CN109866356B - Waste removing system for PET (polyethylene terephthalate) bottle chips - Google Patents
Waste removing system for PET (polyethylene terephthalate) bottle chips Download PDFInfo
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- CN109866356B CN109866356B CN201910225360.4A CN201910225360A CN109866356B CN 109866356 B CN109866356 B CN 109866356B CN 201910225360 A CN201910225360 A CN 201910225360A CN 109866356 B CN109866356 B CN 109866356B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
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- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
The invention belongs to the field of PET (polyethylene terephthalate) bottle chips, and particularly relates to a PET bottle chip waste removal system. The invention aims to provide a PET bottle piece waste removing system which can remove dirt on PET bottle pieces thoroughly, is easy to collect the dirt and saves water resources. A PET bottle flake waste removing system comprises a water tank, a support frame, a motor, a first rotating shaft, a helical blade, a frame, a stirring net box, a feeding cylinder, a first stirring mechanism, a discharging mechanism, a lifting mechanism, an upper shielding door, a lower shielding door, a stirring cylinder, a second stirring mechanism, a wedge block, a shifting mechanism, a flow guide mechanism, a screen plate, a first belt pulley, a second belt pulley, a first flat belt, a third rotating shaft and a second bearing seat; the ground is provided with a collecting tank and a water tank. The invention achieves the effects of thoroughly removing the dirt on the PET bottle chips, easily discharging the dirt in the mixing drum and the cleaned PET bottle chips, easily collecting the dirt, saving water resources and saving power.
Description
Technical Field
The invention belongs to the field of PET (polyethylene terephthalate) bottle chips, and particularly relates to a PET bottle chip waste removal system.
Background
Because PET bottle piece still contains a large amount of impurity and filth after the broken flakiness to influence the product quality, consequently need wash PET bottle piece, but current belt cleaning device not only wastes a large amount of water, is more difficult to clear away the filth on PET bottle piece surface, only can get rid of the impurity of mixing between PET bottle piece, consequently the filth on the PET bottle piece of messenger gets rid of incompletely. And most of the filth has a density lower than that of the other person, so the filth floats on the water surface, but the prior art has difficulty in collecting the filth on the water surface.
To sum up, need research and develop a PET bottle piece that can make the filth on the PET bottle piece get rid of more thoroughly, easily collect the filth and water economy resource and remove useless system at present, overcome among the prior art make the filth on the PET bottle piece get rid of thoroughly, be difficult to collect the filth and waste the shortcoming of water resource.
Disclosure of Invention
The invention aims to overcome the defects that in the prior art, the dirt on the PET bottle piece is not completely removed, the dirt is difficult to collect and water resources are wasted, and the technical problem to be solved by the invention is to provide a PET bottle piece waste removing system which can completely remove the dirt on the PET bottle piece, is easy to collect the dirt and saves water resources.
The invention is achieved by the following specific technical means:
a PET bottle flake waste removing system comprises a water tank, a support frame, a motor, a first rotating shaft, a helical blade, a frame, a stirring net box, a feeding cylinder, a first stirring mechanism, a discharging mechanism, a lifting mechanism, an upper shielding door, a lower shielding door, a stirring cylinder, a second stirring mechanism, a wedge block, a shifting mechanism, a flow guide mechanism, a screen plate, a first belt pulley, a second belt pulley, a first flat belt, a third rotating shaft and a second bearing seat; a collecting tank is arranged on the ground, a water tank is arranged on the ground, a discharge port is arranged at the bottom of the water tank, and the discharge port is communicated with the collecting tank; a support frame is fixedly connected to the bottom in the water tank, and a stirring drum is fixedly connected to the top of the support frame; an upper shielding door is arranged in the middle of the top of the mixing drum, a lower shielding door is arranged in the middle of the bottom of the mixing drum, a mixing net box is fixedly connected to the upper part of one side of the mixing drum, which is far away from the discharge port, and the mixing net box is communicated with the inside of the mixing drum; a feeding cylinder is fixedly connected to the upper part of one side of the stirring net cage, which is far away from the stirring cylinder, and a first stirring mechanism is arranged in the stirring net cage; a second stirring mechanism is arranged in the stirring cylinder, and wedge blocks are fixedly connected to two sides of the bottom in the stirring cylinder; a water inlet is formed in the lower part of the side wall of the mixing drum close to the mixing net box along the horizontal direction, and a screen plate is fixedly connected in the water inlet; the side part of the mixing drum close to the mixing net box is fixedly connected with a flow guide mechanism, the input end of the flow guide mechanism is fixedly connected to one output end of the second mixing mechanism, and the output end of the flow guide mechanism is matched with the water inlet; a lifting mechanism is fixedly connected to one side of the top of the water tank close to the stirring net cage, one output end of the lifting mechanism is fixedly connected with the top of the upper shielding door, and the other output end of the lifting mechanism is fixedly connected with the bottom of the lower shielding door; a discharging mechanism is fixedly connected to the upper part of one side, close to the stirring net cage, in the water tank, and the output end of the discharging mechanism penetrates through the stirring net cage and is positioned below the output end of the first stirring mechanism; a motor is fixedly connected to the ground and is close to the collecting tank; the output end of the motor is fixedly connected with a first rotating shaft, the first rotating shaft is fixedly connected with a first belt pulley and a helical blade, and the helical blade is positioned in the water tank; a machine frame is arranged above the ground, a second bearing seat is fixedly connected to the bottom of the machine frame, and a third rotating shaft is pivoted with the second bearing seat and penetrates through the second bearing seat; the input ends of the first stirring mechanism and the second stirring mechanism are fixedly connected to a third rotating shaft, a second belt pulley and a shifting mechanism are fixedly connected to the third rotating shaft, the second belt pulley is in transmission connection with the first belt pulley through a first flat belt, and the shifting mechanism is located between the input ends of the first stirring mechanism and the second stirring mechanism;
the flow guide mechanism comprises a fifth belt pulley, a sixth belt pulley, a third flat belt, a fifth bearing seat, a fifth rotating shaft, an L-shaped mounting plate, a stirring paddle and a box body; the fifth belt pulley is fixedly connected to one end, close to the fourth bearing seat, of the fourth rotating shaft, and the box body is fixedly connected to the side part of the stirring cylinder and communicated with the water inlet; the L-shaped mounting plate is fixedly connected to the side part of the stirring cylinder, the inner side part of the L-shaped mounting plate is fixedly connected with a fifth bearing seat, and the fifth rotating shaft is pivoted with the fifth bearing seat; and a sixth belt pulley and a stirring paddle are fixedly connected to the fifth rotating shaft, the sixth belt pulley and the fifth belt pulley are in transmission connection through a third flat belt, and the stirring paddle is positioned in the box body.
