CN109879090B - Working method of automatic winding device for LED lamp strip - Google Patents
Working method of automatic winding device for LED lamp strip Download PDFInfo
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- CN109879090B CN109879090B CN201910158046.9A CN201910158046A CN109879090B CN 109879090 B CN109879090 B CN 109879090B CN 201910158046 A CN201910158046 A CN 201910158046A CN 109879090 B CN109879090 B CN 109879090B
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Abstract
The invention discloses a working method of an automatic winding device of an LED lamp strip, belonging to the technical field of LED equipment and comprising a reel feeding mechanism, a winding mechanism and a connecting mechanism, wherein the reel feeding mechanism and the connecting mechanism are respectively positioned at two sides of the winding mechanism, the winding mechanism comprises an installation component, a winding component, an adjusting component and a fixing component, the installation component is installed at the lower end of the winding component, the fixing component is installed on the winding component, the adjusting component is installed at the upper end of the installation component, the connecting mechanism comprises a connecting component, a pressing conveying component and a cutting component, and the pressing conveying component and the cutting component are installed on the connecting component. The automatic reel replacing device can realize automatic reel replacing operation, so that the manual workload can be reduced, the LED lamp strip can be automatically cut off, and the end head part of the LED lamp strip is adhered to the reel, so that the manual workload can be further reduced, the working efficiency is improved, and reels with different widths can be fixed and installed, so that the applicability of the automatic reel replacing device is improved.
Description
Technical Field
The invention relates to the technical field of LED equipment, in particular to a working method of an automatic winding device of an LED lamp strip.
Background
The flexible LED lamp area adopts FPC to do the assembly line board, assembles with paster LED, makes the thickness of product only be the thickness of one piece of coin, does not account for the space, and flexible LED lamp area need be convoluteed it at the in-process of transportation storage, can enough dwindle occupation space and also can avoid the chaotic emergence winding in LED lamp area, the arrangement of being convenient for.
Chinese patent No. CN106809676B discloses an efficient automatic winding device for LED strips, which belongs to the technical field of LEDs and comprises a base plate, a support plate, a left-right moving mechanism, a first moving plate, a first bearing seat, a first rotating shaft, a movable baffle, a first fixed column, a rotating device, and the like; the top of the bottom plate is provided with a support plate and a left-right moving mechanism, the support plate is positioned on the left side of the left-right moving mechanism, the support plate is connected with the top of the bottom plate in a bolt connection mode, and a moving part of the left-right moving mechanism is connected with a first movable plate. According to the invention, after the reel is stably fixed, the first motor is used as a drive to drive the reel to rotate, so that the LED lamp strip is automatically wound. However, the device in the above patent still has the following problems that firstly, the above invention drives the reel to rotate and wind the LED strip through the first motor when in use, but after each winding is finished, the reel needs to be replaced manually, automatic replacement of the reel cannot be realized, the manual workload is increased, and the winding speed of the LED strip is reduced.
Disclosure of Invention
The invention aims to provide an automatic winding device of an LED lamp strip, which aims to solve the technical problems that a reel needs to be replaced manually and the application range is small in the prior art.
The invention provides an automatic winding device of an LED lamp strip, which comprises a reel feeding mechanism, a winding mechanism and a connecting mechanism, wherein the reel feeding mechanism and the connecting mechanism are respectively positioned at two sides of the winding mechanism, the winding mechanism comprises an installation component, a winding component, an adjusting component and a fixing component, the installation component is installed at the lower end of the winding component, the fixing component is installed on the winding component, the adjusting component is installed at the upper end of the installation component, the connecting mechanism comprises a connecting component, a pressing and conveying component and a cutting component, and the pressing and conveying component and the cutting component are installed on the connecting component.
Further, the winding assembly comprises a fixing seat, a winding motor and a winding block, a winding groove is formed in one side of the fixing seat, the winding block is cylindrical and is installed in the winding groove, the winding motor is installed on the other side of the fixing seat, the output end of the winding motor penetrates through the fixing block, and the output end of the winding motor is fixedly connected with the winding block.
Further, fixed subassembly includes fixed motor, fixed block and three dead lever, the inside of coiling piece is equipped with the installation cavity, one side of coiling piece is equipped with the shifting chute with the installation cavity intercommunication, every the dead lever all is Z type structure, and is three the one end of dead lever is passed a shifting chute respectively and is articulated with the inside of coiling piece, fixed motor installs and runs through the outside of coiling piece and extending to coiling piece at the output of installation cavity and fixed motor, the fixed block is installed on the output of fixed motor, every all be equipped with one end rather than the articulated transfer line of being connected on the lateral wall of dead lever, the other end of every transfer line all articulates with the fixed block, and every transfer line all is equipped with the dog with the articulated department of fixed block.
