CN109873579A - A kind of small space low-speed big permanent magnet motor intelligence drive system - Google Patents
A kind of small space low-speed big permanent magnet motor intelligence drive system Download PDFInfo
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- CN109873579A CN109873579A CN201910303811.1A CN201910303811A CN109873579A CN 109873579 A CN109873579 A CN 109873579A CN 201910303811 A CN201910303811 A CN 201910303811A CN 109873579 A CN109873579 A CN 109873579A
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- 230000009286 beneficial effect Effects 0.000 abstract 1
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Abstract
The invention discloses a kind of small space low-speed big permanent magnet motor intelligence drive systems, including low-speed big permanent magnet motor, speed reducer, high-power permanent magnet synchronous motor driver and host computer, the output shaft of the low-speed big permanent magnet motor and the input axis connection of speed reducer and the casing of low-speed big permanent magnet motor and the casing of speed reducer are connected as one, the casing of the low-speed big permanent magnet motor is equipped with terminal box, the high-power permanent magnet synchronous motor driver links together far from low-speed big permanent magnet motor and by conducting wire and the terminal box, the high-power permanent magnet synchronous motor driver rated power >=55KW.The beneficial effects of the present invention are: realizing that Novel Sector-stator Motor with Low is small in size, light-weight, the energy-efficient, slow-speed of revolution, large torque, mechanical loss is small, operation expense is low, good seal performance, safe and reliable purpose.
Description
Technical field
The invention belongs to the low-speed big permanent magnet motor technology scopes in magneto technical field, more particularly to answer
For one of mine equipment equipment small space low-speed big permanent magnet motor intelligence drive system.
Background technique
In the production equipments such as coal mine, harbour, mine, equipment installation space is often subject to limit, it is therefore desirable to provide small
A kind of drive assembly of the big torque of slow-speed of revolution in space, the market demand are larger.
For the problem, traditional solution is using threephase asynchronous, fluid coupling and speed reducer combination
Mode power drive is provided, since the revolving speed of threephase asynchronous is high, speed reducer needs the multi-stage speed-reducing could be by revolving speed
It is reduced to the revolving speed of needs, the deceleration mechanism for thus causing speed reducer is huge, and then the volume of speed reducer is made to become larger, and by
It is in threephase asynchronous detent torque little, it needs to increase fluid-flywheel clutch in order to meet the needs of bringing onto load starting and realizes
The soft start of motor, first allows motor no-load to start, then is driven and loaded by fluid-flywheel clutch.This method, which will increase to buy more, to be set
Standby investment, and structure is complicated for fluid coupling, and compared with common shaft coupling, fluid coupling is bulky, therefore increases
The operational reliability that fluid coupling will lead to unit is decreased obviously, and dramatically increases degree difficult in maintenance.
Therefore traditional to be solved in the form of moving load with high speed, large speed ratio multi-stage speed reducer, fluid coupling combination
The problem there are high revolving speed part, mechanical loss is big, transmission efficiency is low, noise is big, maintenance cost is high, asynchronous machine temperature rise
Greatly, relatively product is big, cost performance is not high for structure entirety body for high, energy consumption.
With the development of magneto technology, permanent magnet direct driving motor is also more and more applied in actual production, but
Its there are volumes it is big, weight is big, manufacturing cost is high the problems such as, cost performance is not high.Occurred half directly-drive permanent magnet motor power in recent years
Assembly, motor and speed reducer connection precision is more demanding, and speed reducer is semi-closed structure, and speed reducer lubricating oil is easily accessible
Inside motor, these lubricating oil for entering motor interior increase the power consumption of motor, while reducing the electrical of motor
Performance can make electric motor overheating, and motor may be burnt when serious.
In conclusion there is an urgent need to a kind of a kind of low-speed big permanent magnet motor drive assembly in small space to realize
Novel Sector-stator Motor with Low is small in size, light-weight, the energy-efficient, slow-speed of revolution, large torque, mechanical loss are small, operation expense
Low, good seal performance, safe and reliable purpose.
