CN109854933B - Rotor pump structure of integrated water pump - Google Patents
Rotor pump structure of integrated water pump Download PDFInfo
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- CN109854933B CN109854933B CN201910274376.4A CN201910274376A CN109854933B CN 109854933 B CN109854933 B CN 109854933B CN 201910274376 A CN201910274376 A CN 201910274376A CN 109854933 B CN109854933 B CN 109854933B
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 49
- 238000009434 installation Methods 0.000 claims abstract description 8
- 238000012546 transfer Methods 0.000 claims abstract description 5
- 230000001105 regulatory effect Effects 0.000 claims description 53
- 238000007789 sealing Methods 0.000 claims description 7
- 239000011148 porous material Substances 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 336
- 230000000694 effects Effects 0.000 description 8
- 239000012535 impurity Substances 0.000 description 7
- 238000013461 design Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000005461 lubrication Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000002411 adverse Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Rotary Pumps (AREA)
- Lubrication Of Internal Combustion Engines (AREA)
Abstract
The utility model provides an integrated water pump's rotor pump structure, including rotor pump and water pump, the rotor pump includes the pump body, the pump cover, the inner rotor, external rotor and governing valve, low pressure chamber has been seted up on the pump body, high pressure chamber, advance oil cavity, the valve opening, the annular step of installation bent axle oil blanket has still been seted up on the pump body, water inlet has been seted up on the water pump, delivery port and oil-out, the governing valve includes the spring, plunger and jam, the plunger is whole to take the goblet shape, including the drum portion, the shaft-like portion, disc portion, the one end of spring is installed in the drum portion, form a transfer room between shaft-like portion and the pore wall of valve opening, the outside of disc portion is equipped with a arch, form a feedback oil pocket between disc portion and the jam, the drum portion can be blocked or opened the mouth of high pressure chamber to the valve opening. The pump body is also provided with an oil guiding hole and a feedback oil hole, the oil guiding hole is arranged on one side of the low-pressure cavity and one side of the high-pressure cavity, the feedback oil hole is close to the low-pressure cavity, one end of the feedback oil hole is communicated with the oil guiding hole, and the other end of the feedback oil hole is communicated with the feedback oil cavity.
Description
Technical Field
The invention relates to an internal combustion engine lubrication system, in particular to a rotor pump structure of an integrated water pump.
Background
At present, in most automobile engine cylinder bodies, a water pump and a rotor pump are separately installed, but because the space of some engine cylinder bodies is limited, the water pump can be integrally installed on one side of the rotor pump, as shown in fig. 1, the water pump B is provided with not only a water inlet 8 and a water outlet 9, but also an oil outlet 10, and engine oil in the rotor pump A is sent into a lubrication pipeline through the oil outlet 10 on the water pump B, so that the occupied space of the pump can be effectively saved.
As shown in fig. 1, a rotor pump a of a conventional structure mainly comprises a pump body 1, a pump cover 2, an inner rotor 3, an outer rotor 4 and a regulating valve 5, wherein a rotor cavity is formed in the middle of the pump body 1, the inner rotor 3 and the outer rotor 4 are meshed with each other and are installed in the rotor cavity, a low-pressure cavity 1a, a high-pressure cavity 1B, an oil inlet cavity 1c and a valve hole 1d for installing the regulating valve 5 are formed in an installation surface (namely, the other surface opposite to the outer side surface of the pump body 1) of the pump body 1, the oil inlet cavity 1c is communicated with the low-pressure cavity 1a, an oil outlet 10 on a water pump B is communicated with the high-pressure cavity 1B, the valve hole 1d is respectively communicated with the low-pressure cavity 1a and the high-pressure cavity 1B, a crankshaft 6 for driving the inner rotor 3 to rotate vertically penetrates through the pump cover 2, the inner rotor 3 and the pump body 1, and a crankshaft oil seal 7 for preventing oil from leaking out of a shaft hole of the pump body 1 is assembled on the outer side surface of the pump body 1.
As is well known, the rotor pump can provide oil with sufficient pressure and flow for the lubrication system, when the oil pressure of the main oil duct of the lubrication system is too large, the pressure oil of the feedback oil duct can enter the feedback oil cavity of the valve hole of the rotor pump, so as to promote the regulating valve to move, reduce the oil in the high-pressure cavity from the oil outlet, and further reduce the oil pressure in the main oil duct. However, in the above-mentioned conventional rotor pump, since the feedback oil passage of the main oil passage is provided on the side close to the high-pressure chamber of the rotor, the feedback oil hole for receiving the pressure oil of the feedback oil passage is also provided on the side close to the high-pressure chamber, and this design seems to simplify the structure, in fact, during the oil discharge process of the high-pressure chamber of the rotor, a small amount of high-pressure oil enters the feedback oil chamber through the gap between the pump body valve hole and the plunger of the regulating valve, and thus, in comparison, the feedback oil chamber receives two pressure oils from the high-pressure chamber and the main oil passage, the pressure oil in the high-pressure chamber will fluctuate more than the pressure oil in the main oil passage, and the pressure oil in the high-pressure chamber will arrive in the feedback oil chamber earlier, so when the oil pressure in the high-pressure chamber is slightly high, the regulating valve will be disturbed, so that the regulating valve will be opened in advance or opened inappropriately, and the oil pressure in the pump will be unstable and the regulation will be inaccurate.
