CN109868933A - A kind of manufacturing process of detachable type movable house composite plate - Google Patents
A kind of manufacturing process of detachable type movable house composite plate Download PDFInfo
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- CN109868933A CN109868933A CN201811583123.7A CN201811583123A CN109868933A CN 109868933 A CN109868933 A CN 109868933A CN 201811583123 A CN201811583123 A CN 201811583123A CN 109868933 A CN109868933 A CN 109868933A
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Abstract
The present invention relates to a kind of manufacturing process of detachable type movable house composite plate, the production of (1) aluminum alloy outer frame: aluminium alloy extrusions is cut and is welded to form frame structure；(2) honeycomb phenolic foam: the honeycomb of correspondingly-sized size and thickness is cut according to aluminum alloy outer frame internal diameter, uses phenolic foam technology filled and process in honeycomb；(3) phenolic aldehyde prepreg is compound: by the honeycomb of filled phenolic foam in aluminum alloy frame, then surface recombination phenolic aldehyde prepreg plate adheres to camouflage color felt or decoration felt in plate surface.Compared with prior art, thermal insulation property of the present invention, fire protecting performance are excellent, and intensity is high, stability is good, light weight, can substitute tent, build barracks, and applied to the field works barracks such as exploration, exploration, rescue and relief work build and the assembling of caravan.
Description
Technical field
The present invention relates to house composite plate manufacturing fields, more particularly, to a kind of manufacture of detachable type movable house composite plate
Technique.
Background technique
It is applied to the field works barracks such as barracks, exploration, exploration, rescue and relief work at present substantially based on tent, also
Partial is the barracks of movable plank house and container-type, and there are many defects.The barracks that tent is built there are poor safety performance,
Do not keep the temperature, not sound insulation the defects of；For movable plank house as barracks, existing main problem is to build that speed is slow, cannot after use
Recycling, caused by the wasting of resources and environment it is seriously polluted；What container-type barracks had maximum is heavy, fortune
It is defeated extremely inconvenient.
Chinese patent CN201826414U discloses modularization dismounting partition wall, including end to end muti-piece wall panel element,
Chimb and groove, groove and the phase portion wall panel element of every piece of wall panel element are respectively equipped on the left and right sides vertical edge of wall panel element
Chimb docking；It further includes the left part wall for being separately positioned on the end to end muti-piece wall panel element leftmost side that modularization, which dismounts partition wall,
The right part wallboard of plate and the rightmost side, the end face outside of both ends wallboard are the smooth vertical tangent plane in vertical panel width direction, left
The inside vertical edge of end wallboard is equipped with end groove and docks with the chimb of the adjacent wall panel element, right part wallboard
The groove for the wall panel element that left side vertical edge is equipped with end chimb and connects with portion dock, just without cutting out again when in-site installation
The chimb part of end wall panel element.But this kind of partition wall still can not substitute tent, build barracks, and be applied to exploration,
The field works barracks such as exploration, rescue and relief work build and the assembling of caravan.
Summary of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of detachable type movable rooms
The manufacturing process of room composite plate.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of manufacturing process of detachable type movable house composite plate, using following steps:
(1) aluminum alloy outer frame makes: aluminium alloy extrusions is cut to and is welded to form frame structure, side designated position
Reserved and installation rivet part and installation plug-in unit；
(2) the honeycomb knot of correspondingly-sized size and thickness honeycomb phenolic foam: is cut according to aluminum alloy outer frame internal diameter
Structure, honeycomb is interior to use phenolic foam technology filled and process；
(3) phenolic aldehyde prepreg is compound: by the honeycomb of filled phenolic foam in aluminum alloy frame, surface is using heat
Process combining phenolic aldehyde prepreg plate is pressed, then adheres to camouflage color felt or decoration felt in plate surface.
The honeycomb includes aluminum honeycomb, aramid fiber honeycomb or PP honeycomb.