Summary of the invention
To overcome above-mentioned prior art defect, the present invention provides a kind of small space low-speed big permanent magnet motor driving
System.
It is of the present invention the specific technical proposal is:
A kind of small space low-speed big permanent magnet motor intelligence drive system, including low-speed big permanent magnet motor,
Speed reducer, high-power permanent magnet synchronous motor driver and host computer, the output shaft of the low-speed big permanent magnet motor with
The input axis connection and the casing of low-speed big permanent magnet motor and the casing of speed reducer of speed reducer are connected as one, institute
It states, the casing of the low-speed big permanent magnet motor is equipped with terminal box, the high-power permanent magnet synchronous motor driver
It is linked together far from low-speed big permanent magnet motor and by conducting wire and the terminal box, the host computer is big far from low speed
It torque permanent magnet motor and is linked together by conducting wire and the high-power permanent magnet synchronous motor driver, it is described high-power
Permasyn morot driver rated power >=55KW, servo motor are divided into AC servo and DC servo, wherein exchange is watched
Clothes are divided into synchronous and asynchronous again.Permanent magnet synchronous motor is exactly one kind of synchronous AC servomotor in fact.So-called permanent magnetism is same
Step motor is exactly not instead of coil or inductive material, permanent magnet on rotor, and controlling such motor will use special servo drive
Dynamic device, the permasyn morot driver are a kind of servo-drivers of special driving low-speed big permanent magnet motor,
It is mainly used for controlling and adjusting the speed and torque of three-phase ac synchronous motor.The permasyn morot driver uses high property
The vector control technology of energy, low-speed high-torque output are used as control core using digital signal processor (DSP), may be implemented
More complicated control algolithm realizes that digitlization, networking and intelligence, power device are generallyd use with intelligent power module
It (IPM) is the driving circuit of core design, IPM has been internally integrated driving circuit, while having overvoltage, overcurrent, overheat, owing
Circuit is protected in the fault detections such as pressure, is additionally added soft starting circuit, in major loop to reduce impact of the start-up course to driver.
Power drive unit passes through three-phase bridge rectification circuit first and rectifies to the three-phase electricity or alternating current of input, obtains corresponding
Direct current drives three-phase forever through the good three-phase electricity of over commutation or alternating current, then by three phase sine PWM voltage source inverter frequency conversion
Magnetic-type synchronous AC servo motor, the whole process of power drive unit can briefly be exactly the process of AC-DC-AC, whole
Flowing unit (AC-DC) main topological circuit is three phase full bridge uncontrollable rectifier circuit.
The high-power permanent magnet synchronous motor driver is equipped with communication network formula remote control interface, is used for acquisition terminal
The control and interaction of the modular unit communicated with long-range main website, realize human-computer interaction, and user passes through the client pair of long-range main website
Significant data is monitored, and can send instructions to high-power permanent magnet synchronous motor driver, reaches the control big torsion of low speed
The purpose of torque permanent magnet motor.
It is in series with signal amplifier on conducting wire between the high-power permanent magnet synchronous motor driver and host computer, is put
Big device is can be the voltage of input signal or the device of power amplification, by electron tube or transistor, power transformer and other electricity
Device element composition.In the various devices such as communication, broadcast, radar, TV, automatic control, setting signal amplifier here,
It is, to meet the requirement for sending power, to be subsequently sent to long-range main website in order to which high frequency modulated wave signal is carried out power amplification, protect
Receiver in the long-range main website of card within a certain area can receive satisfied signal, and not interfere other signals logical
Letter.
The output shaft of the low-speed big permanent magnet motor and the input shaft of speed reducer are connected with encoder, are a kind of
Swing offset is converted into the rotating detector of string number pulse signal, these pulses can be used to control angular displacement.
