CN109877200A - A kind of stainless steel protection pipe slot rolling forming machine and slot rolling manufacturing process - Google Patents
A kind of stainless steel protection pipe slot rolling forming machine and slot rolling manufacturing process Download PDFInfo
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- CN109877200A CN109877200A CN201910161159.4A CN201910161159A CN109877200A CN 109877200 A CN109877200 A CN 109877200A CN 201910161159 A CN201910161159 A CN 201910161159A CN 109877200 A CN109877200 A CN 109877200A
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Abstract
A kind of stainless steel protection pipe slot rolling forming machine and slot rolling manufacturing process, are related to temperature sensor stainless steel protection pipe slot rolling forming technology.Existing slot rolling technology is not able to satisfy the production requirement of temperature sensor, and difficulty is big to be inconvenient to operate.Stainless steel protection pipe slot rolling forming machine includes electric cabinet, location panel, rotate clamp system, positioning mechanism, rolling forming mechanism, Pneumatic pressure control system, the both ends of location panel lower surface are fixedly installed with one piece of supporting block respectively and are fixedly mounted on the table top of electric cabinet by supporting block, rotation clamp system is fixedly mounted on the side on the table top of electric cabinet and being in location panel, the axis for rotating clamp system is vertical with the length direction of location panel, positioning mechanism and rolling forming mechanism are fixedly mounted on the upper surface of location panel side by side along the length direction of location panel, and positioning mechanism and rolling forming mechanism are respectively at the two sides that rotation clamps mechanism shaft line.The present invention is used for stainless steel protection pipe slot rolling.
Description
Technical field
The present invention relates to temperature sensor stainless steel protection pipe slot rolling forming technologies, and in particular to a kind of stainless steel protection
Pipe slot rolling forming machine and slot rolling manufacturing process.
Background technique
The temp probe sealing of temperature sensor can be sealed by the soft protection skin of cable in stainless steel protection pipe,
This encapsulating method had not only saved space but also had reduced cost, by the stainless steel protection tube opening end that temperature-sensing element and cable are housed
Circular groove is rolled out, is sealed using the insulating protective sleeve of cable in stainless steel protection pipe, makes the sense in stainless steel protection pipe
Warm element is free from the influence of the external environment, to guarantee precision and the service life of temperature sensor.
Common has the necking of axis repoussage mould by the stainless steel protection pipe necking method equipped with temperature-sensing element and cable, divides
Petal has necking and spinning necking etc.;Twice or twice or more are processed into stainless steel protection pipe by unitary mould necking method
Circular groove technique realize it is more complicated, operate it is relatively difficult, and stainless steel protection pipe include cable influence operation,
Technique and mold are more complicated;Circular groove is processed to stainless steel protection pipe by valving die necking method to be easy to produce
Burr, circular shape are undesirable;The spinning machine that spinning machine used in spinning necking method or center lathe replace is filling
Production efficiency is low when having the stainless steel protection pipe of cable to be spun to circular groove shape, and technics comparing is complicated, can not give birth in batches
It produces.
And existing slot rolling forming machine is all large-scale or special equipment, although slot rolling Technical comparing is mature on straight tube,
Circular groove technology is rolled out on the pipe fitting equipped with cable to be still not perfect, and is not able to satisfy the production requirement of temperature sensor,
And difficulty is larger is inconvenient to operate, and makes that the production cost of user is excessively high and production efficiency is low.
Summary of the invention
The technical problem to be solved in the invention is: rolling out the technology of circular groove also on the pipe fitting equipped with cable
It is not perfect, it is not able to satisfy the production requirement of temperature sensor, and difficulty is larger is inconvenient to operate, makes the production cost mistake of user
High and production efficiency is low.
