CN109850655A - A kind of vertical diaphragm cutting machine - Google Patents
A kind of vertical diaphragm cutting machine Download PDFInfo
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- CN109850655A CN109850655A CN201910216847.6A CN201910216847A CN109850655A CN 109850655 A CN109850655 A CN 109850655A CN 201910216847 A CN201910216847 A CN 201910216847A CN 109850655 A CN109850655 A CN 109850655A
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Abstract
The invention discloses a kind of vertical diaphragm cutting machines, including pedestal, cutting machine rack, unwinding unit, cut unit, rolling unit and correction component, the cutting machine rack is fixedly mounted on pedestal, in the correction component installation and pedestal, and it is located in cutting machine rack, the unwinding unit is fixedly mounted and rectifies a deviation on component, the cutting unit and rolling unit be fixedly mounted with cutting machine rack in, and there are two rolling unit sets, two rolling units are located at the top and bottom of cutting machine rack side, this equipment of the present invention has simplified the quantity of roller, the position of rational deployment roller, so that equipment volume is small, it is easily installed and maintenance, it combines and unreels well, correction, tension force, the units such as cutting and winding, and it is equipped with by two rolling units, contact or hanging type can be selected according to membrane performance Winding mode.
Description
Technical field
The present invention relates to the cutting of lithium battery diaphragm and rewinding technical field, specially a kind of vertical diaphragm cutting machine.
Background technique
Diaphragm cutting machine is one of key equipment in lithium battery material diaphragm production process, and working method is to use cutter
The coiled material diaphragm of one fixed width is cut into device used in several relatively narrow diaphragm films, the final mass of film depends not only on film
Film quality, additionally depend on the cutting quality of film, cutting process is the important link for determining film quality.
Current existing diaphragm cutting machine due to be provided simultaneously with unreel, rectify a deviation, tension force, the units such as cutting and winding,
Cause the quantity of its interior roller more, equipment volume is big, and change of lap winding is not easy, and internal overhaul is difficult, and conventional diaphragm point
The machine of cutting only has a kind of winding mode, contact or hanging type can not be selected to wind mode according to membrane property, for this purpose, it is proposed that one
Kind vertical diaphragm cutting machine.
Summary of the invention
The purpose of the present invention is to provide a kind of vertical diaphragm cutting machines, to solve mentioned above in the background art ask
Topic.
To achieve the above object, the invention provides the following technical scheme: a kind of vertical diaphragm cutting machine, including pedestal, point
Machine rack, unwinding unit, cutting unit, rolling unit and correction component, the cutting machine rack is cut to be fixedly mounted on pedestal,
In the correction component installation and pedestal, and it is located in cutting machine rack, in the unwinding unit fixed installation and correction component,
The cutting unit and rolling unit are fixedly mounted in cutting machine rack, and there are two rolling unit sets, two windings are singly
Member is located at the top and bottom of cutting machine rack side.
Preferably, the correction component is made of deviation correcting device, first movement guide rail and support plate, the first movement
There are four guide rail is set, and four first movement guide rails are symmetrical is fixed on pedestal one end, and the support plate is fixed on four
At the top of one moving guide rail, and to be fixed at the top of support plate with unwinding unit, the deviation correcting device is installed in cutting machine rack, and
It is connect with four first movement guide rails.
Preferably, the unwinding unit is by the second moving guide rail, air-expanding shaft, actuator, movable plate, supporting block and fixed gas
Cylinder composition, there are two second moving guide rail is set, and be symmetrically installed with there are two in support plate, the movable plate is set, and point
Two An Zhuan not be equipped with the second moving guide rail both ends, the supporting block and air-expanding shaft, and two air-expanding shafts are installed admittedly respectively
It is fixed in two supporting blocks, the symmetrical installation of two supporting blocks with there are two on two movable plates, the fixed cylinder is set, and
It is fixed on movable plate respectively, in the actuator installation and movable plate, and fixed with air-expanding shaft one end.
Preferably, the air-expanding shaft uses six cun of air-expanding shafts or three cun of air-expanding shafts.
Preferably, the actuator is made of unwinding motor, driving gear, driven gear and toothed belt, described to unreel electricity
In machine fixed installation and movable plate, and unwinding motor output end is fixed with driving gear, the driven gear and air-expanding shaft one end
It is fixed, and driven gear is sequentially connected by toothed belt and driving gear.
