CN109865756A - The method and bending forming tool of the fixed bone plate of local regularity flexible forming metal - Google Patents
The method and bending forming tool of the fixed bone plate of local regularity flexible forming metal Download PDFInfo
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- CN109865756A CN109865756A CN201910222309.8A CN201910222309A CN109865756A CN 109865756 A CN109865756 A CN 109865756A CN 201910222309 A CN201910222309 A CN 201910222309A CN 109865756 A CN109865756 A CN 109865756A
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Abstract
A kind of method and bending forming tool of the fixed bone plate of local regularity flexible forming metal, manufacturing process is using three-dimensional model reconfiguration technology, obtain pet fracture injury bone three-dimensional CAD mathematical model, fixed bone plate local regularity forming is completed according to outer surface intelligent control bending forming tool, realizes the automatic integratedization flexible forming of the fixed bone plate of metal;Bending forming tool includes fixed body, and fixed body bilateral symmetry is connected with left formed body and right formed body, is connected by spherical link block between left formed body and fixed body, between right formed body and fixed body;The notch that can pass through bone plate is provided on left formed body, right formed body;The present invention realizes the function of two hand-operated tools with bending forming tool, improves efficiency compared with more fitting fracture injury bone is manually adjusted.
Description
Technical field
The invention belongs to advanced material forming technique fields, and in particular to a kind of fixed bone of local regularity flexible forming metal
The method and bending forming tool of plate.
Background technique
In order to alleviate life stress, obtain mental support, the nursing scale of small-sized pet is gradually increased, is thus expedited the emergence of people
The continuous growth in Medical pet market.Fracture is symptom relatively conventional in Medical pet, and general therapeutic fracture needs to use
Treatment, bone plate is fixed in PRCL (Point-contact Reconstruction Compress Locking) locking bone plate
It is bonded after in-plane bending, bending and torsion with fracture injury bone, then pedicle screw, is allowed to be adjacent to bone.By
Injury bone surface is space curved surface, and type face is complicated, to need the bone plate of different complex profiles for different injury bones
It is fixed.Such bone plate needs to realize that in-plane bending, bending and torsion three classes become by manually adjusting in conventional manner
On the one hand shape manually adjusts to be bonded injury bone and is difficult to hold forming accuracy, bone plate cannot be bonded completely with bone, another
The deformation of aspect three classes needs at least two class tools (every class tool needs two tools to work at the same time) to be adjusted, and efficiency is lower.
The flexible formings such as single-point progressive molding, multi-point forming based on advanced Numeric Control Technology technology is orthopedic in ankle
(wherein bone plate used in ankle part orthotic device is applied in disposable, the personalized medical-therapeutic treatment of human body customization such as device, skull repairing
It is aperture web plate for bone plate used in non-porous tabula rasa, skull repairing), but be not yet used in pet fracture medical treatment, mainly due to pet
Bone plate used in fracture medical treatment is in fine strip shape, and approximate one-dimentional structure, mesh is larger (be used for pedicle screw), at present single-point it is progressive at
The flexible formings technology such as shape, multi-point forming is difficult to directly apply in pet fracture medical treatment.
Summary of the invention
In order to overcome the disadvantages of the above prior art, the purpose of the present invention is to provide a kind of local regularity flexible forming gold
The method and bending forming tool for belonging to fixed bone plate realize the automatic integrated chemical conversion shape of the fixed bone plate of metal.
In order to achieve the above object, the technical scheme adopted by the invention is as follows:
A kind of bending forming tool of the fixed bone plate of local regularity flexible forming metal, including fixed body 4, fixed body 4 are left
The right side is symmetrically connected with left formed body 1 and right formed body 2, between left formed body 1 and fixed body 4, right formed body 2 and fixed body 4 it
Between by spherical link block 3 connect;The notch that can pass through bone plate is provided on left formed body 1, right formed body 2.