The present invention to solve above-mentioned technical problem the technical solution adopted is that:
The stainless steel protection pipe slot rolling forming machine includes electric cabinet, location panel, rotation clamp system, localization machine
Structure, rolling forming mechanism, Pneumatic pressure control system and two pieces of supporting blocks, the both ends of location panel lower surface are fixedly mounted respectively
There is one piece of supporting block and be fixedly mounted on the table top of electric cabinet by supporting block, rotation clamp system is fixedly mounted on electric cabinet
Table top on and be in location panel side, the axis for rotating clamp system is vertical with the length direction of location panel, positioning
Mechanism and rolling forming mechanism are fixedly mounted on the upper surface of location panel side by side along the length direction of location panel, and fixed
Position mechanism and rolling forming mechanism are respectively at the two sides that rotation clamps mechanism shaft line;
The rotation clamp system includes that decelerating motor, pneumatic scroll chuck and shaft coupling, decelerating motor are mounted on electricity
It controls on the table top of case and is connect by shaft coupling with pneumatic scroll chuck;
The positioning mechanism includes that rolling bearing, top wheel shaft, smooth top wheel and top wheel support, rolling bearing are fixedly mounted
In the centre bore on smooth top wheel, the one end for pushing up wheel shaft is fixedly mounted in the inner ring of rolling bearing, pushes up the other end of wheel shaft
It is fixedly mounted on the side wall of top wheel support, top wheel support is vertically fixedly mounted on location panel;
The rolling forming mechanism includes that profiling pinch roller, profiling pinch roller support, rolling bearing, wheel pressing shaft, cylinder are gentle
Jar support, cylinder are fixedly mounted on location panel by air cylinder support, and the end head of cylinder piston rod is fixedly connected with profiling
Pinch roller support, rolling bearing are fixedly mounted in the centre bore on profiling pinch roller, and one end of wheel pressing shaft is fixedly mounted on the axis of rolling
In the inner ring held, the other end of wheel pressing shaft is fixedly mounted on the side wall of profiling pinch roller support.
Further, the Pneumatic pressure control system includes power gas source, soft activator, speed governing valve, pressure reducing valve, row
Air pipe, air inlet pipeline, floor push, the time relay, the first solenoid directional control valve, the second solenoid directional control valve and third electromagnetism change
To valve, it is respectively pneumatic scroll chuck and cylinder gas supply that power gas source, which shunts, and floor push is changed by the first electromagnetism of circuit control
To valve, the second solenoid directional control valve and the time relay, the time relay passes through circuit control third solenoid directional control valve, pneumatic three-jaw
One end of the supply air line of chuck is connected to the air inlet of pneumatic scroll chuck, the other end of the supply air line of pneumatic scroll chuck
It is connected in a port of the first solenoid directional control valve, one end of the gas exhaust piping of pneumatic scroll chuck is connected to pneumatic three-jaw card
The gas outlet of disk, the other end of the gas exhaust piping of pneumatic scroll chuck are connected on another port of the first solenoid directional control valve,
First solenoid directional control valve is communicated by a branch of power gas source with power gas source, and one end of the gas exhaust piping of cylinder is connected to
On the gas outlet of cylinder, the other end of the gas exhaust piping of cylinder is connected in a port of the second solenoid directional control valve, cylinder
One end of supply air line is connected on another port of the second solenoid directional control valve, and the supply air line of cylinder is changed by third electromagnetism
It is divided into two branches arranged side by side to valve, wherein a branch is connected in a port of third solenoid directional control valve, and described
Branch road is provided with pressure reducing valve, and another branch is connected on another port of third solenoid directional control valve, and the branch
On be provided with soft activator, two branches arranged side by side collect to be connected on the air inlet of cylinder by speed governing valve.
Further, the rolling forming mechanism further includes guide rail and sliding block, guide rail along location panel length side
To on the upper surface for be fixedly mounted on location panel and guide rail is between positioning mechanism and air cylinder support, and sliding block is fixedly mounted on
It is slidably connected on the lower surface of profiling pinch roller support and with guide rail.
Further, it is provided with a circle tapered protrusion in the arcuate surface of the profiling pinch roller, and tapered protrusion is leaned on
Nearly pneumatic scroll chuck setting, the top of tapered protrusion is arc-shaped.
Further, the height of the tapered protrusion is 2mm, and the top of tapered protrusion is away from profiling pinch roller close to pneumatic three
The side of dog chuck is 2mm.
Further, a circular hole is provided at the pneumatic scroll chuck center, a stomidium inward turning of circular hole is connected to centainly
Position set, is provided with a thread groove along the center of positioning sleeve axis direction in the tail end of positioning sleeve, an adjustment is screwed in thread groove
Stud, and the length for adjusting stud is less than the depth of thread groove.
