CN109865146B - Heat recovery system of sterilizer - Google Patents
Heat recovery system of sterilizer Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及热回收系统技术领域,具体涉及一种灭菌器热回收系统。The invention relates to the technical field of heat recovery systems, in particular to a heat recovery system for a sterilizer.
背景技术Background technique
微生物广泛存在于周围环境中,其中有些又是病原微生物,从预防感染出发,医务工作者必须严格执行无菌操作,对所用的物品和工作环境进行消毒灭菌,确保医疗与科研正常进行。消毒灭菌主要是通过理化因素使微生物的主要代谢发生障碍,或菌体蛋白质变性凝固,或破坏其遗传物质,导致微生物死亡。Microorganisms widely exist in the surrounding environment, and some of them are pathogenic microorganisms. From the perspective of infection prevention, medical workers must strictly implement aseptic operations, and disinfect and sterilize the used items and working environment to ensure the normal progress of medical treatment and scientific research. Disinfection and sterilization are mainly through physical and chemical factors to hinder the main metabolism of microorganisms, or denature and solidify bacterial proteins, or destroy their genetic material, resulting in the death of microorganisms.
目前常用的脉动双扉高压蒸汽灭菌器产生并排放大量温度高达80-120℃废弃的含有异味的蒸汽和高温废水,造成排放困难,并严重影响设施周围的环境。At present, the commonly used pulsating double-door high-pressure steam sterilizer produces and discharges a large amount of waste steam and high-temperature waste water with a temperature as high as 80-120 °C, which makes it difficult to discharge and seriously affects the environment around the facility.
有鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容Contents of the invention
本发明的目的在于提供一种灭菌器热回收系统,该系统通过换热器降低排放废汽废水的温度,使高压蒸汽灭菌器所产生的废水或废汽能够在管道中排放;另外通过该系统回收排放的废汽或废水中的热能加以利用达到节能减排的目的。The purpose of the present invention is to provide a heat recovery system for a sterilizer, which reduces the temperature of the discharged waste steam and waste water through a heat exchanger, so that the waste water or waste steam produced by the high-pressure steam sterilizer can be discharged in the pipeline; The system recycles the heat energy in the discharged waste steam or waste water and utilizes it to achieve the purpose of energy saving and emission reduction.
为了实现本发明的上述目的,特采用以下技术方案:In order to realize the above-mentioned purpose of the present invention, special adopt following technical scheme:
一种灭菌器热回收系统,包括灭菌器、蒸汽发生器、换热器、保温水箱、混水器;A heat recovery system for a sterilizer, comprising a sterilizer, a steam generator, a heat exchanger, an insulated water tank, and a water mixer;
其中,所述灭菌器包括灭菌箱和与所述灭菌箱相连通的蒸汽发生器,所述灭菌箱上设置有废汽出口;Wherein, the sterilizer includes a sterilizing box and a steam generator connected to the sterilizing box, and the sterilizing box is provided with a waste steam outlet;
所述换热器包括冷流体入口、冷流体出口、热流体入口和热流体出口,所述冷流体入口和所述冷流体出口通过所述换热器内部的冷流管相连通,所述热流体入口和所述热流体出口通过所述换热器内部的热流管相连通,所述热流体入口与所述废汽出口相连通;The heat exchanger includes a cold fluid inlet, a cold fluid outlet, a hot fluid inlet and a hot fluid outlet, the cold fluid inlet and the cold fluid outlet are connected through a cold flow pipe inside the heat exchanger, and the heat The fluid inlet and the hot fluid outlet are connected through the heat flow tube inside the heat exchanger, and the hot fluid inlet is connected with the waste steam outlet;
所述保温水箱包括温水出口和温水入口,所述温水出口与所述冷流体入口相连通,所述温水入口和所述冷流体出口相连通;The heat preservation water tank includes a warm water outlet and a warm water inlet, the warm water outlet communicates with the cold fluid inlet, and the warm water inlet communicates with the cold fluid outlet;
所述混水器与所述冷流体出口相连通。The water mixer communicates with the cold fluid outlet.
本发明提供的灭菌器热回收系统中,高压蒸汽灭菌器灭菌后所产生的高温废汽,经换热器进行换热,降温后的废水排入下水,换热得来的热水可以储存在保温水箱中,还可以供给混水器作为普通生活热水使用。In the sterilizer heat recovery system provided by the present invention, the high-temperature waste steam generated after the high-pressure steam sterilizer is sterilized is exchanged through the heat exchanger, and the cooled waste water is discharged into the sewer, and the hot water obtained from the heat exchange It can be stored in an insulated water tank, and can also be supplied to a water mixer as ordinary domestic hot water.
优选地,所述蒸汽发生器上设置有进水口,所述进水口与自来水管道相连通。Preferably, the steam generator is provided with a water inlet, and the water inlet is connected with a tap water pipeline.
