CN109847924B - Beneficiation method for coarse-grained cassiterite in tin-containing polymetallic sulfide ore - Google Patents
Beneficiation method for coarse-grained cassiterite in tin-containing polymetallic sulfide ore Download PDFInfo
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Abstract
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技术领域technical field
本发明涉及一种锡石的选矿方法,特别涉及一种含锡多金属硫化矿中粗粒级锡石的选矿方法,属于选矿技术领域。The invention relates to a beneficiation method for cassiterite, in particular to a beneficiation method for coarse-grained cassiterite in tin-containing polymetallic sulfide ore, and belongs to the technical field of beneficiation.
背景技术Background technique
锡矿是我国的优势矿产之一,伴生组份多,综合回收利用价值大,其中锡石(SnO2)是主要回收的含锡矿物。锡石密度在6.0-7.0g/cm3之间,比共生的脉石及金属矿物大,重力选矿是回收锡石的传统工艺方法,+0.037mm粗粒级锡石重选回收效率高、成本相对低,但对于-0.037mm的细粒级锡石重力选矿难以有效回收。锡石性脆易碎,在开采、碎磨矿等作业环节不可避免的产生泥化和过粉碎现象,产生大量-0.037mm的细粒级锡石,且大部分锡石矿物因嵌布粒度粗细不均,传统单一的重力选矿工艺已不能经济高效的回收各个粒级的锡石矿物。同时国内矿产资源中单一锡石矿物种类少,锡石多与其他金属硫化矿、磁铁矿等矿物伴生,进一步增加了资源综合利用的难度,随着矿产资源的进一步扩大开采回收利用,入选品位逐步下降,锡石矿物的回收率下降、生产成本增加问题已逐步突显。Tin ore is one of the dominant minerals in China, with many associated components and great comprehensive recycling value. Among them, cassiterite (SnO 2 ) is the main tin-containing mineral recovered. The density of cassiterite is between 6.0-7.0g/cm3, which is larger than that of symbiotic gangue and metal minerals. Gravity beneficiation is a traditional process for recovering cassiterite. The +0.037mm coarse-grained cassiterite has high recovery efficiency and relatively low cost. However, it is difficult to effectively recover the -0.037mm fine-grained cassiterite gravity beneficiation. Cassiterite is brittle and brittle, and argillization and over-pulverization are inevitable in mining, crushing and grinding, resulting in a large amount of -0.037mm fine-grained cassiterite. Uneven, the traditional single gravity beneficiation process has been unable to recover cassiterite minerals of various grades cost-effectively. At the same time, there are few single cassiterite minerals in domestic mineral resources, and cassiterite is mostly associated with other metal sulfide ores, magnetite and other minerals, which further increases the difficulty of comprehensive utilization of resources. With the further expansion of mining and recycling of mineral resources, the selected grades Gradually decline, the recovery rate of cassiterite minerals declines, and the problems of increasing production costs have gradually become prominent.
摇床具有富集比高、分选效果较好的特点,是粗粒级锡石回收的首选设备,但随着选矿厂建设逐步大型化,多金属矿物需要的磨矿粒度较细、单台摇床处理能力低等多因素的影响造成摇床数量多、占地面积大等导致生产系列多,生产成本、能耗偏高,工艺复杂,管理控制难度大等诸多问题。The shaking table has the characteristics of high enrichment ratio and good separation effect, and is the first choice for the recovery of coarse-grained cassiterite. The influence of many factors, such as the low processing capacity of the shaker, has resulted in a large number of shakers and a large area, resulting in a large number of production series, high production costs, high energy consumption, complex processes, and difficult management and control.
为进一步提高资源综合回收利用率,降低生产成本,近年来针对重选方法对细粒锡石回收效果较差的问题,细粒锡石浮选工艺技术已得到快速发展并在工业生产中应用,有效解决了细粒级锡石回收困难的问题,同时,粗粒级锡石分选工艺设备组合也逐步多样化,预选脱泥、脱粗降低生产成本的思路及生产应用也逐步增多,降低了锡石的综合回收成本。但对于含锡石多金属矿物中锡石的经济高效综合回收一直是困扰选矿领域的难题,新工艺、多设备组合、新思路的创新也是选矿领域持续研究进步的主题。In order to further improve the comprehensive recovery rate of resources and reduce production costs, in recent years, in view of the problem that the gravity separation method has poor recovery effect on fine-grained cassiterite, the fine-grained cassiterite flotation technology has been rapidly developed and applied in industrial production. It effectively solves the problem of difficult recovery of fine-grained cassiterite. At the same time, the combination of coarse-grained cassiterite sorting process equipment is gradually diversified, and the ideas and production applications of pre-sludge and de-coarse reduction to reduce production costs have also gradually increased, reducing the cost of production. Comprehensive recovery cost of cassiterite. However, the economical and efficient comprehensive recovery of cassiterite from cassiterite-containing polymetallic minerals has always been a difficult problem in the field of mineral processing. The innovation of new processes, multi-equipment combinations, and new ideas is also the subject of continuous research and progress in the field of mineral processing.
