CN109877910A - Chopping block endface position method of adjustment and system for chopping block both-end Cutting indexes - Google Patents
Chopping block endface position method of adjustment and system for chopping block both-end Cutting indexes Download PDFInfo
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- 238000005520 cutting process Methods 0.000 title abstract description 10
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- 230000001939 inductive effect Effects 0.000 claims description 13
- 239000011120 plywood Substances 0.000 claims description 9
- 230000003447 ipsilateral effect Effects 0.000 claims description 4
- 230000011664 signaling Effects 0.000 claims description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 6
- 235000017491 Bambusa tulda Nutrition 0.000 description 6
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- 235000015334 Phyllostachys viridis Nutrition 0.000 description 6
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- 230000006698 induction Effects 0.000 description 3
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- 238000005516 engineering process Methods 0.000 description 1
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Abstract
Chopping block endface position method of adjustment and system for chopping block both-end Cutting indexes, chopping block end face processing including being suitable for carrying out chopping block both-end sawing by the way of the saw blade for two rotations that linear transmission chopping block makes its both ends respectively by fixed setting, for laterally adjusting chopping block endface position before chopping block transmits, it further include the chopping block end face processing suitable for carrying out chopping block both-end sawing by the way of the saw blade for two rotations that linear transmission chopping block makes its both ends respectively by fixed setting, for laterally adjusting chopping block endface position before chopping block transmits, in order to solve the problems, such as how chopping block upper and lower level plate end face position identifies and how to carry out lateral position adjustment during chopping block double Cutting indexes, provide a solution, the position that this method and the adjustable chopping block of system are cut, allow chopping block up and down laminate offset part by Excision, so that the end face of laminate is concordant up and down.
Description
Technical field
The invention belongs to chopping block processing technique field, it is related to being suitable for chopping block end face automatic sawing, cutting processing technology, more specifically
Ground says, is to be related to a kind of chopping block endface position identification and lateral position method of adjustment.
Background technique
Chopping block is a kind of aily life necessitys, is divided from material, and common mainly has Wood chopping block and bamboo chopping block two major classes,
Plastic chopping block is comparatively used less.Wherein bamboo chopping block is after professional treatment, have do not crack, be indeformable, is wear-resisting, is hard, toughness
The advantages that good, widely available use.The shape of chopping block based on rectangular and round, wherein rectangular chopping block process when waste material most
It is few, and process is simple, it is relatively the most common.
Bamboo wood nature thickness is less than chopping block general thickness, and bamboo chopping block is mostly three-layer composite structure, and tradition splicing bamboo chopping block is adopted
It is spliced into long slab with long bamboo cane, then cuts to form monolithic chopping block.Expansion plate chopping block need to be processed first since current technique limits
At the expansion plate panel and intermediate plate of similar target chopping block size, then by panel and three layers of intermediate plate bonding.Due to expansion
Plate itself and out-of-flatness inevitably occur to extend or with offset during flattening bonding, therefore current technique
In, when three layers of chopping block bond, three layers of chopping block are limited in the lower width direction of elongation, it is biggish in elongation
Length direction (along machine direction) does not limit, the chopping block blank being so compounded to form, due to limiting in the direction of the width
Position, so both sides are relatively neat, it is subsequent to may be adapted to both-end plane Milling Machining, but in the longitudinal direction, due to freely extending and sliding
Upper layer and lower layer chopping block and the irregular situation of middle layer chopping block can inevitably occur in the presence of equally likely possibility, both ends.Cause
This needs chopping block both ends carrying out sawing processing, makes three layers of smooth alignment of chopping block, while also to allow sawing treated chopping block tool
There is target length.
In the prior art, not specifically for the both-end sawing device of above situation, at present to the two of this chopping block blank
The processing at end still relies on artificial intervention processing.Not only low efficiency, operator's great work intensity have certain danger
Chopping block after property and sawing can have irregular problem, it is often more important that cannot achieve the full-automatic stream of chopping block subsequent processing
Water operation influences the performance of other automation chopping block equipment.Realize the both ends automatic sawing, cutting to above-mentioned this chopping block blank, until
Few end face situation for needing to solve how to allow equipment automatic identification chopping block both ends.