Further, every all the cover is equipped with the protective sheath on the dead lever, the protective sheath adopts rubber protective sheath, every all be equipped with the bead group that a plurality of is equidistant setting along its axis on the protective sheath, every bead group all includes that a plurality of is the bead that the circumference distributes.
Further, the installation component includes first electric jar and installation piece, first electric jar is the level setting and first electric jar passes the lower extreme of fixing base, the installation piece is installed on the output of first electric jar, the one end of installation piece is equipped with and is the annular ejector pad of semicircle.
Further, the adjusting part includes adjustment tank, regulation track, regulating block and slider, the upper end of installation piece is equipped with the adjustment tank, the bottom of adjustment tank is equipped with the regulation track, the slider is installed in the orbital upper end of regulation and slider and regulation track sliding fit, the regulating block is installed in the upper end of slider and the regulating block is the semicircle ring-type, the orbital upper end of regulation is equipped with the regulation hole that a plurality of is equidistant range, the upper end of slider is equipped with the connecting hole, the upper end of slider is equipped with clamping screw, the upper end of slider is equipped with anti-skidding line.
Further, coupling assembling includes support column, connecting block and connecting plate, the support column is the side of vertical setting at the installation component, the connecting block is located the support column and articulates towards one side of installation component and the upper end of connecting block and the upper end of support column, the one end of connecting plate and the one end fixed connection of connecting block and the upper end of connecting block are located the coplanar, the width at connecting plate rear portion is less than the anterior width of connecting plate, the upper end of connecting plate is equipped with the stop collar, be equipped with between connecting block and the support column and connect the pole, the rear end of connecting the pole is articulated with the lateral wall of support column, connect the pole the output with the connecting block is articulated.
Further, the compressing and conveying assembly comprises a conveying roller, a compressing roller, a conveying motor and two compressing components, the conveying roller is embedded in the connecting block, the two ends of the conveying roller are rotatably connected with the connecting block, the conveying motor is installed on the side wall of the connecting block, the output end of the conveying motor is fixedly connected with one end of the conveying roller, the two compressing components are symmetrically arranged on the two sides of the connecting block, the two ends of the compressing roller are fixedly connected with the two compressing components respectively, each compressing component comprises a mounting plate, a compressing block and a compressing spring, the mounting plate is vertically arranged on the connecting block, a compressing slide way is arranged in the middle of the mounting plate, the compressing block is installed in the compressing slide way and is in sliding fit with the compressing slide way, the upper end and the lower end of the compressing spring are fixedly connected with the compressing block and the connecting block respectively, a threaded, the threaded rod is in threaded fit with the mounting plate.
Further, cut off the subassembly and include cutting frame, cutting knife and cutting pole, the cutting frame cover is established on the connecting block and the both sides of cutting frame all with connecting block sliding fit, the cutting knife is installed on the cutting frame, the output that the bottom at the connecting block and the cutting pole were installed to the cutting pole with cutting frame fixed connection.
Further, reel feed mechanism includes the second electricity jar, reel frame, backup pad, material loading pole and material loading board, the second electricity jar is the level and sets up the side at first electricity jar, the reel frame is installed on the output of second electricity jar, the side of second electricity jar is equipped with the gag lever post, the side at the second electricity jar is installed to the backup pad, the one end of material loading board with the backup pad is articulated, the rear end and the output of material loading pole are articulated with backup pad and material loading board respectively, the side of material loading board is equipped with rather than fixed connection's stripper.
Compared with the prior art, the invention has the beneficial effects that:
firstly, when the reel winding device is used, the reel on the reel frame is moved to a feeding position through the work of the second electric cylinder, the feeding plate is pushed to rotate through the work of the feeding electric pole, the new reel is pushed to the mounting assembly by the feeding plate, the mounting block is driven to move through the work of the first electric cylinder, the reel on the mounting block is pushed to move through the pushing block at one end of the mounting block, the reel is sleeved on the fixing assembly, after the winding is completed, the reel is loosened by the fixing assembly, the reel is dismounted by the mounting assembly, the new reel is mounted on the mounting assembly while the reel on the mounting assembly is dismounted through the work of the reel feeding mechanism, the automatic replacement operation of the reel can be realized, the manual work amount can be reduced, and the working efficiency is improved.