Preferably, the cutting unit by cutting motor, bootom couch cutter shaft, spacer, bed plate, disassembly platform, knife rest positioning seat and
Pneumatic tool rest composition, the bootom couch cutter shaft both ends are rotatablely connected by bearing and cutting machine rack two sides inner wall, and the spacer is equipped with
Multiple, and be equally spaced and be fixed on the outside of bootom couch cutter shaft, the bed plate is equipped with multiple, and multiple bed plaves are installed on multiple spacer sides
Interior, there are two the disassembly platform is set, and two disassembly platform one end are connected respectively at bootom couch cutter shaft both ends, the knife rest positioning seat
Both ends are connected respectively at two disassembly platforms far from bootom couch cutter shaft one end, and the Pneumatic tool rest is equipped with multiple, and multiple Pneumatic tool rests
With on knife rest positioning seat, multiple Pneumatic tool rests are corresponding with multiple bed plaves for installation, the cutting motor installation and cutting machine rack
Outside, and cutting machine output end is fixed with bootom couch cutter shaft one end.
Preferably, the rolling unit is by fixed cross beam, fixed plate, three cun of slip shafts, winding motor, intake valve, crosses
Swivel and third shifting sledge composition, there are two the fixed plate is set, there are four the third shifting sledge is set, and four shiftings
Dynamic sliding rail is symmetrically separately fixed on the outside of two fixed plates, and two fixed plates are slided by shifting sledge and cutting machine frame inner wall
It is fixed on the inside of connection, the fixed cross beam both ends and two fixed plates, three cun of slip shaft both ends are solid by bearing and two
Fixed board rotation connection, the winding motor are fixed on the outside of fixed plate, and winding motor output end and three cun of slip shaft one end are solid
Fixed, the cross swivel installation is with far from the fixed plate side of winding motor, and the intake valve and three cun of slip shafts are close to ten
The connection of word swivel one end.
Preferably, tension sensor is installed, and tension sensor is located at unwinding unit and divides in the cutting machine rack
Between cut unit.
Compared with prior art, the beneficial effects of the present invention are:
1, this of the invention equipment has simplified the quantity of roller, the position of rational deployment roller so that equipment volume is small, be easily installed and
Maintenance, combine well unreel, rectify a deviation, tension force, the units such as cutting and winding, and be equipped with by two windings singly
Member can select contact or hanging type to wind mode according to membrane performance.
2, the movement of first movement guide rail is controlled by deviation correcting device in the present invention, to realize putting in control support plate
Roll unit fine tuning, plays the function of automatic deviation correction, does not need to shut down correction, increases production efficiency.
Detailed description of the invention
Fig. 1 is overall appearance broken section structural schematic diagram of the present invention；
Fig. 2 is diagrammatic side-view cross-sectional schematic diagram of internal structure of the present invention；
Fig. 3 is unwinding unit structural schematic diagram of the present invention；
Fig. 4 is rolling unit structural schematic diagram of the present invention；
Fig. 5 is present invention cutting unit schematic view of the front view；
Fig. 6 is present invention cutting unit overlooking structure diagram.
In figure: 1- pedestal；2- cutting machine rack；3- unwinding unit；4- cuts unit；5- rolling unit；6- correction component；
7- deviation correcting device；8- first movement guide rail；9- support plate；The second moving guide rail of 10-；11- air-expanding shaft；12- actuator；13-
Movable plate；14- supporting block；15- fixes cylinder；16- unwinding motor；17- driving gear；18- driven gear；19- toothed belt；
20- cuts motor；21- bootom couch cutter shaft；22- spacer；23- bed plate；24- dismantles platform；25- knife rest positioning seat；26- Pneumatic tool rest；
27- fixed cross beam；28- fixed plate；Tri- cun of slip shafts of 29-；30- winding motor；31- intake valve；32- cross swivel；33-
Three shifting sledges；34- tension sensor.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1-6, a kind of vertical diaphragm cutting machine in diagram, including pedestal 1, cutting machine rack 2, unwinding unit 3,
It cuts unit 4, rolling unit 5 and correction component 6, the cutting machine rack 2 to be fixedly mounted on pedestal 1, the correction component 6
In installation and pedestal 1, and it is located in cutting machine rack 2, in the fixed installation of unwinding unit 3 and correction component 6, the cutting
Unit 4 and rolling unit 5 are fixedly mounted in cutting machine rack 2, and there are two rolling unit 5 sets, two rolling units 5 divide
It Wei Yu not be used by unreeling, cutting with unit matchings such as windings at the top and bottom of 2 side of cutting machine rack, realize diaphragm point
It cuts.