In end face when sawing, it is necessary to guarantee up and down laminate all by sawing to (also joint strip is needed to handle because of end face is subsequent,
So intermediate plate can be more shorter than upper and lower laminate after sawing).However, the extension that chopping block blank generates in bonding applanation process
There is high randomness with sliding, the end face situation after flattening bonding is complicated and changeable, and the possible long lower plywood of one end top plate is short, another
It holds the short top plate of top plate long, or returns, it is also possible to which both ends are all that top plate is longer than lower plywood or short, it is also possible on
Laminate or lower plywood are also shorter than intermediate plate.This must just allow equipment that can accurately identify the end face feelings at both ends as manually
Condition.
Summary of the invention
How the present invention identifies to solve chopping block upper and lower level plate end face position during chopping block double Cutting indexes and such as
What carries out the problem of lateral position adjustment, provides a solution.The position that the adjustable chopping block of the solution is cut
It sets, is removed the chopping block part that laminate deviates up and down, so that the end face of laminate is concordant up and down.
The present invention is that technical solution used by realizing its technical purpose is: a kind of chopping block endface position method of adjustment is fitted
It is double that chopping block is carried out by the way of saw blade for making two rotations of its both ends respectively by fixed setting using linear transmission chopping block
The chopping block end face processing for holding sawing, for transmitting preceding laterally (being longitudinal with chopping block direction of transfer) adjustment chopping block end face in chopping block
It sets, which is characterized in that first sensor, second sensor, 3rd sensor, the 4th sensor is respectively set at chopping block both ends,
First sensor, second sensor are separately positioned on the top at chopping block both ends, incude nose heave directly towards chopping block surface, maximum induction
Distance be set as inductive head to chopping block top plate distance, first sensor, second sensor lateral position respectively with two
A saw blade is to just；3rd sensor, the 4th sensor are horizontally installed on the outside at chopping block both ends respectively, and inductive head is towards chopping block
End face incudes median perpendicular in the sawing face of saw blade, and 3rd sensor, the height of the 4th sensor are corresponding with chopping block lower plywood,
3rd sensor, the 4th sensor maximum distance of reaction be set as inductive head to ipsilateral saw blade sawing face distance.
On the basis of above-mentioned setting, adjust as follows: if the non-output signal of one or two sensor of certain side,
Then to the mobile chopping block in the side, until four sensors have signal output to stop.
Based on the above method, present invention further propose that a kind of chopping block endface position adjusts system, including for examining respectively
The sensor group of gage button plate top plate and lower layer's plate end face lateral position, receives sensing at chopping block lateral position adjustment executing agency
Each sensor signal of device group simultaneously sends position adjustment control to chopping block lateral position adjustment executing agency according to each sensor signal
The position of signal adjusts controller.
By above technical scheme, after the chopping block that Cong Shangyi station transmits enters endface position adjustment station, sensor group
It determines position of the chopping block by sawing, sends a signal to control system, executed by control system control chopping block lateral position adjustment
Institutional adjustment chopping block completes chopping block by the adjustment of cutting position by the position of sawing.
Further, adjustment executing agency in chopping block lateral position includes being set to two sets of chopping blocks of chopping block two sides to laterally urge
Mechanism, chopping block laterally urge mechanism by the push rod driving device of push rod and driving push rod transverse movement for laterally urging chopping block
Composition, push rod are horizontally directed to chopping block end face；The preferred air cylinder device of push rod driving device, structure is simple, failure rate is low.