Furthermore, the first stirring mechanism comprises a first bevel gear, a second bevel gear, a first bearing seat, a second rotating shaft and a first stirring rod; the first bevel gear is fixedly connected to the end part of the third rotating shaft, the middle of the top of the stirring net box is fixedly connected with a first bearing seat, and the second rotating shaft is pivoted with the first bearing seat and penetrates through the first bearing seat; a second bevel gear is fixedly connected to the upper end of the second rotating shaft and meshed with the first bevel gear; the lower part of the second rotating shaft is fixedly connected with a plurality of first stirring rods, and the first stirring rods are positioned in the stirring net box.
Furthermore, the discharging mechanism comprises a first electric push rod, a connecting rod, a positioning plate and a baffle plate; first electric putter rigid coupling is close to one side upper portion of stirring box with a net in the water tank, and the rigid coupling has the connecting rod on first electric putter's the output, and connecting rod tip rigid coupling has the locating plate, and locating plate lateral part rigid coupling has the shielding plate, and it has the discharge opening to open along vertical direction on the shielding plate, and the shielding plate passes the stirring box with a net, and is located the below of first puddler.
Further, the second stirring mechanism comprises a third belt pulley, a fourth belt pulley, a second flat belt, a third bearing seat, a fourth rotating shaft and a stirring roller; the third bearing seat and the fourth bearing seat are fixedly connected to two sides of the stirring cylinder respectively, and the third bearing seat is close to the motor; two ends of the fourth rotating shaft are respectively pivoted with the third bearing seat and the fourth bearing seat and penetrate through the third bearing seat and the fourth bearing seat; a stirring roller is fixedly connected to the fourth rotating shaft, the stirring roller is positioned in the stirring cylinder, and a fourth belt pulley is fixedly connected to one end, close to the third bearing seat, of the fourth rotating shaft; the third belt pulley is fixedly connected to the third rotating shaft, and the fourth belt pulley is in transmission connection with the third belt pulley through a second flat belt.
Furthermore, the lifting mechanism comprises a second electric push rod, a fixing plate, a first pull rope, a second pull rope, a first guide wheel, a second guide wheel, a third guide wheel, a first elastic piece, a second elastic piece, a first sliding sleeve, a second sliding sleeve, a first sliding rod, a second sliding rod, a first sliding rail, a second sliding rail, a first sliding block, a second sliding block and a support rod; the supporting rod is fixedly connected to the top of the upper shielding door, the top of the supporting rod is fixedly connected with a first guide wheel, the end part of the supporting rod is fixedly connected with a first sliding sleeve, and the first sliding rod is fixedly connected to the top in the first sliding sleeve through a first elastic piece and is connected with the first sliding sleeve in a sliding mode; the top of the first sliding sleeve is fixedly connected with a second guide wheel; the first sliding rail is hinged to the top of the stirring barrel and fixedly connected with the top of the upper shielding door; the first sliding block is connected with the first sliding rail in a sliding manner and is hinged with the lower end of the first sliding rod; the second sliding sleeve is fixedly connected to the bottom in the water tank, and the second sliding rod is fixedly connected to the bottom in the second sliding sleeve through a second elastic piece and is in sliding connection with the second sliding sleeve; the second sliding rail is hinged to the bottom of the stirring barrel and is fixedly connected with the bottom of the lower shielding door; the second sliding block is connected with the second sliding rail in a sliding manner and is hinged with the upper end of the second sliding rod; the third guide wheel is fixedly connected to the lower part of one side, close to the stirring net box, in the water tank, the second electric push rod is fixedly connected to one side, close to the stirring net box, of the top of the water tank, and a fixing plate is fixedly connected to the output end of the second electric push rod; the bottom of the fixed plate is fixedly connected with a first pull rope and a second pull rope, and the first pull rope is fixedly connected with the top of the first slide bar by winding around a first guide wheel and a second guide wheel; and the second pull rope winds the third guide wheel and passes through the through hole to be fixedly connected with the bottom of the second slide bar.
Further, the toggle mechanism comprises a third bevel gear, a fourth bevel gear, a disc and a second stirring rod; the third bevel gear is fixedly connected to the third rotating shaft and is positioned between the third belt pulley and the first bevel gear; the fourth bevel gear and the disc are both connected to the bottom of the rack through bearings, the fourth bevel gear is located on the front side of the disc, and the fourth bevel gear is meshed with the third bevel gear; the disc is fixedly connected with a plurality of second stirring rods at equal intervals along the circumferential direction.
Compared with the prior art, the invention has the following beneficial effects:
the invention achieves the effects of thoroughly removing the dirt on the PET bottle chips, easily discharging the dirt in the mixing drum and the cleaned PET bottle chips, easily collecting the dirt, saving water resources and saving power.
1. According to the invention, the dirt among the PET bottle pieces is primarily removed by the first stirring mechanism, and then the dirt on the surface of the PET bottle pieces is further removed by the second stirring mechanism, so that the dirt on the PET bottle pieces is removed more thoroughly.
2. According to the invention, through the combination of the lifting mechanism and the flow guide mechanism, dirt in the stirring cylinder and cleaned PET bottle chips can be easily discharged.
3. According to the invention, the dirt on the liquid surface is stirred through the stirring mechanism, so that the dirt on the liquid surface is concentrated to one side, and the dirt is convenient to clean.
4. According to the invention, the dirt is collected to one side and then cleaned, so that the water in the water tank can be recycled, and the water resource is saved.
5. The invention drives a plurality of power elements to work through the motor, thereby saving power.
Drawings
Fig. 1 is a schematic front view of the present invention.
Fig. 2 is a schematic front view of the first stirring mechanism of the present invention.
Fig. 3 is a schematic front view of the discharging mechanism of the present invention.