The phenol formaldehyde foam is prepared using the raw material of following components and parts by weight content: phenolic resin 800~1000,
Curing agent 160~200, foaming agent 80~100, foam stabiliser 16~20,
The phenolic resin is the expandable phenolic resin of thermosetting property, and the viscosity control of resin is described in 500~2000cps
Curing agent is the esters curing agent that acid reacts preparation with alcohol in advance,
The foaming agent is alkanes foaming agent,
The foam stabiliser is silicone oil surfactant.
The acid is one of p-methyl benzenesulfonic acid, phenolsulfonic acid or benzene sulfonic acid or a variety of, and the alcohol is ethylene glycol, diethyl
One of glycol or glycerine are a variety of.
The alkanes foaming agent is pentane or isopentane.
Phenol-formaldehyde-foam-filled honeycomb structure uses following technique: being sufficiently stirred after phenolic resin addition foam stabiliser
It is even, it then adds foaming agent and is again stirring for uniformly, by the cooling of the material of stirring standing 1~3 hour, cooling temperature is maintained at 5~
It 20 DEG C, then adds curing agent and stirs, be upside down on plate glass, resin mixing is struck off with scraper dedicated, is made
Resin mixing is uniformly divided in glass surface, is pushed into baking oven after covering honeycomb, controlled at 50-60 DEG C of carry out honeycomb filling hair
Bubble.
Compared with prior art, the invention has the following advantages that
1. detachable type movable house composite board core material is high using honeycomb article intensity, stability is good, light weight.
2. the phenol formaldehyde foam filled in invention product, using esters catalyst, pH value solves between 6.2~6.8
The problem of common phenolic aldehyde acidity is to metal erosion.
3. being filled with phenol formaldehyde foam in product of the present invention, thermal insulation property, the fire protecting performance of product are excellent.
4. product of the present invention be applied to the field works barracks such as exploration, exploration, rescue and relief work build and the assembling of caravan
When, every plate is all standardized designs, and size unified standardization may be used interchangeably when building, and what satisfaction quickly assembled wants
It asks.
Specific embodiment
The present invention is described in detail combined with specific embodiments below.Following embodiment will be helpful to the technology of this field
Personnel further understand the present invention, but the invention is not limited in any way.It should be pointed out that the ordinary skill of this field
For personnel, without departing from the inventive concept of the premise, various modifications and improvements can be made.These belong to the present invention
Protection scope.
Embodiment 1
A kind of manufacturing process of detachable type movable house composite plate, using following steps:
(1) aluminum alloy outer frame makes: aluminium alloy extrusions is cut to and is welded to form frame structure, side designated position
Reserved and installation rivet part and installation plug-in unit；
(2) the honeycomb knot of correspondingly-sized size and thickness honeycomb phenolic foam: is cut according to aluminum alloy outer frame internal diameter
Structure, the present embodiment use aluminum honeycomb, phenolic foam technology filled and process are used in honeycomb, and used phenol formaldehyde foam uses
The raw material of following components and parts by weight content is prepared: phenolic resin 800, curing agent 160, foaming agent 80, foam stabiliser
16, wherein phenolic resin is the expandable phenolic resin of thermosetting property, and the viscosity of resin is controlled in 500cps, and curing agent is toluenesulfonic acid
Reacting the esters curing agent of preparation in advance with ethylene glycol, foaming agent is pentane, and foam stabiliser is silicone oil surfactant,
The curing agent that phenol formaldehyde foam uses acid is made with alcohols material elder generation hybrid reaction in advance, obtained phenol for esters curing agent
Aldehyde foam pH value is in neutrality substantially, and corrosivity reduces.Phenol-formaldehyde-foam-filled honeycomb structure uses following technique: phenolic aldehyde
It is stirred after resin addition foam stabiliser, then adds foaming agent and be again stirring for that uniformly, the material of stirring being cooled down
1 hour is stood, cooling temperature is maintained at 5 DEG C, then adds curing agent and stirs, is upside down on plate glass, with special
Resin mixing is struck off with scraper plate, divides resin mixing uniformly in glass surface, baking oven is pushed into after covering honeycomb, controls temperature
For 50 DEG C of carry out honeycomb filling-foams；
(3) phenolic aldehyde prepreg is compound: by the honeycomb of filled phenolic foam in aluminum alloy frame, surface is using heat
Process combining phenolic aldehyde prepreg plate is pressed, then adheres to camouflage color felt in plate surface.