The sensor group includes first sensor, second sensor, 3rd sensor, the 4th sensor.Wherein first
Sensor, second sensor are separately positioned on the top at chopping block both ends, incude nose heave directly towards chopping block surface, maximum distance of reaction
Be set as inductive head to chopping block top plate distance, first sensor, second sensor lateral position respectively with two saw
Piece is to just；3rd sensor, the 4th sensor are horizontally installed on the outside at chopping block both ends respectively, and inductive head is towards the end of chopping block
Face incudes median perpendicular in the sawing face of saw blade, and 3rd sensor, the height of the 4th sensor are corresponding with chopping block lower plywood, the
Three sensors, the 4th sensor maximum distance of reaction be set as inductive head to ipsilateral saw blade sawing face distance.First sensing
Device, second sensor, 3rd sensor, the 4th sensor pass through independent signaling interface link position adjustment controller respectively,
It includes two position adjustment signal output interfaces that position, which adjusts controller, is separately connected the control signal that chopping block laterally urges mechanism
Input interface.When there is chopping block to be admitted to chopping block lateral position adjustment station, if the output of four sensings has signal, do not adjust
It is whole；If one or two sensor of certain side does not adjust controller output signal to position, position adjustment controller passes through
The chopping block of the output position adjustment signal control other side laterally urges mechanism urges chopping block to a certain side movement, when position adjusts
After controller connects while receiving the signal of four sensors, the chopping block for controlling the other side, which laterally urges mechanism, to be stopped pushing and answer
Position.If the sensor signal that original has been attached to is interrupted before receiving the sensor signal for starting non-output signal, then issue
Alarm.If chopping block, which laterally adjusts preceding two sides, the non-output signal of sensing, alarm is issued.Position adjustment controller can be with
Using programmable controller, realized by programming.
Alternatively, adjustment executing agency in chopping block lateral position includes a set of chopping block cross that chopping block side is arranged in
To pushing mechanism.The side that chopping block deviation setting chopping block laterally urges mechanism enters endface position adjustment station, if setting chopping block cross
There is one or two not adjust controller output signal to position to the sensor of the side of pushing mechanism, then issues alarm.If
The sensor for not setting the side that chopping block laterally urges mechanism has one or two not adjust controller output signal to position, then position
Adjustment controller is set to laterally urge mechanism urges chopping block Xiang Bushe chopping block by output position adjustment signal control chopping block and laterally push away
The side of motivation structure is mobile, and after direct position adjustment controller connects while receiving the signal of four sensors, control chopping block is horizontal
Stop pushing and resetting to pushing mechanism.If receiving the letter for not setting two sensors of the side that chopping block laterally urges mechanism
Before number, if the sensor that chopping block laterally urges the side of mechanism has the signal interruption of one or two sensor, then report is issued
It is alert.
The above-mentioned chopping block endface position of the present invention adjusts system, realizes automation adjustment chopping block by cutting position, with cutter
Cooperation can cut off the chopping block of Offset portion, it is often more important that be matched with other chopping block processing equipments, it can be achieved that chopping block is handled
Full-automatic continuous productive process, improve the production efficiency of enterprise.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of chopping block endface position adjustment system of the present invention.
Fig. 2 is the front view of chopping block endface position adjustment system of the present invention.
Fig. 3 is chopping block endface position method of adjustment operation principle schematic diagram of the present invention.
Fig. 4 is chopping block endface position method of adjustment operation principle schematic diagram of the present invention.
Fig. 5 is chopping block endface position method of adjustment operation principle schematic diagram of the present invention.
Fig. 6 is chopping block endface position method of adjustment operation principle schematic diagram of the present invention.
Fig. 7 is chopping block endface position method of adjustment operation principle schematic diagram of the present invention.
Specific embodiment
With reference to the accompanying drawings, with a specific example to the structure group of chopping block endface position of the present invention adjustment system
At and working principle be further explained explanation.
As shown in Figure 1, chopping block transfer station face includes left side table top 501, right side table top 502 is successively set on left side table top 501
It is equipped with left side limit plate 101, chopping block laterally urges mechanism cylinder push-rod 200 and left side brackets 401, is arranged on right side table top 502
There are right side limit plate 102 and right side bracket 402, first sensor 300 and 3rd sensor 302 to be set in left side brackets 401,
Second sensor 301 and the 4th sensor 303 are set on the bracket 402 of right side, and first sensor, second sensor inductive head are perpendicular
Directly downward；3rd sensor, the 4th sensor sensing head are towards the end face of chopping block.
First sensor, second sensor distance of reaction can for probe to top plate upper surface and top plate lower surface it
Between any distance, the influence in order to avoid chopping block thickness error to equipment, distance of reaction is set as probe to top plate half
The distance of thickness, when there is output signal, there is the presence of top plate in probe lower section, i.e. expression cutter can switch to top plate；The
Three sensors, the 4th sensor levels height can be set between the upper surface and table top of lower plywood, in order to avoid chopping block thickness
The error of degree, level height are set on the interior thickness of lower plywood, 3rd sensor, the 4th sensor distance of reaction be
It pops one's head in the vertical range in cutter sawing face, i.e., when 3rd sensor, the 4th sensor have output signal, cutter can be switched to
Lower plywood.