The stainless steel protection pipe slot rolling manufacturing process, the specific steps are as follows:
Preparation stage:
Step 1: adjustment location panel and the position for pushing up wheel support make the axial direction between smooth top wheel and pneumatic scroll chuck
Gap is within 2mm;
Step 2: according to the slot rolling position at stainless steel protection tube opening end, position of the adjustment locking stud in positioning sleeve
It sets, stainless steel protection pipe is inserted into the three-jaw clamping stainless steel protection pipe in pneumatic scroll chuck and passing through pneumatic scroll chuck;
Step 3: the distance between arc surface and stainless steel protection pipe of adjustment smooth top wheel guarantee the circle of smooth top wheel
The appearance face contact of cambered surface and stainless steel protection pipe;
Step 4: the height of adjustment smooth top wheel support makes the center of circle of smooth top wheel and the center point of stainless steel protection pipe
In in same horizontal line;
Step 5: the position of adjustment profiling pinch roller support is oppositely arranged the tapered protrusion of profiling pinch roller and smooth top wheel,
The height of profiling pinch roller support is adjusted, the center of circle of the central point and stainless steel protection pipe that make profiling pinch roller is in same horizontal line
On;
Working stage:
Step 6:
Start decelerating motor and drive pneumatic scroll chuck rotation, plugs the stainless steel protection pipe not rolled, step on foot-operated open
It closes, and turn-on time relay timing, high pressure draught flows separately through the first solenoid directional control valve, the second solenoid directional control valve and third electricity
Magnetic reversal valve, a part of high pressure draught of power gas source are pneumatic scroll chuck gas supply, another part high pressure gas of power gas source
Stream flows through third solenoid directional control valve and enters low-pressure gas pipeline, and high pressure draught is depressurized into low-pressure air current through pressure reducing valve and flows through speed regulation
Valve enters in the air inlet of cylinder, and cylinder pushes profiling pinch roller support and slides on guide rail with movable slider, the contact of profiling pinch roller
After rolling several seconds to stainless steel protection pipe, the time relay controls the commutation of third solenoid directional control valve, and high pressure draught enters high pressure
Gas pipeline flows through soft activator pressure and gradually discharges, and passes through speed governing valve and enters in the air inlet of cylinder, the pressure in cylinder
It slowly increases, profiling pinch roller rolls out circular groove on stainless steel protection pipe;
Step 7: unclamp floor push, the first solenoid directional control valve and the second solenoid directional control valve commutation, pneumatic scroll chuck and
Gas discharge in cylinder, unloads the stainless steel protection pipe rolled, plugs the stainless steel protection pipe not rolled, step on foot again
Switch and turn-on time relay timing are stepped on, slot rolling movement is carried out to stainless steel protection pipe.
The beneficial effects of the present invention are:
1, the present invention rotation clamp system, positioning mechanism, the gentle dynamic pressure Force control system of rolling forming mechanism it is organic
In conjunction under, i.e., radial compaction is combined with transmission Rotation Design technology, can it is continual will equipped with insulating protective sleeve cable and
The stainless steel protection pipe of temperature-sensing element rolls out circular groove, and high degree of automation is easy to operate, easy to maintenance.
2, the present invention is based on spinning principles, and insulating protective sleeve cable and sense will be housed by the tapered protrusion on profiling pinch roller
The stainless steel protection pipe of warm element rolls out circular groove, and circular groove is smooth, impulse- free robustness, shape are consistent.
3, stainless steel protection pipe is clamped by pneumatic scroll chuck, smooth top wheel will not cause stainless steel protection tube exterior
Damage.
4, the pressure that the feeding of cylinder driving profiling pinch roller is rolled into circular groove to stainless steel protection tube opening end can be with
Control, and the adjustable depth of groove rolled out.