The traditional rotor pump has the obvious problem that the crankshaft oil seal on the pump body is at a certain distance from the end face of the inner rotor, so that a lot of oil liquid can be stored between the crankshaft oil seal and the end face of the inner rotor, when the rotor runs at a high speed, the oil liquid can generate larger pressure on the crankshaft oil seal, in addition, some residual oil liquid and impurities can be stored between the crankshaft oil seal and the annular step, especially at the corner position of the annular step, the oil liquid and the impurities can not be discharged well, the crankshaft oil seal can be corroded, and the service life of the crankshaft oil seal is reduced.
Disclosure of Invention
The rotor pump structure of the integrated water pump can well solve the problem that high-pressure oil in a high-pressure cavity of the rotor pump interferes with an adjusting valve to adjust oil pressure.
In order to solve the technical problems, the invention adopts the following technical scheme: the rotor pump structure of the integrated water pump comprises a rotor pump and a water pump fixed on one side of the rotor pump; the rotor pump comprises a pump body, a pump cover, an inner rotor, an outer rotor and a regulating valve, wherein a low-pressure cavity, a high-pressure cavity, an oil inlet cavity and a valve hole for installing the regulating valve are formed in the mounting surface of the pump body, and an annular step for installing a crankshaft oil seal is formed on the outer side surface of the pump body around the shaft hole of the pump body; the water pump is provided with a water inlet, a water outlet and an oil outlet; the oil inlet cavity is communicated with the low-pressure cavity, the oil outlet is communicated with the high-pressure cavity, and the valve hole is respectively communicated with the low-pressure cavity and the high-pressure cavity;
the regulating valve comprises a spring, a plunger and a plug which are sequentially arranged in a valve hole from inside to outside, the plunger is in a goblet shape as a whole and comprises a cylinder part at the inner side end, a rod-shaped part in the middle and a disc part at the outer side end, one end of the spring is arranged in the cylinder part, a transfer chamber is formed between the rod-shaped part and the hole wall of the valve hole, a bulge which can be abutted against the plug is arranged on the outer side of the disc part, a feedback oil cavity is formed between the disc part and the plug, and the cylinder part can plug or open the opening of the high-pressure cavity to the valve hole;
the pump body is further provided with an oil guiding hole and a feedback oil hole, the oil guiding hole is transversely arranged on the same side of the low-pressure cavity and the high-pressure cavity, the feedback oil hole is also positioned close to the low-pressure cavity, one end of the feedback oil hole is communicated with the oil guiding hole, and the other end of the feedback oil hole is vertically communicated with the feedback oil cavity.
Further, the feedback oil hole is communicated with the oil guiding hole through a circular hole, the feedback oil hole is communicated with the feedback oil cavity through a step hole, and the caliber of the step hole is gradually reduced from the feedback oil hole to the feedback oil cavity.
Still further, the low pressure chamber includes first low pressure chamber and second low pressure chamber, the high pressure chamber with first low pressure chamber symmetry is around outside the shaft hole of the pump body, the second low pressure chamber is around outside the high pressure chamber, the one end intercommunication oil inlet chamber of first low pressure chamber, the other end and the one end intercommunication of second low pressure chamber of first low pressure chamber, the other end and the middle part intercommunication of valve opening of second low pressure chamber, the middle part and the middle part intercommunication of valve opening of high pressure chamber.
Furthermore, the connection parts of the rod-shaped part and the cylindrical part and the disc part are all inclined structures; the bottom of valve opening installs the spring holder, the one end of spring is installed in the spring holder.
Still further, a frame is arranged on the edge of the mounting surface of the pump body, a notch is formed in the frame positioned at the lower part of the pump body, the surface of the pump cover is lower than the frame of the pump body after the pump cover is mounted on the mounting surface of the pump body, a plurality of oil drain grooves with the same length as the shaft hole of the inner rotor are axially formed in the shaft hole of the inner rotor, and oil between the crankshaft oil seal and the end surface of the inner rotor can be discharged to the outside of the pump cover through the oil drain grooves and then flows into the oil pan through the notch of the pump body;
the oil pump is characterized in that an oblique oil hole is further formed in the pump body, an inlet of the oblique oil hole is formed in the annular step, an outlet of the oblique oil hole is formed in the bottom of the pump body, and oil between the crankshaft oil seal and the annular step can be discharged into the oil pan through the oblique oil hole.
Still further, still offer on the shaft hole of inner rotor with each spline one-to-one's of bent axle a plurality of keyway, oil drain groove and keyway's quantity are 6 respectively, and these 6 oil drain grooves and 6 keyways alternate distribution.
Still further, the oil drain groove is a semicircular or square notch groove, the depth of the oil drain groove is equal to that of the key groove, and the width of the opening of the oil drain groove is 1/3 of that of the opening of the key groove.
Still further, the oblique oilhole is including the first oblique oilhole and the second oblique oilhole that slope was seted up, the entry of first oblique oilhole is seted up in the corner of annular step, the export of first oblique oilhole communicates with the entry of second oblique oilhole, the export of second oblique oilhole is seted up in the bottom of the pump body, the cross section of first oblique oilhole and second oblique oilhole is oval.
Preferably, an oil inlet is formed in the position, facing the oil inlet cavity of the pump body, of the pump cover, a molded rubber sealing ring is arranged at the edge of the oil inlet, and the thickness of the rubber sealing ring is equal to the height difference between the frame of the pump body and the pump cover.
Preferably, two strip-shaped oil grooves are symmetrically formed on the side surface of the pump cover facing the rotor cavity by taking the shaft hole of the pump cover as a center, and the two oil grooves are opposite to the inner rotor and the outer rotor which are meshed with each other.