Secondly, when the LED lamp strip winding device is used, when the three fixing rods are opened, the reel is fixed, the connecting block can be pushed to rotate by the work of the connecting electric pole, one end of the connecting plate moves towards the reel on the fixing component, so that the reel at one end of the LED lamp strip is attached, the middle part of the reel is coated with an adhesive layer, the LED lamp strip is connected with the reel in a gluing mode, the limiting sleeve is arranged to limit the conveying direction of the LED lamp strip, the winding block is driven to rotate by the work of the winding motor, the winding block drives the fixing component and the reel installed on the fixing component to rotate to achieve the winding of the LED lamp strip, after the winding is completed, the cutting frame is driven to move by the work of the cutting electric pole to push the cutting frame to move, the cutting frame drives the cutting knife to move to cut off the LED lamp strip on the connecting block, the front end of the LED lamp strip is conveyed forwards by the pressing conveying component On the piece, drive the conveying roller through conveying motor work and rotate, press from both sides tight LED lamp area between conveying roller and the pinch roller and carry it, can realize pasting LED lamp area automatic cutout and its end portion and reel to can further reduce the manual work volume, improve work efficiency.
Thirdly, the fixed block is driven to rotate through the rotation of the fixed motor, the fixed block drives the three transmission rods to swing when rotating, so that the three fixed rods are driven to gather or open through the synchronous movement of the three transmission rods, when the three fixed rods gather, the reels on the fixed rods are convenient to detach, and when the three fixed rods open, the reels are fixed.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic structural view of a reel loading mechanism according to the present invention;
FIG. 3 is a schematic view of the winding mechanism of the present invention;
FIG. 4 is a partial top view of the present invention;
FIG. 5 is a cross-sectional view taken along line A-A of FIG. 4;
FIG. 6 is a partial schematic view of the present invention;
FIG. 7 is a schematic view of the connecting mechanism of the present invention;
fig. 8 is an enlarged view at B in fig. 7.
Reference numerals:
a reel feeding mechanism 1, a second electric cylinder 1a, a reel frame 1b, a supporting plate 1c, a feeding electric pole 1d, a feeding plate 1e, a discharging plate 1f, a winding mechanism 2, a mounting assembly 2a, a first electric cylinder 2a1, a mounting block 2a2, a pushing block 2a3, a winding assembly 2b, a fixed seat 2b1, a winding motor 2b2, a winding block 2b3, an adjusting assembly 2c, an adjusting groove 2c1, an adjusting track 2c2, an adjusting block 2c3, a sliding block 2c4, an adjusting hole 2c5, a fixed screw 2c6, an anti-slip thread 2c7, a fixed assembly 2d, a fixed motor 2d1, a fixed block 2d2, a fixed rod 2d3, a mounting cavity 2d 9, a moving groove 2d5 d 6862, a transmission rod 2d6, a connecting mechanism 3, a connecting assembly 3a, a supporting pole 1, a connecting block 3a2, a connecting plate 3a connecting plate 3, a connecting plate 863 a pole 867, a connecting assembly 368743 b, a conveying roller 72 b conveying roller 72, the pressing component 3b3, the mounting plate 3b3a, the pressing block 3b3b, the pressing spring 3b3c, the threaded rod 3b3d, the cutting component 3c, the cutting frame 3c1, the cutting knife 3c2, the protective sleeve 4 and the rib group 5.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1 to 8, an embodiment of the present invention provides an automatic winding device for an LED lamp strip, including a reel feeding mechanism 1, a winding mechanism 2, and a connecting mechanism 3, where the reel feeding mechanism 1 and the connecting mechanism 3 are respectively located at two sides of the winding mechanism 2, the winding mechanism 2 includes a mounting component 2a, a winding component 2b, an adjusting component 2c, and a fixing component 2d, the mounting component 2a is mounted at a lower end of the winding component 2b, the fixing component 2d is mounted on the winding component 2b, the adjusting component 2c is mounted at an upper end of the mounting component 2a, the connecting mechanism 3 includes a connecting component 3a, a pressing and conveying component 3b, and a cutting component 3c, and both the pressing and conveying component 3b and the cutting component 3c are mounted on the connecting component 3 a; move the reel to installation component 2a through the work of reel feed mechanism 1, installation component 2a works and moves the reel to fixed subassembly 2d, it is fixed with the reel through fixed subassembly 2d, later through the gluey even in the middle part of the one end in LED lamp area and reel of coupling assembling 3a work, it rotates to drive the reel through the work of coiling subassembly 2b, thereby coil LED lamp area, after accomplishing to coil, cut off LED lamp area through cutting off subassembly 3c, carry the front end in LED lamp area forward through compressing tightly conveying component 3b, fixed subassembly 2d loosens the reel, installation component 2a unloads its reel, install new reel on installation component 2a again when unloading the reel on installation component 2a through the work of reel feed mechanism 1 again.
Specifically, the winding assembly 2b comprises a fixed seat 2b1, a winding motor 2b2 and a winding block 2b3, wherein a winding groove is formed in one side of the fixed seat 2b1, the winding block 2b3 is cylindrical, the winding block 2b3 is installed in the winding groove, the winding motor 2b2 is installed on the other side of the fixed seat 2b1, the output end of the winding motor 2b2 penetrates through a fixed block 2d2, and the output end of the winding motor 2b2 is fixedly connected with the winding block 2b 3; the winding motor 2b2 works to drive the winding block 2b3 to rotate, and the winding block 2b3 drives the fixing component 2d and the reel installed on the fixing component 2d to rotate so as to realize the winding of the LED lamp strip.