Fig. 4 is a schematic front view of a second stirring mechanism according to the present invention.
FIG. 5 is a schematic front view of the lifting mechanism of the present invention.
Fig. 6 is a schematic front view of the toggle mechanism of the present invention.
Fig. 7 is a schematic front view of the flow guide mechanism of the present invention.
FIG. 8 is a schematic bottom view of the water tank of the present invention.
The labels in the figures are: 1-ground, 2-water tank, 3-support frame, 4-motor, 5-first rotating shaft, 6-helical blade, 7-collecting tank, 8-frame, 9-stirring net cage, 10-feed cylinder, 11-first stirring mechanism, 111-first bevel gear, 112-second bevel gear, 113-first bearing seat, 114-second rotating shaft, 115-first stirring rod, 12-discharging mechanism, 121-first electric push rod, 122-connecting rod, 123-positioning plate, 124-discharging hole, 125-baffle plate, 13-lifting mechanism, 131-second electric push rod, 132-fixing plate, 133-first pull rope, 134-second pull rope, 135-first guide wheel, 136-second guide wheel, 137-third guide wheel, 138-first spring, 139-second spring, 1310-first sliding sleeve, 1311-second sliding sleeve, 1312-first sliding bar, 1313-second sliding bar, 1314-through hole, 1315-first sliding bar, 1316-second sliding bar, 1317-first sliding block, 1318-second sliding block, 1319-strut, 14-upper shutter door, 15-lower shutter door, 16-stirring cylinder, 17-second stirring mechanism, 171-third belt pulley, 172-fourth belt pulley, 173-second flat belt, 174-third bearing seat, 175-fourth bearing seat, 176-fourth rotating shaft, 177-stirring roller, 18-wedge block, 19-liquid level, 20-stirring mechanism, 201-third bevel gear, 202-fourth bevel gear, 203-disk, 204-a second stirring rod, 21-a flow guide mechanism, 211-a fifth belt pulley, 212-a sixth belt pulley, 213-a third flat belt, 214-a fifth bearing seat, 215-a fifth rotating shaft, 216-an L-shaped mounting plate, 217-a stirring paddle, 218-a box body, 22-a screen plate, 23-a water inlet, 24-a discharge port, 25-a first belt pulley, 26-a second belt pulley, 27-a first flat belt, 28-a third rotating shaft and 29-a second bearing seat.
Detailed Description
The invention is further described below with reference to the figures and examples.
Examples
A PET bottle flake waste removing system is shown in figures 1-8 and comprises a water tank 2, a support frame 3, a motor 4, a first rotating shaft 5, a helical blade 6, a rack 8, a stirring net cage 9, a feeding cylinder 10, a first stirring mechanism 11, a discharging mechanism 12, a lifting mechanism 13, an upper shielding door 14, a lower shielding door 15, a stirring cylinder 16, a second stirring mechanism 17, a wedge-shaped block 18, a shifting mechanism 20, a flow guide mechanism 21, a screen plate 22, a first belt pulley 25, a second belt pulley 26, a first flat belt 27, a third rotating shaft 28 and a second bearing seat 29; a collecting tank 7 is arranged on the ground 1, a water tank 2 is arranged on the ground 1, a discharge port 24 is arranged at the bottom of the water tank 2, and the discharge port 24 is communicated with the collecting tank 7; a support frame 3 is fixedly connected to the bottom in the water tank 2, and a mixing drum 16 is fixedly connected to the top of the support frame 3; an upper shielding door 14 is arranged in the middle of the top of the mixing drum 16, a lower shielding door 15 is arranged in the middle of the bottom of the mixing drum 16, a mixing net box 9 is fixedly connected to the upper part of one side of the mixing drum 16, which is far away from the discharge hole 24, and the mixing net box 9 is communicated with the inside of the mixing drum 16; a feeding cylinder 10 is fixedly connected to the upper part of one side of the stirring net box 9, which is far away from the stirring cylinder 16, and a first stirring mechanism 11 is arranged in the stirring net box 9; a second stirring mechanism 17 is arranged in the stirring cylinder 16, and wedge blocks 18 are fixedly connected to two sides of the bottom in the stirring cylinder 16; a water inlet 23 is formed in the lower part of the side wall of the mixing drum 16 close to the mixing net box 9 along the horizontal direction, and a net plate 22 is fixedly connected in the water inlet 23; a flow guide mechanism 21 is fixedly connected to the side part of the mixing drum 16 close to the mixing net box 9, the input end of the flow guide mechanism 21 is fixedly connected to one output end of the second mixing mechanism 17, and the output end of the flow guide mechanism 21 is matched with the water inlet 23; a lifting mechanism 13 is fixedly connected to one side of the top of the water tank 2 close to the stirring net box 9, one output end of the lifting mechanism 13 is fixedly connected with the top of the upper shielding door 14, and the other output end of the lifting mechanism 13 is fixedly connected with the bottom of the lower shielding door 15; a discharging mechanism 12 is fixedly connected to the upper part of one side, close to the stirring net box 9, in the water tank 2, and the output end of the discharging mechanism 12 penetrates through the stirring net box 9 and is positioned below the output end of the first stirring mechanism 11; a motor 4 is fixedly connected to the ground 1, and the motor 4 is close to the collecting tank 7; a first rotating shaft 5 is fixedly connected to the output end of the motor 4, a first belt pulley 25 and a helical blade 6 are fixedly connected to the first rotating shaft 5, and the helical blade 6 is positioned in the water tank 2; a frame 8 is arranged above the ground 1, a second bearing seat 29 is fixedly connected to the bottom of the frame 8, and a third rotating shaft 28 is pivoted with the second bearing seat 29 and penetrates through the second bearing seat 29; the input ends of the first stirring mechanism 11 and the second stirring mechanism 17 are fixedly connected to a third rotating shaft 28, the third rotating shaft 28 is fixedly connected with a second belt pulley 26 and a toggle mechanism 20, the second belt pulley 26 is in transmission connection with the first belt pulley 25 through a first flat belt 27, and the toggle mechanism 20 is positioned between the input ends of the first stirring mechanism 11 and the second stirring mechanism 17;
the diversion mechanism 21 comprises a fifth belt pulley 211, a sixth belt pulley 212, a third flat belt 213, a fifth bearing seat 214, a fifth rotating shaft 215, an L-shaped mounting plate 216, a stirring paddle 217 and a box body 218; the fifth belt pulley 211 is fixedly connected to one end of the fourth rotating shaft 176 close to the fourth bearing seat 175, and the box 218 is fixedly connected to the side of the mixing drum 16 and is communicated with the water inlet 23; the L-shaped mounting plate 216 is fixedly connected to the side portion of the mixing drum 16, the inner side portion of the L-shaped mounting plate 216 is fixedly connected with the fifth bearing 214, and the fifth rotating shaft 215 is pivotally connected with the fifth bearing 214; a sixth belt pulley 212 and a stirring paddle 217 are fixedly connected to the fifth rotating shaft 215, the sixth belt pulley 212 and the fifth belt pulley 211 are in transmission connection through a third flat belt 213, and the stirring paddle 217 is located in a box 218.