The speed reducer is low speed than totally-enclosed planetary reducer, and transmission ratio is two revolving member angular speed in mechanism
Ratio, also referred to as speed ratio directly affect the bearing capacity of retarder in the distribution of each stage gear ratio of multi-stage speed reducer and use the longevity
Life also will affect its volume, weight and lubrication, and transmission ratio generally presses following principle distribution:
1. keeping Transmission bearings at different levels roughly equal;
2. keeping the size of retarder and quality smaller;
3. keeping circumference of gear speed at different levels smaller;
4. when using bath lubrication, the gear wheel Immersion Depth of gear pairs at different levels is made to differ smaller;
Slow speed turbine stage gear wheel directly affects the size and weight of retarder, reduces low speed stage gear ratio, that is, it is big to reduce slow speed turbine stage
Gear and contain it body size and weight, furthermore speed reducer it is totally-enclosed refer to processing is sealed to speed reducer, subtract
Fast device need the position sealed generally have at axis stretching, on the inside of bearing chamber, cabinet joint surface and bearing cap, inspection hole and outage
Joint surface etc., sealing means can be divided into contact seal and non-contacting seal, for contact seal, and can be divided into
Two kinds, wherein based on hair felt-ring seal and cup packing, non-contacting seal, the principle for mostly using space to be isolated greatly, wherein
Including clearance seal box labyrinth sealing, the furthermore sealing of case lid and block joint surface applies close on case lid and block joint surface
Sealing sealing is the most universal, also there is on block joint surface while opening oil return ditch, and the oil between penetrating into joint surface is allowed to pass through oil return ditch
And back oil road flows back in case that oil sump is to increase sealing effect, the sealing at other positions, access plate, oil drain plug, oil ga(u)ge with
It is both needed to add paper oil sealing pad or skin oil seal ring between the joint surface of cabinet.Encryption gasket is needed between screw-type bearing (ball) cover and cabinet,
The rubber seal rings for seal leakproof of O shape is commonly used between insert bearing end cap and cabinet, using the lubrication in speed reducer after encapsulation process
Oil will not seal in motor perhaps in atmosphere while also can make speed reducer under water or flammable explosive gas with air exclusion
Middle work improves certain safety.
As another improvement of the invention, the low-speed big permanent magnet motor is turned using embedded rare earth permanent-magnetic material
Minor structure, rotor and stator lack slot cooperation using multipole, and compared with traditional permasyn morot, multipole lacks slot permanent-magnet synchronous
Motor have the advantages that traditional synchronous permanent-magnet motor it is shared outside, have the further advantage that multistage magnetic circuit arrangement reduces
The magnetic yoke of motor, the weight saving of motor, coil spread are equal to slot pitch, and winding overhang shortening has been saved copper material, reduced
Copper loss improves efficiency, and motor is small in size, and the torque that unit volume generates is big, improves radiating condition.
The positive effect of the present invention is: realize Novel Sector-stator Motor with Low is small in size, light-weight, the energy-efficient, slow-speed of revolution,
Large torque, mechanical loss are small, operation expense is low, good seal performance, safe and reliable purpose.
Detailed description of the invention
Fig. 1 is a kind of front view of small space low-speed big permanent magnet motor intelligence drive system of the present invention;
Fig. 2 is slowed down in a kind of small space low-speed big permanent magnet motor intelligence drive system of the present invention shown in Fig. 1
The front view of machine;
Fig. 3 is low speed in a kind of small space low-speed big permanent magnet motor intelligence drive system of the present invention shown in Fig. 2
The front view of large torque permanent magnet motor;
Fig. 4 is slowed down in a kind of small space low-speed big permanent magnet motor intelligence drive system of the present invention shown in Fig. 3
The front view of machine central wheel;
Fig. 5 is a kind of small space low-speed big permanent magnet motor intelligence drive system mechanism schematic block diagram of the present invention;
Marginal data: 1-high-power permanent magnet synchronous motor driver, 2-low-speed big permanent magnet motors, 3-permanent magnetism
Motor output shaft, 4-speed reducer central wheels, 5-speed reducers.