本发明提供的灭菌器热回收系统中,在蒸汽发生器中设置进水口,普通自来水通过循环泵输入至蒸汽发生器中,这样可以在蒸汽发生器缺水的时候随时进行补水,而不用停机人工加入自来水。In the sterilizer heat recovery system provided by the present invention, a water inlet is set in the steam generator, and ordinary tap water is input into the steam generator through a circulating pump, so that water can be replenished at any time when the steam generator is short of water without shutting down Add to tap water manually.
优选地,在所述蒸汽发生器内设置有活性碳层,所述活性碳层将所述蒸汽发生器分割为原水区和纯水区。Preferably, an activated carbon layer is arranged in the steam generator, and the activated carbon layer divides the steam generator into a raw water area and a pure water area.
本发明提供的灭菌器热回收系统中,在蒸汽发生器内设置可以对自来水进行过滤的活性碳层,这样可以将自来水中的杂质进行过滤,得到不含其它离子的纯水,保证蒸汽发生器内得到的蒸汽是不含其它物质的。In the sterilizer heat recovery system provided by the present invention, an activated carbon layer capable of filtering tap water is provided in the steam generator, so that impurities in tap water can be filtered to obtain pure water without other ions, ensuring steam generation The steam obtained in the device does not contain other substances.
优选地,所述蒸汽发生器上的进水口与所述换热器上的冷流体出口相连通。Preferably, the water inlet on the steam generator communicates with the cold fluid outlet on the heat exchanger.
本发明提供的灭菌器热回收系统中,换热得来的热水供给蒸汽发生器,这样可以将回收排放的废汽废水中的热能加以利用,达到节能减排的目的。In the heat recovery system of the sterilizer provided by the present invention, the hot water obtained from heat exchange is supplied to the steam generator, so that the heat energy in the recovered and discharged waste steam and waste water can be utilized to achieve the purpose of energy saving and emission reduction.
优选地,在所述热流体入口和所述废汽出口相连通的管道上设置有过滤阀。Preferably, a filter valve is provided on the pipe connecting the thermal fluid inlet and the waste steam outlet.
本发明提供的灭菌器热回收系统中,通过过滤阀可以将高压蒸汽灭菌器工作时,产生并排放含有异味的蒸汽和高温废水进行过滤,减少了对周围环境的影响。In the heat recovery system of the sterilizer provided by the present invention, the steam and high-temperature waste water containing peculiar smell generated and discharged during the operation of the high-pressure steam sterilizer can be filtered through the filter valve, thereby reducing the impact on the surrounding environment.
优选地,所述保温水箱上还设有补水口,所述补水口与纯化水管道相连通。Preferably, the heat preservation water tank is further provided with a water replenishment port, and the water replenishment port communicates with the purified water pipeline.
本发明提供的灭菌器热回收系统中,因为保温水箱中的水会随时供给蒸汽发生器或者混水器,因此保温水箱中的水随时可能需要进行补充,通过补水口与纯水管道相连通,使得纯水可以随时补充进保温水箱,这样提高了该热水回收系统的工作效率。In the heat recovery system of the sterilizer provided by the present invention, because the water in the heat preservation water tank will be supplied to the steam generator or the water mixer at any time, the water in the heat preservation water tank may need to be supplemented at any time, and the water supply port is connected with the pure water pipeline , so that pure water can be replenished into the insulation water tank at any time, which improves the working efficiency of the hot water recovery system.
优选地,在所述冷流体入口、冷流体出口、热流体入口和热流体出口相连接的管道上均连接有温度传感器。Preferably, temperature sensors are connected to the pipes connecting the cold fluid inlet, cold fluid outlet, hot fluid inlet and hot fluid outlet.
优选地,所述换热器为汽水板式换热器,在所述换热器内部的热流管和冷流管均为SU304不锈钢制备而成。Preferably, the heat exchanger is a steam-water plate heat exchanger, and the heat flow pipes and cold flow pipes inside the heat exchanger are made of SU304 stainless steel.
优选地,在所述保温水箱的外层贴合有隔热层,所述隔热层原料由下列重量百分比成分构成:Preferably, a thermal insulation layer is pasted on the outer layer of the thermal insulation water tank, and the raw material of the thermal insulation layer is composed of the following components by weight percentage:
水性聚氨酯树脂20~30%、聚四氟乙烯10~20%、亚甲基二萘磺酸钠 5~15%、二元醇醚0~10%、硅丙乳液0~5%、苯丙乳液0~10%、碳化硅 0~5%、硅藻土5~10%、聚硅氧烷预聚物0~5%、二苯甲酮5~10%、流平剂0~3%、消泡剂0~3%、分散剂0~3%、增稠剂0~3%、稳定剂0~3%。Water-based polyurethane resin 20-30%, polytetrafluoroethylene 10-20%, sodium methylene dinaphthalene sulfonate 5-15%, glycol ether 0-10%, silicon-acrylic emulsion 0-5%, styrene-acrylic emulsion 0~10%, silicon carbide 0~5%, diatomaceous earth 5~10%, polysiloxane prepolymer 0~5%, benzophenone 5~10%, leveling agent 0~3%, disinfectant Foaming agent 0-3%, dispersant 0-3%, thickener 0-3%, stabilizer 0-3%.