Detailed description of the invention
Fig. 1 is the main view of stainless steel protection pipe slot rolling forming machine;
Fig. 2 is the side view of stainless steel protection pipe slot rolling forming machine;
Fig. 3 is the top view of Fig. 1;
Structural schematic diagram of the Fig. 4 between profiling pinch roller and profiling pinch roller support;
Fig. 5 be Fig. 4 in A-A to cross-sectional view;
Fig. 6 is the partial cutaway schematic view of pneumatic scroll chuck;
Fig. 7 is the structural schematic diagram of Pneumatic pressure control system.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments:
Specific embodiment 1: as shown in Figure 1,2 and 3, stainless steel protection pipe slot rolling forming machine described in present embodiment
Including electric cabinet 1, location panel 3, rotation clamp system, positioning mechanism, rolling forming mechanism, Pneumatic pressure control system and two
Block supporting block 2, the both ends of 3 lower surface of location panel are fixedly installed with one piece of supporting block 2 respectively and are fixedly mounted by supporting block 2
On the table top of electric cabinet 1, rotation clamp system is fixedly mounted on the side on the table top of electric cabinet 1 and being in location panel 3,
The axis for rotating clamp system is vertical with the length direction of location panel 3, and positioning mechanism and rolling forming mechanism are flat along positioning
The length direction of plate 3 is fixedly mounted on side by side on the upper surface of location panel 3, and positioning mechanism and rolling forming mechanism locate respectively
The two sides of mechanism shaft line are clamped in rotation;
As shown in Fig. 2, the rotation clamp system includes decelerating motor 16, pneumatic scroll chuck 11 and shaft coupling 15,
Decelerating motor 16 is mounted on the table top of electric cabinet 1 and is connect by shaft coupling 15 with pneumatic scroll chuck 11;Pneumatic three-jaw card
Disk 11 is to clamp the stainless steel protection pipe equipped with temperature-sensing element and cable and drive its rotation;
As shown in figures 1 and 3, the positioning mechanism includes rolling bearing, top wheel shaft, axle sleeve, locking nut, hole bullet
Property retaining ring, smooth top wheel 12 and top wheel support 14, rolling bearing is fixedly mounted on smooth top by axle sleeve and circlip for hole
In centre bore on wheel 12, circlip for hole is in a side end face of rolling bearing and is used to fix the outer ring of rolling bearing,
Axle sleeve is in the inner ring of another side end face of rolling bearing and fixed rolling bearing, and the one end for pushing up wheel shaft is fixedly mounted on the axis of rolling
In the inner ring held, the other end for pushing up wheel shaft is fixedly mounted on the side wall of top wheel support 14 and is locked by locking nut, top wheel
Bracket 14 is vertically fixedly mounted on location panel 3, and 12 roughness of smooth top wheel is smaller, corner rounding, stress point
In top wheel face middle position, therefore smooth top wheel will not cause to damage to stainless steel protection tube exterior;
As shown in Fig. 3,4 and 5, the rolling forming mechanism includes profiling pinch roller 10, profiling pinch roller support 9, the axis of rolling
6, wheel pressing shaft 13, axle sleeve 20, locking nut 21, circlip for hole 22, cylinder 5 and air cylinder support 4 are held, cylinder 5 passes through cylinder
Bracket 4 is fixedly mounted on location panel 3, and the end head of 5 piston rod of cylinder is fixedly connected with profiling pinch roller support 9, the axis of rolling
It holds and is fixedly mounted in the centre bore on profiling pinch roller 10 by axle sleeve 20 and circlip for hole 22, at circlip for hole 22
In rolling bearing 6 a side end face and be used to fix the outer ring of rolling bearing 6, axle sleeve 20 is in another side of rolling bearing 6
The inner ring of face and fixed rolling bearing, one end of wheel pressing shaft 13 are fixedly mounted in the inner ring of rolling bearing 6, wheel pressing shaft 13 it is another
One end is fixedly mounted on the side wall of profiling pinch roller support 9 and is locked by locking nut 21;
Cylinder 5 pushes profiling pinch roller 10 that will roll concavity equipped with the stainless steel protection tube opening end of temperature-sensing element and cable
Arc groove.
