CN109879594B - Float glass transition roller table and cleaning device for slag box of transition roller table - Google Patents

Float glass transition roller table and cleaning device for slag box of transition roller table Download PDF

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Publication number
CN109879594B
CN109879594B CN201910328193.6A CN201910328193A CN109879594B CN 109879594 B CN109879594 B CN 109879594B CN 201910328193 A CN201910328193 A CN 201910328193A CN 109879594 B CN109879594 B CN 109879594B
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China
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slag box
transition roller
slag
groove
roller table
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CN109879594A (en
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彭寿
张冲
孙继臣
陈桥
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Bengbu Zhongguangdian Technology Co Ltd
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Bengbu Zhongguangdian Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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Abstract

The invention relates to a float glass transition roller table and a cleaning device of a slag box of the transition roller table, which comprises a transition roller table arranged between a tin bath (1) and an annealing kiln (2), and is characterized in that: the transition roller table comprises a groove-shaped slag box (3), and a group of transition ceramic rollers (4) are arranged on the upper part of the slag box (3) in a penetrating way; the slag box (3) is provided with a groove-shaped shell (8), an electric heater (7) is arranged in the slag box (3), and a fan communicated with the groove-shaped shell (8) and the slag box (3) is arranged on one side. The invention has simple structure and convenient use, is convenient for direct transformation on the prior art equipment, effectively avoids the defects of tin pick-up, roll marks, light spots and the like, and ensures and improves the production quality and the yield of glass.