本发明提供的灭菌器热回收系统中,通过在保温水箱的外层涂刷隔热层,能够有效的降低保温水箱中的热损失,并且有上述成分组成的隔热层,在12小时内,热量损失率低于10%。In the sterilizer heat recovery system provided by the present invention, the heat loss in the heat preservation water tank can be effectively reduced by coating the heat insulation layer on the outer layer of the heat preservation water tank, and with the heat insulation layer composed of the above components, the , The heat loss rate is less than 10%.
优选地,在所述换热器内部的热流管和冷流管均为波纹形状。Preferably, both the hot flow tube and the cold flow tube inside the heat exchanger are corrugated.
本发明将灭菌器灭菌后得到的废汽进入换热器进行换热,废汽换热后得到的废水排入下水,换热得来的热水供给蒸汽发生器或经过混水器后供日常洗刷、洗澡使用;一方面解决高温气体排放所造成的空气污染和高温废水、废汽排放问题,另一方面通过热交换实现了热量的回收,实现节能减排的目的。In the present invention, the waste steam obtained after the sterilizer is sterilized enters the heat exchanger for heat exchange, the waste water obtained after the heat exchange of the waste steam is discharged into the sewage, and the hot water obtained from the heat exchange is supplied to the steam generator or passed through the water mixer. It is used for daily washing and bathing; on the one hand, it solves the problems of air pollution caused by high-temperature gas discharge and the discharge of high-temperature wastewater and waste steam; on the other hand, it realizes heat recovery through heat exchange, and realizes the purpose of energy saving and emission reduction.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.
图1为本发明提供的灭菌器热交换系统中一个优选实施例的结构示意图;Fig. 1 is the structural representation of a preferred embodiment in the sterilizer heat exchange system provided by the present invention;
图2为本发明提供的灭菌器热交换系统中蒸汽发生器的一个优选实施例的结构示意图。Fig. 2 is a structural schematic diagram of a preferred embodiment of the steam generator in the heat exchange system of the sterilizer provided by the present invention.
附图标记:Reference signs:
1、灭菌箱;2、蒸汽发生器;3、换热器;4、纯水箱;5、保温水箱; 6、混水器;7、过滤阀;8、温度传感器;9、地漏;10、循环泵;11液位控制器;12、液位器;13、活性炭层;14、压力泵。1. Sterilization box; 2. Steam generator; 3. Heat exchanger; 4. Pure water tank; 5. Insulated water tank; 6. Water mixer; 7. Filter valve; 8. Temperature sensor; 9. Floor drain; 10 1. Circulation pump; 11. Liquid level controller; 12. Liquid level device; 13. Activated carbon layer; 14. Pressure pump.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components.
如图1所示,本发明提供的灭菌器热交换系统中一个优选实施例中,包括灭菌器、蒸汽发生器2、换热器3、保温水箱5和混水器6,其中,所述灭菌器包括灭菌箱和与所述灭菌箱相连通的蒸汽发生器2,所述灭菌箱上设置有废汽出口;;所述换热器3包括冷流体入口、冷流体出口、热流体入口和热流体出口,所述冷流体入口和所述冷流体出口通过所述换热器3内部的冷流管相连通,所述热流体入口和所述热流体出口通过所述换热器3 内部的热流管相连通,所述热流体入口与所述废汽出口相连通;所述保温水箱5包括温水出口和温水入口,所述温水出口与所述冷流体入口相连通,所述温水入口和所述冷流体出口相连通,在保温水箱5上还设置有液位控制器11和液位器12,通过液位器12可以观察到保温水箱5内的液位情况,然后通过液位控制器11调节保温水箱5内的水位;所述混水器6与所述冷流体出口相连通。As shown in Figure 1, in a preferred embodiment of the sterilizer heat exchange system provided by the present invention, it includes a sterilizer, a steam generator 2, a heat exchanger 3, an insulated water tank 5 and a water mixer 6, wherein the The sterilizer includes a sterilizing box and a steam generator 2 communicated with the sterilizing box, and the sterilizing box is provided with a waste steam outlet; the heat exchanger 3 includes a cold fluid inlet and a cold fluid outlet , a hot fluid inlet and a hot fluid outlet, the cold fluid inlet and the cold fluid outlet are connected through the cold flow pipe inside the heat exchanger 3, and the hot fluid inlet and the hot fluid outlet are connected through the heat exchanger 3 The heat flow pipes inside the heater 3 are connected, and the hot fluid inlet is connected with the waste steam outlet; the heat preservation water tank 5 includes a warm water outlet and a warm water inlet, and the warm water outlet is connected with the cold fluid inlet, so The warm water inlet is connected with the cold fluid outlet, and a liquid level controller 11 and a liquid level gauge 12 are also arranged on the thermal insulation water tank 5, through which the liquid level situation in the thermal insulation water tank 5 can be observed, and then passed The liquid level controller 11 adjusts the water level in the thermal insulation water tank 5; the water mixer 6 is in communication with the cold fluid outlet.