Embodiment 2
A kind of manufacturing process of detachable type movable house composite plate, using following steps:
(1) aluminum alloy outer frame makes: aluminium alloy extrusions is cut to and is welded to form frame structure, side designated position
Reserved and installation rivet part and installation plug-in unit；
(2) the honeycomb knot of correspondingly-sized size and thickness honeycomb phenolic foam: is cut according to aluminum alloy outer frame internal diameter
Structure, the present embodiment use aluminum honeycomb, phenolic foam technology filled and process are used in honeycomb, and used phenol formaldehyde foam uses
The raw material of following components and parts by weight content is prepared: phenolic resin 900, curing agent 180, foaming agent 90, foam stabiliser
18, wherein phenolic resin is the expandable phenolic resin of thermosetting property, and the viscosity of resin is controlled in 100cps, and curing agent is phenolsulfonic acid
React the esters curing agent of preparation in advance with diethylene glycol, foaming agent is isopentane, and foam stabiliser is silicone oil surface-active
Agent, phenol-formaldehyde-foam-filled honeycomb structure use following technique: stirring after phenolic resin addition foam stabiliser, then
Addition foaming agent is again stirring for uniformly, the material cooling of stirring is stood 2 hours, cooling temperature is maintained at 20 DEG C, then adds
Curing agent stirs, and is upside down on plate glass, strikes off resin mixing with scraper dedicated, puts down resin mixing uniformly
It is spread out in glass surface, baking oven is pushed into after covering honeycomb, controlled at 50 DEG C of carry out honeycomb filling-foams；
(3) phenolic aldehyde prepreg is compound: by the honeycomb of filled phenolic foam in aluminum alloy frame, surface is using heat
Process combining phenolic aldehyde prepreg plate is pressed, then adheres to camouflage color felt in plate surface.
Embodiment 3
A kind of manufacturing process of detachable type movable house composite plate, using following steps:
(1) aluminum alloy outer frame makes: aluminium alloy extrusions is cut to and is welded to form frame structure, side designated position
Reserved and installation rivet part and installation plug-in unit；
(2) the honeycomb knot of correspondingly-sized size and thickness honeycomb phenolic foam: is cut according to aluminum alloy outer frame internal diameter
Structure, the present embodiment use aramid fiber honeycomb, use phenolic foam technology filled and process in honeycomb, used phenol formaldehyde foam is adopted
Be prepared with the raw material of following components and parts by weight content: phenolic resin 900, curing agent 180, foaming agent 90, foam are stablized
Agent 18, wherein phenolic resin is the expandable phenolic resin of thermosetting property, and the viscosity of resin is controlled in 1000cps, and curing agent is phenol
Sulfonic acid and diethylene glycol react the esters curing agent of preparation in advance, and foaming agent is isopentane, and foam stabiliser is silicone oil surface
Activating agent, phenol-formaldehyde-foam-filled honeycomb structure use following technique: it is stirred after phenolic resin addition foam stabiliser,
Then addition foaming agent is again stirring for uniformly, the material cooling of stirring is stood 2 hours, cooling temperature is maintained at 20 DEG C, then
Addition curing agent stirs, and is upside down on plate glass, strikes off resin mixing with scraper dedicated, keep resin mixing equal
It is even to divide in glass surface, it is pushed into baking oven after covering honeycomb, controlled at 55 DEG C of carry out honeycomb filling-foams；
(3) phenolic aldehyde prepreg is compound: by the honeycomb of filled phenolic foam in aluminum alloy frame, surface is using heat
Process combining phenolic aldehyde prepreg plate is pressed, then adheres to decoration felt in plate surface.