Compared with the traditional rotor pump, the improvement point of the rotor pump structure of the integrated water pump is that:
firstly, a drainage hole which can lead the feedback oil of the feedback oil way of the main oil duct close to the high-pressure end to the low-pressure end is added, so that the feedback oil hole on the pump body can be opened at the low-pressure end;
the structure of the regulating valve is simplified, the whole plunger is goblet-shaped, the regulating valve comprises a cylinder part at the inner side end, a rod-shaped part in the middle and a disc part at the outer side end, a feedback oil cavity can be formed between the disc part and the plug, so that an oil hole and the feedback oil cavity can be prevented from being formed in the plug, the three parts of the plunger are all regular parts in shape and are easy to process, batch production is facilitated, the regulating valve is simplified in structure, the feedback oil pressure effect of the regulating valve is improved, the pressure oil of the main oil duct is large in contact surface with the disc part after entering the feedback oil cavity through the feedback oil hole, and the plunger compression spring can be effectively pushed to open the opening of the high-pressure cavity through the valve hole, so that the effect of feedback oil pressure regulation is realized.
Thirdly, the space of the low-pressure cavity is increased, the low-pressure cavity comprises a first low-pressure cavity and a second low-pressure cavity, after the regulating valve is opened, the internal oil drainage of the high-pressure cavity can be directly fed into the second low-pressure cavity, and two oil supplies are formed with the oil in the oil inlet cavity and are supplied to the first low-pressure cavity, so that the structure of the low-pressure cavity not only can play a role in regulating the oil pressure, but also can simplify the oil circuit structure, avoid the need of an additional design channel to send the internal oil drainage to the oil pan, and simultaneously, the volume rate of the low-pressure cavity can be improved;
fourthly, a structure which is convenient for discharging some residual oil and impurities into the oil pan is designed in the rotor pump, an oil drain groove is formed in the shaft hole of the inner rotor, the oil between the crankshaft oil seal and the end face of the inner rotor can be smoothly discharged to the outside of the pump cover through the oil drain groove, and then the oil is discharged into the oil pan through a notch of the pump body, so that the impact pressure of the oil on the crankshaft oil seal is greatly reduced, and the adverse effect on the crankshaft oil seal is reduced; the rotor pump body is also provided with the inclined oil hole, the inclined oil hole can discharge oil between the crankshaft oil seal and the annular step into the oil pan, and the oil on the annular step can be continuously updated along with the running of the rotor pump, so that the corrosion of old oil and impurities on the crankshaft oil seal can be effectively avoided, and compared with the traditional rotor pump, the rotor pump can prolong the service life of the crankshaft oil seal.
Drawings
Fig. 1 is a schematic structural view of a conventional rotor pump (pump cover is not shown) of an integrated water pump;
fig. 2 is a schematic structural view of a conventional rotor pump of an integrated water pump;
FIG. 3 is a cross-sectional view taken along the line A-A in FIG. 2;
fig. 4 is a schematic view of a rotor pump structure (pump cover not shown) of an integrated water pump according to the present invention;
fig. 5 is a schematic diagram of a rotor pump structure (pump cover, crankshaft, inner rotor, outer rotor are not shown) of an integrated water pump according to the present invention;
FIG. 6 is an enlarged view of portion C of FIG. 5;
figure 7 is an exploded schematic view of a regulator valve according to the present invention;
figure 8 is a longitudinal cross-sectional view of a regulator valve according to the present invention when closed;
figure 9 is a longitudinal cross-sectional view of a regulator valve according to the present invention when open;
fig. 10 is a schematic view of a rotor pump structure of an integrated water pump according to the present invention;
FIG. 11 is a cross-sectional view taken along the line A-A in FIG. 10;
fig. 12 is a schematic structural view of an inner rotor according to the present invention.
The reference numerals are:
a-rotor pump B-water pump
1-Pump body 1 a-Low pressure Chamber 1a 1-first Low pressure Chamber
1a 2-a second low pressure chamber 1 b-a high pressure chamber 1 c-an oil inlet chamber
1 d-valve hole 1d 1-feedback oil cavity 1 e-annular step
1 f-oil introduction hole 1 g-feedback hole 1 h-notch
1 i-inclined oil hole 1i 1-first inclined oil hole 1i 2-second inclined oil hole
2-pump cover 2 a-oil inlet 3-inner rotor
3 a-oil drain groove 3 b-key groove 4-outer rotor
5-regulating valve 5 a-spring 5 b-plunger
5b 1-cylindrical portion 5b 2-rod portion 5b 3-disk portion
5 c-plug 5 d-spring seat 6-crankshaft
7-crankshaft oil seal 8-water inlet 9-water outlet
10-oil outlet 11-circular hole 12-step hole.
Detailed Description
The invention will be further described with reference to examples and drawings, to which reference is made, but which are not intended to limit the scope of the invention.
In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise specified and defined, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, mechanically or electrically connected, may be in communication with each other between two elements, may be directly connected, or may be indirectly connected through an intermediate medium, and the specific meaning of the terms may be understood by those skilled in the art according to circumstances.