4 left upper portion of fixed body is equipped with upper ball-and-socket, and left formed body 1 is correspondingly provided with ball-and-socket, left 1 upside of formed body
By being connected on the upside of the first spherical link block 31 and fixed body 4, the first spherical link block 31 be located on the left of fixed body 4 ball-and-socket and
On the left of left formed body 1 in upper ball-and-socket;4 left lower of fixed body is equipped with lower ball-and-socket, and left formed body 1 is correspondingly provided with lower ball-and-socket, Zuo Cheng
By connecting on the downside of the spherical link block 33 of third and fixed body 4 on the downside of body 1, it is left that the spherical link block 33 of third is located at fixed body 4
It is descended in ball-and-socket on the left of ball-and-socket and left formed body 1 under side, guarantees that left formed body 1 can turn to any direction relative to fixed body 4;
The right formed body 2 and fixed body 4 is connected by the second spherical link block 32, the 4th spherical link block 34, tool
Body mode and left formed body 1 are identical as the connection type of fixed body 4, guarantee that right formed body 2 can be turned to relative to fixed body 4 and appoint
Meaning direction.
A kind of manufacturing process of the fixed bone plate of local regularity form metal, includes the following steps:
Step 1, three-dimensional model reconfiguration carries out CT scan to pet fracture bone, obtains three-dimension curved surface data, and reconstruct is doted on
Object fracture injury bone three-dimensional CAD mathematical model;
Step 2, according to the corresponding relationship of bone plate length and fracture bone outer surface, bone plate 5 is divided into N number of forming
Region;
Step 3, bending forming tool is placed at region 1, intelligent control bending forming tool at 5 region 1 of bone plate into
Row is adjusted, and is allowed to fit with corresponding fracture bone outer surface, specifically:
3.1) the fracture bone outer surface according to corresponding to region 1 determines the drape forming type, i.e., in-plane bending,
Bending and torsion;
3.2) situation is bonded with outer surface according to bone plate 5, if bone plate 5 needs in-plane bending at region 1, control bending at
Left formed body 1, the right formed body 2 of shape tool are rotated around the axis perpendicular to 5 plane of bone plate;According to the fluctuating situation of outer surface,
It only controls the left rotation of formed body 1 or only controls right formed body 2 and rotate, or both the left formed body 1 of control, right formed body 2 rotate,
If not needing, without;
3.3) situation is bonded with outer surface according to bone plate 5, if bone plate 5 needs to be bent at region 1, is risen according to outer surface
It lies prostrate situation and controls the left formed body 1 of bending forming tool, the rotation of right formed body 2 in parallel or at an angle, then control is left
Formed body 1, right formed body 2 around bone plate 5 planar perpendicular to bone plate 5 axis rotate, if not needing, without;
3.4) situation is bonded with outer surface according to bone plate 5, if bone plate 5 needs to reverse at region 1, control bending shapes work
Left formed body 1, the right formed body 2 of tool are planar parallel to the axis rotation of bone plate 5 around bone plate 5;According to rising for outer surface
Both situation is lied prostrate, only control the left rotation of formed body 1 or only control the right rotation of formed body 2, or the left formed body 1 of control, right formed body 2
Rotate, if not needing, without;
Step 4, mobile bending forming tool is placed at region 2, intelligent control bending forming tool to 5 region 2 of bone plate at
It is adjusted, is allowed to fit with corresponding fracture bone outer surface;
Step 5, mobile bending forming tool is placed in region n, and at n=3 ... N, intelligent control bending forming tool is to bone
It is adjusted at 5 region n of plate, is allowed to fit with corresponding fracture bone outer surface, until n=N;
Step 6, bending forming tool is exited from the N of region, complete the automatic integratedization flexibility of the fixed bone plate of metal at
Shape.
The invention has the benefit that
The method of the present invention uses three-dimensional model reconfiguration technology, obtains pet fracture injury bone three-dimensional CAD mathematical model,
Complete fixed bone plate local regularity forming according to outer surface intelligent control bending forming tool, realize the fixed bone plate of metal from
Movement and motor-driven integrative flexible forming realizes two hands with bending forming tool compared with more fitting fracture injury bone is manually adjusted
The function of power driven tools, improves efficiency.