Specific embodiment
The present invention will be described in detail in the following with reference to the drawings and specific embodiments:
Specific embodiment:
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness
Degree ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", " clockwise ",
The orientation or positional relationship of the instructions such as " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction " is orientation based on the figure or position
Relationship is merely for convenience of description of the present invention and simplification of the description, rather than the device or element of indication or suggestion meaning must have
There is specific orientation, be constructed and operated in a specific orientation, therefore is not considered as limiting the invention.
Embodiment one:
As shown in figure 5, a kind of small space intelligent drive system of low-speed big permanent magnet motor 2, including low-speed big
Permanent magnet motor 2, speed reducer 5, high-power permanent magnet synchronous motor driver 1 and host computer, the low-speed big Permanent Magnet and Electric
The machine of the casing and speed reducer 5 of the output shaft of motivation 2 and the input axis connection of speed reducer 5 and low-speed big permanent magnet motor 2
Shell is connected as one, described, and the casing of the low-speed big permanent magnet motor 2 is equipped with terminal box, it is described it is high-power forever
Magnetic-synchro motor driver 1 links together far from low-speed big permanent magnet motor 2 and by conducting wire and the terminal box,
The host computer is far from low-speed big permanent magnet motor 2 and passes through conducting wire and the high-power permanent magnet synchronous motor driver
1 links together, 1 rated power of the high-power permanent magnet synchronous motor driver >=55KW, specifically, host computer will control
Signal is transferred to high-power permanent magnet synchronous motor driver 1, and the converted single channel of the voltage that driver passes over power supply turns
Non- response impulse is changed, low-speed big permanent magnet motor 2, low-speed big permanent magnet motor 2 are sent to by power drive unit
Under the action of the pulse, specified angle is rotated, and the angle is passed to by speed reducer 5 by speed reducer central wheel 4, and
Encoder then detects the angle turned at this moment, and will test value and feed back to driving, and driver makes corresponding benefit according to value of feedback
The amount of repaying, and compensation rate is sent to low-speed big permanent magnet motor 2 to correct the error in rotation process, which is to close
Ring control, and low-speed big permanent magnet motor 2 it is high-power due to, cause high-power permanent magnet synchronous motor drive
The rated power of device 1 need to be set in 55KW or more.
Embodiment two:
As shown in figure 5, a kind of small space intelligent drive system of low-speed big permanent magnet motor 2, including low-speed big
Permanent magnet motor 2, speed reducer 5, high-power permanent magnet synchronous motor driver 1 and host computer, the low-speed big Permanent Magnet and Electric
The machine of the casing and speed reducer 5 of the output shaft of motivation 2 and the input axis connection of speed reducer 5 and low-speed big permanent magnet motor 2
Shell is connected as one, described, and the casing of the low-speed big permanent magnet motor 2 is equipped with terminal box, it is described it is high-power forever
Magnetic-synchro motor driver 1 links together far from low-speed big permanent magnet motor 2 and by conducting wire and the terminal box,
The host computer is far from low-speed big permanent magnet motor 2 and passes through conducting wire and the high-power permanent magnet synchronous motor driver
1 links together, 1 rated power of the high-power permanent magnet synchronous motor driver >=55KW, and the high-power permanent magnet is synchronous
Motor driver 1 is equipped with communication network formula remote control interface, for realizing the control of the modular unit communicated with long-range main website
System and interaction, realize human-computer interaction, user is monitored significant data by the client of long-range main website, and can send and refer to
It enables to high-power permanent magnet synchronous motor driver 1, achievees the purpose that control low-speed big permanent magnet motor 2, the low speed
The output shaft of large torque permanent magnet motor 2 and the input shaft of speed reducer 5 are connected with encoder, are a kind of to convert swing offset
At the rotating detector of string number pulse signal, these pulses can be used to control angular displacement, and the high-power permanent magnet is synchronous
Signal amplifier, the number that can carry out encoder transmitting in this way are in series on conducting wire between motor driver 1 and host computer
Word pulse signal amplifies and feeds back to the upper of main website, instructs power permanent synchronous motor driver to make for monitoring
Corresponding adjustment is to compensate 2 rotation error of low-speed big permanent magnet motor.