发明内容SUMMARY OF THE INVENTION
为了提高含锡石多金属矿物中锡石的综合回收率,本发明的目的在于提供一种含锡多金属硫化矿中粗粒级锡石的选矿方法,为粗粒级锡石的回收提供了一种经济高效的途径,有效促进锡石选别技术指标、经济效益的提升及选矿技术的发展进步。In order to improve the comprehensive recovery rate of cassiterite in the cassiterite-containing polymetallic minerals, the object of the present invention is to provide a beneficiation method of coarse-grained cassiterite in a tin-containing polymetallic sulfide ore, which provides a method for the recovery of the coarse-grained cassiterite. It is an economical and efficient way to effectively promote the improvement of cassiterite sorting technical indicators, economic benefits and the development and progress of mineral processing technology.
本发明的技术方案是:一种含锡多金属硫化矿中粗粒级锡石的选矿方法,首先对含锡多金属硫化矿进行预先分级,分级后的细粒级矿石进入细粒锡石选别系统,分级后的粗粒级矿石进入粗粒级锡石选别流程,经粗粒级锡石选别流程的粗粒脱硫浮选、振动筛分级、螺旋溜槽分选、摇床粗扫选、浮选脱硫、摇床精选后最终分选出含锡品位为38~45%的粗粒锡精矿。The technical scheme of the invention is: a beneficiation method for coarse-grained cassiterite in a tin-containing polymetallic sulfide ore. First, the tin-containing polymetallic sulfide ore is pre-classified, and the classified fine-grained ore enters into the fine-grained cassiterite beneficiation method. Classification system, the classified coarse-grained ore enters the coarse-grained cassiterite sorting process, and goes through the coarse-grained cassiterite sorting process of coarse-grained desulfurization flotation, vibrating screen classification, spiral chute sorting, and shaking table rough sweeping. , Flotation desulfurization, shaker selection, and finally the coarse-grained tin concentrate with a tin content of 38-45% is sorted out.
本发明所述选矿方法的具体步骤如下:The concrete steps of the mineral processing method of the present invention are as follows:
(1)先将含锡多金属硫化矿物料重量浓度调整在17-25%之间后采用旋流器进行±0.037mm粒级的预先分级,保证旋流器运行压力为0.05~0.15Mpa,得到+0.037mm物料和-0.037mm物料,-0.037mm物料进入细粒锡石选别系统;(1) First, adjust the weight concentration of tin-containing polymetallic sulfide mineral material between 17-25%, and then use a cyclone to pre-classify the particle size of ±0.037mm to ensure that the operating pressure of the cyclone is 0.05-0.15Mpa, and obtain +0.037mm material and -0.037mm material, -0.037mm material enter the fine-grained cassiterite sorting system;
(2)步骤(1)的+0.037mm物料进行粗粒脱硫浮选,得到硫精矿A和尾矿,尾矿进入振动筛分级作业,并选定振动筛的分级尺寸为0.106~0.180mm,得到筛上粗粒脉石物料和筛下含锡物料,筛上粗粒脉石物料直接抛尾;(2) The +0.037mm material of step (1) is subjected to coarse-grained desulfurization and flotation to obtain sulfur concentrate A and tailings, and the tailings enter the vibrating screen classification operation, and the classification size of the vibrating screen is selected to be 0.106-0.180mm, The coarse-grained gangue material on the sieve and the tin-containing material under the sieve are obtained, and the coarse-grained gangue material on the sieve is directly thrown to the tail;
(3)步骤(2)的筛下含锡物料进行螺旋溜槽分选富集及分级,得到溜槽精矿、溜槽中矿和溜槽尾矿,溜槽尾矿进入细粒锡石选别系统,溜槽精矿、溜槽中矿进入摇床粗扫选作业,最终得到锡粗精矿A和摇床粗扫选尾矿,摇床粗扫选尾矿直接抛尾;(3) The tin-containing material under the screen in step (2) is subjected to spiral chute separation, enrichment and classification to obtain chute concentrate, chute medium ore and chute tailings. The chute tailings enter the fine-grained cassiterite sorting system, and the chute concentrate The ore in the ore and the chute enters the rough sweeping operation of the shaker, and finally obtains the rough tin concentrate A and the tailings of the rough sweep of the shaker, and the tailings of the rough sweep of the shaker are directly thrown away;