Specific embodiment 2: as shown in fig. 7, Pneumatic pressure control system described in present embodiment includes power gas
Source, soft activator 25, speed governing valve 19, pressure reducing valve 17, gas exhaust piping, air inlet pipeline, the first solenoid directional control valve 18-1, the second electromagnetism
Reversal valve 18-2 and third solenoid directional control valve 18-3, it is respectively that pneumatic scroll chuck 11 and cylinder 5 supply that power gas source, which shunts, foot
It steps on switch and passes through the first solenoid directional control valve of circuit control 18-1, the second solenoid directional control valve 18-2 and the time relay, time relay
Device passes through circuit control third solenoid directional control valve 18-3,
One end of the supply air line of pneumatic scroll chuck 11 is connected to the air inlet of pneumatic scroll chuck 11, pneumatic three-jaw card
The other end of the supply air line of disk 11 is connected in a port of the first solenoid directional control valve 18-1, the row of pneumatic scroll chuck 11
One end of air pipe is connected to the gas outlet of pneumatic scroll chuck 11, the other end connection of the gas exhaust piping of pneumatic scroll chuck 11
On another port of the first solenoid directional control valve 18-1, the first solenoid directional control valve 18-1 by a branch of power gas source with
Power gas source communicates,
One end of the gas exhaust piping of cylinder 5 is connected on the gas outlet of cylinder 5, and the other end of the gas exhaust piping of cylinder 5 connects
It connects in a port of the second solenoid directional control valve 18-2, one end of the supply air line of cylinder 5 is connected to the second solenoid directional control valve
On another port of 18-2, it is two branches arranged side by side that the supply air line of cylinder 5 is divided to by third solenoid directional control valve 18-3,
In a branch be connected in a port of third solenoid directional control valve 18-3, and described branch road is provided with pressure reducing valve 17,
Another branch is connected on another port of third solenoid directional control valve 18-3, and the branch road is provided with soft activator
25, two branches arranged side by side, which collect, to be connected on the air inlet of cylinder 5 by speed governing valve 19.
Floor push and turn-on time relay timing are stepped on, cylinder 5 is run under low pressure, and cylinder piston rod pushes profiling
Pinch roller support 9 rolls stainless steel tube, and after rolling several seconds, the time relay is connected, and third solenoid directional control valve commutation, cylinder 5 is converted
It to be run under high-pressure system, is gradually discharged by soft activator pressure, reaches the maximum value of setting, to roll out suitably
Circular groove ensure that stainless steel protection pipe is not crushed and is broken, and reach user's requirement.
Other compositions and connection type are same as the specific embodiment one.
Specific embodiment 3: as shown in Figure 1, rolling forming mechanism described in present embodiment further includes guide rail 7 and slides
Block 8, guide rail 7 is fixedly mounted on the upper surface of location panel 3 along the length direction of location panel 3 and guide rail 7 is in positioning
Between mechanism and air cylinder support 4, sliding block 8 is fixedly mounted on the lower surface of profiling pinch roller support 9 and is slidably connected with guide rail 7.
Guide rail 7 and sliding block 8 is arranged in the bottom of profiling pinch roller support 9 prevents from imitating conducive to the support of profiling pinch roller support 9
Shape pinch roller support 9 is tilted down because of the gravity of itself, leads to the central point of profiling pinch roller 10 and the center of stainless steel protection pipe
Point is unfavorable for stainless steel protection pipe and rolls out circular groove not on same horizontal line.
Other compositions and connection type are the same as one or two specific embodiments.
Specific embodiment 4: as shown in Figure 4 and Figure 5, the arcuate surface of profiling pinch roller 10 described in present embodiment
On be provided with a circle tapered protrusion 10-1, and tapered protrusion 10-1 is arranged close to pneumatic scroll chuck 11, tapered protrusion 10-1's
Top is arc-shaped.
Tapered protrusion 10-1 is arranged close to pneumatic scroll chuck 11, according to principle of moments, may make pneumatic scroll chuck
The clamping force of 11 pairs of stainless steel protection pipes is without the excessive slot rolling movement that stainless steel protection pipe can be realized, prevented also from pneumatic three
Dog chuck 11 brings damage to the surface of stainless steel protection pipe.
Other compositions and connection type are the same as the specific implementation mode 3.
Specific embodiment 5: the height of tapered protrusion 10-1 described in present embodiment is 2mm, tapered protrusion 10-1's
Top is 2mm close to the side of pneumatic scroll chuck 11 away from profiling pinch roller.
Other compositions and connection type are identical as specific embodiment four.
Specific embodiment 6: as shown in fig. 6, being provided with a circle at pneumatic 11 center of scroll chuck described in present embodiment
The one stomidium inward turning in hole, circular hole is connected to a positioning sleeve 23, positioning sleeve 23 tail end along the center of 23 axis direction of positioning sleeve
It is provided with a thread groove, the length that an adjustment stud 24 is screwed in thread groove, and adjusts stud 24 is less than the depth of thread groove.
It is extend into the circular hole in pneumatic scroll chuck because of stainless steel protection pipe, one end of stainless steel protection pipe is against adjustment
On stud 24, by adjusting the adjustment depth in thread groove of stud 24, pneumatic three are in so as to adjust stainless steel protection pipe
Depth in dog chuck may thereby determine that the circular groove at stainless steel protection tube opening end is in stainless steel protection tube opening
The position at end.