Description

Float glass transition roller table and cleaning device for slag box of transition roller table
Technical field:
the invention belongs to the technical field of electronic-grade float glass manufacturing, relates to a transition roller table and slag box cleaning technology, and in particular relates to a float glass transition roller table and a cleaning method of a transition roller table slag box.
The background technology is as follows:
the electronic grade float glass transition roller table and slag box system are important connecting components between a float glass tin bath and an annealing kiln, and play a decisive role in the process of entering the annealing kiln after float glass is formed. The glass ribbon coming out of the tin bath enters an annealing kiln through a transition roller table to be cooled by a reasonable temperature curve, and the requirements on temperature control and sealing cleaning of the transition roller table and a slag box system are very strict. At present, a transition roller table and a slag box system of common float glass have no sealing and cleaning device, and the following problems exist in the process of producing special float electronic glass:
the outlet of the tin bath and the upper part of the transition roller table are sealed by four sealing curtains on the upper part of the transition roller table, a gap of about 10mm is reserved between the four sealing curtains and the running glass ribbon, and as volatilized tin compounds such as tin oxide, stannous sulfide and tin metal vapor and the like enter the transition roller table and the slag box along with the high-temperature glass ribbon, the tin oxide, stannous sulfide and tin metal vapor can be attached to a ceramic roller of the transition roller table, so that the defects such as tin dipping and scratch of the glass ribbon are caused; when the bath pressure is large, the vapor of tin oxide, stannous sulfide and tin metal can enter the annealing kiln through the gap between the sealing baffle curtain and the glass ribbon and adhere to the roller way of the annealing kiln, so that the defects of regular tin dipping, scratch, impression, light spots and the like of the glass plate are caused.
2. The mixed gas of sulfur dioxide (chemical formula SO 2) and nitrogen is introduced into the transition roller table and the slag box of the float glass, SO that a sulfur dioxide protective film layer is formed on the surface of the running glass belt, the glass is prevented from being scratched and microcracked when passing through the transition roller, the sulfur dioxide of the transition roller table and the slag box can diffuse into the tin bath to pollute the protective gas atmosphere of the tin bath, and meanwhile, the sulfur dioxide can corrode the four-channel blocking curtain at the upper part of the glass belt, SO that the pollution gas such as sulfur dioxide in the slag box and the roller table needs to be removed in time.
3. The three transition rollers in the slag box are all provided with automatic tin wiping devices, graphite dust, tin compound dust and particles are generated in the tin wiping process, and inevitably fall into the slag box and float to the periphery of the glass plate and the surface of the transition roller; the four blocking curtains on the roller table can generate small dust and the like to fall onto the glass plate in the long-time burning process; when the broken glass at the bottom of the slag box is cleaned daily, glass scraps and dust can float in the slag box and the space of the transition roller table. All generated dust, particles and the like can cause defects such as roller marks, light spots and the like on the surface of the glass, and meanwhile, dust and particles attached to the upper surface and the lower surface of the glass plate can cause serious misjudgment of a glass defect detector, so that the qualification rate of the glass plate is affected.
4. The stability of the bath pressure of the tin bath is one of important indexes for ensuring the forming quality of float glass, and a positive pressure environment is formed in the bath by introducing a certain amount of mixed protection gas of nitrogen and hydrogen into the tin bath. However, when the pressure fluctuation and the sealing of the tin bath are poor, the outside ambient air enters the tin bath through the edge sealing, the observation hole, the edge drawing machine and the gap at the joint of the monitoring lens and the tin bath; air in the annealing kiln permeates into the tin bath through a gap between the sealing baffle curtain and the glass ribbon, so that tin liquid in the tin bath is oxidized and polluted, defects such as tin dipping, roll marks and light spots of the glass ribbon are caused, and the long-time tin liquid oxidation also greatly increases the production cost.
Therefore, in the production of special float electronic glass, a set of cleaning devices for the transition roller table and the slag box of the special float electronic glass are urgently needed in the transition roller table and the slag box system, so that the defects are overcome, and the quality of the electronic glass is not affected in the production process.
The invention comprises the following steps:
the invention aims to overcome the defects in the prior art and provides a float glass transition roller table and a cleaning device for a slag box of the transition roller table.
The application provides the following technical scheme:
the utility model provides a cleaning device of float glass transition roller platform and transition roller platform sediment case thereof, it includes, sets up transition roller platform, its characterized in that between tin bath and annealing kiln: the transition roller table comprises a groove-shaped slag box made of metal materials, and a group of transition ceramic rollers which are horizontally distributed are arranged on the upper part of the slag box in a penetrating manner; bearing seats which are correspondingly matched with the two ends of the transition ceramic roller are arranged on the slag box; a transition roller transmission device correspondingly matched with the transition ceramic roller is also arranged on the slag box;
a group of slag removing holes are formed in the slag box, an electric heater is arranged in the slag box at one side of the slag removing holes, and wires of the electric heater are led out from the slag removing holes and are communicated with a mains supply; the slag removing hole is provided with a slag box edge seal which is correspondingly matched with the slag removing hole for plugging;