In the rotor pump structure of the conventional integrated water pump, as shown in fig. 1, the valve hole 1d is transversely arranged above the low-pressure cavity 1a and the high-pressure cavity 1b, the feedback oil hole 1g connected with the main oil channel feedback oil way is arranged on the right side of the valve hole 1d and is close to the high-pressure cavity 5, the regulating valve 5 (the conventional plunger type regulating valve comprises a spring 5a, a plunger 5b and a plug 5 c) is arranged in the valve hole 1d, the plunger 5b is positioned at a position for blocking the opening of the low-pressure cavity 1a to the valve hole 1d, the spring 5a is arranged on the left side of the plunger 5b, the feedback oil cavity 1d1 in the valve hole 1d is positioned on the rightmost side of the plunger 5b, a small gap exists between the valve hole 1d and the plunger 5b, once the high-pressure oil cavity 1b enters into the feedback oil cavity 1d1, the high-pressure oil exceeds the opening pressure of the regulating valve 5, the high-pressure oil can push the plunger 5b to move leftwards, the compression spring 5a opens the low-pressure cavity 1a, and the high-pressure oil cavity is not regulated to the right based on the fact that the opening of the valve hole 1b is blocked, and the high-pressure is not excessively stable, and the high-pressure is not regulated, and the high-pressure is not obviously blocked by the opening of the valve hole 1b is regulated.
Aiming at the defects of a traditional rotor pump of an integrated water pump, the problem that a regulating valve can be opened by high-pressure oil can be solved by changing the position of a feedback oil hole, and considering that the oil pressure of oil in a low-pressure cavity is smaller, the regulating valve is basically impossible to open, therefore, the position of the feedback oil hole can be designed at the low-pressure end of a pump body, correspondingly, because the low-pressure end is far away from a main oil duct feedback oil way, a channel is required to be designed to introduce feedback oil of the main oil duct feedback oil way into the feedback oil hole, and the position of a valve hole feedback oil cavity of the regulating valve is required to be close to the low-pressure cavity, namely the movement direction of the regulating valve is required to be changed, more types of regulating valves used for regulating the oil pressure of an outlet are required to be changed in the oil pump at present, more typical plunger regulating valves are required to be opened on blockage of the traditional plunger regulating valves, and the blockage is required to play a role of fixing and sealing, and the structure is somewhat complex, so that the processing is unfavorable. In view of the above, the present embodiment improves the pump body and the regulating valve structure of the rotor pump, specifically as follows.
As shown in fig. 4, a rotor pump structure of an integrated water pump includes a rotor pump a and a water pump B; the rotor pump A comprises a pump body 1, a pump cover 2, an inner rotor 3, an outer rotor 4 and a regulating valve 5, wherein a low-pressure cavity 1a, a high-pressure cavity 1b, an oil inlet cavity 1c and a valve hole 1d for installing the regulating valve 5 are formed on the installation surface of the pump body 1 (of course, a shaft hole and a rotor cavity are also formed on the pump body 1, as in the traditional rotor pump, the structures are not improved, and therefore, the structure is not detailed), and an annular step 1e for installing a crankshaft oil seal 7 is formed on the outer side surface of the pump body 1 around the shaft hole of the pump body 1; the water pump B is arranged on one side of the rotor pump A, which is close to the high-pressure cavity 1B, and is provided with a water inlet 8, a water outlet 9 and an oil outlet 10; the oil inlet cavity 1c is communicated with the low-pressure cavity 1a, the oil outlet 10 is communicated with the high-pressure cavity 1b, and the valve hole 1d is respectively communicated with the low-pressure cavity 1a and the high-pressure cavity 1 b;
the regulating valve 5 comprises a spring 5a, a plunger 5b and a plug 5c which are sequentially arranged in the valve hole 1d from inside to outside, wherein the plunger 5b is in a goblet shape as a whole and comprises a cylinder part 5b1 at the inner side end, a rod-shaped part 5b2 in the middle and a disc part 5b3 at the outer side end, one end of the spring 5a is arranged in the cylinder part 5b1, a transfer chamber is formed between the rod-shaped part 5b2 and the wall of the valve hole 1d, a bulge which can be abutted against the plug is arranged at the outer side of the disc part 5b3, a feedback oil cavity 1d1 is formed between the disc part 5b3 and the plug 5c, and the cylinder part 5b1 can lead the high-pressure cavity 1b to the mouth of the valve hole 1d to be plugged or opened;
the pump body 1 is further provided with an oil guiding hole 1f and a feedback oil hole 1g, the oil guiding hole 1f is transversely arranged on the same side of the low-pressure cavity 1a and the high-pressure cavity 1b, the feedback oil hole 1g is also positioned close to the low-pressure cavity 1a, one end of the feedback oil hole 1g is communicated with the oil guiding hole 1f, and the other end of the feedback oil hole 1g is vertically communicated with the feedback oil cavity 1d1.