Detailed description of the invention
Fig. 1 is the schematic diagram of bending forming tool of the present invention.
Fig. 2 is the flow chart of manufacturing process of the present invention.
Fig. 3 is pet fracture bone three-dimensional CAD mathematical model schematic diagram.
Fig. 4 is unshaped bone plate schematic diagram.
Fig. 5 is bending forming tool when carrying out in-plane bending to the bone plate only schematic diagram of left formed body rotation.
The schematic diagram that formed body rotates when Fig. 6 carries out in-plane bending to bone plate for bending forming tool or so.
Fig. 7 is that bending forming tool carries out curved schematic diagram to bone plate.
Fig. 8 is the schematic diagram that only left formed body rotates when bending forming tool reverses bone plate.
The schematic diagram that formed body rotates when Fig. 9 reverses bone plate for bending forming tool or so.
Specific embodiment
The present invention will be described in detail with reference to the accompanying drawings and examples.
Referring to Fig.1, the bending forming tool of the fixed bone plate of a kind of local regularity flexible forming metal, including fixed body 4, Gu
Determine 4 bilateral symmetry of body and be connected with left formed body 1 and right formed body 2, between left formed body 1 and fixed body 4, right formed body 2 and solid
Determine to connect by spherical link block 3 between body 4;It is provided with the notch that can pass through bone plate on left formed body 1, right formed body 2, protects
It is motionless to hold fixed body 4, controls left formed body 1 respectively, right formed body 2 is rotated to any direction to achieve the effect that adjust bone plate.
4 left upper portion of fixed body is equipped with upper ball-and-socket, and left formed body 1 is correspondingly provided with ball-and-socket, left 1 upside of formed body
By being connected on the upside of the first spherical link block 31 and fixed body 4, the first spherical link block 31 be located on the left of fixed body 4 ball-and-socket and
On the left of left formed body 1 in upper ball-and-socket;4 left lower of fixed body is equipped with lower ball-and-socket, and left formed body 1 is correspondingly provided with lower ball-and-socket, Zuo Cheng
By connecting on the downside of the spherical link block 33 of third and fixed body 4 on the downside of body 1, it is left that the spherical link block 33 of third is located at fixed body 4
It is descended in ball-and-socket on the left of ball-and-socket and left formed body 1 under side, guarantees that left formed body 1 can turn to any direction relative to fixed body 4;
The right formed body 2 and fixed body 4 is connected by the second spherical link block 32, the 4th spherical link block 34, tool
Body mode and left formed body 1 are identical as the connection type of fixed body 4, guarantee that right formed body 2 can be turned to relative to fixed body 4 and appoint
Meaning direction.
As shown in Fig. 2, a kind of manufacturing process of the fixed bone plate of local regularity form metal, includes the following steps:
Step 1, three-dimensional model reconfiguration carries out CT scan to pet fracture bone, obtains three-dimension curved surface data, and reconstruct is doted on
Object fracture injury bone three-dimensional CAD mathematical model, as shown in Figure 3;
Step 2, according to the corresponding relationship of bone plate length and fracture bone outer surface, bone plate 5 is divided into N number of forming
Region, unshaped bone plate 5 are as shown in Figure 4;
Step 3, bending forming tool is placed at region 1, intelligent control bending forming tool is carried out at bone plate region 1
It adjusts, is allowed to fit with corresponding fracture bone outer surface, specifically:
3.1) the fracture bone outer surface according to corresponding to region 1 determines the drape forming type, i.e., in-plane bending,
Bending and torsion;
3.2) situation is bonded with outer surface according to bone plate 5, if bone plate 5 needs in-plane bending at region 1, control bending at
Left formed body 1, the right formed body 2 of shape tool are rotated around the axis perpendicular to 5 plane of bone plate;According to the fluctuating situation of outer surface,
It is rotated as shown in figure 5, can only control the left rotation of formed body 1 or only control right formed body 2, also can control left formed body 1, right forming
Both bodies 2 rotate, as shown in fig. 6, if not needing, without;
3.3) situation is bonded with outer surface according to bone plate 5, if bone plate 5 needs to be bent at region 1, is risen according to outer surface