a groove-shaped shell covering the whole slag box is arranged on the slag box, and a group of door frames are arranged outside the groove-shaped shell in a crossing manner; a group of blocking curtains are arranged in the groove-shaped shell, a group of blocking curtain pull rods extending out of the groove-shaped shell are arranged on each blocking curtain, and the upper ends of the blocking curtain pull rods are connected and matched with the door frame in a welding mode;
an upper exhaust hood is arranged in the groove-shaped shell, a pair of bottom exhaust openings are arranged at the bottom of the slag box, and an air pipe is welded on the upper exhaust hood and each bottom exhaust hood and is communicated and matched with the outside centrifugal fan through the air pipe; an air outlet pipe is inserted into the air outlet of the centrifugal fan.
On the basis of the technical scheme, the following further technical scheme is also available:
the air pipes at one side of the upper exhaust hood and the bottom exhaust opening are respectively provided with a corresponding electric butterfly valve, and the pipe body of the air pipe at one side of the electric butterfly valve is also sleeved with a corresponding high-temperature expansion joint.
The portal comprises struts which are vertically distributed on two sides of the width direction of the slag box, and cross beams made of thick-wall I-steel distributed along the width direction of the groove-shaped shell are bridged at the tops of the upright posts made of two I-steel columns in a welding mode.
The upper exhaust hood and the bottom exhaust port are both in a horn mouth shape, the upper exhaust hood is distributed along the width direction of the groove-shaped shell, and the bottom exhaust port is symmetrically distributed along the length direction of the slag box.
The invention has the advantages that:
the invention has simple structure and convenient use, is convenient for direct transformation on the prior art equipment, effectively avoids the defects of tin pick-up, roll marks, light spots and the like, and ensures and improves the production quality and the yield of glass.
Description of the drawings:
FIG. 1 is a schematic diagram of the main structure of the present invention;
fig. 2 is a left-hand structural schematic of the present invention.
The specific embodiment is as follows:
as shown in figures 1 and 2, the cleaning device for the float glass transition roller table and the slag box of the transition roller table comprises a transition roller table arranged between a tin bath 1 and an annealing kiln 2, wherein the transition roller table comprises a trough-shaped slag box 3 made of metal materials, and a group of transition ceramic rollers 4 horizontally distributed are arranged on the upper part of the slag box 3 in a penetrating way.
The box body at the both sides of slag box 3 upper portion welds there is support 3a, welds on support 3a has with transition ceramic roller 4 both ends correspondence complex bearing frame 5, bearing frame 5 be jacket type structure, the intercommunication has circulating water cooling to its cooling in the jacket, avoids the bearing damage that the excessive high temperature of bearing frame leads to lubricating oil carbonization to lose efficacy to cause. The bearing seat 5 is in the prior art, and the detailed structure thereof will not be described herein.
The box below the bearing seat 5 on one side is welded with a transition roller transmission device bracket 3b, the transition roller transmission device bracket 3b is provided with a transition roller transmission device 20, the transition roller transmission device 20 is of a worm gear and worm structure, the end part of each transition ceramic roller 4 rotating shaft on the same side of the transition roller transmission device is sleeved with a worm wheel, the transition roller transmission device bracket 3b below the worm wheel is welded with an installation seat, a worm correspondingly matched with the worm wheel is arranged on the installation seat in a penetrating manner, one end of the worm is connected and matched with a variable frequency motor which is not shown in the drawing, and the variable frequency motor is fixedly connected with the transition roller transmission device bracket 3b through a bolt. The whole transition roller transmission device 20 is covered with a protective cover, and the protective cover bolt is fixedly connected with the transition roller transmission device bracket 3 b. .
The slag removal device is characterized in that a group of slag removal holes 6 which are distributed corresponding to the transition ceramic rollers 4 are formed in the lower portion of the slag box 3 along the wall of the width of the slag box, a supporting frame which is shown in the figure is arranged in the slag removal holes 6, an electric heater 7 which is distributed along the width direction of the slag box 3 is erected on the supporting frame, the electric heater 7 is of a columnar structure, the electric heater 7 is existing equipment, wires of the electric heater 7 are led out of the slag removal holes 6 and are communicated with a mains supply, the slag removal holes 6 are plugged by adopting slag box edge seals 11 which are matched with the slag removal holes in a corresponding mode, and the slag box edge seals 11 are sealed by adopting tin bath sealing materials and water glass in a mixed mode, so that sealing quality is guaranteed, and air leakage is avoided.
A groove-shaped shell 8 covering the whole slag box 3 is reversely buckled at the top of the slag box 3, and a group of door frames 10 are arranged outside the groove-shaped shell 8 in a straddling way. One end of the groove-shaped shell 8 extends out of the slag box 3 and is positioned above the outlet of the glass plate of the tin bath 1. Four blocking curtains 9 are uniformly distributed in the groove-shaped shell 8 above the tin bath outlet and the transition roller table, one blocking curtain 9 is positioned above the tin bath outlet, and the other three blocking curtains 9 are distributed corresponding to the three transition ceramic rollers 4 of the transition roller table.
The four baffle curtains 9 are made of stainless steel, a group of baffle curtain pull rods 9a extending out of the groove-shaped shell 8 are arranged on each baffle curtain 9, the lower part is a flexible baffle curtain wrapped by high-temperature-resistant glass fiber cloth on the outer side of a movable stainless steel plate, and the baffle curtain falls to a position about 10mm on the glass plate in the normal production process to stabilize the groove pressure and prevent the transition roller table space and gas in the annealing kiln from penetrating into a tin bath to pollute the protective gas.
