CN109865924A - Flux collection system and horizontal position welding hidden arc welding device and vertical position welding hidden arc welding device - Google Patents
Flux collection system and horizontal position welding hidden arc welding device and vertical position welding hidden arc welding device Download PDFInfo
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- CN109865924A CN109865924A CN201910274537.XA CN201910274537A CN109865924A CN 109865924 A CN109865924 A CN 109865924A CN 201910274537 A CN201910274537 A CN 201910274537A CN 109865924 A CN109865924 A CN 109865924A
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- separation bin
- flux
- electromagnetism separation
- collection system
- welding
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Abstract
The invention discloses flux collection systems, it is related to submerged-arc welding field, it includes the air draught storehouse that a negative pressure is provided to flux restoring and the storage hopper for storing solder flux, device has electromagnetism separation bin between the air draught storehouse and storage hopper, air inlet of the electromagnetism separation bin respectively with storage hopper and air draught storehouse is connected, the air draught storehouse, electromagnetism separation bin and storage hopper device are integrated, flux restoring pipeline is connected on the electromagnetism separation bin, the flux restoring pipeline is respectively communicated with the recycling rifle, it is equipped with electromagnet in the electromagnetism separation bin and the electromagnet is driven to do the slipping mechanism that disengaging electromagnetism separation bin moves, the electromagnetism separation bin outer wall is equipped with iron filings box.The present invention has the advantages of removing scrap iron removing in time, improving solder flux utilization rate.
Description
Technical field
The present invention relates to submerged-arc welding fields, and in particular to flux collection system and horizontal position welding hidden arc welding device and vertical position welding submerged-arc welding
Device.
Background technique
Submerged arc welding is widely used, and solder flux is the indispensable welding auxiliary material of submerged-arc welding, in the welding process
The solder flux not yet melted should be recycled and be reused.In the prior art, submerged-arc welding is carried out using a kind of submerged arc welding carriage, also band
There is flux collection system.
Such as the Chinese patent that notification number is CN203578998U discloses a kind of weldering for automatic submerged-arc horizontal position welding equipment
Agent recovery system carries out submerged-arc welding using a kind of horizontal position welding submerged arc vehicle, with flux collection system, but the weldering of its recycling
Agent all has impurity, influences the utilization rate of solder flux；
Such as the Chinese patent that notification number is CN101386104B discloses submerged arc flux recovery device, will be recycled by magnet
Welding in iron core absorption, remove the iron core in solder flux, improve solder flux utilization rate, but iron core therein is adsorbed to magnetic
On iron, as the magnet of absorption is more, subsequent adsorption effect is lower and lower, strong influence solder flux utilization rate.
Summary of the invention
In order to overcome the shortcomings of that background technique, the present invention provide one kind and remove scrap iron removing in time, the weldering of solder flux utilization rate is improved
Agent recyclable device and horizontal position welding hidden arc welding device and vertical position welding hidden arc welding device.
First technical solution of the present invention: flux collection system comprising provide a negative pressure to flux restoring
Air draught storehouse and store solder flux storage hopper, device has electromagnetism separation bin, institute between the air draught storehouse and storage hopper
Air inlet of the electromagnetism separation bin respectively with storage hopper and air draught storehouse is stated to be connected, the air draught storehouse, electromagnetism separation bin with
And storage hopper device is integrated, and flux restoring pipeline is connected on the electromagnetism separation bin, the flux restoring pipeline connects respectively
Lead to the recycling rifle, electromagnet is equipped in the electromagnetism separation bin and the electromagnet is driven to do disengaging electromagnetism separation bin movement
Slipping mechanism, the electromagnetism separation bin outer wall be equipped with iron filings box.
The slipping mechanism includes that the track of the electromagnetism separation bin inner wall is arranged in and cooperates with the electromagnet to connect
The ball screw assembly, connect, the electromagnet and track sliding cooperate, and the electromagnetism separation bin side wall is offered for the electromagnet
The window of disengaging, the iron filings box are located at the beneath window.
The first sieve is provided between the electromagnetism separation bin and the air inlet in air draught storehouse.
The storage hopper is equipped with observation window.
The lower device of the electromagnetism separation bin has valve plates, and device has between electromagnetism separation bin and the storage hopper
Two sieves.
Suction ventilator is equipped in the air draught storehouse.