It lies prostrate situation and controls the left formed body 1 of bending forming tool, the rotation of right formed body 2 in parallel or at an angle, then control is left
Formed body 1, right formed body 2 around bone plate 5 planar perpendicular to bone plate 5 axis rotate, forming process as shown in fig. 7, if
Do not need, then without;
3.4) situation is bonded with outer surface according to bone plate 5, if bone plate 5 needs to reverse at region 1, control bending shapes work
Left formed body 1, the right formed body 2 of tool are planar parallel to the axis rotation of bone plate 5 around bone plate 5;According to rising for outer surface
Situation is lied prostrate, is rotated as shown in figure 8, can only control the left rotation of formed body 1 or only control right formed body 2, also can control left formed body
1, both right formed bodies 2 rotate, as shown in figure 9, if not needing, without;
Step 4, mobile bending forming tool is placed at region 2, intelligent control bending forming tool to 5 region 2 of bone plate at
It is adjusted, is allowed to fit with corresponding fracture bone outer surface;
Step 5, mobile bending forming tool is placed in region n, and at n=3 ... N, intelligent control bending forming tool is to bone
It is adjusted at 5 region n of plate, is allowed to fit with corresponding fracture bone outer surface, until n=N;
Step 6, bending forming tool is exited from the N of region, complete the automatic integratedization flexibility of the fixed bone plate of metal at
Shape.
Claims (3)
1. a kind of manufacturing process of the fixed bone plate of local regularity form metal, which comprises the steps of:
Step 1, three-dimensional model reconfiguration carries out CT scan to pet fracture bone, obtains three-dimension curved surface data, reconstructs pet bone
It overwhelms injury bone three-dimensional CAD mathematical model;
Step 2, according to the corresponding relationship of bone plate length and fracture bone outer surface, bone plate (5) is divided into N number of formation zone
Domain;
Step 3, bending forming tool is placed at region 1, intelligent control bending forming tool is carried out at bone plate (5) region 1
It adjusts, is allowed to fit with corresponding fracture bone outer surface, specifically:
3.1) the fracture bone outer surface according to corresponding to region 1 determines the drape forming type, i.e. in-plane bending, bending
And torsion;
3.2) situation is bonded with outer surface according to bone plate (5), if bone plate (5) needs in-plane bending at region 1, control bending at
Left formed body (1), the right formed body (2) of shape tool are rotated around the axis perpendicular to bone plate (5) plane;According to the fluctuating of outer surface
Situation only controls left formed body (1) rotation or only controls right formed body (2) rotation, or the left formed body (1) of control, right formed body
(2) the two rotates, if not needing, without;
3.3) situation is bonded with outer surface according to bone plate (5), if bone plate (5) needs to be bent at region 1, is risen according to outer surface
It lies prostrate situation and controls the left formed body (1) of bending forming tool, right formed body (2) rotation in parallel or at an angle, then control
Make left formed body (1), right formed body (2) around bone plate (5) planar perpendicular to bone plate (5) axis rotate, if not needing,
Without;
3.4) situation is bonded with outer surface according to bone plate (5), if bone plate (5) needs to reverse at region 1, control bending shapes work
Left formed body (1), the right formed body (2) of tool are planar parallel to the axis rotation of bone plate (5) around bone plate (5);According to foreign steamer
The fluctuating situation of profile surface only controls left formed body (1) rotation or only controls right formed body (2) rotation, or the left formed body of control
(1), both right formed bodies (2) rotate, if not needing, without;
Step 4, mobile bending forming tool is placed at region 2, intelligent control bending forming tool at bone plate (5) region 2 into
Row is adjusted, and is allowed to fit with corresponding fracture bone outer surface;
Step 5, mobile bending forming tool is placed in region n, and at n=3 ... N, intelligent control bending forming tool is to bone plate (5)
It is adjusted at the n of region, is allowed to fit with corresponding fracture bone outer surface, until n=N;
Step 6, bending forming tool is exited from the N of region, completes the automatic integratedization flexible forming of the fixed bone plate of metal.