In the structure of the rotor pump of the above embodiment, as shown in fig. 4, the orifice of the valve hole 1d is opened at the left side of the pump body 1, after the regulating valve 5 is installed in the valve hole 1d, the spring 5a is positioned at the bottom of the orifice of the valve hole 1d, the plunger 5b is positioned at the middle part of the valve hole 1d, the plug 5c is positioned at the orifice of the valve hole 1d, and it is obvious that the installation direction of the regulating valve 5 is exactly opposite to the direction of the conventional rotor pump installation regulating valve, although in this installation mode, a small gap exists between the valve hole 1d and the disc part 5b3, since the low pressure chamber 1a is negative pressure, substantially no oil enters the feedback oil chamber 1d1 through the small gap, so that the regulating valve 5 can be opened only by the pressure oil from the feedback oil passage of the main oil passage, specifically, as shown in fig. 4, 8, 9, when the oil pressure of the main oil passage is excessively high, the pressure oil reaches the feedback oil chamber 1d through the oil introduction hole 1f first, then, the end surface of the disc portion 5b3 is acted, the plunger 5b is pushed to move rightward against the elastic force of the spring 5a until the cylindrical portion 5b1 moves away from the position blocked at the opening of the high-pressure chamber 1b to the valve hole 1d, so that the high-pressure chamber 1b and the low-pressure chamber 1a can communicate with each other through the transit chamber between the rod-shaped portion 5b2 and the wall of the valve hole 1d, at this time, part of oil in the high-pressure chamber 1b enters the low-pressure chamber 1a, so that the oil discharged from the oil outlet 10 of the high-pressure chamber 1b is reduced, the oil pressure in the main oil gallery is lowered, and conversely, when the oil pressure in the main oil gallery is too small, the spring 5a of the regulating valve 5 is reset to push the cylindrical portion 5b1 to move leftward, the opening of the high-pressure chamber 1b to the valve hole 1d is blocked again, so that the communication between the high-pressure chamber 1b and the low-pressure chamber 1a is impossible, the oil discharged from the oil outlet 10 is increased, and the oil pressure in the main oil gallery is raised.
Obviously, the rotor pump in this embodiment can effectively avoid that the high-pressure oil in the high-pressure cavity 1b enters the feedback oil cavity 1d1 to interfere with the operation of the regulating valve 5, so that the regulating valve 5 only receives the feedback of the main oil duct feedback oil, thereby timely and accurately regulating the oil pressure and ensuring the stability of the oil pressure of the rotor pump. As is clear from the foregoing, the present embodiment improves the regulating valve 5 in the rotor pump a, the plunger 5b is in a goblet shape as a whole, the plunger 5b includes the cylindrical portion 5b1 at the inner end, the rod portion 5b2 in the middle, and the disc portion 5b3 at the outer end, all the three components of the plunger 5b are regular components, which are very easy to process and are beneficial to mass production, and the connection mode between the three components is very simple, and the above simple improvement is achieved by adopting welding, threaded connection or other conventional connection modes, and the feedback oil cavity 1d1 can be formed between the disc portion 5b3 and the plug 5c, thereby avoiding the opening of the oil hole and the feedback oil cavity on the plug 5 c. The structure of the regulator valve 5 in the present embodiment is clearly simplified as a whole. It should be emphasized that the structure of the regulating valve 5 is simplified, the feedback oil pressure effect of the regulating valve is improved, and the pressure oil in the main oil duct enters the feedback oil cavity 1d1 through the feedback oil hole 1g, so that the contact surface with the disc part 5b3 is large, the plunger 5b can be effectively pushed to compress the spring 5a to open the high-pressure cavity 1b through the opening of the valve hole 1d, and the effect of feedback oil pressure regulation is realized. In the rotor pump a of the present embodiment, it is also important that, in general, when the regulating valve 5 regulates the oil pressure, the excessive oil in the high-pressure chamber 1b (hereinafter referred to as "internal drain") is sent to the oil pan, and in this structure, the internal drain in the high-pressure chamber 1b is directly sent to the low-pressure chamber 1a, so that not only can the effect of regulating the oil pressure be achieved, but also the oil path structure can be simplified, the need of an additional design channel to send the internal drain to the oil pan can be avoided, and at the same time, the internal drain in the high-pressure chamber 1b and the oil in the oil inlet chamber 1c form two oil supply paths to the low-pressure chamber 1a, and the volume ratio of the low-pressure chamber 1a can be improved.
Further, as shown in fig. 6, the feedback oil hole 1g is communicated with the oil guiding hole 1f through a circular hole 11, the feedback oil hole 1g is communicated with the feedback oil cavity 1d1 through a step hole 12, the caliber of the step hole 12 gradually becomes smaller from the feedback oil hole 1g to the feedback oil cavity 1d1, the step hole 12 has a damping effect, the pressure fluctuation of the feedback oil in the feedback oil hole 1g can be effectively reduced, and the stability of the oil pressure is further improved.
In order to ensure that the internal oil drain in the high pressure cavity 1b is smoothly sent into the low pressure cavity 1a, two oil flows are formed by the internal oil drain in the high pressure cavity 1b and the oil in the oil inlet cavity 1c to be provided for the low pressure cavity 1a, and further, the space of the low pressure cavity 1a can be properly enlarged (the space sizes of the high pressure cavity and the low pressure cavity are basically the same, the two spaces are symmetrically surrounded outside the shaft hole) as shown in fig. 5, the low pressure cavity 1a comprises a first low pressure cavity 1a1 and a second low pressure cavity 1a2, the high pressure cavity 1b and the first low pressure cavity 1a1 are symmetrically surrounded outside the shaft hole of the pump body 1, the second low pressure cavity 1a2 is surrounded outside the high pressure cavity 1b, one end of the first low pressure cavity 1a1 is communicated with the oil inlet cavity 1c, the other end of the first low pressure cavity 1a1 is communicated with one end of the second low pressure cavity 1a2, the other end of the second low pressure cavity 1a2 is communicated with the middle part of the valve hole 1d, and the middle part of the high pressure cavity 1b is communicated with the middle part of the valve hole 1 d. After the regulating valve 5 is opened, the internal oil drained from the high-pressure cavity 1b reaches the second low-pressure cavity 1a2 through the valve hole 1d, and forms two oil flows with the oil in the oil inlet cavity 1c to be supplied to the first low-pressure cavity 1a1.