Correction component 6 is made of deviation correcting device 7, first movement guide rail 8 and support plate 9, and the first movement guide rail 8 is set
There are four, and four first movement guide rails 8 are symmetrical is fixed on 1 one end of pedestal, the support plate 9 is fixed on four first shiftings
Dynamic 8 top of guide rail, and 9 top of support plate is fixed with unwinding unit 3, the deviation correcting device 7 is installed in cutting machine rack 2,
And connect with four first movement guide rails 8, pass through 6 automatic deviation correction of component of rectifying a deviation.
Specific implementation method: it when equipment operation, such as detects that parent roll deviates, controls four by deviation correcting device 7
First movement guide rail 8 is mobile, to control, support plate 9 is mobile, makes to regulate and control the unwinding unit 3 in support plate 9 mobile, to realize
Correction to parent roll.
Refering to fig. 1-6, in diagram unwinding unit 3 by the second moving guide rail 10, air-expanding shaft 11, actuator 12, movable plate 13,
Supporting block 14 and fixed cylinder 15 form, there are two second moving guide rail 10 is set, and be symmetrically installed in support plate 9, institute
It states there are two movable plate 13 sets, and installation and 10 both ends of the second moving guide rail respectively, the supporting block 14 and air-expanding shaft 11 are all provided with
There are two, and two air-expanding shafts 11 install respectively it is fixed in two supporting blocks 14, the symmetrical installation of two supporting blocks 14 with
On two movable plates 13, there are two the fixed cylinder 15 is set, and it is fixed on movable plate 13 respectively, the actuator 12 is installed
It fixes on movable plate 13, and with 11 one end of air-expanding shaft, is unreeled by the realization of unwinding unit 3.
Air-expanding shaft 11 is wide using six cun of air-expanding shafts 11 or three cun of air-expanding shafts 11, Multiple Type use scope.
Actuator 12 is made of unwinding motor 16, driving gear 17, driven gear 18 and toothed belt 19, the unwinding motor
In 16 fixed installations and movable plate 13, and 16 output end of unwinding motor and driving gear 17 are fixed, the driven gear 18 and gas
11 one end of swelling shaft is fixed, and driven gear 18 is sequentially connected by toothed belt 19 and driving gear 17, is driven by actuator 12
The rotation of air-expanding shaft 11.
Specific implementation method: during unreeling, first according to the length of masterbatch adjust two air-expanding shafts 11 between away from
From, since air-expanding shaft 11 is fixed by supporting block 14 and movable plate 13, and movable plate 13 and the second moving guide rail 10 are fixed, so
The distance between push two air-expanding shafts 11 mobile, so that it may adjust, after regulating, then it is flexible by fixed cylinder 15, make it
It is fixed, it when unreeling, is rotated by unwinding motor 16, drives and rotated with the fixed driving gear 17 of its output end, due to driving tooth
Wheel 17 is sequentially connected by toothed belt 19 and driven gear 18, and driven gear 18 is fixed with 11 one end of air-expanding shaft, so driving
Air-expanding shaft 11 rotates, and realizes blowing process.
Refering to fig. 1-6, unit 4 is cut in diagram by cutting motor 20, bootom couch cutter shaft 21, spacer 22, bed plate 23, disassembly platform
24, knife rest positioning seat 25 and Pneumatic tool rest 26 form, and 21 both ends of bootom couch cutter shaft pass through bearing and 2 two sides inner wall of cutting machine rack
Rotation connection, the spacer 22 are equipped with multiple, and are equally spaced and are fixed on the outside of bootom couch cutter shaft 21, the bed plate 23 be equipped with it is multiple,
And multiple bed plaves 23 are installed in multiple 22 sides of spacer, there are two the disassembly platform 24 is set, and two disassembly platforms 24 1
End is connected respectively at 21 both ends of bootom couch cutter shaft, and 25 both ends of knife rest positioning seat are respectively at two disassembly platforms 24 far from bootom couch cutter shaft 21
One end connection, the Pneumatic tool rest 26 be equipped with it is multiple, and the installation of multiple Pneumatic tool rests 26 on knife rest positioning seat 25, it is multiple pneumatic
Knife rest 26 is corresponding with multiple bed plaves 23, the cutting motor 20 installation and 2 outside of cutting machine rack, and cutting machine output end with
21 one end of bootom couch cutter shaft is fixed, and realizes that the cutting to masterbatch acts by cutting unit 4.