The first stirring mechanism 11 comprises a first bevel gear 111, a second bevel gear 112, a first bearing seat 113, a second rotating shaft 114 and a first stirring rod 115; the first bevel gear 111 is fixedly connected to the end of the third rotating shaft 28, the middle of the top of the stirring net cage 9 is fixedly connected with a first bearing seat 113, and the second rotating shaft 114 is pivotally connected with the first bearing seat 113 and penetrates through the first bearing seat 113; a second bevel gear 112 is fixedly connected to the upper end of the second rotating shaft 114, and the second bevel gear 112 is meshed with the first bevel gear 111; a plurality of first stirring rods 115 are fixedly connected to the lower part of the second rotating shaft 114, and the first stirring rods 115 are positioned in the stirring net box 9.
The discharging mechanism 12 comprises a first electric push rod 121, a connecting rod 122, a positioning plate 123 and a shielding plate 125; the first electric push rod 121 is fixedly connected to the upper portion of one side of the water tank 2 close to the stirring net box 9, the output end of the first electric push rod 121 is fixedly connected to a connecting rod 122, the end portion of the connecting rod 122 is fixedly connected to a positioning plate 123, the side portion of the positioning plate 123 is fixedly connected to a shielding plate 125, the shielding plate 125 is provided with a discharge hole 124 along the vertical direction, and the shielding plate 125 penetrates through the stirring net box 9 and is located below the first stirring rod 115.
The second stirring mechanism 17 comprises a third belt pulley 171, a fourth belt pulley 172, a second flat belt 173, a third bearing block 174, a fourth bearing block 175, a fourth rotating shaft 176 and a stirring roller 177; the third bearing seat 174 and the fourth bearing seat 175 are respectively and fixedly connected to two sides of the mixing drum 16, and the third bearing seat 174 is close to the motor 4; the two ends of the fourth shaft 176 are pivotally connected to the third bearing seat 174 and the fourth bearing seat 175, respectively, and penetrate through the third bearing seat 174 and the fourth bearing seat 175; a stirring roller 177 is fixedly connected to the fourth rotating shaft 176, the stirring roller 177 is positioned in the stirring cylinder 16, and a fourth belt pulley 172 is fixedly connected to one end of the fourth rotating shaft 176, which is close to the third bearing seat 174; the third pulley 171 is fixed on the third shaft 28, and the fourth pulley 172 is connected with the third pulley 171 through the second flat belt 173.
The lifting mechanism 13 comprises a second electric push rod 131, a fixing plate 132, a first pull rope 133, a second pull rope 134, a first guide wheel 135, a second guide wheel 136, a third guide wheel 137, a first elastic piece 138, a second elastic piece 139, a first sliding sleeve 1310, a second sliding sleeve 1311, a first sliding rod 1312, a second sliding rod 1313, a first sliding rail 1315, a second sliding rail 1316, a first sliding block 1317, a second sliding block 1318 and a support rod 1319; the supporting rod 1319 is fixedly connected to the top of the upper shielding door 14, the top of the supporting rod 1319 is fixedly connected to the first guide wheel 135, the end of the supporting rod 1319 is fixedly connected to the first sliding sleeve 1310, and the first sliding rod 1312 is fixedly connected to the inner top of the first sliding sleeve 1310 through the first elastic member 138 and is slidably connected to the first sliding sleeve 1310; the top of the first sliding sleeve 1310 is fixedly connected with a second guide wheel 136; the first sliding rail 1315 is hinged to the top of the mixing drum 16 and fixedly connected with the top of the upper shielding door 14; the first sliding block 1317 is slidably connected with the first sliding rail 1315 and is hinged to the lower end of the first sliding rod 1312; the second sliding sleeve 1311 is fixedly connected to the bottom inside the water tank 2, and the second sliding rod 1313 is fixedly connected to the bottom inside the second sliding sleeve 1311 through the second elastic member 139 and is slidably connected to the second sliding sleeve 1311; the second sliding rail 1316 is hinged to the bottom of the mixing drum 16 and is fixedly connected with the bottom of the lower shielding door 15; the second sliding block 1318 is connected with the second sliding rail 1316 in a sliding manner, and is hinged with the upper end of the second sliding bar 1313; the third guide wheel 137 is fixedly connected to the lower part of one side of the water tank 2 close to the stirring net box 9, the second electric push rod 131 is fixedly connected to one side of the top of the water tank 2 close to the stirring net box 9, and the output end of the second electric push rod 131 is fixedly connected with the fixing plate 132; a first pull rope 133 and a second pull rope 134 are fixedly connected to the bottom of the fixing plate 132, and the first pull rope 133 bypasses a first guide wheel 135 and a second guide wheel 136 to be fixedly connected to the top of the first sliding rod 1312; and the second pull rope 134 winds around the third guide wheel 137 and passes through the through hole 1314 to be fixedly connected with the bottom of the second sliding rod 1313.
The toggle mechanism 20 comprises a third bevel gear 201, a fourth bevel gear 202, a disc 203 and a second stirring rod 204; the third bevel gear 201 is fixedly connected to the third rotating shaft 28 and is located between the third belt pulley 171 and the first bevel gear 111; the fourth bevel gear 202 and the disc 203 are both connected to the bottom of the frame 8 through bearings, the fourth bevel gear 202 is positioned on the front side of the disc 203, and the fourth bevel gear 202 is meshed with the third bevel gear 201; a plurality of second agitating bars 204 are fixed to the disc 203 at equal intervals in the circumferential direction.