Generally speaking, the rotor pump a can be further provided with a safety valve, which can timely discharge redundant oil in the rotor pump a, so that the rotor pump a is ensured not to be opened safely due to too high oil pressure when in use, therefore, the pump body 1 of the rotor pump a in the embodiment is further provided with a safety valve hole, the safety valve hole is positioned at a position close to the high-pressure cavity 5, the safety valve hole is communicated with the oil outlet 10, and the safety valve hole is used for installing a safety valve. In addition, the rotor pump a may be further provided with an oil drain hole, the oil drain hole is located near the high pressure cavity 1b, and the oil drain hole is communicated with the position of the valve hole 1d where the spring 5a is installed, when the regulating valve 5 works, the spring 5a is often compressed and restored, in order to ensure smooth movement of the spring 5a, to prevent jamming, oil exists in the chamber where the spring 5a is installed, and the oil should increase or decrease along with movement of the spring 5a, and the oil drain hole can perform the functions of draining and replenishing the oil.
When the plunger 5b in this embodiment is designed, the connection parts of the rod-shaped part 5b2, the cylindrical part 5b1 and the disc part 5b3 are all in an inclined plane structure, and when part of high-pressure oil in the high-pressure cavity 1b leaks into the low-pressure cavity 1a through the transfer chamber, the high-pressure oil can be buffered on the inclined plane structure, so that the oil draining process is slowly performed, the pressure fluctuation of oil can be reduced, and the noise of the oil striking component at the position can be reduced. Specifically, the projection is also in a rod shape, and the length of the rod-like portion 5b2 is 3 times the length of the projection. In order to prevent abnormal wear caused by direct contact of the pump body 1 (aluminum material) with the spring 5a, as shown in fig. 7, 8, and 9, a spring seat 5d may be installed at the bottom of the valve hole 1d, and one end of the spring 5a is installed in the spring seat 5 d. In addition, the structure of the plug 5c in the regulating valve 5 may be various, in this embodiment, a hexagonal socket with a simple structure is selected, as shown in fig. 7, 8 and 9, an annular step matched with the head of the hexagonal socket and a thread matched with the stem of the hexagonal socket are provided at the orifice of the valve hole 1d, preferably, a rubber washer is further placed on the annular step, when the valve is installed, the stem of the hexagonal socket passes through the rubber washer and is screwed into the valve hole 1d, and the head of the hexagonal socket is fixed on the annular step.
In the background art, it is mentioned that the oil between the crankshaft oil seal 7 and the end face of the inner rotor 3 in the rotor pump a and the oil between the crankshaft oil seal 7 and the annular step 1e cannot be smoothly discharged, which will affect the use of the crankshaft oil seal 7, and in order to solve the problem, the following improvement can be made:
before the improvement, it should be noted that, on the cylinder of the engine, the oil pan is located at the bottom of the pump body 1 of the rotor pump a, and the oil in the rotor pump a may flow back into the oil pan from the bottom of the pump body 1.
Unlike the traditional rotor pump, the edge of the mounting surface of the pump body 1 is provided with a frame, the frame positioned at the lower part of the pump body 1 is provided with a notch 1h, after the pump cover 2 is mounted on the mounting surface of the pump body 1, the surface of the pump cover 2 is lower than the frame of the pump body 1, the shaft hole of the inner rotor 3 is axially provided with a plurality of oil discharge grooves 3a with the same length as the shaft hole of the inner rotor 3, oil between the crankshaft oil seal 7 and the end surface of the inner rotor 3 can be discharged from one side of the inner rotor 3 close to the crankshaft oil seal 7 to one side of the inner rotor 3 close to the pump cover 2 through the oil discharge grooves 3a, then discharged to the outside of the pump cover 2 through the shaft hole of the pump cover 2, and finally flows into an oil pan mounted at the bottom of the pump body 1 through the notch 1h of the pump body 1; by improving the structure in the rotor pump A, the oil between the crankshaft oil seal 7 and the end face of the inner rotor 3 can be well discharged into the oil pan, so that the impact pressure of the oil on the crankshaft oil seal 7 is greatly reduced, and the adverse effect on the crankshaft oil seal 7 is reduced;
unlike the traditional rotor pump, the pump body 1 is also provided with an inclined oil hole 1i, the inlet of the inclined oil hole 1i is arranged on the annular step 1e, the outlet of the inclined oil hole is arranged at the bottom of the pump body 1, and oil and impurities between the crankshaft oil seal 7 and the annular step 1e can be discharged into an oil pan through the inclined oil hole 1 i; through improving above-mentioned structure in the rotor pump A, the fluid on the annular step 1e can be along with the operation of rotor pump A is constantly updated, so can effectively avoid old fluid and impurity corrosion crankshaft oil blanket 7, reduce crankshaft oil blanket 7 life's problem.
In general, the output end of the crankshaft 6 is provided with a plurality of splines, in order to enable the crankshaft 6 to drive the inner rotor 3 to rotate, the shaft hole of the inner rotor 3 should be provided with a plurality of keyways 3b which are matched with the splines of the crankshaft 6 one by one, the number of the oil drain grooves 3a and the keyways 3b is 6, and the 6 oil drain grooves 3a and the 6 keyways 3b are distributed at intervals; according to the structure distribution, the oil between the crankshaft oil seal 7 and the end face of the inner rotor 3 can be more fully and uniformly discharged into the oil pan.
The shape of the oil drain groove 3a is various, and in this embodiment, the most conventional shape is selected, that is, the oil drain groove 3a is a semicircular or square notch groove, the depth of the oil drain groove 3a is equal to the depth of the key groove 3b, and the width of the opening of the oil drain groove 3a is 1/3 of the width of the opening of the key groove 3 b.