本发明中,在换热器3的热流体一侧,灭菌器为目前市面上常见的高压蒸汽灭菌器,该高压蒸汽灭菌器的灭菌蒸汽由蒸汽发生器2所提供,蒸汽发生器2与灭菌箱1向连通,蒸汽发生器2将水逐渐加热到121℃供给灭菌箱1进行灭菌消毒,灭菌消毒完成后所产生的废汽是处于高压状态下,排放过程中无任何阻力,废汽由废汽口通过管道通入换热器3的热流体入口,废汽在换热器3内部的热流管流动,由热流体出口排出,废汽在热流管内与另一侧的冷流体进行热交换,实现了热量的转移,并且由高温汽态变为低温液态。In the present invention, on the thermal fluid side of the heat exchanger 3, the sterilizer is a common high-pressure steam sterilizer currently on the market, and the sterilization steam of the high-pressure steam sterilizer is provided by the steam generator 2, and the steam is generated The steam generator 2 is in communication with the sterilization box 1, and the steam generator 2 gradually heats the water to 121°C and supplies it to the sterilization box 1 for sterilization. Without any resistance, the waste steam is passed from the waste steam port to the hot fluid inlet of the heat exchanger 3 through the pipe, the waste steam flows in the heat flow tube inside the heat exchanger 3, and is discharged from the heat fluid outlet, and the waste steam is in the heat flow tube with another The cold fluid on the side is exchanged for heat, realizing the transfer of heat, and changing from a high-temperature vapor state to a low-temperature liquid state.
在换热器3的冷流体一侧,保温水箱5内的换热水经过温水出口通过管道流入至换热器3的冷流体入口,换热水在换热器3内部的冷流管流动,由冷流体出口排出并回流至保温水箱5内,这样形成了一个换热水在冷流管与保温水箱5内的一个循环。在冷流体出口还与混水器6相连通,混水器6可以将换热水与自来水进行混合后直接用于生活用水进行使用。当混水器6需要工作时可以直接打开混水器6与冷流体出口之间管道上的阀门即可。On the cold fluid side of the heat exchanger 3, the exchanged water in the heat preservation water tank 5 flows into the cold fluid inlet of the heat exchanger 3 through the warm water outlet through the pipe, and the exchanged water flows through the cold flow pipe inside the heat exchanger 3, It is discharged from the outlet of the cold fluid and flows back into the heat preservation water tank 5 , thus forming a circulation of exchange water in the cold flow pipe and the heat preservation water tank 5 . The cold fluid outlet is also connected with the water mixer 6, and the water mixer 6 can mix the exchanged water and tap water and then directly use it for domestic water. When the water mixer 6 needs to work, the valve on the pipeline between the water mixer 6 and the cold fluid outlet can be opened directly.
本发明将高压蒸汽灭菌器灭菌后得到的废汽进入换热器3进行换热,废汽换热后得到的低温废水排入下水,换热得来的热水供给蒸汽发生器2 或经过混水器6后供日常洗刷、洗澡使用;一方面解决了高温气体排放所造成的空气污染和高温排放问题,另一个方面通过热交换实现了热量的回收,实现节能减排的目的。In the present invention, the waste steam obtained after the high-pressure steam sterilizer is sterilized enters the heat exchanger 3 for heat exchange, the low-temperature waste water obtained after the heat exchange of the waste steam is discharged into the sewage, and the hot water obtained by the heat exchange is supplied to the steam generator 2 or After passing through the water mixer 6, it is used for daily washing and bathing; on the one hand, it solves the problems of air pollution and high-temperature emissions caused by high-temperature gas emissions; on the other hand, it realizes heat recovery through heat exchange, and realizes the purpose of energy saving and emission reduction.
如图2所示,在所述蒸汽发生器2上设置有进水口,所述进水口与自来水管道相连通。在自来水管道上设置有压力泵14、过滤器和阀门,这样自来水可以随时通过压力泵14流入至蒸汽发生器2内,并且也有阀门可以控制流速和流量,为了保证蒸汽发生器2内的水质量,在自来水管道上设置有过滤器,这样可以对自来水进行一个初步过滤,使得到达蒸汽发生器2 内的水所含的杂质较少。As shown in FIG. 2 , a water inlet is provided on the steam generator 2 , and the water inlet communicates with a tap water pipeline. A pressure pump 14, a filter and a valve are arranged on the tap water pipeline, so that tap water can flow into the steam generator 2 through the pressure pump 14 at any time, and there are also valves to control the flow rate and flow rate, in order to ensure the water quality in the steam generator 2 , a filter is arranged on the tap water pipeline, so that the tap water can be pre-filtered, so that the water reaching the steam generator 2 contains less impurities.