Specifically, the fixing assembly 2d comprises a fixing motor 2d1, a fixing block 2d2 and three fixing rods 2d3, the interior of the winding block 2b3 is provided with a mounting cavity 2d4, one side of the winding block 2b3 is provided with a moving groove 2d5 communicated with the mounting cavity 2d4, each fixing rod 2d3 is in a Z-shaped structure, one end of each fixing rod 2d3 penetrates through one moving groove 2d5 and is hinged with the interior of the winding block 2b3, the fixed motor 2d1 is installed in the installation cavity 2d4 and the output end of the fixed motor 2d1 penetrates the winding block 2b3 and extends to the outside of the winding block 2b3, the fixed block 2d2 is mounted at the output end of a fixed motor 2d1, a transmission rod 2d6 with one end hinged with the fixed block 2d 3526 is arranged on the side wall of each fixed rod 2d3, the other end of each transmission rod 2d6 is hinged with the fixed block 2d2, and a stop block is arranged at the hinged position of each transmission rod 2d6 and the fixed block 2d 2; the fixed block 2d2 is driven to rotate by the rotation of the fixed motor 2d1, the three transmission rods 2d6 are driven to swing when the fixed block 2d2 rotates, so that the three fixing rods 2d3 are driven to gather or open by the synchronous movement of the three transmission rods 2d6, when the three fixing rods 2d3 gather, a reel on the fixing rod 2d3 is convenient to dismount, when the three fixing rods 2d3 open, the reel is fixed, the moving groove 2d5 is used for limiting the swinging direction of the fixing rod 2d3 when the fixing rod 2d3 rotates, and the transmission rod 2d6 is prevented from being driven by the fixed block 2d2 to pull the fixing rod 2d3 to rotate.
Specifically, each fixing rod 2d3 is sleeved with a protective sleeve 4, the protective sleeve 4 is made of rubber, each protective sleeve 4 is provided with a plurality of rib groups 5 which are arranged at equal intervals along the axis of the protective sleeve 4, and each rib group 5 comprises a plurality of ribs which are distributed circumferentially; the protective sleeve 4 is used for protecting the fixing rod 2d3 and the reel, the friction between the fixing rod 2d3 and the reel generates abrasion, and the arrangement of the convex ribs is used for improving the friction force between the fixing rod 2d3 and the reel and preventing the fixing rod 2d3 and the reel from slipping during work.
Specifically, the mounting assembly 2a comprises a first electric cylinder 2a1 and a mounting block 2a2, the first electric cylinder 2a1 is horizontally arranged, the first electric cylinder 2a1 penetrates through the lower end of a fixed seat 2b1, the mounting block 2a2 is mounted on the output end of the first electric cylinder 2a1, and one end of the mounting block 2a2 is provided with a semi-annular push block 2a 3; work through first electric cylinder 2a1 drives installation piece 2a2 and removes, the reel that pushes away on installation piece 2a2 through ejector pad 2a3 of installation piece 2a2 one end removes, ejector pad 2a 3's semicircle ring sets up makes ejector pad 2a3 can push the reel and remove, fixed subassembly 2d can pass the upper portion of ejector pad 2a3, thereby when using, fixed subassembly 2d can not cause the conflict with ejector pad 2a3, and then make installation subassembly 2a can push the reel of different width and remove.
Specifically, the adjusting assembly 2c comprises an adjusting groove 2c1, an adjusting track 2c2, an adjusting block 2c3 and a sliding block 2c4, the upper end of the mounting block 2a2 is provided with an adjusting groove 2c1, the bottom of the adjusting groove 2c1 is provided with an adjusting track 2c2, the sliding block 2c4 is mounted at the upper end of the adjusting track 2c2, the sliding block 2c4 is in sliding fit with the adjusting track 2c2, the adjusting block 2c3 is mounted at the upper end of the sliding block 2c4, the adjusting block 2c3 is in a semicircular shape, the upper end of the adjusting track 2c2 is provided with a plurality of adjusting holes 2c5 which are arranged at equal intervals, the upper end of the sliding block 2c4 is provided with a connecting hole, the upper end of the sliding block 2c4 is provided with a fixing screw 2c6, and the upper end of the sliding block 2c4 is provided with; can drive regulating block 2c3 through promoting slider 2c4 and remove to adjust the distance between regulating block 2c3 and the installation piece 2a2, thereby can drive the reel of different width and remove, make the connecting hole be connected with corresponding regulation hole 2c5 through rotating set screw 2c6, thereby with slider 2c4 and regulating block 2c 3's rigidity, regulating block 2c 3's semicircle ring setting is the same with installation piece 2a 2's semicircle ring setting principle.