As shown in fig. 11, the annular step 1e is separated from the bottom of the pump body 1 by a distance, and the oil between the crankshaft oil seal 7 and the annular step 1e is mainly concentrated at the corner of the annular step 1e, so that the oil is smoothly and quickly discharged into the oil pan at the bottom of the pump body 1, as shown in fig. 11, the inclined oil hole 1i may include a first inclined oil hole 1i1 and a second inclined oil hole 1i2 which are obliquely opened, the inlet of the first inclined oil hole 1i1 is opened at the corner of the annular step 1e, the outlet of the first inclined oil hole 1i1 is communicated with the inlet of the second inclined oil hole 1i2, and the outlet of the second inclined oil hole 1i2 is opened at the bottom of the pump body 1. In operation, oil between the crankshaft oil seal 7 and the annular step 1e enters the first inclined oil hole 1i1 through the inlet of the first inclined oil hole 1i1, sequentially passes through the first inclined oil hole 1i1 and the second inclined oil hole 1i2, is discharged from the outlet of the second inclined oil hole 1i2, and flows into the oil pan.
Under the condition that the wall thickness of the pump body 1 is fixed, the drainage amount of oil and impurities is improved, the shapes of the first inclined oil hole 1i1 and the second inclined oil hole 1i2 can be designed to be elliptical, and compared with a circular inclined oil hole, the sectional area of the elliptical inclined oil hole is larger, and more oil can pass through at a time.
In the above embodiment, the position of the pump cover 2 facing the oil inlet cavity 1c of the pump body 1 is provided with the oil inlet 2a, and the edge of the oil inlet 2a is provided with the molded rubber sealing ring, and the thickness of the rubber sealing ring is equal to the height difference between the frame of the pump body 1 and the pump cover 2. The purpose of this design is: when the rotor pump structure of the integrated water pump of the embodiment is installed on an engine cylinder body, no gap exists between the installation surface of the rotor pump A and the edge of the oil inlet 2a, the tightness of an oil inlet channel is guaranteed, and when the rotor pump A works, oil in an oil pan can smoothly enter an oil inlet cavity 1c of the pump body 1 through the oil inlet 2a and then is sucked into a low-pressure cavity 1 a.
When the rotor pump A works, oil between the inner rotor 3 and the outer rotor 4 rubs the surface of the pump cover 2 due to the action of centrifugal force, so that the friction force is reduced, oil consumption is reduced, two strip-shaped oil grooves are symmetrically formed on the side surface of the pump cover 2 facing the rotor cavity by taking the shaft hole of the pump cover 2 as the center, the two oil grooves are opposite to the inner rotor 3 and the outer rotor 4 which are meshed with each other, and the two oil grooves can well buffer the impact of the oil on the pump cover 2, so that the problem is solved.
The foregoing embodiments are preferred embodiments of the present invention, and in addition, the present invention may be implemented in other ways, and any obvious substitution is within the scope of the present invention without departing from the concept of the present invention.
In order to facilitate understanding of the improvements of the present invention over the prior art, some of the figures and descriptions of the present invention have been simplified, and some other elements have been omitted from this document for clarity, as will be appreciated by those of ordinary skill in the art.
Claims (8)
1. A rotor pump structure of an integrated water pump comprises a rotor pump (A) and a water pump (B) fixed on one side of the rotor pump (A); the rotor pump (A) comprises a pump body (1), a pump cover (2), an inner rotor (3), an outer rotor (4) and a regulating valve (5), wherein a low-pressure cavity (1 a), a high-pressure cavity (1 b), an oil inlet cavity (1 c) and a valve hole (1 d) for installing the regulating valve (5) are formed in the installation surface of the pump body (1), and an annular step (1 e) for installing a crankshaft oil seal (7) is formed on the outer side surface of the pump body (1) around a shaft hole of the pump body (1); a water inlet (8), a water outlet (9) and an oil outlet (10) are formed in the water pump (B); the oil inlet cavity (1 c) is communicated with the low-pressure cavity (1 a), the oil outlet (10) is communicated with the high-pressure cavity (1 b), and the valve hole (1 d) is respectively communicated with the low-pressure cavity (1 a) and the high-pressure cavity (1 b), and is characterized in that: the regulating valve (5) comprises a spring (5 a), a plunger (5 b) and a plug (5 c) which are sequentially arranged in the valve hole (1 d) from inside to outside, the plunger (5 b) is in a goblet shape as a whole, the regulating valve comprises a cylindrical part (5 b 1) at the inner side end, a rod-shaped part (5 b 2) in the middle and a disc part (5 b 3) at the outer side end, one end of the spring (5 a) is arranged in the cylindrical part (5 b 1), a transfer chamber is formed between the rod-shaped part (5 b 2) and the wall of the valve hole (1 d), a protrusion capable of being abutted against the plug is arranged at the outer side of the disc part (5 b 3), a feedback oil cavity (1 d 1) is formed between the disc part (5 b 3) and the plug (5 c), and the cylindrical part (5 b 1) can lead the high-pressure cavity (1 b) to the opening of the valve hole (1 d) to be blocked or opened; the pump body (1) is further provided with an oil guiding hole (1 f) and a feedback oil hole (1 g), the oil guiding hole (1 f) is transversely arranged on the same side of the low-pressure cavity (1 a) and the high-pressure cavity (1 b), the feedback oil hole (1 g) is also positioned at a position close to the low-pressure cavity (1 a), one end of the feedback oil hole (1 g) is communicated with the oil guiding hole (1 f), and the other end of the feedback oil hole (1 g) is vertically communicated with the feedback oil cavity (1 d 1); the pump body (1) is further provided with an inclined oil hole (1 i), the inclined oil hole (1 i) comprises a first inclined oil hole (1 i 1) and a second inclined oil hole (1 i 2) which are obliquely arranged, an inlet of the first inclined oil hole (1 i 1) is arranged at a corner of the annular step (1 e), an outlet of the first inclined oil hole (1 i 1) is communicated with an inlet of the second inclined oil hole (1 i 2), an outlet of the second inclined oil hole (1 i 2) is arranged at the bottom of the pump body (1), and cross sections of the first inclined oil hole (1 i 1) and the second inclined oil hole (1 i 2) are elliptical; two strip-shaped oil grooves are symmetrically formed in the side face, facing the rotor cavity, of the pump cover (2) by taking a shaft hole of the pump cover (2) as a center, and the two oil grooves are opposite to the inner rotor (3) and the outer rotor (4) which are meshed with each other.