所述步骤(3)溜槽精矿、溜槽中矿进入摇床粗扫选作业的具体流程为:In the step (3), the specific flow of the concentrate in the chute and the ore in the chute entering the rough sweeping operation of the shaker is as follows:
首先对溜槽精矿进行摇床粗选,分别得到锡粗精矿Ⅰ、次精矿Ⅰ、中矿Ⅰ和尾矿Ⅰ,对溜槽中矿进行摇床粗选,分别得到锡粗精矿Ⅱ、次精矿Ⅱ、中矿Ⅱ和尾矿Ⅱ,然后将溜槽精矿、溜槽中矿摇床粗选得到的中矿Ⅰ、中矿Ⅱ混合后进入综合中矿床进行扫选,得到锡粗精矿Ⅲ、次精矿Ⅲ、中矿Ⅲ和尾矿Ⅲ,将溜槽精矿、溜槽中矿摇床粗选得到的尾矿Ⅰ、尾矿Ⅱ混合后进入尾矿床进行尾矿扫选,得到锡粗精矿Ⅳ、次精矿Ⅳ、中矿Ⅳ和尾矿Ⅳ,其中中矿Ⅲ、中矿Ⅳ和尾矿Ⅲ、尾矿Ⅳ合并成为摇床粗扫选尾矿直接抛尾,次精矿Ⅰ、次精矿Ⅱ、次精矿Ⅲ、次精矿Ⅳ混合后进入次精矿一段床进行扫选,得到锡粗精矿Ⅴ、次精矿Ⅴ、中矿Ⅴ和尾矿Ⅴ,再将中矿Ⅴ和尾矿Ⅴ混合后进入次精矿二段床进行扫选,得到锡粗精矿Ⅵ、次精矿Ⅵ、中矿Ⅵ和尾矿Ⅵ;然后将中矿Ⅵ和尾矿Ⅵ混合后进入综合中矿床循环再选,次精矿Ⅴ和次精矿Ⅵ均返回次精矿一段床循环再选;最终将各粗扫选作业摇床得到的锡粗精矿Ⅰ~Ⅵ合并后得到锡粗精矿A,其中进入次精矿一段床和综合中矿床的物料在进入前采用浓密机或浓密箱进行浓缩,浓密机或浓密箱的底流再分别采用旋流器分级,分级后的旋流器沉砂均采用立式搅拌磨机进一步再磨,旋流器溢流与立式搅拌磨机的排矿合并后再分别进入次精矿一段床和中矿床。Firstly, the chute concentrate is subjected to shaking table roughing to obtain tin coarse concentrate I, secondary concentrate I, medium ore I and tailings I, respectively. Secondary concentrate II, medium ore II and tailings II, then the chute concentrate, medium ore I and medium ore II obtained by roughing in the chute medium ore shaking table are mixed and then enter the comprehensive medium ore deposit for sweeping to obtain tin coarse concentrate Ⅲ, secondary concentrate Ⅲ, middle ore Ⅲ and tailings Ⅲ, mix the chute concentrate, the tailings I and the tailings II obtained by the roughing of the chute medium ore shaker, and then enter the tailings bed for tailings sweeping to obtain tin coarse. Concentrate Ⅳ, secondary concentrate Ⅳ, medium ore Ⅳ and tailings Ⅳ, among which the middle ore Ⅲ, middle ore Ⅳ and tailings Ⅲ, tailings Ⅳ are combined into shaking table rough sweeping tailings and directly throw the tails, secondary concentrate Ⅰ , secondary concentrate II, secondary concentrate III and secondary concentrate IV are mixed and then enter the first stage of secondary concentrate for sweeping to obtain tin coarse concentrate V, secondary concentrate V, medium ore V and tailings V, and then the intermediate After the ore V and tailings V are mixed, they enter the second stage of secondary concentrate for scavenging to obtain tin coarse concentrate VI, secondary concentrate VI, medium ore VI and tailings VI; Entering into the comprehensive medium ore deposit recycling and re-election, the secondary concentrate V and secondary concentrate VI are both returned to the secondary concentrate first-stage bed for recycling and re-separation; finally, the tin rough concentrates I-VI obtained by each rough sweeping operation shaker are combined to obtain tin. Coarse concentrate A, in which the materials entering the first stage of the secondary concentrate and the comprehensive medium deposit are concentrated by a thickener or a thickening box before entering, and the underflow of the thickener or thickening box is then classified by a cyclone respectively, and the cyclone after classification is used. The sand settling is further reground by vertical stirring mill, and the cyclone overflow is combined with the ore discharge of the vertical stirring mill, and then enters the secondary concentrate and the middle ore deposit respectively.