Embodiment three:
As shown in figure 5, a kind of small space intelligent drive system of low-speed big permanent magnet motor 2, including low-speed big
Permanent magnet motor 2, speed reducer 5, high-power permanent magnet synchronous motor driver 1 and host computer, the low-speed big Permanent Magnet and Electric
The machine of the casing and speed reducer 5 of the output shaft of motivation 2 and the input axis connection of speed reducer 5 and low-speed big permanent magnet motor 2
Shell is connected as one, described, and the casing of the low-speed big permanent magnet motor 2 is equipped with terminal box, it is described it is high-power forever
Magnetic-synchro motor driver 1 links together far from low-speed big permanent magnet motor 2 and by conducting wire and the terminal box,
The host computer is far from low-speed big permanent magnet motor 2 and passes through conducting wire and the high-power permanent magnet synchronous motor driver
1 links together, 1 rated power of the high-power permanent magnet synchronous motor driver >=55KW, and the high-power permanent magnet is synchronous
Motor driver 1 be equipped with communication network formula remote control interface, the output shaft of the low-speed big permanent magnet motor 2 with subtract
The input shaft of fast machine 5 is connected with encoder, and the speed reducer 5 is low speed than totally-enclosed planetary reducer 5, at sealing
Lubricating oil after reason in speed reducer 5 will not seal in motor or atmosphere, while also speed reducer 5 can be made to exist with air exclusion
It works in underwater or flammable explosive gas, improves certain safety, while slow speed turbine stage gear wheel directly affects retarder
Size and weight, reduce low speed stage gear ratio, that is, reduce slow speed turbine stage gear wheel and contain the size and weight of its body,
Therefore the design of low speed ratio can make the volume of speed reducer 5 smaller, be more suitable for applying in small space.
When specifically used:
Host computer is transferred to high-power permanent magnet synchronous motor driver 1 for signal is controlled, and driver passes over power supply
The converted single channel of voltage converts non-response impulse, is sent to low-speed big permanent magnet motor 2 by power drive unit, low speed is big
Torque permanent magnet motor 2 rotates specified angle under the action of the pulse, and by being connected with permanent magnet motor output shaft 3
Speed reducer central wheel 4 angle is passed into speed reducer 5, and encoder then detects the angle turned at this moment, and will inspection
Measured value feeds back to driving, and driver makes corresponding compensation rate according to value of feedback, and compensation rate is sent to low-speed big permanent magnetism
Motor 2 is to correct the error in rotation process.
The non-prior art of the related accessories such as the encoder, speed reducer, the amplifier that are furthermore referred in embodiment, the relevant technologies
Personnel may be selected corresponding model according to specific requirement in concrete application scene and be replaced or match.
Above-described embodiment elaborates the present invention.Certainly, above description is not limitation of the present invention, the present invention
Be also not limited to above-mentioned example, related technical personnel within the essential scope of the present invention made variation, retrofit, add and add deduct
Less, it replaces, also belongs to protection scope of the present invention.