在所述蒸汽发生器2内设置有活性碳层,所述活性碳层将所述蒸汽发生器2分割为原水区和纯水区。虽然在自来水管道上设置有过滤器,但是基于成本考虑管道上的过滤器往往达不到非常好的效果,或者采用反渗透膜虽然能达到非常好的过滤效果,但是反渗透膜的成本过高,也会降低自来水管道的流速。因此本发明在蒸汽发生器2内设置活性炭层13,能够很好的将自来水中的其它离子或杂质过滤掉,使得蒸汽发生器 2内产生的高压蒸汽不会产生其它的杂质影响到灭菌消毒的效果。An activated carbon layer is arranged in the steam generator 2, and the activated carbon layer divides the steam generator 2 into a raw water area and a pure water area. Although there is a filter on the tap water pipeline, the filter on the pipeline often does not achieve a very good effect based on cost considerations, or the reverse osmosis membrane can achieve a very good filtering effect, but the cost of the reverse osmosis membrane is too high , will also reduce the flow rate of the water pipe. Therefore, the present invention arranges the activated carbon layer 13 in the steam generator 2, which can well filter out other ions or impurities in the tap water, so that the high-pressure steam generated in the steam generator 2 will not produce other impurities that affect the sterilization. Effect.
在本发明一个优选的实施例中,所述蒸汽发生器2上的进水口与所述换热器3上的冷流体出口相连通。本发明通过将换热器3内的换热水直接通入至蒸汽发生器2内,这样可以提高蒸汽发生器2内的水温,这样可以将换热水的热能进一步加以利用达到节能减排的目的。In a preferred embodiment of the present invention, the water inlet on the steam generator 2 communicates with the cold fluid outlet on the heat exchanger 3 . The present invention passes the exchanged water in the heat exchanger 3 directly into the steam generator 2, so that the water temperature in the steam generator 2 can be increased, and the heat energy of the exchanged water can be further utilized to achieve energy saving and emission reduction. Purpose.
在本发明一个优选的实施例中,在所述热流体入口和所述废汽出口相连通的管道上设置有过滤阀7。该过滤阀7可以消除废汽中的杂质,并且可以清除废汽中异味,目前常用的过滤阀7可以是Y型过滤阀,Y型过滤阀可以方便消除过滤阀7内截留的杂质。这样经过换热之后的废水可以直接通过地漏9进行排放,不会对现有的环境造成污染。In a preferred embodiment of the present invention, a filter valve 7 is provided on the pipe connecting the thermal fluid inlet and the waste steam outlet. The filter valve 7 can eliminate impurities in the exhaust steam, and can remove the peculiar smell in the exhaust steam. The filter valve 7 commonly used at present can be a Y-type filter valve, and the Y-type filter valve can conveniently eliminate the impurities retained in the filter valve 7 . In this way, the waste water after heat exchange can be directly discharged through the floor drain 9 without polluting the existing environment.
本发明的一个优选实施例中,所述保温水箱5上还设有补水口,所述补水口与纯化水管道相连通。本发明提供的灭菌器热回收系统中,因为保温水箱5中的水会随时供给蒸汽发生器2或者混水器6,因此保温水箱5 中的水随时可能需要进行补充,通过补水口与纯水管道相连通,使得纯水可以随时补充进保温水箱5,这样提高了该热水回收系统的工作效率。In a preferred embodiment of the present invention, the heat preservation water tank 5 is further provided with a water replenishment port, and the water replenishment port is connected with a purified water pipeline. In the heat recovery system of the sterilizer provided by the present invention, because the water in the thermal insulation water tank 5 will be supplied to the steam generator 2 or the water mixer 6 at any time, the water in the thermal insulation water tank 5 may need to be supplemented at any time, and the water supply port and the pure The water pipes are connected so that pure water can be replenished into the thermal water tank 5 at any time, which improves the working efficiency of the hot water recovery system.
本发明的一个优选实施例中,在所述冷流体入口、冷流体出口、热流体入口和热流体出口相连接的管道上均连接有温度传感器8。通过该温度传感器8可以很好的对热流体和冷流体的流速和流量进行控制,然后使得热交换效率达到最高。In a preferred embodiment of the present invention, temperature sensors 8 are connected to the pipes connecting the cold fluid inlet, cold fluid outlet, hot fluid inlet and hot fluid outlet. The flow rate and flow rate of the hot fluid and the cold fluid can be well controlled through the temperature sensor 8, and then the heat exchange efficiency can be maximized.
本发明的一个优选实施例中,所述换热器为汽水板式换热器,在所述换热器内部的热流管和冷流管均为SU304不锈钢制备而成。In a preferred embodiment of the present invention, the heat exchanger is a steam-water plate heat exchanger, and the heat flow pipes and cold flow pipes inside the heat exchanger are both made of SU304 stainless steel.