所述步骤(3)溜槽精矿、溜槽中矿进入摇床粗扫选作业的工艺条件及设备配置型号如下:In the step (3), the process conditions and equipment configuration models of the concentrate in the chute and the ore in the chute entering the rough sweeping operation of the shaker are as follows:
所述溜槽精矿进行摇床粗选时控制溜槽精矿的入选物料粒度为-0.180mm~+0.063mm,入选重量浓度为30~38%,且选用粗砂床:波形床:细砂床:刻槽床=1:2:2:2的云锡式摇床进行配置分选;When the chute concentrate is subjected to shaking table roughing, the selected material size of the chute concentrate is controlled to be -0.180mm~+0.063mm, the selected weight concentration is 30~38%, and the coarse sand bed is selected: wave bed: fine sand bed: Grooved bed = 1:2:2:2 cloud tin shaker for configuration and sorting;
溜槽中矿进行摇床粗选时控制溜槽中矿的入选物料粒度为-0.063mm~+0.037mm,入选重量浓度为27~32%,且选用波形床:细砂型:刻槽型:微细泥床=1:1:2:3的云锡式摇床进行配置分选。When the ore in the chute is subjected to shaking table roughing, the selected material size of the ore in the chute is controlled to be -0.063mm~+0.037mm, the selected weight concentration is 27~32%, and the wave bed is selected: fine sand type: groove type: fine mud bed = 1:1:2:3 cloud-tin shaker for configuration sorting.
所述进入综合中矿床扫选的物料入选重量浓度为25~32%,且选用粗砂床:细砂型:刻槽型:微细泥床=1:3:2:1的云锡式摇床进行配置分选,进入尾矿床选别的物料入选重量浓度为15~23%,且选用细砂型:刻槽型:微细泥床=2:3:2的云锡式摇床进行配置分选。The weight concentration of the materials entering the comprehensive middle ore deposit sweeping selection is 25-32%, and the coarse sand bed: fine sand type: groove type: fine mud bed = 1:3:2:1 cloud-tin type shaking table is used to carry out Configuration and sorting, the selected materials entering the tailings bed are selected with a weight concentration of 15-23%, and the fine sand type: groove type: fine mud bed = 2:3:2 cloud tin shaker is used for configuration and sorting.
所述进入次精矿一段床选别的物料入选重量浓度为28~35%,且选用粗砂床:波形床:刻槽型:微细泥床=2:2:2:1的云锡式摇床进行配置分选,所述进入次精矿二段床选别的物料入选重量浓度为20~27%,且选用粗砂床:细砂床:刻槽型:微细泥床=1:2:3:1的云锡式摇床进行配置分选。The selected materials entering the first stage of the secondary concentrate are selected with a weight concentration of 28-35%, and the coarse sand bed is selected: corrugated bed: groove type: fine mud bed = 2:2:2:1 cloud tin shaker The bed is configured and sorted. The selected materials entering the second-stage bed of the secondary concentrate have a selected weight concentration of 20-27%, and the coarse sand bed: fine sand bed: groove type: fine mud bed = 1:2: 3:1 cloud-tin shaker for configuration sorting.
(4)步骤(3)的锡粗精矿A经浓缩后进行浮选脱硫处理,得到硫精矿B和脱硫后的锡粗精矿B,硫精矿A与硫精矿B混合后得到最终硫精矿,锡粗精矿B进入摇床精选作业,经摇床精选最终得到含锡品位为38~45%的粗粒锡精矿和摇床精选尾矿,摇床精选尾矿返回步骤(3)的摇床粗扫选作业中的次精矿一段床循环再选。(4) the tin coarse concentrate A in step (3) is concentrated and then subjected to flotation desulfurization to obtain sulfur concentrate B and desulfurized tin coarse concentrate B, and the sulfur concentrate A and sulfur concentrate B are mixed to obtain the final Sulfur concentrate and tin coarse concentrate B enter the shaking table selection operation. After shaking table selection, coarse tin concentrate with a tin content of 38-45% and shaking table selection tailings are finally obtained. The ore is returned to the first-stage bed of the secondary concentrate in the rough-sweeping operation of the shaker in step (3).