Rolling unit 5 is by fixed cross beam 27, fixed plate 28, three cun of slip shafts 29, winding motor 30, intake valves 31, cross
Swivel 32 and third shifting sledge 33 form, there are two the fixed plate 28 is set, there are four the third shifting sledge 33 is set,
And four shifting sledges are symmetrically separately fixed at two fixed plates, 28 outside, two fixed plates 28 pass through shifting sledge and cutting machine
2 inner wall of rack is slidably connected, and fixes on the inside of 27 both ends of fixed cross beam and two fixed plates 28, described 29 liang of three cun of slip shafts
End is rotatablely connected by bearing and two fixed plates 28, and the winding motor 30 is fixed on 28 outside of fixed plate, and winding motor
30 output ends are fixed with three cun of 29 one end of slip shaft, the fixed plate 28 of the installation of cross swivel 32 and separate winding motor 30
Side, the intake valve 31 connect close to 32 one end of cross swivel with three cun of slip shafts 29, are received by rolling unit 5
Volume.
Specific implementation method: it when masterbatch is by cutting unit 4, is rotated by cutting motor 20, drives bootom couch cutter shaft 21
Rotation, thus transmit masterbatch on bootom couch cutter shaft 21, meanwhile, it is moved forward by Pneumatic tool rest 26, to realize to bootom couch cutter shaft
Masterbatch cutting on 21, while by the disassembly of the disassembly progress Pneumatic tool rest 26 of platform 24, it can be easy to implement to Pneumatic tool rest
26 installation, disassembly and maintenance, is rotated by winding motor 30, and three cun of slip shafts 29 is driven to rotate, to realize small to parent roll
The winding of tension.
Tension sensor 34 is installed, and tension sensor 34 is located at unwinding unit 3 and cutting unit in cutting machine rack 2
Between 4, cooperated by unwinding motor 16 and tension sensor 34, control unreels velocity interpolation tension force.
In the present solution, the model of the preferred Y80M1-2 of unwinding motor 16, cuts the model of the preferred Y80M2-2 of motor 20, winding
The model of the preferred Y100L-2 of motor 30, motor operation circuit are that conventional motor positive and negative rotation controls program, and circuit operates to existing normal
Circuit is advised, circuit involved in the present invention and control are the prior art, herein without excessively repeating.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (8)
1. a kind of vertical diaphragm cutting machine, including pedestal (1), cutting machine rack (2), unwinding unit (3), cutting unit (4), receipts
Roll unit (5) and correction component (6), it is characterised in that: the cutting machine rack (2) is fixedly mounted on pedestal (1), described to entangle
In inclined component (6) installation and pedestal (1), and it is located in cutting machine rack (2), the unwinding unit (3) is fixedly mounted and rectifies a deviation
On component (6), the cutting unit (4) and rolling unit (5) be fixedly mounted in cutting machine rack (2), and rolling unit
(5) there are two setting, two rolling units (5) are located at the top and bottom of cutting machine rack (2) side.
2. a kind of vertical diaphragm cutting machine according to claim 1, it is characterised in that: the correction component (6) is by rectifying a deviation
Controller (7), first movement guide rail (8) and support plate (9) composition, there are four the first movement guide rail (8) sets, and four the
One moving guide rail (8) is symmetrical to be fixed on pedestal (1) one end, and the support plate (9) is fixed on four first movement guide rails (8)
Top, and it is fixed with unwinding unit (3) at the top of support plate (9), the deviation correcting device (7) is installed in cutting machine rack (2),
And it is connect with four first movement guide rails (8).
3. a kind of vertical diaphragm cutting machine according to claim 2, it is characterised in that: the unwinding unit (3) is by second
Moving guide rail (10), air-expanding shaft (11), actuator (12), movable plate (13), supporting block (14) and fixed cylinder (15) composition, institute
State there are two the second moving guide rail (10) sets, and be symmetrically installed with there are two on support plate (9), the movable plate (13) is set, and
There are two installation and the second moving guide rail (10) both ends respectively, the supporting block (14) and air-expanding shaft (11) are all provided with, and two gas
Swelling shaft (11) is installed respectively on fixed and two supporting blocks (14), the symmetrical installation of two supporting blocks (14) and two movable plates
(13) on, there are two the fixed cylinder (15) sets, and respectively it is fixed on movable plate (13), actuator (12) installation with
On movable plate (13), and fixed with air-expanding shaft (11) one end.