2. The rotor pump structure of an integrated water pump according to claim 1, wherein: the feedback oil hole (1 g) is communicated with the oil guiding hole (1 f) through a circular hole (11), the feedback oil hole (1 g) is communicated with the feedback oil cavity (1 d 1) through a step hole (12), and the caliber of the step hole (12) is gradually reduced from the feedback oil hole (1 g) to the direction of the feedback oil cavity (1 d 1).
3. The rotor pump structure of an integrated water pump according to claim 2, wherein: the low-pressure cavity (1 a) comprises a first low-pressure cavity (1 a 1) and a second low-pressure cavity (1 a 2), the high-pressure cavity (1 b) and the first low-pressure cavity (1 a 1) are symmetrically arranged outside a shaft hole of the pump body (1), the second low-pressure cavity (1 a 2) is arranged outside the high-pressure cavity (1 b), one end of the first low-pressure cavity (1 a 1) is communicated with an oil inlet cavity (1 c), the other end of the first low-pressure cavity (1 a 1) is communicated with one end of the second low-pressure cavity (1 a 2), the other end of the second low-pressure cavity (1 a 2) is communicated with the middle of the valve hole (1 d), and the middle of the high-pressure cavity (1 b) is communicated with the middle of the valve hole (1 d).
4. A rotor pump structure of an integrated water pump according to claim 3, characterized in that: the connection parts of the rod-shaped part (5 b 2), the cylinder part (5 b 1) and the disc part (5 b 3) are all inclined structures; a spring seat (5 d) is arranged at the bottom of the valve hole (1 d), and one end of the spring (5 a) is arranged in the spring seat (5 d).
5. The rotor pump structure of an integrated water pump according to any one of claims 1 to 4, wherein: the oil pump is characterized in that a frame is arranged on the edge of a mounting surface of the pump body (1), a notch (1 h) is formed in the frame positioned at the lower part of the pump body (1), the surface of the pump cover (2) is lower than the frame of the pump body (1) after the pump cover (2) is mounted on the mounting surface of the pump body (1), a plurality of oil drain grooves (3 a) which are equal to the shaft hole of the inner rotor (3) in length are axially formed in the shaft hole of the inner rotor (3), and oil between the crankshaft oil seal (7) and the end face of the inner rotor (3) can be drained out of the pump cover (2) through the oil drain grooves (3 a), and then flows into an oil pan through the notch (1 h) of the pump body (1); oil between the crankshaft oil seal (7) and the annular step (1 e) can be discharged into the oil pan through the inclined oil hole (1 i).
6. The rotor pump structure of an integrated water pump as recited in claim 5, wherein: a plurality of key grooves (3 b) which are matched with all the splines of the crankshaft (6) one by one are further formed in the shaft hole of the inner rotor (3), the number of the oil discharge grooves (3 a) and the number of the key grooves (3 b) are respectively 6, and the 6 oil discharge grooves (3 a) and the 6 key grooves (3 b) are distributed alternately.
7. The rotor pump structure of an integrated water pump as recited in claim 6, wherein: the oil drain groove (3 a) is a semicircular or square notch groove, the depth of the oil drain groove (3 a) is equal to that of the key groove (3 b), and the width of the opening of the oil drain groove (3 a) is 1/3 of the width of the opening of the key groove (3 b).
8. The rotor pump structure of an integrated water pump as recited in claim 7, wherein: an oil inlet (2 a) is formed in the position, facing the oil inlet cavity (1 c) of the pump body (1), of the pump cover (2), a molded rubber sealing ring is arranged at the edge of the oil inlet (2 a), and the thickness of the rubber sealing ring is equal to the height difference between the frame of the pump body (1) and the pump cover (2).
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| CN110219799A (en) * | 2019-07-05 | 2019-09-10 | 湖南机油泵股份有限公司 | A kind of engine oil pump pressure-limiting valve improving plunger wear |
| CN110486610B (en) * | 2019-09-18 | 2024-05-03 | 湖南机油泵股份有限公司 | Oil pump capable of improving adjusting precision |
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Address after: No.69 Hengyue North Road, Chengguan Town, Hengdong County, Hengyang City, Hunan Province Patentee after: Hunan Meihu Intelligent Manufacturing Co.,Ltd. Country or region after: China Address before: No.69 Hengyue North Road, Chengguan Town, Hengdong County, Hengyang City, Hunan Province Patentee before: Hunan Oil Pump Co.,Ltd. Country or region before: China |
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