在本发明的另一个优选实施例中,在换热器3内部的热流管和冷流管还可以采用玻璃管制备而成。目前市面上常见的换热管道均为金属管或者不锈钢管,目前金属管或不锈钢管在使用的过程中会遇到一个很大的问题,就是管道的腐蚀。特别是蒸汽管道,由于蒸汽管道内往往都会含有大量的氧气存在,并且一直处于100度以上的高温环境,这些管道容易发生氧化或者其他的腐蚀。长久以往,管道的使用寿命会大大降低。特别是换热器3 内的管道,由于其拆卸不方便,更换困难,如果一旦管道出现问题,可能就需要对整机进行拆卸维修,这样设备的维护成本非常高。因此,采用玻璃管进行换热就能够很好的解决这个防腐蚀的问题。但是众所周知玻璃的传热效率是远低于金属的,因此如何提供一种具有高传热性能的玻璃材料是非常重要的。In another preferred embodiment of the present invention, the hot flow tubes and cold flow tubes inside the heat exchanger 3 can also be made of glass tubes. At present, the common heat exchange pipes on the market are metal pipes or stainless steel pipes. At present, metal pipes or stainless steel pipes will encounter a big problem in the process of use, which is corrosion of pipes. Especially for steam pipes, because steam pipes often contain a large amount of oxygen and are always in a high temperature environment above 100 degrees, these pipes are prone to oxidation or other corrosion. In the long run, the service life of the pipeline will be greatly reduced. Especially the pipes in the heat exchanger 3 are inconvenient to disassemble and difficult to replace. If there is a problem with the pipes, the whole machine may need to be disassembled and repaired, and the maintenance cost of the equipment is very high. Therefore, the use of glass tubes for heat exchange can well solve this anti-corrosion problem. But it is well known that the heat transfer efficiency of glass is much lower than that of metal, so how to provide a glass material with high heat transfer performance is very important.
在本发明的实施例中,玻璃管由以下重量百分比成分构成:In an embodiment of the present invention, the glass tube is made of the following weight percent components:
SiO2 50~55%、Al2O3 20~30%、B2O3 0~10%、CeO2 0~5%、CaO 0~4%、MgO 0~3%、BaO 1~4%、SrO 0~1%、ZnO 0~4%、ZrO2 0~1%、 TiO2 0~4%、Y2O3 0~4%、La2O3 0~2%、Gd2O3 0~3%、Bi2O3 0~1%、 WO3 0~2%、Nb2O5 0~5%、Ta2O5 0~1%、K2O0~4%、TeO2 0~1.5%、 Lu2O3 0~1%、F 0~2%。SiO 2 50-55%, Al 2 O 3 20-30%, B 2 O 3 0-10%, CeO 2 0-5%, CaO 0-4%, MgO 0-3%, BaO 1-4%, SrO 0~1%, ZnO 0~4%, ZrO 2 0~1%, TiO 2 0~4%, Y 2 O 3 0~4%, La 2 O 3 0~2%, Gd 2 O 3 0~ 3%, Bi 2 O 3 0~1%, WO 3 0~2%, Nb 2 O 5 0~5%, Ta 2 O 5 0~1%, K 2 O 0~4%, TeO 2 0~1.5% , Lu 2 O 3 0-1%, F 0-2%.
作为玻璃管的成形方法,可以采用出浮法、留孔下引法,溢流下拉法,重新下引法等。As the forming method of the glass tube, the float method, the hole-retaining down-drawing method, the overflow down-drawing method, and the re-down-drawing method can be used.
表1为目前常见的几种材料的热传导系数。Table 1 shows the thermal conductivity coefficients of several common materials.
【表1】【Table 1】
上述导热系数是指在稳定传热条件下,1m厚的材料,两侧表面的温差为1度(K),在1秒钟内(1S),通过1平方米面积传递的热量,单位为W/(m·K)。The above thermal conductivity refers to the heat transfer through an area of 1 square meter within 1 second (1S) of a material with a thickness of 1m and a temperature difference of 1 degree (K) between the two sides of the material under stable heat transfer conditions. The unit is W /(m·K).
表2为本发明的玻璃管成分的几个实施例。Table 2 shows several examples of the composition of the glass tube of the present invention.
【表2】【Table 2】
由表2可以看出,有上述成分组成的玻璃管可以达到一个较为好的传热效果,特别是当把玻璃管的厚度设置在2~3cm的时候,玻璃管的传热效率与目前常用的金属管传热效率之间的差距就非常小。It can be seen from Table 2 that the glass tube composed of the above components can achieve a relatively good heat transfer effect, especially when the thickness of the glass tube is set at 2-3cm, the heat transfer efficiency of the glass tube is comparable to that of the currently commonly used The gap between the heat transfer efficiency of metal tubes is very small.