Dust settling pocket is additionally provided on the suction ventilator.
There are also another technical solutions by the present invention: horizontal position welding hidden arc welding device comprising horizontal position welding submerged arc vehicle has above-mentioned technology
The flux collection system of scheme, the welding gun for being installed on the horizontal position welding submerged arc vehicle lower end and it is installed on the horizontal position welding submerged arc vehicle lower end
And it is located at the recycling rifle of the welding gun side, the outlet end of the recycling rifle and welding gun is equipped with the weldering cover for covering solder flux, institute
The weldering cover can be freed in and out by stating weldering cover and being fixedly mounted on the horizontal position welding submerged arc vehicle lower end and the recycling rifle and welding gun.
The flux restoring pipeline is equipped with tee tube, and the tee tube has first port, second port and third end
Mouthful, the first port of the tee tube is tightly connected the electromagnetism separation bin, the second port, third port point by leather hose
It Tong Guo not leather hose and recycling rifle sealed connection.
Vertical position welding hidden arc welding device, including vertical position welding submerged arc vehicle and with the flux collection system of above-mentioned technical proposal.
The beneficial effects of the present invention are:
1, there is electromagnetism separation bin by device between air draught storehouse and storage hopper, be equipped with electromagnet in electromagnetism separation bin, so
The iron adsorption in solder flux will be recycled in magnet arrangement.By being obtained after the sieve of device between electromagnetism separation bin and storage hopper
The recycling solder flux arrived, no longer contains iron filings, when being re-used for welding by the recycling solder flux, obtained submerged-arc welding seam surface light
Cunning is smooth；
2, secondly, slipping mechanism is arranged in electromagnetism separation bin of the invention, the iron filings being adsorbed on electromagnet is periodically excluded, iron is made
It considers removal effect to be worth doing to keep stablizing, face of weld smoothness is made to keep stablizing.
3, increase weldering cover in horizontal position welding hidden arc welding device, weld cover semicircular in shape, the solder flux fallen can be received on facade,
Extend residence time of the solder flux on facade, welding effect is provided.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of flux collection system of the embodiment of the present invention.
Fig. 2 is the structural schematic diagram of slipping mechanism and electromagnet.
Fig. 3 is the structural schematic diagram of horizontal position welding hidden arc welding device.
Fig. 4 is the structural schematic diagram of vertical position welding hidden arc welding device.
Fig. 5 is the structural schematic diagram of welding gun and recycling rifle in weldering cover.
Specific embodiment
Embodiments of the present invention is further illustrated with reference to the accompanying drawing:
As shown, flux collection system comprising provide the air draught storehouse 2 an of negative pressure to flux restoring and store solder flux
Storage hopper 4, device has an electromagnetism separation bin 3 between the air draught storehouse 2 and storage hopper 4, the electromagnetism separation bin 3 respectively with
The air inlet in storage hopper 4 and air draught storehouse 2 is connected, 4 device of air draught storehouse 2, electromagnetism separation bin 3 and storage hopper
It is integrated, flux restoring pipeline 5 is connected on the electromagnetism separation bin 3, the flux restoring pipeline is respectively communicated with the recycling rifle
7, it is equipped with electromagnet 32 in the electromagnetism separation bin 3 and the electromagnet 32 is driven to do the cunning that disengaging electromagnetism separation bin 3 moves
Telephone-moving structure, 3 outer wall of electromagnetism separation bin are equipped with iron filings box 31, have electromagnetism point by device between air draught storehouse and storage hopper
From storehouse, it is equipped with electromagnet in electromagnetism separation bin, will so recycle the iron adsorption in solder flux in magnet arrangement, this structure passes through electricity
The recycling solder flux obtained after the sieve of device between Magneto separate storehouse and storage hopper, no longer contains iron filings, by the recycling solder flux
When being re-used for welding, obtained submerged-arc welding seam surface is smooth；It is slided secondly, being arranged in electromagnetism separation bin of the invention
Telephone-moving structure periodically excludes the iron filings being adsorbed on electromagnet, makes iron filings removal effect keep stablizing, protects face of weld smoothness
It is fixed to keep steady.