Other compositions and connection type are identical as specific embodiment five.
Specific embodiment 7: the slot rolling manufacturing process of stainless steel protection pipe slot rolling forming machine described in present embodiment,
Specific step is as follows:
Preparation stage:
Step 1: adjustment location panel 3 and the position for pushing up wheel support 14 make smooth top wheel 12 and pneumatic scroll chuck 11 it
Between axial gap within 2mm;
Step 2: according to the slot rolling position at stainless steel protection tube opening end, adjustment locking stud 21 is in positioning sleeve
Stainless steel protection pipe is inserted into pneumatic scroll chuck 11 and is protected by the three-jaw clamping stainless steel of pneumatic scroll chuck 11 by position
Pillar;
Step 3: the distance between arc surface and stainless steel protection pipe of adjustment smooth top wheel 12 guarantee smooth top wheel 12
Arc surface and stainless steel protection pipe appearance face contact;
Step 4: the height of adjustment smooth top wheel support 14 makes the center of circle of smooth top wheel 12 and the circle of stainless steel protection pipe
The heart is in same horizontal line;
Step 5: the position of adjustment profiling pinch roller support 9 makes the tapered protrusion 10-1 and smooth top wheel 12 of profiling pinch roller 10
It is oppositely arranged, adjusts the height of profiling pinch roller support 9, the center of circle of the central point and stainless steel protection pipe that make profiling pinch roller 10 is in
In same horizontal line;
Working stage:
Step 6:
Starting decelerating motor 16 drives pneumatic scroll chuck 11 to rotate, and plugs the stainless steel protection pipe not rolled, steps on foot
Switch, and turn-on time relay timing are stepped on, high pressure draught flows separately through the first solenoid directional control valve 18-1, the second solenoid directional control valve
18-2 and third solenoid directional control valve 18-3, a part of high pressure draught of power gas source are pneumatic scroll chuck 11 gas supply, power gas
Another part high pressure draught in source flows through third solenoid directional control valve 18-3 and enters low-pressure gas pipeline, and high pressure draught is through pressure reducing valve
17, which are depressurized into low-pressure air current, flows through in the air inlet of the entrance cylinder 5 of speed governing valve 19, and cylinder 5 pushes profiling pinch roller support 9 simultaneously to drive
Sliding block 8 slides on guide rail 7, and profiling pinch roller 10 touches after stainless steel protection pipe rolls several seconds, and the time relay controls third
Solenoid directional control valve 18-3 commutation, high pressure draught, which enters high-pressure gas pipelines and flows through soft activator 25, gradually to pressurize, and passes through tune
Fast valve 19 enters in the air inlet of cylinder 5, and the pressure in cylinder 5 slowly increases, and profiling pinch roller 10 rolls on stainless steel protection pipe
Extrude circular groove;
Step 7: unclamping floor push, and the first solenoid directional control valve 18-1 and the second solenoid directional control valve 18-2 commutate, and pneumatic three
Gas discharge in dog chuck 11 and cylinder 5, unloads the stainless steel protection pipe rolled, plugs the stainless steel protection not rolled
Pipe, steps on floor push and turn-on time relay timing again, carries out slot rolling movement to stainless steel protection pipe.
Other compositions and connection type are identical as specific embodiment six.