A kind of adjustment chopping block is by the front view of the method and device of cutting position, including left side table top 501 as shown in Figure 2,
Left side limit plate 101, chopping block laterally urge mechanism cylinder push-rod 200, left side brackets 401 and be mounted in left side brackets first
Sensor 300 and 3rd sensor 302；Right side table top 502, right side limit plate 102, right side bracket 402 and be mounted on right side platform
Second sensor 301 and the 4th sensor 303 on face；Schematic lines 503 are cut in left side, and schematic lines 504 are cut on right side, and chopping block leans on
Left side limit plate is put into.
Specific implementation process is as follows:
Situation as shown in Figure 3, chopping block are close to left side limit plate when entering induction region, positioned at left side table top first sensor and
3rd sensor can all have output signal, and output signal makes chopping block laterally urge mechanism cylinder push-rod and pushes chopping block to the right, directly
To as shown in figure 4, also having output signal in the second sensor on right side and the 4th sensor, when controller receives four sensings
After the signal of device, i.e., expression two sides saw blade all can sawing fall Offset portion of the upper and lower laminate relative to intermediate plate, then complete to adjust.
As shown in figure 5, controller is not received by first sensor or 3rd sensor when chopping block is sent into induction region
Or when being not received by the output signal of first sensor and 3rd sensor simultaneously, chopping block is removed, is put by controller alarm
Next piece of chopping block is adjusted again.
As shown in fig. 6-7, when during cylinder push-rod pushes first sensor, 3rd sensor can not sense up and down
Laminate, controller lose the output signal of a sensor or 3rd sensor, i.e. saw blade can not cut top plate and lower layer simultaneously
When plate, chopping block laterally urges mechanism cylinder push-rod and retracts to original place, issues alarm signal, chopping block is removed, next piece of anvil is put into
Plate is adjusted again.
Claims (8)
1. a kind of chopping block endface position method of adjustment, suitable for making its both ends respectively by fixed setting using linear transmission chopping block
Two rotation saw blades mode carry out chopping block both-end sawing chopping block end face processing, for being laterally adjusted before chopping block transmits
Chopping block endface position, which is characterized in that first sensor, second sensor, 3rd sensor, is respectively set at chopping block both ends
Four sensors, first sensor, second sensor are separately positioned on the top at chopping block both ends, incude nose heave directly towards chopping block table
Face, maximum distance of reaction be set as inductive head to chopping block top plate distance, the lateral position of first sensor, second sensor
It sets respectively with two saw blades to just；3rd sensor, the 4th sensor are horizontally installed on the outside at chopping block both ends, inductive head respectively
Towards the end face of chopping block, median perpendicular is incuded under the sawing face of saw blade, 3rd sensor, the height and chopping block of the 4th sensor
Laminate is corresponding, 3rd sensor, the 4th sensor maximum distance of reaction be set as inductive head to ipsilateral saw blade sawing face away from
From；
On the basis of above-mentioned setting, adjust as follows: if the non-output signal of one or two sensor of certain side, to
Chopping block is moved in the side, until four sensors have signal output to stop.
2. a kind of chopping block endface position adjusts system, suitable for making its both ends respectively by fixed setting using linear transmission chopping block
Two rotation saw blades mode carry out chopping block both-end sawing chopping block end face processing, for being laterally adjusted before chopping block transmits
Chopping block endface position, which is characterized in that including the sensing for detecting chopping block top plate and lower layer's plate end face lateral position respectively
Device group, chopping block lateral position adjustment executing agency, each sensor signal of receiving sensor group and according to each sensor signal to anvil
Plate lateral position adjusts the position adjustment controller that executing agency sends position adjustment control signal.