The slipping mechanism includes that the track 33 of 3 inner wall of electromagnetism separation bin is arranged in and matches with the electromagnet 32
The ball screw assembly, 36 of connection is closed, the electromagnet 32 cooperates with the sliding of track 33, and 3 side wall of electromagnetism separation bin offers confession
The window that the electromagnet 32 passes in and out, the iron filings box 31 are located at the beneath window, when adsorbed on electromagnet expired iron filings it
Afterwards, ball screw assembly, starting (ball wire bar pair is driven by servo motor, this is the prior art, does not add to repeat), ball-screw
Subband moves electromagnet and moves along rail linearity, after electromagnet is stretched out from window, just corresponds to iron filings box, then electromagnet is disconnected
Electricity, iron filings are fallen into iron filings box, and electromagnet is brought back again in electromagnetism separation bin, continue to be powered on.
In addition, a hinged cover board can be added at window in order to make to keep negative pressure state in electromagnetism separation bin, electricity
Magnet can open cover board when stretching out.
The first sieve 21 is provided between the electromagnetism separation bin 3 and the air inlet in air draught storehouse 2, the first sieve is for filtering
The recycling solder flux entered from flux restoring pipeline.
The storage hopper 4 is equipped with observation window 41, and operator can observe the amount of internal solder flux by observation window.
The lower device of the electromagnetism separation bin 3 has valve plates 34, fills between electromagnetism separation bin 3 and the storage hopper 4
It is equipped with the second sieve 35, after recycling solder flux enters electromagnetism separation bin, into the separation for crossing electromagnet, the recycling solder flux of no iron filings is fallen into
In the valve plates of lower section, by the screening of the second sieve, other impurity is removed, are fallen into storage hopper.
It is equipped with suction ventilator 22 in the air draught storehouse 2, is additionally provided with dust settling pocket 23 on the suction ventilator 22, using suction ventilator and removes
Dirt bag reduces the pollution of working environment.
There are also another technical solutions by the present invention: horizontal position welding hidden arc welding device comprising horizontal position welding submerged arc vehicle 1 has above-mentioned skill
The flux collection system of art scheme, the welding gun 6 for being installed on the horizontal position welding submerged arc vehicle lower end and it is installed on the horizontal position welding submerged arc vehicle
The outlet end of lower end and the recycling rifle 7 for being located at 6 side of welding gun, the recycling rifle 7 and welding gun 6 is equipped with for covering solder flux
Weldering cover 9, by increasing weldering cover in horizontal position welding hidden arc welding device, the weldering cover 9 be fixedly mounted on 1 lower end of horizontal position welding submerged arc vehicle and
The recycling rifle 7 can free in and out the weldering cover 9 with welding gun 6, weld cover semicircular in shape, the weldering fallen can be received on facade
Agent extends residence time of the solder flux on facade, provides welding effect.
The flux restoring pipeline 5 is equipped with tee tube 51, and the tee tube 51 has first port 52, second port 53
And third port 54, the first port 52 of the tee tube 51 are tightly connected the electromagnetism separation bin 3 by leather hose, described second
Port 53, third port 54 are tightly connected by leather hose and the recycling rifle respectively, are connected to multiple recycling rifles by tee tube
Get up, saves cost, improve efficiency.
Vertical position welding hidden arc welding device, including vertical position welding submerged arc vehicle 8 and the flux collection system with above-mentioned technical proposal.
In the description of the present invention, it should be noted that term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description of the present invention and simplification of the description, rather than instruction or dark
Show that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as pair
Limitation of the invention.In addition, term " first ", " second " are used for description purposes only, it is not understood to indicate or imply opposite
Importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.In addition, in the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two or two
More than.
Every technical staff's notice: of the invention although the present invention is described according to above-mentioned specific embodiment
Invention thought be not limited in the invention, any repacking with inventive concept will all be included in this patent protection of the patent right
In range.
Claims (10)
1. flux collection system, it is characterised in that: it includes providing the air draught storehouse (2) and storage of a negative pressure to flux restoring
The storage hopper (4) of solder flux, device has electromagnetism separation bin (3), the electricity between the air draught storehouse (2) and storage hopper (4)
Air inlet of the Magneto separate storehouse (3) respectively with storage hopper (4) and air draught storehouse (2) is connected, the air draught storehouse (2), electromagnetism
Separation bin (3) and storage hopper (4) device are integrated, and connect flux restoring pipeline (5) on the electromagnetism separation bin (3), institute
It states flux restoring pipeline and is respectively communicated with the recycling rifle (7), electromagnet (32) are equipped in the electromagnetism separation bin (3) and are driven
The electromagnet (32) does the slipping mechanism of disengaging electromagnetism separation bin (3) movement, and electromagnetism separation bin (3) outer wall is equipped with iron filings
Box (31).