When the dirt in the PET bottle chips needs to be removed, firstly, a proper amount of water is added into the water tank 2, and then the PET bottle chips mixed with the dirt are added into the stirring net box 9 through the feeding cylinder 10. Then starter motor 4, and then drive first pivot 5 and rotate, and then drive first belt pulley 25 and rotate, under the effect of first flat belt 27, and then drive second belt pulley 26 and rotate, and then drive third pivot 28 and rotate, and then drive 11 work of first rabbling mechanism, and then the output of first rabbling mechanism 11 will stir the PET bottle piece that has the filth in the box with a stirrer 9, thereby make PET bottle piece looks mutual friction, this moment under the effect of water, thereby wash the filth between the PET bottle piece, the filth that partial filth density is less than water this moment will float out in the box with a stirrer 9.
When the PET bottle flakes in the stirring net box 9 are stirred to a proper degree, the discharging mechanism 12 is started to work, and then the PET bottle flakes in the stirring net box 9 fall down through the output end of the discharging mechanism 12, and then the PET bottle flakes enter the stirring cylinder 16. And then stopping the work of the discharging mechanism 12, repeating the steps, adding the PET bottle flakes mixed with dirt into the stirring net cage 9 through the feeding cylinder 10, and then stirring.
Meanwhile, the third rotating shaft 28 rotates to drive the second stirring mechanism 17 to work, and then the output end of the second stirring mechanism 17 can stir the PET bottle pieces in the stirring cylinder 16, so that the PET bottle pieces are rubbed with the inner wall of the stirring cylinder 16, and dirt on the surface of the PET bottle pieces is rubbed down. Since the dirt is less dense than water, the dirt floats to the upper portion of the inside of the agitating drum 16.
When the PET bottle chips in the mixing drum 16 are mixed to a proper degree, the lifting mechanism 13 is started, so that the upper shielding door 14 and the lower shielding door 15 are opened, and the dirt in the mixing drum 16 is discharged through an outlet at the top of the mixing drum 16. At the same time, under the action of the wedge block 18, the cleaned PET bottle flakes in the stirring cylinder 16 are discharged through an outlet at the bottom of the stirring cylinder 16, and then slide down onto the helical blade 6. Meanwhile, the first rotating shaft 5 rotates to drive the helical blade 6 to rotate, and the cleaned PET bottle flakes on the helical blade 6 enter the collecting groove 7 through the discharge hole 24. Meanwhile, the second stirring mechanism 17 also drives the flow guide mechanism 21 to work, so that when the upper shielding door 14 and the lower shielding door 15 are opened, water in the water tank 2 can flow into the stirring cylinder 16 through the water inlet 23, a flowing liquid level 19 is formed in the stirring cylinder 16, and dirt and cleaned PET bottle chips can be discharged from the stirring cylinder 16 more easily. Meanwhile, the screen 22 can prevent PET bottle chips in the mixing drum 16 from being discharged through the water inlet 23. When the dirt and the cleaned PET bottle flakes in the mixing drum 16 are discharged, the lifting mechanism 13 stops working, and the upper shielding door 14 and the lower shielding door 15 are reset at the moment.
Meanwhile, the rotation of the third rotating shaft 28 also drives the toggle mechanism 20 to work, and since the density of the dirt is less than that, the dirt is attached to the liquid level 19, and at this time, the output end of the toggle mechanism 20 toggles the dirt on the liquid level 19, so that the dirt on the liquid level 19 is collected to one side, and the dirt is convenient to clean.
The steps are repeated continuously, more pollutants on the PET bottle pieces are cleaned, and finally the cleaned PET bottle pieces in the collecting tank 7 are pumped away through the material pumping pump.
As shown in fig. 7, the diversion mechanism 21 includes a fifth belt pulley 211, a sixth belt pulley 212, a third flat belt 213, a fifth bearing seat 214, a fifth rotating shaft 215, an L-shaped mounting plate 216, a stirring paddle 217, and a box 218; the fifth belt pulley 211 is fixedly connected to one end of the fourth rotating shaft 176 close to the fourth bearing seat 175, and the box 218 is fixedly connected to the side of the mixing drum 16 and is communicated with the water inlet 23; the L-shaped mounting plate 216 is fixedly connected to the side portion of the mixing drum 16, the inner side portion of the L-shaped mounting plate 216 is fixedly connected with the fifth bearing 214, and the fifth rotating shaft 215 is pivotally connected with the fifth bearing 214; a sixth belt pulley 212 and a stirring paddle 217 are fixedly connected to the fifth rotating shaft 215, the sixth belt pulley 212 and the fifth belt pulley 211 are in transmission connection through a third flat belt 213, and the stirring paddle 217 is located in a box 218.
The fourth pivot 176 rotates and also can drive the fifth belt pulley 211 and rotate, under the effect of third flat belt 213, and then will drive the sixth belt pulley 212 and rotate, and then drive fifth pivot 215 and rotate, and then drive stirring rake 217 and rotate, thereby at last shielding door 14 with shield down when door 15 opens, can make the water in the box 218 flow into the churn 16 through water inlet 23, thereby make and form mobile liquid level 19 in the churn 16, thereby can make filth and the good PET bottle piece of washing discharge from the churn 16 more easily.
As shown in fig. 2, the first stirring mechanism 11 includes a first bevel gear 111, a second bevel gear 112, a first bearing seat 113, a second rotating shaft 114, and a first stirring rod 115; the first bevel gear 111 is fixedly connected to the end of the third rotating shaft 28, the middle of the top of the stirring net cage 9 is fixedly connected with a first bearing seat 113, and the second rotating shaft 114 is pivotally connected with the first bearing seat 113 and penetrates through the first bearing seat 113; a second bevel gear 112 is fixedly connected to the upper end of the second rotating shaft 114, and the second bevel gear 112 is meshed with the first bevel gear 111; a plurality of first stirring rods 115 are fixedly connected to the lower part of the second rotating shaft 114, and the first stirring rods 115 are positioned in the stirring net box 9.