4. a kind of vertical diaphragm cutting machine according to claim 3, it is characterised in that: the air-expanding shaft (11) uses six cun
Air-expanding shaft (11) or three cun of air-expanding shafts (11).
5. a kind of vertical diaphragm cutting machine according to claim 4, it is characterised in that: the actuator (12) is by unreeling electricity
Machine (16), driving gear (17), driven gear (18) and toothed belt (19) composition, the unwinding motor (16) are fixedly mounted and move
On movable plate (13), and unwinding motor (16) output end and driving gear (17) are fixed, the driven gear (18) and air-expanding shaft
(11) one end is fixed, and driven gear (18) is sequentially connected by toothed belt (19) and driving gear (17).
6. a kind of vertical diaphragm cutting machine according to claim 1, it is characterised in that: the cutting unit (4) is by cutting
Motor (20), bootom couch cutter shaft (21), spacer (22), bed plate (23), disassembly platform (24), knife rest positioning seat (25) and Pneumatic tool rest
(26) it forms, bootom couch cutter shaft (21) both ends are rotatablely connected by bearing and cutting machine rack (2) two sides inner wall, the spacer
(22) it is equipped with multiple, and is equally spaced and is fixed on the outside of bootom couch cutter shaft (21), the bed plate (23) is equipped with multiple, and multiple bed plaves
(23) it is installed in multiple spacers (22) side, there are two the disassembly platform (24) sets, and two disassembly platform (24) one end
It is connected respectively at bootom couch cutter shaft (21) both ends, knife rest positioning seat (25) both ends are respectively at two disassembly platforms (24) far from bed plate
Axis (21) one end connection, the Pneumatic tool rest (26) be equipped with it is multiple, and multiple Pneumatic tool rests (26) installation with knife rest positioning seat
(25) on, multiple Pneumatic tool rests (26) are corresponding with multiple bed plaves (23), cutting motor (20) installation and cutting machine rack
(2) outside, and cutting machine output end is fixed with bootom couch cutter shaft (21) one end.
7. a kind of vertical diaphragm cutting machine according to claim 1, it is characterised in that: the rolling unit (5) is by fixing
Crossbeam (27), fixed plate (28), three cun of slip shafts (29), winding motor (30), intake valve (31), cross swivel (32) and
Three shifting sledges (33) composition, there are two the fixed plate (28) sets, there are four the third shifting sledge (33) sets, and four
Shifting sledge is symmetrically separately fixed on the outside of two fixed plates (28), and two fixed plates (28) pass through shifting sledge and cutting machine machine
Frame (2) inner wall is slidably connected, fixed cross beam (27) both ends and fixed, three cun of slip shafts on the inside of two fixed plates (28)
(29) both ends are rotatablely connected by bearing and two fixed plates (28), and the winding motor (30) is fixed on fixed plate (28) outside
Side, and winding motor (30) output end is fixed with three cun of slip shaft (29) one end, cross swivel (32) installation with it is separate
Fixed plate (28) side of winding motor (30), the intake valve (31) is with three cun of slip shafts (29) close to cross swivel (32)
One end connection.
8. a kind of vertical diaphragm cutting machine according to claim 6, it is characterised in that: peace in the cutting machine rack (2)
Equipped with tension sensor (34), and tension sensor (34) is located between unwinding unit (3) and cutting unit (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910216847.6A CN109850655A (en) | 2019-03-21 | 2019-03-21 | A kind of vertical diaphragm cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910216847.6A CN109850655A (en) | 2019-03-21 | 2019-03-21 | A kind of vertical diaphragm cutting machine |
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| CN109850655A true CN109850655A (en) | 2019-06-07 |
Family
ID=66901473
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910216847.6A Pending CN109850655A (en) | 2019-03-21 | 2019-03-21 | A kind of vertical diaphragm cutting machine |
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| CN112061840A (en) * | 2020-10-10 | 2020-12-11 | 南京工程学院 | Automatic collection device for micro-tension rolling flexible diaphragm |
| CN112093554A (en) * | 2020-09-16 | 2020-12-18 | 黄山三夏精密机械有限公司 | Central surface rolling and splitting machine |
| CN115258743A (en) * | 2022-07-28 | 2022-11-01 | 长园泽晖新能源材料研究院(珠海)有限公司 | Film splitter |
| CN117800137A (en) * | 2023-05-16 | 2024-04-02 | 广东宝路盛精密机械有限公司 | Lithium battery diaphragm dividing and cutting machine and processing method |
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