2. the bending forming tool that manufacturing process uses according to claim 1, it is characterised in that: including fixed body (4), Gu
Determine body (4) and be symmetrically connected with left formed body (1) and right formed body (2), between left formed body (1) and fixed body (4), it is right at
It is connected by spherical link block (3) between body (2) and fixed body (4);Left formed body (1), right formed body are provided with energy on (2)
Enough notches across bone plate.
3. bending forming tool according to claim 2, it is characterised in that: described fixed body (4) left upper portion is equipped with
Upper ball-and-socket, left formed body (1) are correspondingly provided with ball-and-socket, pass through the first spherical link block (31) on the upside of left formed body (1) and fix
Connection on the upside of body (4), the first spherical link block (31) are located on fixed body (4) left side ball on ball-and-socket and left formed body (1) left side
In nest;Fixed body (4) left lower is equipped with lower ball-and-socket, and left formed body (1) is correspondingly provided with lower ball-and-socket, leads on the downside of left formed body (1)
Connection on the downside of the spherical link block of third (33) and fixed body (4) is crossed, under the spherical link block of third (33) is located on the left of fixed body (4)
On the left of ball-and-socket and left formed body (1) in lower ball-and-socket, guarantee that left formed body (1) can turn to any direction relative to fixed body (4);
The right formed body (2) and fixed body (4) is connected by the second spherical link block (32), the 4th spherical link block (34)
It connects, concrete mode and left formed body (1) are identical as the connection type of fixed body (4), guarantee right formed body (2) relative to fixed body
(4) any direction can be turned to.
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CN201910222309.8A CN109865756B (en) | 2019-03-22 | 2019-03-22 | Method for forming metal fixing bone plate by local increment flexible forming and bending forming tool |
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Citations (6)
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CN1046845A (en) * | 1989-04-30 | 1990-11-14 | 张懋 | Fracture inside fixing Z type plate and synthetism method thereof |
CN2722844Y (en) * | 2004-06-03 | 2005-09-07 | 蒋电明 | Biological degradable screw and bone fracture plate for fixing human and aniaml internal short ossicle fracture |
JP2014034266A (en) * | 2012-08-08 | 2014-02-24 | Nippon Sharyo Seizo Kaisha Ltd | Method for manufacturing bone member with hole for railway vehicle |
CN204294713U (en) * | 2014-12-02 | 2015-04-29 | 洛斐尔建材江苏有限公司 | A kind of high strength ceilings keel bending forming mechanism |
CN105792781A (en) * | 2013-10-15 | 2016-07-20 | 穆罕默德·拉什万·马赫福兹 | Bone reconstruction and orthopedic implants |
US20170087614A1 (en) * | 2015-09-29 | 2017-03-30 | Trimed, Inc. | System, including a bending bar and a bending cage, for bending a plate in a plane of the plate |
-
2019
- 2019-03-22 CN CN201910222309.8A patent/CN109865756B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1046845A (en) * | 1989-04-30 | 1990-11-14 | 张懋 | Fracture inside fixing Z type plate and synthetism method thereof |
CN2722844Y (en) * | 2004-06-03 | 2005-09-07 | 蒋电明 | Biological degradable screw and bone fracture plate for fixing human and aniaml internal short ossicle fracture |
JP2014034266A (en) * | 2012-08-08 | 2014-02-24 | Nippon Sharyo Seizo Kaisha Ltd | Method for manufacturing bone member with hole for railway vehicle |
CN105792781A (en) * | 2013-10-15 | 2016-07-20 | 穆罕默德·拉什万·马赫福兹 | Bone reconstruction and orthopedic implants |
CN204294713U (en) * | 2014-12-02 | 2015-04-29 | 洛斐尔建材江苏有限公司 | A kind of high strength ceilings keel bending forming mechanism |
US20170087614A1 (en) * | 2015-09-29 | 2017-03-30 | Trimed, Inc. | System, including a bending bar and a bending cage, for bending a plate in a plane of the plate |
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