As shown in fig. 3, the discharging mechanism 12 includes a first electric push rod 121, a connecting rod 122, a positioning plate 123 and a shielding plate 125; the first electric push rod 121 is fixedly connected to the upper portion of one side of the water tank 2 close to the stirring net box 9, the output end of the first electric push rod 121 is fixedly connected to a connecting rod 122, the end portion of the connecting rod 122 is fixedly connected to a positioning plate 123, the side portion of the positioning plate 123 is fixedly connected to a shielding plate 125, the shielding plate 125 is provided with a discharge hole 124 along the vertical direction, and the shielding plate 125 penetrates through the stirring net box 9 and is located below the first stirring rod 115.
When the PET bottle flakes in the stirring net box 9 are stirred to a proper degree, the first electric push rod 121 is started to drive the connecting rod 122 to move rightwards, and further drive the positioning plate 123 and the shielding plate 125 to move rightwards. When the discharge hole 124 is located in the stirring net box 9, the PET bottle flakes in the stirring net box 9 fall down through the output end of the discharge mechanism 12, and then enter the stirring cylinder 16. When all the PET bottle flakes in the stirring net box 9 are guided into the stirring drum 16, the first electric push rod 121 is started again to drive the connecting rod 122 to move leftwards, and then the positioning plate 123 and the shielding plate 125 thereof are driven to move leftwards to reset, and then the steps are repeated to add the PET bottle flakes mixed with the dirt into the stirring net box 9.
As shown in fig. 4, the second stirring mechanism 17 includes a third belt pulley 171, a fourth belt pulley 172, a second flat belt 173, a third bearing block 174, a fourth bearing block 175, a fourth rotating shaft 176 and a stirring roller 177; the third bearing seat 174 and the fourth bearing seat 175 are respectively and fixedly connected to two sides of the mixing drum 16, and the third bearing seat 174 is close to the motor 4; the two ends of the fourth shaft 176 are pivotally connected to the third bearing seat 174 and the fourth bearing seat 175, respectively, and penetrate through the third bearing seat 174 and the fourth bearing seat 175; a stirring roller 177 is fixedly connected to the fourth rotating shaft 176, the stirring roller 177 is positioned in the stirring cylinder 16, and a fourth belt pulley 172 is fixedly connected to one end of the fourth rotating shaft 176, which is close to the third bearing seat 174; the third pulley 171 is fixed on the third shaft 28, and the fourth pulley 172 is connected with the third pulley 171 through the second flat belt 173.
As shown in fig. 5, the lifting mechanism 13 includes a second electric push rod 131, a fixing plate 132, a first pull rope 133, a second pull rope 134, a first guide wheel 135, a second guide wheel 136, a third guide wheel 137, a first elastic member 138, a second elastic member 139, a first sliding sleeve 1310, a second sliding sleeve 1311, a first sliding rod 1312, a second sliding rod 1313, a first sliding rail 1315, a second sliding rail 1316, a first sliding block 1317, a second sliding block 1318, and a supporting rod 1319; the supporting rod 1319 is fixedly connected to the top of the upper shielding door 14, the top of the supporting rod 1319 is fixedly connected to the first guide wheel 135, the end of the supporting rod 1319 is fixedly connected to the first sliding sleeve 1310, and the first sliding rod 1312 is fixedly connected to the inner top of the first sliding sleeve 1310 through the first elastic member 138 and is slidably connected to the first sliding sleeve 1310; the top of the first sliding sleeve 1310 is fixedly connected with a second guide wheel 136; the first sliding rail 1315 is hinged to the top of the mixing drum 16 and fixedly connected with the top of the upper shielding door 14; the first sliding block 1317 is slidably connected with the first sliding rail 1315 and is hinged to the lower end of the first sliding rod 1312; the second sliding sleeve 1311 is fixedly connected to the bottom inside the water tank 2, and the second sliding rod 1313 is fixedly connected to the bottom inside the second sliding sleeve 1311 through the second elastic member 139 and is slidably connected to the second sliding sleeve 1311; the second sliding rail 1316 is hinged to the bottom of the mixing drum 16 and is fixedly connected with the bottom of the lower shielding door 15; the second sliding block 1318 is connected with the second sliding rail 1316 in a sliding manner, and is hinged with the upper end of the second sliding bar 1313; the third guide wheel 137 is fixedly connected to the lower part of one side of the water tank 2 close to the stirring net box 9, the second electric push rod 131 is fixedly connected to one side of the top of the water tank 2 close to the stirring net box 9, and the output end of the second electric push rod 131 is fixedly connected with the fixing plate 132; a first pull rope 133 and a second pull rope 134 are fixedly connected to the bottom of the fixing plate 132, and the first pull rope 133 bypasses a first guide wheel 135 and a second guide wheel 136 to be fixedly connected to the top of the first sliding rod 1312; and the second pull rope 134 winds around the third guide wheel 137 and passes through the through hole 1314 to be fixedly connected with the bottom of the second sliding rod 1313.
When the PET bottle flakes in the mixing drum 16 are mixed to a proper degree, the second electric push rod 131 is actuated to drive the fixing plate 132 to move upwards, so as to pull the first pulling rope 133 and the second pulling rope 134, thereby respectively driving the first sliding rod 1312 to move upwards in the first sliding sleeve 1310, and driving the second sliding rod 1313 to move upwards in the second sliding sleeve 1311, thereby respectively driving the first sliding rail 1315 to rotate anticlockwise and the second sliding rail 1316 to rotate clockwise, so as to respectively open the upper shutter door 14 and the lower shutter door 15, and thereby discharging the dirt in the mixing drum 16 through the outlet at the top of the mixing drum 16. At the same time, under the action of the wedge block 18, the cleaned PET bottle flakes in the stirring cylinder 16 are discharged through an outlet at the bottom of the stirring cylinder 16, and then slide down onto the helical blade 6.
After the dirt and the cleaned PET bottle flakes in the mixing drum 16 are discharged, the second electric push rod 131 is started again to drive the fixing plate 132 to move downwards, at this time, under the action of the first pull rope 133 and the second pull rope 134, the first sliding rod 1312 can move downwards in the first sliding sleeve 1310, and the second sliding rod 1313 can move downwards in the second sliding sleeve 1311, so that the first sliding rail 1315 can rotate clockwise to reset and the second sliding rail 1316 can rotate anticlockwise to reset, so that the upper shielding door 14 and the lower shielding door 15 can both reset, and the top and the bottom of the mixing drum 16 can be sealed.