3. chopping block endface position according to claim 2 adjusts system, which is characterized in that the sensor group includes first
Sensor, second sensor, 3rd sensor, the 4th sensor；First sensor, second sensor are separately positioned on chopping block two
The top at end, incude it is nose heave directly towards chopping block surface, maximum distance of reaction be set as inductive head to chopping block top plate distance,
First sensor, second sensor lateral position respectively with two saw blades to just；3rd sensor, the 4th sensor are horizontal respectively
To the outside that chopping block both ends are arranged in, inductive head incudes median perpendicular in the sawing face of saw blade, third passes towards the end face of chopping block
Sensor, the height of the 4th sensor are corresponding with chopping block lower plywood, the maximum distance of reaction setting of 3rd sensor, the 4th sensor
For inductive head to the distance in ipsilateral saw blade sawing face；First sensor, second sensor, 3rd sensor, the 4th sensor point
Not Tong Guo independent signaling interface link position adjust controller, it includes two position adjustment signals outputs that position, which adjusts controller,
Interface is separately connected the control signal input interface that chopping block laterally urges mechanism.
4. chopping block endface position according to claim 3 adjusts system, which is characterized in that the adjustment of chopping block lateral position executes
Mechanism includes being set to two sets of chopping blocks of chopping block two sides to laterally urge mechanism.
5. chopping block endface position according to claim 4 adjusts system, which is characterized in that if the output of four sensings has letter
Number, then it does not adjust；If one or two sensor of certain side does not adjust controller output signal, position adjustment to position
Controller laterally urges mechanism urges chopping block by the chopping block that output position adjustment signal controls the other side and moves to a certain side,
After when position, adjustment controller connects while receiving the signal of four sensors, the chopping block for controlling the other side laterally urges mechanism and stops
Thrust is moved and is resetted；If before receiving the sensor signal for starting non-output signal, the former sensor signal having been attached to
It interrupts, then issues alarm；If chopping block, which laterally adjusts preceding two sides, the non-output signal of sensing, alarm is issued.
6. chopping block endface position according to claim 3 adjusts system, which is characterized in that the adjustment of chopping block lateral position executes
Mechanism is that a set of chopping block of chopping block side is arranged in laterally urge mechanism, and chopping block is biased to the side that setting chopping block laterally urges mechanism
Station is adjusted into endface position.
7. chopping block endface position according to claim 6 adjusts system, which is characterized in that if setting chopping block laterally urges mechanism
Side sensor have one or two not to position adjust controller output signal, then issue alarm；If not setting chopping block cross
There is one or two not adjust controller output signal to position to the sensor of the side of pushing mechanism, then position adjustment control
Device laterally urges mechanism urges chopping block Xiang Bushe chopping block by output position adjustment signal control chopping block and laterally urges the one of mechanism
Side is mobile, and after direct position adjustment controller connects while receiving the signal of four sensors, control chopping block laterally urges mechanism
Stop pushing and resetting；If before receiving the signal for not setting two sensors of the side that chopping block laterally urges mechanism, if
The sensor that chopping block laterally urges the side of mechanism has the signal interruption of one or two sensor, then issues alarm.
8. chopping block endface position according to claim 6 adjusts system, which is characterized in that chopping block laterally urge mechanism by with
It is formed in the push rod driving device for the push rod and driving push rod transverse movement for laterally urging chopping block, push rod is horizontally directed to chopping block end
Face；The push rod driving device selects air cylinder device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910260763.2A CN109877910B (en) | 2019-04-02 | 2019-04-02 | Cutting board end face position adjusting method and system for cutting board double-end sawing processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910260763.2A CN109877910B (en) | 2019-04-02 | 2019-04-02 | Cutting board end face position adjusting method and system for cutting board double-end sawing processing |
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| Publication Number | Publication Date |
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| CN109877910A true CN109877910A (en) | 2019-06-14 |
| CN109877910B CN109877910B (en) | 2024-04-02 |
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| CN201910260763.2A Active CN109877910B (en) | 2019-04-02 | 2019-04-02 | Cutting board end face position adjusting method and system for cutting board double-end sawing processing |
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| CN201736304U (en) * | 2010-07-21 | 2011-02-09 | 湖州世友世家木业有限公司 | Composite floor cutting machine |
| CN204160602U (en) * | 2014-10-24 | 2015-02-18 | 四川农业大学 | Plank delivering position checkout gear |
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