2. flux collection system according to claim 1, it is characterised in that: the slipping mechanism includes being arranged in the electricity
The track (33) of Magneto separate storehouse (3) inner wall and the ball screw assembly, (36) being cooperatively connected with the electromagnet (32), the electricity
Magnet (32) and track (33) sliding cooperate, and electromagnetism separation bin (3) side wall is offered for the electromagnet (32) disengaging
Window, the iron filings box (31) are located at the beneath window.
3. flux collection system according to claim 1, it is characterised in that: the electromagnetism separation bin (3) and air draught storehouse (2)
Air inlet between be provided with the first sieve (21).
4. flux collection system according to claim 1, it is characterised in that: the storage hopper (4) is equipped with observation window
(41).
5. flux collection system according to claim 1, it is characterised in that: the lower device of the electromagnetism separation bin (3)
Have valve plates (34), device there are the second sieve (35) between electromagnetism separation bin (3) and the storage hopper (4).
6. flux collection system according to claim 1, it is characterised in that: be equipped with suction ventilator in the air draught storehouse (2)
(22).
7. flux collection system according to claim 6, it is characterised in that: be additionally provided with dust settling pocket on the suction ventilator (22)
(23).
8. horizontal position welding hidden arc welding device, it is characterised in that: it includes horizontal position welding submerged arc vehicle (1), with described in any one of claim 1-7
Flux collection system, be installed on the welding gun (6) of horizontal position welding submerged arc vehicle (1) lower end and be installed on the horizontal position welding submerged arc vehicle
(1) lower end and the recycling rifle (7) positioned at the welding gun (6) side, recycling rifle (7) and the outlet end of welding gun (6) are equipped with use
In the weldering cover (9) for covering solder flux, the weldering cover (9) is fixedly mounted on the horizontal position welding submerged arc vehicle (1) lower end and the recycling rifle (7)
The weldering cover (9) can be freed in and out with welding gun (6).
9. horizontal position welding hidden arc welding device according to claim 1, it is characterised in that: the flux restoring pipeline (5) is equipped with
Tee tube (51), the tee tube (51) have first port (52), second port (53) and third port (54), the threeway
The first port (52) of pipe (51) is tightly connected the electromagnetism separation bin (3), the second port (53), third end by leather hose
Mouth (54) is tightly connected by leather hose and the recycling rifle respectively.
10. vertical position welding hidden arc welding device, it is characterised in that: including vertical position welding submerged arc vehicle (8) and with described in any one of claim 1-7
Flux collection system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910274537.XA CN109865924A (en) | 2019-04-08 | 2019-04-08 | Flux collection system and horizontal position welding hidden arc welding device and vertical position welding hidden arc welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910274537.XA CN109865924A (en) | 2019-04-08 | 2019-04-08 | Flux collection system and horizontal position welding hidden arc welding device and vertical position welding hidden arc welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109865924A true CN109865924A (en) | 2019-06-11 |
Family
ID=66922262
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910274537.XA Pending CN109865924A (en) | 2019-04-08 | 2019-04-08 | Flux collection system and horizontal position welding hidden arc welding device and vertical position welding hidden arc welding device |
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| Country | Link |
|---|---|
| CN (1) | CN109865924A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112404669A (en) * | 2020-10-23 | 2021-02-26 | 中船黄埔文冲船舶有限公司 | Flux circulating device suitable for submerged arc welding |
| CN113458690A (en) * | 2021-07-14 | 2021-10-01 | 淄博鼎洁清洁设备有限公司 | Clamping device for plate welding machining of adjustable dust collection mechanism |
-
2019
- 2019-04-08 CN CN201910274537.XA patent/CN109865924A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112404669A (en) * | 2020-10-23 | 2021-02-26 | 中船黄埔文冲船舶有限公司 | Flux circulating device suitable for submerged arc welding |
| CN113458690A (en) * | 2021-07-14 | 2021-10-01 | 淄博鼎洁清洁设备有限公司 | Clamping device for plate welding machining of adjustable dust collection mechanism |
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