As shown in fig. 6, the toggle mechanism 20 includes a third bevel gear 201, a fourth bevel gear 202, a disc 203 and a second stirring rod 204; the third bevel gear 201 is fixedly connected to the third rotating shaft 28 and is located between the third belt pulley 171 and the first bevel gear 111; the fourth bevel gear 202 and the disc 203 are both connected to the bottom of the frame 8 through bearings, the fourth bevel gear 202 is positioned on the front side of the disc 203, and the fourth bevel gear 202 is meshed with the third bevel gear 201; a plurality of second agitating bars 204 are fixed to the disc 203 at equal intervals in the circumferential direction.
The third shaft 28 rotates to drive the third bevel gear 201 to rotate, and since the third bevel gear 201 is meshed with the fourth bevel gear 202, the fourth bevel gear 202 is driven to rotate, the disc 203 is driven to rotate, the second stirring rod 204 is driven to rotate, and then the second stirring rod 204 stirs the dirt on the liquid level 19, so that the dirt on the liquid level 19 is concentrated on one side, and the dirt is convenient to clean.
The technical solutions of the present invention or similar technical solutions designed by those skilled in the art based on the teachings of the technical solutions of the present invention are all within the scope of the present invention to achieve the above technical effects.
Claims (6)
1. A waste removing system for PET bottle flakes comprises a stirring net box (9), a feeding cylinder (10) and a stirring cylinder (16); the device is characterized by further comprising a water tank (2), a support frame (3), a motor (4), a first rotating shaft (5), a spiral blade (6), a rack (8), a first stirring mechanism (11), a discharging mechanism (12), a lifting mechanism (13), an upper shielding door (14), a lower shielding door (15), a second stirring mechanism (17), a wedge-shaped block (18), a shifting mechanism (20), a flow guide mechanism (21), a screen plate (22), a first belt pulley (25), a second belt pulley (26), a first flat belt (27), a third rotating shaft (28) and a second bearing seat (29); a collecting tank (7) is arranged on the ground (1), a water tank (2) is placed on the ground (1), a discharge hole (24) is formed in the bottom of the water tank (2), and the discharge hole (24) is communicated with the collecting tank (7); a support frame (3) is fixedly connected to the bottom in the water tank (2), and a mixing drum (16) is fixedly connected to the top of the support frame (3); an upper shielding door (14) is arranged in the middle of the top of the stirring cylinder (16), a lower shielding door (15) is arranged in the middle of the bottom of the stirring cylinder (16), a stirring net box (9) is fixedly connected to the upper part of one side, far away from the discharge hole (24), of the stirring cylinder (16), and the stirring net box (9) is communicated with the inside of the stirring cylinder (16); a feeding cylinder (10) is fixedly connected to the upper part of one side, away from the stirring cylinder (16), of the stirring net box (9), and a first stirring mechanism (11) is arranged in the stirring net box (9); a second stirring mechanism (17) is arranged in the stirring cylinder (16), and wedge blocks (18) are fixedly connected to two sides of the bottom in the stirring cylinder (16); a water inlet (23) is arranged at the lower part of the side wall of the mixing drum (16) close to the mixing net box (9) along the horizontal direction, and a net plate (22) is fixedly connected in the water inlet (23); a flow guide mechanism (21) is fixedly connected to the side part of the mixing drum (16) close to the mixing net box (9), the input end of the flow guide mechanism (21) is fixedly connected to the output end of the second mixing mechanism (17), and the output end of the flow guide mechanism (21) is matched with the water inlet (23); a lifting mechanism (13) is fixedly connected to one side of the top of the water tank (2) close to the stirring net cage (9), one output end of the lifting mechanism (13) is fixedly connected with the top of the upper shielding door (14), and the other output end of the lifting mechanism (13) is fixedly connected with the bottom of the lower shielding door (15); a discharging mechanism (12) is fixedly connected to the upper part of one side, close to the stirring net box (9), in the water tank (2), and the output end of the discharging mechanism (12) penetrates through the stirring net box (9) and is positioned below the output end of the first stirring mechanism (11); a motor (4) is fixedly connected to the ground (1), and the motor (4) is close to the collecting tank (7); a first rotating shaft (5) is fixedly connected to the output end of the motor (4), a first belt pulley (25) and a helical blade (6) are fixedly connected to the first rotating shaft (5), and the helical blade (6) is located in the water tank (2); a frame (8) is arranged above the ground (1), a second bearing seat (29) is fixedly connected to the bottom of the frame (8), and a third rotating shaft (28) is pivoted with the second bearing seat (29) and penetrates through the second bearing seat (29); the input ends of the first stirring mechanism (11) and the second stirring mechanism (17) are fixedly connected to a third rotating shaft (28), a second belt pulley (26) and a shifting mechanism (20) are fixedly connected to the third rotating shaft (28), the second belt pulley (26) is in transmission connection with the first belt pulley (25) through a first flat belt (27), and the shifting mechanism (20) is located between the input ends of the first stirring mechanism (11) and the second stirring mechanism (17);
the flow guide mechanism (21) comprises a fifth belt pulley (211), a sixth belt pulley (212), a third flat belt (213), a fifth bearing seat (214), a fifth rotating shaft (215), an L-shaped mounting plate (216), a stirring paddle (217) and a box body (218); the fifth belt pulley (211) is fixedly connected with one end, close to the fourth bearing seat (175), of the fourth rotating shaft (176), and the box body (218) is fixedly connected with the side part of the stirring cylinder (16) and communicated with the water inlet (23); the L-shaped mounting plate (216) is fixedly connected to the side part of the stirring cylinder (16), the inner side part of the L-shaped mounting plate (216) is fixedly connected with a fifth bearing seat (214), and the fifth rotating shaft (215) is pivoted with the fifth bearing seat (214); a sixth belt pulley (212) and a stirring paddle (217) are fixedly connected to the fifth rotating shaft (215), the sixth belt pulley (212) and the fifth belt pulley (211) are in transmission connection through a third flat belt (213), and the stirring paddle (217) is located in the box body (218).
