " inboard " refers to inside or fence up
Domain or space." periphery " refers to the region around certain particular elements or specific region.
In the description of the embodiment of the present invention, it should be noted that unless otherwise clearly defined and limited, term
" installation ", " connected ", " connection ", " assembling " shall be understood in a broad sense, for example, it may be being fixedly connected, be also possible to detachably connect
It connects, or is integrally connected;It can be directly connected, can also can be inside two elements indirectly connected through an intermediary
Connection.For the ordinary skill in the art, above-mentioned term in the present invention specific can be understood with concrete condition
Meaning.
In the description of the embodiment of the present invention, particular features, structures, materials, or characteristics can at any one or
It can be combined in any suitable manner in multiple embodiment or examples.
In the description of the embodiment of the present invention, it is to be understood that "-" and "~" indicated is that two values are same
Range, and the range includes endpoint.Such as: " A-B " indicates to be greater than or equal to A, and is less than or equal to the range of B.
In the description of the embodiment of the present invention, the terms "and/or", only it is a kind of describe affiliated partner pass
Connection relationship indicates may exist three kinds of relationships, for example, A and/or B, can indicate: individualism A exists simultaneously A and B, individually
There are these three situations of B.In addition, character "/" herein, typicallys represent the relationship that forward-backward correlation object is a kind of "or".
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (10)
1. animal dung material fermentation process system, including fermentor and agitating device, the fermentor top and bottom are respectively set
There are inlet port and outlet port, it is characterised in that: the agitating device includes driving motor, main shaft, discharge component and rabbling mechanism,
One end of the main shaft is connected in the discharge component of fermenter base, and the other end of main shaft is connected in fermentor
The power output end of the driving motor at top;The rabbling mechanism includes the manipulator being fixed on main shaft, the machinery
The movable end of hand is fixedly connected with stirring motor, the stirring motor power output end connection stirring bar assembly, the manipulator
It can at least realize mobile control in the horizontal direction to the entirety of the stirring motor and mixing component.
2. animal dung material fermentation process system according to claim 1, it is characterised in that: the mixing component includes twisting
Dragon, for realizing the excrement material strip of pot bottom will be stirred to top.
3. animal dung material fermentation process system according to claim 1, it is characterised in that: be nested and fixed on the main shaft
For manipulator to be carried out the seal cover board that space is isolated with the excrement material in fermentor, offer on the seal cover board for mentioning
The slot passed through for the mixing component.
4. animal dung material fermentation process system according to claim 3, it is characterised in that: the slot is to be directed toward sealing cover
The bar shape trench hole at plate center is arranged with the bar shaped for carrying out dynamic coverage to the bar shape trench hole on the auger bar of the auger
Cover board.
5. animal dung material fermentation process system according to claim 3, it is characterised in that: the seal cover board is set to institute
It states above feed inlet.
6. animal dung material fermentation process system according to any one of claims 1-5, it is characterised in that: the feed inlet
Place is provided with feeding mechanism, and the feeding mechanism is used to for the excrement material for being transported to discharge outlet to be ejected into fermentor center.
7. animal dung material fermentation process system according to claim 6, it is characterised in that: the feeding mechanism includes charging
Motor, feeding packing auger and barrel, the feeding packing auger are set in barrel, the power of feeding packing auger one end and the charging motor
Output end connection, described barrel one end are formed with the conical discharge port shunk outward, the cone to contract are provided at the top of barrel
Shape feed inlet, excrement material are entered in barrel by the taper feed inlet, and by described under the rotary action of feeding packing auger
Conical discharge port enters in fermentor.
8. animal dung material fermentation process system according to claim 1, it is characterised in that: the discharge component includes turning
Disk, turntable are connect with the main shaft, and the scraping wings vertical with turntable surface is fixed on turntable.
9. animal dung material fermentation process system according to claim 1, it is characterised in that: the fermentor top sidewall is set
Gas outlet is set, gas outlet connects gas treatment equipment by pipeline, and the gas treatment equipment is used for in excrement material fermentation process
Generated gas carries out absorption processing.
10. animal dung material fermentation process system according to claim 1, it is characterised in that: further include for fermentor
In the aerator that is aerated of excrement material.
Priority Applications (1)
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CN201910151478.7A CN109879676A (en) | 2019-02-28 | 2019-02-28 | Animal dung material fermentation process system |
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CN201910151478.7A CN109879676A (en) | 2019-02-28 | 2019-02-28 | Animal dung material fermentation process system |
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CN109879676A true CN109879676A (en) | 2019-06-14 |
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ID=66930020
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CN201910151478.7A Pending CN109879676A (en) | 2019-02-28 | 2019-02-28 | Animal dung material fermentation process system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110577344A (en) * | 2019-08-12 | 2019-12-17 | 眉山市科跃工业自动化设备有限公司 | Aerobic fermentation device and turning method for manure fermentation |
CN113735634A (en) * | 2021-08-27 | 2021-12-03 | 贺骊池 | Based on animal manure processing is with fertilizer degerming processingequipment |
CN114854509A (en) * | 2022-04-18 | 2022-08-05 | 安徽国钦智能科技有限公司 | Fermentation tank for beer processing and use method thereof |
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CN205455963U (en) * | 2016-02-04 | 2016-08-17 | 山东百德生物科技有限公司 | Material treatment equipment |
CN106337022A (en) * | 2016-11-19 | 2017-01-18 | 郑州艾莫弗信息技术有限公司 | Movable and efficient agricultural waste stirring and fermentation device |
CN106701563A (en) * | 2017-01-24 | 2017-05-24 | 郑州良源分析仪器有限公司 | Full-automatic control multifunctional solid-state fermentation tank |
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2019
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN205455963U (en) * | 2016-02-04 | 2016-08-17 | 山东百德生物科技有限公司 | Material treatment equipment |
CN106337022A (en) * | 2016-11-19 | 2017-01-18 | 郑州艾莫弗信息技术有限公司 | Movable and efficient agricultural waste stirring and fermentation device |
CN106701563A (en) * | 2017-01-24 | 2017-05-24 | 郑州良源分析仪器有限公司 | Full-automatic control multifunctional solid-state fermentation tank |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110577344A (en) * | 2019-08-12 | 2019-12-17 | 眉山市科跃工业自动化设备有限公司 | Aerobic fermentation device and turning method for manure fermentation |
CN113735634A (en) * | 2021-08-27 | 2021-12-03 | 贺骊池 | Based on animal manure processing is with fertilizer degerming processingequipment |
CN114854509A (en) * | 2022-04-18 | 2022-08-05 | 安徽国钦智能科技有限公司 | Fermentation tank for beer processing and use method thereof |
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