本发明中实施例提供的一种灭菌器热回收系统,在所述保温水箱5的外层贴合有隔热层,所述隔热层原料由下列重量百分比成分构成:In a heat recovery system for a sterilizer provided in an embodiment of the present invention, a heat insulation layer is bonded to the outer layer of the thermal insulation water tank 5, and the raw material of the heat insulation layer is composed of the following components by weight percentage:
水性聚氨酯树脂20~30%、聚四氟乙烯10~20%、亚甲基二萘磺酸钠 5~15%、二元醇醚0~10%、硅丙乳液0~5%、苯丙乳液0~10%、碳化硅 0~5%、硅藻土5~10%、聚硅氧烷预聚物0~5%、二苯甲酮5~10%、流平剂0~3%、消泡剂0~3%、分散剂0~3%、增稠剂0~3%、稳定剂0~3%。Water-based polyurethane resin 20-30%, polytetrafluoroethylene 10-20%, sodium methylene dinaphthalene sulfonate 5-15%, glycol ether 0-10%, silicon-acrylic emulsion 0-5%, styrene-acrylic emulsion 0~10%, silicon carbide 0~5%, diatomaceous earth 5~10%, polysiloxane prepolymer 0~5%, benzophenone 5~10%, leveling agent 0~3%, disinfectant Foaming agent 0-3%, dispersant 0-3%, thickener 0-3%, stabilizer 0-3%.
【实施例一】[Example 1]
隔热层原料配方包括:水性聚氨酯树脂25%、聚四氟乙烯15%、亚甲基二萘磺酸钠13%、二元醇醚5%、硅丙乳液3%、苯丙乳液7%、碳化硅3%、硅藻土7%、聚硅氧烷预聚物3%、二苯甲酮7%、流平剂2%、消泡剂2%、分散剂3%、增稠剂2%、稳定剂3%。将上述隔热层原料加入强力搅拌机中搅拌5分钟,得所需的隔热层材料。The raw material formula of the heat insulation layer includes: 25% water-based polyurethane resin, 15% polytetrafluoroethylene, 13% sodium methylene dinaphthalene sulfonate, 5% glycol ether, 3% silicone acrylic emulsion, 7% styrene acrylic emulsion, Silicon carbide 3%, diatomaceous earth 7%, polysiloxane prepolymer 3%, benzophenone 7%, leveling agent 2%, defoamer 2%, dispersant 3%, thickener 2% , Stabilizer 3%. Add the above heat insulation layer raw materials into a strong mixer and stir for 5 minutes to obtain the desired heat insulation layer material.
【实施例二】[Example 2]
隔热层原料配方包括:水性聚氨酯树脂30%、聚四氟乙烯20%、亚甲基二萘磺酸钠10%、二元醇醚8%、硅丙乳液5%、苯丙乳液5%、碳化硅5%、硅藻土5%、聚硅氧烷预聚物2%、二苯甲酮5%、流平剂1%、消泡剂1%、分散剂1%、增稠剂1%、稳定剂1%。将上述防磨层原料加入强力搅拌机中搅拌8分钟,得所需的隔热层材料。The raw material formula of the heat insulation layer includes: 30% water-based polyurethane resin, 20% polytetrafluoroethylene, 10% sodium methylene dinaphthalene sulfonate, 8% glycol ether, 5% silicone acrylic emulsion, 5% styrene acrylic emulsion, Silicon carbide 5%, diatomaceous earth 5%, polysiloxane prepolymer 2%, benzophenone 5%, leveling agent 1%, defoamer 1%, dispersant 1%, thickener 1% , Stabilizer 1%. Add the above-mentioned anti-wear layer raw materials into a strong mixer and stir for 8 minutes to obtain the required heat insulation layer material.
将实施例一和实施例二的隔热层材料分别贴合到保温水箱5的外层上,然后测量12个小时内保温水箱5内的水温变化情况见表3(停机状态下)。The heat insulation layer materials of Embodiment 1 and Embodiment 2 were attached to the outer layer of the heat preservation water tank 5 respectively, and then the water temperature variation in the heat preservation water tank 5 was measured within 12 hours as shown in Table 3 (under shutdown state).
【表3】【table 3】
在表三中,对照例一为不贴合任何保温材料的测试结果;对照例二为贴合市售常规保温板(江苏坚雅节能建材有限公司,型号JY-1)的测试结果;对照例三位贴合市售常规塑料泡棉(合肥鑫邦包装制品有限公司)的测试结果。In Table 3, Comparative Example 1 is the test result without any thermal insulation material; Comparative Example 2 is the test result with commercially available conventional thermal insulation board (Jiangsu Jianya Energy Saving Building Materials Co., Ltd., model JY-1); The three figures fit the test results of commercially available conventional plastic foam (Hefei Xinbang Packaging Products Co., Ltd.).
从上表可以看出实施例一与实施例二在12个小时内具有较好的保温性能,远高于不贴合任何保温材料的对照例一,也比贴有保温板和塑料泡棉的对照例二和对照例三保温性能略高。It can be seen from the above table that Example 1 and Example 2 have good thermal insulation performance within 12 hours, which is much higher than that of Comparative Example 1 without any thermal insulation material, and is also better than that of Comparative Example 1 with thermal insulation board and plastic foam. The thermal insulation performance of comparative example 2 and comparative example 3 is slightly higher.