Claims (6)
1. a kind of small space low-speed big permanent magnet motor intelligence drive system, including low-speed big permanent-magnet electric
Machine, speed reducer, high-power permanent magnet synchronous motor driver and host computer, which is characterized in that the low-speed big Permanent Magnet and Electric
The casing of the casing and speed reducer of the output shaft of motivation and the input axis connection of speed reducer and low-speed big permanent magnet motor connects
It is connected into and is integrated, described, the casing of the low-speed big permanent magnet motor is equipped with terminal box, and the high-power permanent magnet is synchronous
Motor driver links together far from low-speed big permanent magnet motor and by conducting wire and the terminal box, described upper
Machine is connected to one far from low-speed big permanent magnet motor and by conducting wire and the high-power permanent magnet synchronous motor driver
It rises, the high-power permanent magnet synchronous motor driver rated power >=55KW.
2. a kind of small space low-speed big permanent magnet motor intelligence drive system according to claim 1, feature
It is, the high-power permanent magnet synchronous motor driver is equipped with communication network formula remote control interface.
3. a kind of small space low-speed big permanent magnet motor intelligence drive system according to claim 2, feature
It is, is in series with signal amplifier on the conducting wire between the high-power permanent magnet synchronous motor driver and host computer.
4. -3 a kind of small space low-speed big permanent magnet motor intelligence drive system according to claim 1, special
Sign is that the output shaft of the low-speed big permanent magnet motor and the input shaft of speed reducer are connected with encoder.
5. a kind of small space low-speed big permanent magnet motor intelligence drive system according to claim 4, feature
It is, the speed reducer is low speed than totally-enclosed planetary reducer.
6. a kind of small space low-speed big permanent magnet motor intelligence drive system according to claim 5, feature
It is, magneto is using rare earth permanent-magnetic material as rotor, and rotor and stator are using multistage few slot cooperation.
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US6388353B1 (en) * | 2000-03-30 | 2002-05-14 | Camco International, Inc. | Elongated permanent magnet synchronous motor |
CN2882088Y (en) * | 2006-02-07 | 2007-03-21 | 宋桦林 | Low speed large torque permanent magnetic DC speed regulating motor |
CN106411058A (en) * | 2016-11-16 | 2017-02-15 | 大连达尔马电机有限公司 | Direct-driven low-speed large-torque three-phase permanent-magnet synchronous motor |
CN107623407A (en) * | 2017-09-11 | 2018-01-23 | 中国矿业大学 | A kind of the high reliability transmission system and sensorless strategy method of magneto driving |
CN108011458A (en) * | 2017-12-01 | 2018-05-08 | 日照东方电机有限公司 | Cement powder separator power assembly and its low-speed big amorphous magneto |
CN207603382U (en) * | 2017-12-08 | 2018-07-10 | 日照东方电机有限公司 | Air-Cooling Island low-speed big drive assembly |
CN209659188U (en) * | 2019-04-16 | 2019-11-19 | 日照东方电机有限公司 | A kind of small space low-speed big permanent magnet motor intelligence drive system |
-
2019
- 2019-04-16 CN CN201910303811.1A patent/CN109873579B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6388353B1 (en) * | 2000-03-30 | 2002-05-14 | Camco International, Inc. | Elongated permanent magnet synchronous motor |
CN2882088Y (en) * | 2006-02-07 | 2007-03-21 | 宋桦林 | Low speed large torque permanent magnetic DC speed regulating motor |
CN106411058A (en) * | 2016-11-16 | 2017-02-15 | 大连达尔马电机有限公司 | Direct-driven low-speed large-torque three-phase permanent-magnet synchronous motor |
CN107623407A (en) * | 2017-09-11 | 2018-01-23 | 中国矿业大学 | A kind of the high reliability transmission system and sensorless strategy method of magneto driving |
CN108011458A (en) * | 2017-12-01 | 2018-05-08 | 日照东方电机有限公司 | Cement powder separator power assembly and its low-speed big amorphous magneto |
CN207603382U (en) * | 2017-12-08 | 2018-07-10 | 日照东方电机有限公司 | Air-Cooling Island low-speed big drive assembly |
CN209659188U (en) * | 2019-04-16 | 2019-11-19 | 日照东方电机有限公司 | A kind of small space low-speed big permanent magnet motor intelligence drive system |
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