Claims (7)
1. a kind of stainless steel protection pipe slot rolling forming machine, it is characterised in that: it includes electric cabinet (1), location panel (3), rotation
Clamp system, positioning mechanism, rolling forming mechanism, Pneumatic pressure control system and two pieces of supporting blocks (2), under location panel (3)
The both ends on surface are fixedly installed with one piece of supporting block (2) respectively and are fixedly mounted on the table top of electric cabinet (1) by supporting block (2)
On, rotation clamp system is fixedly mounted on the side on the table top of electric cabinet (1) and being in location panel (3), rotates clamping machine
The axis of structure is vertical with the length direction of location panel (3), positioning mechanism and rolling forming mechanism along location panel (3) length
Degree direction is fixedly mounted on side by side on the upper surface of location panel (3), and positioning mechanism and rolling forming mechanism are respectively at rotation
Turn the two sides of clamp system axis;
The rotation clamp system includes decelerating motor (16), pneumatic scroll chuck (11) and shaft coupling (15), decelerating motor
(16) it is mounted on the table top of electric cabinet (1) and is connect by shaft coupling (15) with pneumatic scroll chuck (11);
The positioning mechanism includes rolling bearing, top wheel shaft, smooth top wheel (12) and top wheel support (14), and rolling bearing is fixed
It is mounted in the centre bore on smooth top wheel (12), the one end for pushing up wheel shaft is fixedly mounted in the inner ring of rolling bearing, pushes up wheel shaft
The other end be fixedly mounted on top wheel support (14) side wall on, top wheel support (14) be vertically fixedly mounted on location panel (3)
On;
The rolling forming mechanism includes profiling pinch roller (10), profiling pinch roller support (9), rolling bearing, wheel pressing shaft (13), gas
Cylinder (5) and air cylinder support (4), cylinder (5) are fixedly mounted on location panel (3) by air cylinder support (4), cylinder (5) piston
The end head of bar is fixedly connected with profiling pinch roller support (9), and rolling bearing is fixedly mounted on the centre bore on profiling pinch roller (10)
Interior, one end of wheel pressing shaft (13) is fixedly mounted in the inner ring of rolling bearing, and the other end of wheel pressing shaft (13) is fixedly mounted on imitative
On the side wall of shape pinch roller support (9).
2. stainless steel protection pipe slot rolling forming machine according to claim 1, it is characterised in that: the Pneumatic pressure control
System includes power gas source, soft activator (25), speed governing valve (19), pressure reducing valve (17), gas exhaust piping, air inlet pipeline, rides and open
Pass, the time relay, the first solenoid directional control valve (18-1), the second solenoid directional control valve (18-2) and third solenoid directional control valve (18-
3) it is respectively pneumatic scroll chuck (11) and cylinder (5) gas supply that, power gas source, which shunts, and floor push passes through the first electricity of circuit control
Magnetic reversal valve (18-1), the second solenoid directional control valve (18-2) and the time relay, the time relay pass through circuit control third electricity
Magnetic reversal valve (18-3) commutation,
One end of the supply air line of pneumatic scroll chuck (11) is connected to the air inlet of pneumatic scroll chuck (11), pneumatic three-jaw card
The other end of the supply air line of disk (11) is connected in a port of the first solenoid directional control valve (18-1), pneumatic scroll chuck
(11) one end of gas exhaust piping is connected to the gas outlet of pneumatic scroll chuck (11), the gas exhaust piping of pneumatic scroll chuck (11)
The other end be connected on another port of the first solenoid directional control valve (18-1), the first solenoid directional control valve (18-1) passes through power
One branch of gas source is communicated with power gas source,
One end of the gas exhaust piping of cylinder (5) is connected on the gas outlet of cylinder (5), the other end of the gas exhaust piping of cylinder (5)
It is connected in a port of the second solenoid directional control valve (18-2), one end of the supply air line of cylinder (5) is connected to the second electromagnetism
On another port of reversal valve (18-2), the supply air line of cylinder (5) is divided into two by third solenoid directional control valve (18-3)
Branch arranged side by side a, wherein branch is connected in a port of third solenoid directional control valve (18-3), and the branch road
It is provided with pressure reducing valve (17), another branch is connected on another port of third solenoid directional control valve (18-3) and the branch
Road is provided with soft activator (25), and two branches arranged side by side collect the air inlet that cylinder (5) are connected to by speed governing valve (19)
On.
3. stainless steel protection pipe slot rolling forming machine according to claim 2, it is characterised in that: the rolling forming mechanism
It further include guide rail (7) and sliding block (8), guide rail (7) is fixedly mounted on location panel (3) along the length direction of location panel (3)
Upper surface on, and guide rail (7) is between positioning mechanism and air cylinder support (4), and sliding block (8) is fixedly mounted on profiling pinch roller branch
It is slidably connected on the lower surface of frame (9) and with guide rail (7).
4. stainless steel protection pipe slot rolling forming machine according to claim 3, it is characterised in that: the profiling pinch roller (10)
Arcuate surface on be provided with a circle tapered protrusion (10-1), and tapered protrusion (10-1) is set close to pneumatic scroll chuck (11)
It sets, the top of tapered protrusion (10-1) is arc-shaped.