Embodiment 4
A kind of manufacturing process of detachable type movable house composite plate, using following steps:
(1) aluminum alloy outer frame makes: aluminium alloy extrusions is cut to and is welded to form frame structure, side designated position
Reserved and installation rivet part and installation plug-in unit；
(2) the honeycomb knot of correspondingly-sized size and thickness honeycomb phenolic foam: is cut according to aluminum alloy outer frame internal diameter
Structure, the present embodiment use PP honeycomb, phenolic foam technology filled and process are used in honeycomb, and used phenol formaldehyde foam uses
The raw material of following components and parts by weight content is prepared: phenolic resin 1000, curing agent 200, foaming agent 100, foam are stablized
Agent 20, wherein phenolic resin is the expandable phenolic resin of thermosetting property, and in 2000cps, curing agent is benzene sulphur for the viscosity control of resin
Acid and glycerine react the esters curing agent of preparation in advance, and foaming agent is isopentane, and foam stabiliser is silicone oil surface-active
Agent, phenol-formaldehyde-foam-filled honeycomb structure use following technique: stirring after phenolic resin addition foam stabiliser, then
Addition foaming agent is again stirring for uniformly, the material cooling of stirring is stood 3 hours, cooling temperature is maintained at 20 DEG C, then adds
Curing agent stirs, and is upside down on plate glass, strikes off resin mixing with scraper dedicated, puts down resin mixing uniformly
It is spread out in glass surface, baking oven is pushed into after covering honeycomb, controlled at 60 DEG C of carry out honeycomb filling-foams；
(3) phenolic aldehyde prepreg is compound: by the honeycomb of filled phenolic foam in aluminum alloy frame, surface is using heat
Process combining phenolic aldehyde prepreg plate is pressed, then adheres to decoration felt in plate surface.
Product of the present invention is compared with base camp tent material property, as a result as shown in the table:
The above description of the embodiments is intended to facilitate ordinary skill in the art to understand and use the invention.
Person skilled in the art obviously easily can make various modifications to these embodiments, and described herein general
Principle is applied in other embodiments without having to go through creative labor.Therefore, the present invention is not limited to the above embodiments, ability
Field technique personnel announcement according to the present invention, improvement and modification made without departing from the scope of the present invention all should be of the invention
Within protection scope.
Claims (9)
1. a kind of manufacturing process of detachable type movable house composite plate, which is characterized in that the technique uses following steps:
(1) aluminum alloy outer frame makes: aluminium alloy extrusions being cut and is welded to form frame structure；
(2) honeycomb of correspondingly-sized size and thickness, bee honeycomb phenolic foam: are cut according to aluminum alloy outer frame internal diameter
Phenolic foam technology filled and process is used in nest structure；
(3) phenolic aldehyde prepreg is compound: by the honeycomb of filled phenolic foam in aluminum alloy frame, surface recombination phenolic aldehyde is pre-
Flitch material is soaked, then adheres to camouflage color felt or decoration felt in plate surface.
2. a kind of manufacturing process of detachable type movable house composite plate according to claim 1, which is characterized in that described outer
The side reserved location of mount structure installs connection component.
3. a kind of manufacturing process of detachable type movable house composite plate according to claim 1, which is characterized in that the bee
Nest structure includes aluminum honeycomb, aramid fiber honeycomb or PP honeycomb.
4. a kind of manufacturing process of detachable type movable house composite plate according to claim 1, which is characterized in that the phenol
Aldehyde foam is prepared using the raw material of following components and parts by weight content: phenolic resin 800~1000, curing agent 160~
200, foaming agent 80~100, foam stabiliser 16~20,
The phenolic resin is the expandable phenolic resin of thermosetting property, and the viscosity of resin is controlled in 500~2000cps,
The curing agent is the esters curing agent that acid reacts preparation with alcohol in advance,
The foaming agent is alkanes foaming agent,
The foam stabiliser is silicone oil surfactant.
5. a kind of manufacturing process of detachable type movable house composite plate according to claim 4, which is characterized in that the acid
For one of p-methyl benzenesulfonic acid, phenolsulfonic acid or benzene sulfonic acid or a variety of, the alcohol is in ethylene glycol, diethylene glycol or glycerine
It is one or more.