Specifically, the connecting assembly 3a includes a supporting column 3a1, a connecting block 3a2 and a connecting plate 3a3, the supporting column 3a1 is vertically arranged at the side of the mounting component 2a, the connecting block 3a2 is positioned at one side of the supporting column 3a1 facing the mounting component 2a, the upper end of the connecting block 3a2 is hinged with the upper end of the supporting column 3a1, one end of the connecting plate 3a3 is fixedly connected with one end of the connecting block 3a2, the upper end of the connecting plate 3a3 and the upper end of the connecting block 3a2 are positioned on the same plane, the width of the rear part of the connecting plate 3a3 is less than that of the front part of the connecting plate 3a3, the upper end of the connecting plate 3a3 is provided with a limit sleeve, a connecting electric pole 3a4 is arranged between the connecting block 3a2 and the supporting column 3a1, the rear end of the connecting electric pole 3a4 is hinged with the side wall of the supporting column 3a1, and the output end of the connecting electric pole 3a4 is hinged with the connecting block 3a 2; can promote connecting block 3a2 through connecting pole 3a4 work and rotate, the one end of connecting plate 3a3 removes to the reel on the fixed subassembly 2d for the one end reel laminating in LED lamp area, the middle part of reel scribbles the glue film, and LED lamp area is connected with the reel veneer, and the direction of delivery in restriction LED lamp area is used for in the setting of stop collar.
Specifically, the pressing and conveying assembly 3b comprises a conveying roller, a pressing roller 3b1, a conveying motor 3b2 and two pressing components 3b3, the conveying roller is embedded in a connecting block 3a2, two ends of the conveying roller are rotatably connected with a connecting block 3a2, the conveying motor 3b2 is installed on a side wall of the connecting block 3a2, an output end of the conveying motor 3b2 is fixedly connected with one end of the conveying roller, the two pressing components 3b3 are symmetrically arranged on two sides of the connecting block 3a2, two ends of the pressing roller 3b1 are respectively fixedly connected with two pressing components 3b3, each pressing component 3b3 comprises a mounting plate 3b3a, a pressing block 3b3b and a pressing spring 3b3c, the mounting plate 3b3a is vertically arranged on the connecting block 3a2, a pressing slideway is arranged in the middle of the mounting plate 3b3a, the pressing block 3b3b is installed in the pressing slideway, and the pressing block 3b3b is slidably matched with the pressing slideway, the upper end and the lower end of the compression spring 3b3c are respectively fixedly connected with a compression block 3b3b and a connecting block 3a2, the upper end of the compression block 3b3b is provided with a threaded rod 3b3d, and the threaded rod 3b3d is in threaded fit with an installation plate 3b3 a; make threaded rod 3b3d remove to promote compact heap 3b3b and slide along compressing tightly the slide through rotating threaded rod 3b3d, thereby adjust the distance between pinch roller 3b1 and the conveying roller, thereby can carry the LED lamp area of different thickness, the setting of pressure spring 3b3c can make between conveying roller and the pinch roller 3b1 distance can the elastic adjustment when using, thereby avoid crushing LED lamp area, drive the conveying roller through the work of conveying motor 3b2 and rotate, press from both sides tight LED lamp area and carry it between conveying roller and the pinch roller 3b 1.
Specifically, the cutting-off assembly 3c comprises a cutting frame 3c1, a cutting knife 3c2 and a cutting electric pole, wherein the cutting frame 3c1 is sleeved on the connecting block 3a2, two sides of the cutting frame 3c1 are in sliding fit with the connecting block 3a2, the cutting knife 3c2 is installed on the cutting frame 3c1, the cutting electric pole is installed at the bottom of the connecting block 3a2, and the output end of the cutting electric pole is fixedly connected with the cutting frame 3c 1; promote the removal of cutting frame 3c1 through the work of cutting pole, cutting frame 3c1 drives cutting knife 3c2 and removes and cut off the LED lamp area on connecting block 3a 2.
Specifically, the reel feeding mechanism 1 comprises a second electric cylinder 1a, a reel frame 1b, a supporting plate 1c, a feeding electric pole 1d and a feeding plate 1e, wherein the second electric cylinder 1a is horizontally arranged beside a first electric cylinder 2a1, the reel frame 1b is installed at the output end of the second electric cylinder 1a, a limiting rod is arranged beside the second electric cylinder 1a, the supporting plate 1c is installed beside the second electric cylinder 1a, one end of the feeding plate 1e is hinged to the supporting plate 1c, the rear end and the output end of the feeding electric pole 1d are respectively hinged to the supporting plate 1c and the feeding plate 1e, and a discharging plate 1f fixedly connected with the feeding plate 1e is arranged beside the feeding plate 1 e; through the removal of second electric jar 1a work reel frame 1b, remove the reel on the reel frame 1b to the material loading position, again through material loading pole 1d work promotion material loading board 1e and stripper 1f rotate, stripper 1f unloads the reel of coiling LED lamp area from installation component 2a, simultaneously, material loading board 1e promotes new reel to installation component 2 a.