2. The PET bottle scrap removal system according to claim 1, wherein the first stirring mechanism (11) comprises a first bevel gear (111), a second bevel gear (112), a first bearing seat (113), a second rotating shaft (114) and a first stirring rod (115); the first bevel gear (111) is fixedly connected to the end part of the third rotating shaft (28), the middle of the top of the stirring net box (9) is fixedly connected with a first bearing seat (113), and the second rotating shaft (114) is pivoted with the first bearing seat (113) and penetrates through the first bearing seat (113); a second bevel gear (112) is fixedly connected to the upper end of the second rotating shaft (114), and the second bevel gear (112) is meshed with the first bevel gear (111); the lower part of the second rotating shaft (114) is fixedly connected with a plurality of first stirring rods (115), and the first stirring rods (115) are positioned in the stirring net box (9).
3. The PET bottle flake waste removal system as claimed in claim 2, wherein the discharging mechanism (12) comprises a first electric push rod (121), a connecting rod (122), a positioning plate (123) and a shielding plate (125); first electric putter (121) rigid coupling is close to one side upper portion of stirring box with a net (9) in water tank (2), and the rigid coupling has connecting rod (122) on the output of first electric putter (121), and connecting rod (122) tip rigid coupling has locating plate (123), and locating plate (123) lateral part rigid coupling has shielding plate (125), and it has discharge opening (124) to open along vertical direction on shielding plate (125), and shielding plate (125) pass stirring box with a net (9), and are located the below of first puddler (115).
4. The PET bottle flake waste removal system as set forth in claim 3, wherein the second stirring mechanism (17) comprises a third belt pulley (171), a fourth belt pulley (172), a second flat belt (173), a third bearing seat (174), a fourth bearing seat (175), a fourth rotating shaft (176) and a stirring roller (177); a third bearing seat (174) and a fourth bearing seat (175) are respectively and fixedly connected to two sides of the mixing drum (16), and the third bearing seat (174) is close to the motor (4); two ends of the fourth rotating shaft (176) are respectively pivoted with the third bearing seat (174) and the fourth bearing seat (175) and penetrate through the third bearing seat (174) and the fourth bearing seat (175); a stirring roller (177) is fixedly connected to the fourth rotating shaft (176), the stirring roller (177) is positioned in the stirring cylinder (16), and a fourth belt pulley (172) is fixedly connected to one end, close to the third bearing seat (174), of the fourth rotating shaft (176); the third belt pulley (171) is fixedly connected to the third rotating shaft (28), and the fourth belt pulley (172) is in transmission connection with the third belt pulley (171) through a second flat belt (173).
5. The PET bottle scrap removal system according to claim 4, wherein the lifting mechanism (13) comprises a second electric push rod (131), a fixing plate (132), a first pull rope (133), a second pull rope (134), a first guide wheel (135), a second guide wheel (136), a third guide wheel (137), a first elastic member (138), a second elastic member (139), a first sliding sleeve (1310), a second sliding sleeve (1311), a first sliding rod (1312), a second sliding rod (1313), a first sliding rail (1315), a second sliding rail (1316), a first sliding block (1317), a second sliding block (1318) and a support rod (1319); the supporting rod (1319) is fixedly connected to the top of the upper shielding door (14), the top of the supporting rod (1319) is fixedly connected with a first guide wheel (135), the end of the supporting rod (1319) is fixedly connected with a first sliding sleeve (1310), and the first sliding rod (1312) is fixedly connected to the inner top of the first sliding sleeve (1310) through a first elastic piece (138) and is in sliding connection with the first sliding sleeve (1310); the top of the first sliding sleeve (1310) is fixedly connected with a second guide wheel (136); the first sliding rail (1315) is hinged to the top of the stirring barrel (16) and is fixedly connected with the top of the upper shielding door (14); the first sliding block (1317) is connected with the first sliding rail (1315) in a sliding mode and is hinged to the lower end of the first sliding rod (1312); the second sliding sleeve (1311) is fixedly connected to the inner bottom of the water tank (2), and the second sliding rod (1313) is fixedly connected to the inner bottom of the second sliding sleeve (1311) through a second elastic piece (139) and is in sliding connection with the second sliding sleeve (1311); the second sliding rail (1316) is hinged to the bottom of the mixing drum (16) and is fixedly connected with the bottom of the lower shielding door (15); the second sliding block (1318) is connected with the second sliding rail (1316) in a sliding manner and is hinged with the upper end of the second sliding rod (1313); the third guide wheel (137) is fixedly connected to the lower portion of one side, close to the stirring net box (9), in the water tank (2), the second electric push rod (131) is fixedly connected to one side, close to the stirring net box (9), of the top of the water tank (2), and the output end of the second electric push rod (131) is fixedly connected with the fixing plate (132); a first pull rope (133) and a second pull rope (134) are fixedly connected to the bottom of the fixing plate (132), and the first pull rope (133) is fixedly connected to the top of the first sliding rod (1312) by winding around a first guide wheel (135) and a second guide wheel (136); the second pull rope (134) winds around the third guide wheel (137) and passes through the through hole (1314) to be fixedly connected with the bottom of the second sliding rod (1313).
6. The PET bottle scrap removal system according to claim 5, wherein the toggle mechanism (20) comprises a third bevel gear (201), a fourth bevel gear (202), a disc (203) and a second stirring rod (204); the third bevel gear (201) is fixedly connected to the third rotating shaft (28) and is positioned between the third belt pulley (171) and the first bevel gear (111); the fourth bevel gear (202) and the disc (203) are connected to the bottom of the frame (8) through bearings, the fourth bevel gear (202) is located on the front side of the disc (203), and the fourth bevel gear (202) is meshed with the third bevel gear (201); a plurality of second stirring rods (204) are fixedly connected to the disc (203) at equal intervals along the circumferential direction of the disc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910225360.4A CN109866356B (en) | 2019-03-25 | 2019-03-25 | Waste removing system for PET (polyethylene terephthalate) bottle chips |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910225360.4A CN109866356B (en) | 2019-03-25 | 2019-03-25 | Waste removing system for PET (polyethylene terephthalate) bottle chips |
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| CN109866356B true CN109866356B (en) | 2021-04-20 |
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