The upper ends of the same group of curtain blocking pull rods 9a are connected and matched with the same portal frame 10 in a welding mode. The portal frame 10 comprises upright posts 10a which are vertically distributed on two sides of the slag box 3 in the width direction, and a beam 10b which is made of thick-wall I-steel and distributed along the width direction of the groove-shaped shell 8 is bridged at the top of the upright posts 10a made of two I-steel posts in a welding mode.
The side wall of the groove-shaped shell 8 at one side of each baffle 9 is provided with a mounting opening 8a corresponding to the baffle 9, and the baffle is sealed by using a baffle edge after being mounted. The trough-shaped housing 8 below between two adjacent mounting openings 8a is also provided with an observation opening 8b through which the situation in the transition roller table can be observed from time to time.
An upper exhaust hood 14 is arranged in the groove-shaped shell 8 at the joint of the groove-shaped shell 8 and the annealing kiln 2, the upper exhaust hood 14 is distributed along the width direction of the groove-shaped shell 8, the shape of the horn mouth is manufactured by welding a stainless steel plate, and the horn mouth is connected and fixed with the top of the groove-shaped shell 8 through a flange plate. A pair of bottom air suction openings 12 are arranged at the bottom of the slag box 3, and the bottom air suction openings 12 are in a horn shape and are symmetrically distributed along the length direction of the slag box 3.
The upper exhaust hoods 14 and the bottom exhaust openings 12 are welded with air pipes 13, and are communicated and matched with the outside centrifugal fans 15 through the air pipes 13. The centrifugal fan 15 mainly provides the exhaust and waste discharge functions, adopts a variable frequency motor for speed regulation, and can be remotely operated in a central control room. The air pipes 13 outside the upper exhaust hood 14 and the bottom exhaust port 12 are respectively provided with a heat-resistant stainless steel electric butterfly valve 16 which is correspondingly matched, and the pipe body of the air pipe 13 at one side of the heat-resistant stainless steel electric butterfly valve 16 is also sleeved with a high-temperature expansion joint 13a which is correspondingly matched and used for buffering the pipeline deformation caused by the heating change of the pipeline, so that the safety of equipment and the pipeline is ensured. An air outlet pipe 15a is inserted into the air outlet of the centrifugal fan 15, and another heat-resistant stainless steel electric butterfly valve 16 which is correspondingly matched with the air outlet pipe 15a is also arranged on the air outlet pipe. The air outlet end of the air outlet pipe 15a extends to the outside.
The upright 10a and the air duct 13 on the left in fig. 1 are not shown in fig. 2 for convenience.
Working principle:
after the volatilized tin compounds such as tin oxide, stannous sulfide and tin metal vapor enter the transition roller table along with the glass ribbon, the volatilized tin compounds are timely sucked out of the upper exhaust hood and the bottom exhaust opening and discharged out of the chamber, so that the volatilized tin compounds are prevented from adhering to the transition ceramic roller, and defects such as tin dipping, light spots and roller marks of the glass ribbon on the transition ceramic roller are reduced. Because centrifugal fan is variable frequency speed governing, and the wind pressure is adjustable, through adjusting electric butterfly valve aperture, realizes transition roller table internal pressure's stability, avoids the condition emergence that volatilized tin compound caused by pressure fluctuation enters into the annealing kiln through sealed gap between curtain and the glass area, the effectual quality that has improved glass.
The micro-positive pressure environment provided by the metal shell of the transition roller table and the slag box in the ventilation production through the upper ventilation hood and the bottom ventilation opening (only negative pressure is shown at the upper ventilation hood and the bottom ventilation opening, and positive pressure is shown in other areas of the transition roller table), SO that redundant sulfur dioxide gas in the metal shell of the transition roller table and the slag box is discharged outdoors through the action of a centrifugal fan in time, the environmental pollution and the fluctuation of the bath pressure of the protective gas of the tin bath caused by the diffusion of the sulfur dioxide (chemical formula SO 2) gas into the tin bath are avoided, the oxidation pollution of tin liquid in the tin bath caused by the environmental atmosphere in the transition roller table and the slag box is reduced, the defects of tin dipping, indentation, light spots and the like of glass strips are reduced, and the production and use cost of the tin liquid is reduced.
Meanwhile, the long-time erosion of sulfur dioxide to the blocking curtain is reduced, the service life of the blocking curtain is prolonged, the times of replacing the blocking curtain of the transition roller table are reduced, and the production quality and the yield of glass are ensured and improved.
In addition, graphite dust and tin compound dust particles can be generated in the tin wiping process of the transition ceramic roller under the micro-positive pressure environment, small dust and the like can be generated in the long-time burning process of the baffle curtain, and glass scraps and dust generated by cleaning broken glass in the slag box can be directly discharged in time by the variable frequency centrifugal fan through the air pipe, so that the defects of tin dipping, roll marks, light spots and the like on the surface of a glass belt are greatly reduced, meanwhile, the misjudgment rate of the glass defect detector is reduced, the plate collecting qualification rate of glass is improved, and the production quality and the yield of the glass are ensured and improved.
The electric heater effectively ensures the constant temperature in the transition roller table and avoids the occurrence of the temperature loss condition in the transition roller table caused by the frequency conversion centrifugal wind exhaust.