The working principle of the invention is as follows: the reel on the reel frame 1b is moved to a feeding position by the movement of the second electric cylinder 1a working reel frame 1b, the feeding plate 1e is pushed to rotate by the working of the feeding electric pole 1d, the feeding plate 1e pushes a new reel to the mounting component 2a, the mounting block 2a2 is driven to move by the working of the first electric cylinder 2a1, the reel on the mounting block 2a2 is pushed to move by the pushing block 2a3 at one end of the mounting block 2a2, so that the reel is sleeved on the fixing component 2d, wherein when the reel is at the upper end of the mounting block 2a2, the height of the axis of the reel is lower than that of the winding block 2b3, the three fixing rods 2d3 are gathered, therefore, the front ends of the three fixing rods 2d3 are all obliquely arranged, so that the reel is sleeved on the fixing rod 2d3, when the reel is moved in place, the three fixing rods 2d3 are opened to fix the reel, and the fixing rod 2d3 can drive the reel to move upwards slightly, the lower end of the reel is separated from the mounting block 2a2, the fixing block 2d2 is driven to rotate by the rotation of the fixing motor 2d1, the fixing block 2d2 drives the three transmission rods 2d6 to swing when rotating, so that the three fixing rods 2d3 are driven to gather or spread by the synchronous movement of the three transmission rods 2d6, when the three fixing rods 2d3 gather, the reel on the fixing rod 2d3 is convenient to detach, the reel is fixed when the three fixing rod 2d3 is spread, the connecting block 3a2 can be pushed to rotate by the work of the connecting electric pole 3a4, one end of the connecting plate 3a3 moves towards the reel on the fixing component 2d, so that one end of the reel is attached, the middle of the reel is coated with a glue layer, the LED strip is connected with the glue layer, the limiting sleeve is arranged to limit the conveying direction of the LED strip, the winding block 2b2 is driven to rotate by the work of the winding motor 2b3, the fixing component 2d and the, after the completion is convoluteed, promote cutting frame 3c1 through cutting pole work and remove, cutting frame 3c1 drives cutting knife 3c2 and removes and cuts off the LED lamp area on connecting block 3a2, carry the front end in LED lamp area forward through compressing tightly conveying component 3b, fixed subassembly 2d loosens the reel, installation component 2a unloads its reel, again with new reel install on installation component 2a when unloading the reel on installation component 2a through reel feed mechanism 1 work again, drive the conveying roller through conveying motor 3b2 work and rotate, press from both sides tight LED lamp area between conveying roller and pinch roller 3b1 and carry it.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. A working method of an automatic winding device of an LED lamp strip comprises the following steps: the reel on the reel frame is moved to a feeding position by the work of the second electric cylinder, the feeding plate is pushed to rotate by the work of the feeding electric pole, the new reel is pushed to the mounting assembly by the feeding plate, the mounting block is driven to move by the work of the first electric cylinder, the reel on the mounting block is pushed to move by the pushing block at one end of the mounting block, so that the reel is sleeved on the fixing assembly, when the reel is arranged at the upper end of the mounting block, the axis height of the reel is lower than that of the winding block, the three fixing rods are in a gathering state, the front ends of the three fixing rods are all arranged in an inclined manner, the reel is conveniently sleeved on the fixing rods, when the reel is moved in place, the three fixing rods are unfolded to fix the reel, the fixing rods can drive the reel to move upwards slightly in the unfolding process, so that the lower end of the reel is separated from the mounting block, the, thereby driving the three fixing rods to gather or open through the synchronous movement of the three transmission rods, facilitating the detachment of the reel on the fixing rods when the three fixing rods gather, fixing the reel when the three fixing rods open, pushing the connecting block to rotate through the work of connecting an electric pole, enabling one end of the connecting plate to move towards the reel on the fixing component, enabling one end of the reel of the LED lamp strip to be attached, coating a glue layer in the middle of the reel, connecting the LED lamp strip with the reel in a gluing way, arranging a limiting sleeve for limiting the conveying direction of the LED lamp strip, driving the winding block to rotate through the work of a winding motor, driving the fixing component and the reel arranged on the fixing component to rotate to realize the winding of the LED lamp strip, after the winding is completed, driving the cutting frame to move through the work of a cutting electric pole, driving the cutting knife to cut off the LED lamp strip on the connecting block, the reel is loosened by the fixing assembly, the reel is detached by the mounting assembly, the reel on the mounting assembly is detached by the reel feeding mechanism, a new reel is mounted on the mounting assembly, the conveying motor works to drive the conveying roller to rotate, and the LED lamp strip is clamped between the conveying roller and the pressing roller to convey the LED lamp strip.