5. stainless steel protection pipe slot rolling forming machine according to claim 4, it is characterised in that: the tapered protrusion (10-
1) height is 2mm, and the top of tapered protrusion (10-1) is 2mm close to the side of pneumatic scroll chuck (11) away from profiling pinch roller.
6. stainless steel protection pipe slot rolling forming machine according to claim 5, it is characterised in that: the pneumatic scroll chuck
(11) circular hole is provided at center, a stomidium inward turning of circular hole is connected to a positioning sleeve (23), fixed on the tail end edge of positioning sleeve (23)
It is provided with a thread groove at the center of position set (23) axis direction, an adjustment stud (24) is screwed in thread groove, and adjust stud
(24) length is less than the depth of thread groove.
7. utilizing the slot rolling manufacturing process of stainless steel protection pipe slot rolling forming machine as claimed in claim 6, it is characterised in that: specific
Steps are as follows:
Preparation stage:
Step 1: adjustment location panel (3) and the position for pushing up wheel support (14) make smooth top wheel (12) and pneumatic scroll chuck
(11) axial gap between is within 2mm;
Step 2: according to the slot rolling position at stainless steel protection tube opening end, position of adjustment locking stud (21) in positioning sleeve
It sets, stainless steel protection pipe is inserted into the three-jaw clamping stainless steel in pneumatic scroll chuck (11) and passing through pneumatic scroll chuck (11)
Protection pipe;
Step 3: the distance between arc surface and stainless steel protection pipe of adjustment smooth top wheel (12) guarantee smooth top wheel (12)
Arc surface and stainless steel protection pipe appearance face contact;
Step 4: the height of adjustment smooth top wheel support (14) makes the center of circle of smooth top wheel (12) and the circle of stainless steel protection pipe
The heart is in same horizontal line;
Step 5: the position of adjustment profiling pinch roller support (9) makes the tapered protrusion (10-1) and smooth top wheel of profiling pinch roller (10)
(12) it is oppositely arranged, adjusts the height of profiling pinch roller support (9), make the central point and stainless steel protection pipe of profiling pinch roller (10)
The center of circle is in same horizontal line;
Working stage:
Step 6: starting decelerating motor (16) drives pneumatic scroll chuck (11) rotation, plugs the stainless steel protection pipe not rolled,
Floor push, and turn-on time relay timing are stepped on, high pressure draught flows separately through the first solenoid directional control valve (18-1), the second electricity
Magnetic reversal valve (18-2) and third solenoid directional control valve (18-3), a part of high pressure draught of power gas source are pneumatic scroll chuck
(11) it supplies, another part high pressure draught of power gas source flows through third solenoid directional control valve (18-3) and enters low-pressure gas pipe
Road, high pressure draught through pressure reducing valve (17) be depressurized into low-pressure air current flow through speed governing valve (19) into cylinder (5) air inlet in, cylinder
(5) profiling pinch roller support (9) are pushed and are slided on guide rail (7) with movable slider (8), profiling pinch roller (10) touches stainless steel guarantor
After pillar rolls several seconds, the time relay controls third solenoid directional control valve (18-3) commutation, and high pressure draught enters high pressure gas
Pipeline flows through soft activator (25) and gradually pressurizes, and passes through speed governing valve (19) and enters in the air inlet of cylinder (5), in cylinder (5)
Pressure slowly increase, profiling pinch roller (10) rolls out circular groove on stainless steel protection pipe;
Step 7: unclamping floor push, and the first solenoid directional control valve (18-1) and the second solenoid directional control valve (18-2) commutate, and pneumatic three
Gas discharge in dog chuck (11) and cylinder (5), unloads the stainless steel protection pipe rolled, plugs the stainless steel not rolled and protects
Pillar steps on floor push and turn-on time relay timing again, carries out slot rolling movement to stainless steel protection pipe.
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CN201910161159.4A CN109877200B (en) | 2019-03-04 | 2019-03-04 | Roll groove forming machine and roll groove forming method for stainless steel protection pipe |
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CN109877200B CN109877200B (en) | 2020-07-17 |
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CN110817281A (en) * | 2019-11-07 | 2020-02-21 | 上海发那科机器人有限公司 | Conveying belt line |
CN113941632A (en) * | 2021-09-16 | 2022-01-18 | 浙江安统汽车部件有限公司 | Cylinder housing air leakage groove processing device |
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