Claims (2)

1. The utility model provides a cleaning device of float glass transition roller platform and transition roller platform sediment case thereof, it includes, sets up transition roller platform, its characterized in that between tin bath (1) and annealing kiln (2): the transition roller table comprises a groove-shaped slag box (3), and a group of transition ceramic rollers (4) are arranged on the upper part of the slag box (3) in a penetrating way; a bearing seat (5) which is correspondingly matched with the transition ceramic roller (4) is arranged on the slag box (3); a transition roller transmission device (20) which is correspondingly matched with the transition ceramic roller (4) is also arranged on the slag box (3);
a group of slag removing holes (6) are formed in the slag box (3), an electric heater (7) is arranged on one side of the slag removing holes (6), and wires of the electric heater (7) are led out of the slag removing holes (6) and are communicated with a mains supply; a slag box edge seal (11) which is correspondingly matched is arranged on the slag hole (6);
a groove-shaped shell (8) is arranged on the slag box (3), and a group of door frames (10) are arranged outside the groove-shaped shell (8) in a crossing manner; a group of blocking curtains (9) are arranged in the groove-shaped shell (8), a group of blocking curtain pull rods (9 a) are arranged on each blocking curtain (9), and the upper ends of the blocking curtain pull rods (9 a) are connected and matched with the corresponding door frames (10);
an upper exhaust hood (14) is arranged in the groove-shaped shell (8), a pair of bottom exhaust openings (12) are arranged at the bottom of the slag box (3), and an air pipe (13) is welded on the upper exhaust hood (14) and each bottom exhaust opening (12) and is communicated and matched with a centrifugal fan (15) at one side through the air pipe (13);
the portal frame (10) comprises struts (10 a) which are vertically distributed at two sides of the width direction of the slag box, and cross beams (10 b) which are distributed along the width direction of the groove-shaped shell (8) are bridged at the tops of the two upright posts (10 a); the upper exhaust hood (14) and the bottom exhaust opening (12) are both horn-shaped, the upper exhaust hood (14) is distributed along the width direction of the groove-shaped shell (8), and the bottom exhaust opening (12) is symmetrically distributed along the length direction of the slag box (3).
2. A float glass transition roll stand and cleaning apparatus for a transition roll stand slag box thereof as defined in claim 1, wherein: the air pipes (13) at one side of the upper exhaust hood (14) and the bottom exhaust opening (12) are respectively provided with an electric butterfly valve (16) which is correspondingly matched, and the pipe body of the air pipe (13) at one side of the electric butterfly valve (16) is also sleeved with a high-temperature expansion joint (13 a) which is correspondingly matched.
CN201910328193.6A 2019-04-23 2019-04-23 Float glass transition roller table and cleaning device for slag box of transition roller table Active CN109879594B (en)

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CN201910328193.6A CN109879594B (en) 2019-04-23 2019-04-23 Float glass transition roller table and cleaning device for slag box of transition roller table

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Application Number Priority Date Filing Date Title
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CN109879594B true CN109879594B (en) 2024-04-16

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110304818A (en) * 2019-06-27 2019-10-08 四川旭虹光电科技有限公司 Slag case and glass manufacturing apparatus
CN110683751B (en) * 2019-11-20 2022-04-08 成都南玻玻璃有限公司 Float glass transition roller cleaning method and transition roller for realizing method
CN114394739B (en) * 2021-12-09 2023-09-12 蚌埠中建材信息显示材料有限公司 Supporting device of transition roller table roller way
CN115925236B (en) * 2022-12-13 2023-12-01 蚌埠中光电科技有限公司 High-efficient seal box
CN115974396A (en) * 2022-12-27 2023-04-18 蚌埠中光电科技有限公司 Transition roller device for float electronic glass

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Publication number Priority date Publication date Assignee Title
CN104724911A (en) * 2015-04-09 2015-06-24 蚌埠中建材信息显示材料有限公司 Tin bath outlet end sealing device
CN105254170A (en) * 2015-10-13 2016-01-20 秦皇岛玻璃工业研究设计院 Float glass lift-up roller station and method for introducing glass head into float glass lift-up roller station for first time
CN206940725U (en) * 2017-04-12 2018-01-30 东旭科技集团有限公司 Floatation glass production line
CN207646068U (en) * 2017-11-21 2018-07-24 信义环保特种玻璃(江门)有限公司 Tin bath outlet slag case gas sampling tapping equipment and glass production line
CN109317485A (en) * 2018-09-25 2019-02-12 台玻安徽玻璃有限公司 The clearing apparatus of tin ash in a kind of float glass tin bath
CN209797777U (en) * 2019-04-23 2019-12-17 蚌埠中光电科技有限公司 float glass transition roller table and cleaning device for transition roller table slag box thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104724911A (en) * 2015-04-09 2015-06-24 蚌埠中建材信息显示材料有限公司 Tin bath outlet end sealing device
CN105254170A (en) * 2015-10-13 2016-01-20 秦皇岛玻璃工业研究设计院 Float glass lift-up roller station and method for introducing glass head into float glass lift-up roller station for first time
CN206940725U (en) * 2017-04-12 2018-01-30 东旭科技集团有限公司 Floatation glass production line
CN207646068U (en) * 2017-11-21 2018-07-24 信义环保特种玻璃(江门)有限公司 Tin bath outlet slag case gas sampling tapping equipment and glass production line
CN109317485A (en) * 2018-09-25 2019-02-12 台玻安徽玻璃有限公司 The clearing apparatus of tin ash in a kind of float glass tin bath
CN209797777U (en) * 2019-04-23 2019-12-17 蚌埠中光电科技有限公司 float glass transition roller table and cleaning device for transition roller table slag box thereof

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