2. The working method of the automatic winding device of the LED lamp strip according to claim 1, characterized in that: the automatic winding device of the LED lamp strip comprises a reel feeding mechanism (1), a winding mechanism (2) and a connecting mechanism (3), the reel feeding mechanism (1) and the connecting mechanism (3) are respectively positioned at two sides of the winding mechanism (2), the winding mechanism (2) comprises a mounting component (2 a), a winding component (2 b), an adjusting component (2 c) and a fixing component (2 d), the mounting component (2 a) is mounted at the lower end of the winding component (2 b), the fixing component (2 d) is mounted on the winding component (2 b), the adjusting component (2 c) is arranged at the upper end of the mounting component (2 a), the connecting mechanism (3) comprises a connecting component (3 a), a pressing and conveying component (3 b) and a cutting component (3 c), the pressing conveying assembly (3 b) and the cutting assembly (3 c) are both installed on the connecting assembly (3 a).
3. The working method of the automatic winding device of the LED lamp strip according to claim 2, characterized in that: winding assembly (2 b) includes fixing base (2 b 1), winding motor (2 b 2) and coiling piece (2 b 3), one side of fixing base (2 b 1) is equipped with the winding groove, coiling piece (2 b 3) are cylindricly and wind piece (2 b 3) and install in the winding groove, winding motor (2 b 2) install the opposite side at fixing base (2 b 1) and the output of winding motor (2 b 2) run through fixed block (2 d 2), the output of winding motor (2 b 2) with coiling piece (2 b 3) fixed connection.
4. The working method of the automatic winding device of the LED lamp strip according to claim 3, characterized in that: the fixing component (2 d) comprises a fixing motor (2 d 1), a fixing block (2 d 2) and three fixing rods (2 d 3), a mounting cavity (2 d 4) is arranged inside the winding block (2 b 3), a moving groove (2 d 5) communicated with the mounting cavity (2 d 4) is formed in one side of the winding block (2 b 3), each fixing rod (2 d 3) is of a Z-shaped structure, one end of each fixing rod (2 d 3) penetrates through one moving groove (2 d 5) and is hinged to the inside of the winding block (2 b 3), the fixing motor (2 d 1) is mounted in the mounting cavity (2 d 4), the output end of the fixing motor (2 d 1) penetrates through the winding block (2 b 3) and extends to the outside of the winding block (2 b 3), the fixing motor (2 d 2) is mounted at the output end of the fixing motor (2 d 1), and a transmission rod (6) connected with one end of each fixing rod (2 d 3) is arranged on the side wall of each fixing rod (2 d 2), the other end of each transmission rod (2 d 6) is hinged with the fixed block (2 d 2), and a stop block is arranged at the hinged position of each transmission rod (2 d 6) and the fixed block (2 d 2).
5. The working method of the automatic winding device of the LED lamp strip according to claim 4, characterized in that: every all the cover is equipped with protective sheath (4) on dead lever (2 d 3), protective sheath (4) adopt rubber protective sheath, every all be equipped with on protective sheath (4) that a plurality of is equidistant fin group (5) that set up along its axis, every fin group (5) all include that a plurality of is the bead that the circumference distributes.
6. The working method of the automatic winding device of the LED lamp strip according to claim 3, characterized in that: the mounting assembly (2 a) comprises a first electric cylinder (2 a 1) and a mounting block (2 a 2), wherein the first electric cylinder (2 a 1) is horizontally arranged, the first electric cylinder (2 a 1) penetrates through the lower end of a fixed seat (2 b 1), the mounting block (2 a 2) is mounted at the output end of the first electric cylinder (2 a 1), and one end of the mounting block (2 a 2) is provided with a pushing block (2 a 3) in a semicircular shape.
7. The working method of the automatic winding device of the LED lamp strip according to claim 6, characterized in that: the adjusting component (2 c) comprises an adjusting groove (2 c 1), an adjusting track (2 c 2), an adjusting block (2 c 3) and a sliding block (2 c 4), the upper end of the mounting block (2 a 2) is provided with an adjusting groove (2 c 1), the bottom of the adjusting groove (2 c 1) is provided with an adjusting track (2 c 2), the sliding block (2 c 4) is arranged at the upper end of the adjusting track (2 c 2) and the sliding block (2 c 4) is in sliding fit with the adjusting track (2 c 2), the adjusting block (2 c 3) is arranged at the upper end of the sliding block (2 c 4) and the adjusting block (2 c 3) is in a semicircular ring shape, the upper end of the adjusting track (2 c 2) is provided with a plurality of adjusting holes (2 c 5) which are arranged at equal intervals, the upper end of slider (2 c 4) is equipped with the connecting hole, the upper end of slider (2 c 4) is equipped with clamping screw (2 c 6), the upper end of slider (2 c 4) is equipped with anti-skidding line (2 c 7).