在本发明中,在所述换热器内部的热流管和冷流管均为波纹形状。In the present invention, both the hot flow tube and the cold flow tube inside the heat exchanger are corrugated.
在本发明的另一个优选实施例中,换热器3内部的热流管和冷流管均为圆柱螺旋状;其中所述热流管的形状满足下列公式:In another preferred embodiment of the present invention, the heat flow tubes and cold flow tubes inside the heat exchanger 3 are both cylindrical and spiral; wherein the shape of the heat flow tubes satisfies the following formula:
所述冷流管的形状满足下列公式:The shape of the cold flow tube satisfies the following formula:
式中,L1为热流体入口到热流体出口的距离;L2为冷流体入口到冷流体出口的距离;H1为热流管的螺距;H2为冷流管的螺距;D1为热流管的圆柱底面直径;D2为冷流管的圆柱底面直径。In the formula, L 1 is the distance from the hot fluid inlet to the hot fluid outlet; L 2 is the distance from the cold fluid inlet to the cold fluid outlet; H 1 is the pitch of the hot flow tube; H 2 is the pitch of the cold flow tube; D 1 is the heat flow The diameter of the cylindrical bottom surface of the tube; D2 is the diameter of the cylindrical bottom surface of the cold flow tube.
采用圆柱螺旋状的冷流管和热流管可以增大换热的面积,提高换热的效率。此外针对热流管是属于将热量从管内释放,因此在换热的过程中不宜管路螺距密度过大,这样会造成热量的堆积,当然管路螺距密度过小也会使得换热效率降低,因此上述满足上述式一结构的热流管能够达到最好的换热效率。另外针对冷流管试讲热量转移至管内,因此在换热的过程中不宜螺距密度过小,这样会造成热量损失,当然管路螺距密度过大也会使得换热效率降低,因此上述满足上述式二结构的冷流能够达到最好的换热效率。The use of cylindrical spiral cold flow tubes and hot flow tubes can increase the area of heat exchange and improve the efficiency of heat exchange. In addition, the heat flow tube is to release heat from the tube, so it is not suitable for the pipeline pitch density to be too large during the heat exchange process, which will cause heat accumulation. Of course, too small pipeline pitch density will also reduce the heat exchange efficiency, so The above-mentioned heat flow tube satisfying the structure of the above formula 1 can achieve the best heat exchange efficiency. In addition, for the cold flow tube, the heat is transferred to the tube, so the pitch density should not be too small during the heat exchange process, which will cause heat loss. Of course, the high pitch density of the pipeline will also reduce the heat exchange efficiency, so the above meets the above requirements. The cold flow with the structure of Formula 2 can achieve the best heat exchange efficiency.
在本发明的另一个实施例中,所述换热器3内部的热流管和冷流管也是为螺旋状;但是该螺旋状的管路为不均匀螺距和不均匀底面直径的螺旋状。针对热流管,在热流体入口处由于是高压蒸汽的输入,蒸汽的速度和热交换效率会低于液态的水,因此从热流体入口开始至热流体出口,热流管的螺距是逐渐增大,且底面直径是逐渐减小。针对冷流管,由于在冷流体入口和冷流体出口其均是液态水,因此在流速和热交换方面没有差别,但是在冷流体入口处的水温往往比冷流体出口处的水温低,因此在冷流体入口处的热交换会比在冷流体出口处的热交换效率更高,因此从冷流体入口至冷流体出口,冷流管的螺距是逐渐减少,其底面直径是逐渐增大。本发明通过上述结构的冷流管和热流管设计可以最大程度的提高热量的回收率。In another embodiment of the present invention, the heat flow pipes and cold flow pipes inside the heat exchanger 3 are also helical; however, the helical pipes are helical with uneven pitch and bottom diameter. For the heat flow tube, due to the input of high-pressure steam at the entrance of the heat fluid, the speed and heat exchange efficiency of the steam will be lower than that of liquid water. Therefore, from the heat fluid inlet to the heat fluid outlet, the pitch of the heat flow pipe is gradually increased. And the diameter of the bottom surface is gradually reduced. For the cold flow tube, since it is liquid water at the cold fluid inlet and the cold fluid outlet, there is no difference in flow rate and heat exchange, but the water temperature at the cold fluid inlet is often lower than the water temperature at the cold fluid outlet, so in The heat exchange efficiency at the cold fluid inlet is higher than that at the cold fluid outlet, so from the cold fluid inlet to the cold fluid outlet, the pitch of the cold flow pipe gradually decreases, and the diameter of the bottom surface gradually increases. The present invention can maximize the recovery rate of heat through the design of the cold flow pipe and the heat flow pipe with the above structure.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.
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WO2021253327A1 (en) * | 2020-06-18 | 2021-12-23 | 大正和仪器股份有限公司 | Waste heat recovery system of steam sterilization pot |
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