6. a kind of manufacturing process of detachable type movable house composite plate according to claim 4, which is characterized in that the alkane
Hydrocarbon blowing agents are pentane or isopentane.
7. a kind of manufacturing process of detachable type movable house composite plate according to claim 1, which is characterized in that phenolic aldehyde bubble
Foam filled honeycomb structure uses following technique: stirring after phenolic resin addition foam stabiliser, then addition foaming
Agent is again stirring for uniformly, the material cooling of stirring is stood 1~3 hour, cooling temperature is maintained at 5~20 DEG C, and then addition is solid
Agent stirs, and is upside down on plate glass, strikes off resin mixing with scraper dedicated, divides resin mixing uniformly
In glass surface, push-in baking oven carries out honeycomb filling-foam after covering honeycomb.
8. a kind of manufacturing process of detachable type movable house composite plate according to claim 7, which is characterized in that the baking
Case is controlled at 50-60 DEG C.
9. a kind of manufacturing process of detachable type movable house composite plate according to claim 1, which is characterized in that using heat
Press process combining phenolic aldehyde prepreg plate.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811583123.7A CN109868933A (en) | 2018-12-24 | 2018-12-24 | A kind of manufacturing process of detachable type movable house composite plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811583123.7A CN109868933A (en) | 2018-12-24 | 2018-12-24 | A kind of manufacturing process of detachable type movable house composite plate |
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| CN109868933A true CN109868933A (en) | 2019-06-11 |
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| CN201811583123.7A Pending CN109868933A (en) | 2018-12-24 | 2018-12-24 | A kind of manufacturing process of detachable type movable house composite plate |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2697183Y (en) * | 2003-05-24 | 2005-05-04 | 中国人民解放军后勤工程学院 | Steel and concrete combined assembling type honeycomb structure bullet stop board |
| CN103059503A (en) * | 2013-01-11 | 2013-04-24 | 陕西煤业化工技术研究院有限责任公司 | Phenolic foam plastics and preparation method thereof and preparation method of foam carbon |
| CN103073740A (en) * | 2013-01-29 | 2013-05-01 | 山东圣泉化工股份有限公司 | Preparation method of phenolic foamed plastic |
| CN207017551U (en) * | 2017-05-10 | 2018-02-16 | 江苏乾翔新材料科技有限公司 | A kind of energy-saving fireproof decorative phenolic aldehyde composite board of roofing |
| CN208105659U (en) * | 2018-03-27 | 2018-11-16 | 杜绍森 | A kind of light-weight water-proof partition plate |
| US10612237B1 (en) * | 2018-12-18 | 2020-04-07 | Composite Technologies International, Llc | Composite panel |
-
2018
- 2018-12-24 CN CN201811583123.7A patent/CN109868933A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2697183Y (en) * | 2003-05-24 | 2005-05-04 | 中国人民解放军后勤工程学院 | Steel and concrete combined assembling type honeycomb structure bullet stop board |
| CN103059503A (en) * | 2013-01-11 | 2013-04-24 | 陕西煤业化工技术研究院有限责任公司 | Phenolic foam plastics and preparation method thereof and preparation method of foam carbon |
| CN103073740A (en) * | 2013-01-29 | 2013-05-01 | 山东圣泉化工股份有限公司 | Preparation method of phenolic foamed plastic |
| CN207017551U (en) * | 2017-05-10 | 2018-02-16 | 江苏乾翔新材料科技有限公司 | A kind of energy-saving fireproof decorative phenolic aldehyde composite board of roofing |
| CN208105659U (en) * | 2018-03-27 | 2018-11-16 | 杜绍森 | A kind of light-weight water-proof partition plate |
| US10612237B1 (en) * | 2018-12-18 | 2020-04-07 | Composite Technologies International, Llc | Composite panel |
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Application publication date: 20190611 |
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| RJ01 | Rejection of invention patent application after publication |