8. The working method of the automatic winding device of the LED lamp strip according to claim 2, characterized in that: the connecting assembly (3 a) comprises a supporting column (3 a 1), a connecting block (3 a 2) and a connecting plate (3 a 3), the supporting column (3 a 1) is vertically arranged at the side of the mounting assembly (2 a), the connecting block (3 a 2) is positioned at one side of the supporting column (3 a 1) facing the mounting assembly (2 a) and the upper end of the connecting block (3 a 2) is hinged with the upper end of the supporting column (3 a 1), one end of the connecting plate (3 a 3) is fixedly connected with one end of the connecting block (3 a 2) and the upper end of the connecting plate (3 a 3) and the upper end of the connecting block (3 a 2) are positioned on the same plane, the width of the rear part of the connecting plate (3 a 3) is smaller than that of the front part of the connecting plate (3 a 3), the upper end of the connecting plate (3 a 3) is provided with a limiting sleeve, a connecting pole (3 a 4) is arranged between the connecting block (3 a 2) and the supporting column (3 a 4) and the hinged with the side wall of the supporting, the output end of the connecting electric pole (3 a 4) is hinged with the connecting block (3 a 2).
9. The working method of the automatic winding device of the LED lamp strip according to claim 8, characterized in that: the pressing conveying assembly (3 b) comprises a conveying roller, a pressing roller (3 b 1), a conveying motor (3 b 2) and two pressing components (3 b 3), the conveying roller is embedded in a connecting block (3 a 2), two ends of the conveying roller are rotatably connected with the connecting block (3 a 2), the conveying motor (3 b 2) is installed on the side wall of the connecting block (3 a 2), the output end of the conveying motor (3 b 2) is fixedly connected with one end of the conveying roller, the two pressing components (3 b 3) are symmetrically arranged on two sides of the connecting block (3 a 2), two ends of the pressing roller (3 b 1) are fixedly connected with the two pressing components (3 b 3) respectively, each pressing component (3 b 3) comprises an installation plate (3 b3 a), a pressing block (3 b3 b) and a pressing spring (3 b3 c), the installation plate (3 b3 a) is vertically arranged on the connecting block (3 a 2), and the middle of the installation plate (3 b 3) is provided with a pressing slideway (3 a), the utility model discloses a bearing block's bearing block, including bearing block (3 b3 b), pressing block (3 b3 b), connecting block (3 a 2), pressing spring (3 b3 c) upper and lower both ends respectively with pressing block (3 b3 b) and connecting block (3 a 2) fixed connection, the upper end of pressing block (3 b3 b) is equipped with threaded rod (3 b3 d), threaded rod (3 b3 d) and mounting panel (3 b3 a) screw-thread fit.
10. The working method of the automatic winding device of the LED lamp strip according to claim 9, wherein the working method comprises the following steps: the cutting-off assembly (3 c) comprises a cutting frame (3 c 1), a cutting knife (3 c 2) and a cutting electric pole, the cutting frame (3 c 1) is sleeved on the connecting block (3 a 2), two sides of the cutting frame (3 c 1) are in sliding fit with the connecting block (3 a 2), the cutting knife (3 c 2) is installed on the cutting frame (3 c 1), the cutting electric pole is installed at the bottom of the connecting block (3 a 2), and the output end of the cutting electric pole is fixedly connected with the cutting frame (3 c 1); or the reel feeding mechanism (1) comprises a second electric cylinder (1 a), a reel frame (1 b), a support plate (1 c), a feeding electric pole (1 d) and a feeding plate (1 e), the second electric cylinder (1 a) is horizontally arranged at the side of the first electric cylinder (2 a 1), the reel frame (1 b) is installed at the output end of the second electric cylinder (1 a), a limit rod is arranged at the side of the second electric cylinder (1 a), the support plate (1 c) is installed at the side of the second electric cylinder (1 a), one end of the feeding plate (1 e) is hinged to the support plate (1 c), the rear end and the output end of the feeding electric pole (1 d) are hinged to the support plate (1 c) and the feeding plate (1 e) respectively, and the feeding plate (1 e) is provided with a discharging plate (1 f) fixedly connected with the feeding plate.
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| CN201910158046.9A CN109879090B (en) | 2019-03-03 | 2019-03-03 | Working method of automatic winding device for LED lamp strip |
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| CN201910158046.9A CN109879090B (en) | 2019-03-03 | 2019-03-03 | Working method of automatic winding device for LED lamp strip |
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