所述步骤(4)锡粗精矿B进入摇床精选作业的具体流程结构及工艺设备参数为:The specific process structure and process equipment parameters of the step (4) tin rough concentrate B entering the shaker beneficiation operation are:
采用云锡摇床进行一次粗选两次扫选,一次粗选摇床的入选物料浓度为15~20%,经一次摇床粗选得到粗选精矿和粗选尾矿,粗选尾矿经浓缩后调整物料浓度为13-20%进入扫选一摇床作业,得到扫选一精矿和扫选一尾矿,扫选一尾矿经浓缩后调整物料浓度为10-15%进入扫选二摇床作业,得到扫选二精矿和扫选二尾矿,扫选二尾矿返回至步骤(3)的摇床粗扫选作业中的次精矿一段床循环再选,将粗选精矿、扫选一精矿和扫选二精矿混合后作为最终的粗粒锡精矿。The cloud-tin shaker is used for one roughing and two sweeps. The concentration of the selected material in the one roughing shaker is 15-20%. After one roughing, the roughing concentrate and roughing tailings are obtained, and the roughing tailings are obtained. After concentration, adjust the material concentration to 13-20% and enter the sweeping-sweeping-shaker operation to obtain sweeping-one concentrate and sweeping-one tailings. After the sweeping-one tailings are concentrated, adjust the material concentration to 10-15% and enter the sweeping The second-stage shaking table operation is used to obtain the second-stage scavenging concentrate and the second-stage tailings. The beneficiation concentrate, the first sweeping concentrate and the second sweeping concentrate are mixed as the final coarse-grained tin concentrate.
所述一次摇床粗选选用粗砂床:波形床:刻槽床:微细泥床=1:3:2:1的云锡式摇床的配置进行分选,扫选一摇床作业选用波形床:细砂床:刻槽床:微细泥床=2:2:2:1的云锡式摇床的配置进行选别,扫选二摇床作业选用波形床:刻槽床:微细泥床=3:3:1的云锡式摇床的配置进行选别。For the rough selection of the first shaker, use the coarse sand bed: wave bed: groove bed: fine mud bed = 1:3:2:1 configuration of the cloud-tin type shaker for sorting, and select the waveform for the sweeping operation of the shaker. Bed: fine sand bed: grooving bed: fine mud bed = 2:2:2:1 configuration of cloud-tin shaker to choose, sweep and select the second shaker operation choose wave bed: groove bed: fine mud bed = 3:3:1 configuration of cloud tin shaker for selection.
(5)所述步骤(2)的粗粒脱硫浮选、步骤(4)的锡粗精矿A浮选脱硫处理均包括一次粗选和至少二次扫选、至少二次精选,且各浮选流程所用药剂均包括活化剂浓硫酸、脱硫捕收剂DF-336和起泡剂松醇油,其中浓硫酸活化剂的总耗用量按入选干矿量计为1000-4000g/t,DF-336脱硫捕收剂的总耗用量按入选干矿量计为40-200g/t,松醇油起泡剂的总耗用量按入选干矿量计为30-100g/t,粗选作业各药剂添加量为各药剂总耗用量的60-85%,至少二次扫选作业各药剂添加量为各药剂总耗用量的15-40%。(5) The coarse-grained desulfurization and flotation in the step (2) and the flotation and desulfurization treatment of the coarse tin concentrate A in the step (4) all include one roughing, at least two sweeping, and at least two beneficiation, and each The reagents used in the flotation process include activator concentrated sulfuric acid, desulfurization collector DF-336 and foaming agent pine oil. The total consumption of concentrated sulfuric acid activator is 1000-4000g/t according to the selected dry ore, The total consumption of DF-336 desulfurization collector is 40-200g/t according to the selected dry ore, and the total consumption of pine oil foaming agent is 30-100g/t according to the selected dry ore. The added amount of each agent in the selection operation is 60-85% of the total consumption of each agent, and the amount of each agent added in at least the second sweeping operation is 15-40% of the total consumption of each agent.
一次粗选作业各药剂添加量优选为各药剂总耗用量的75-80%,至少二次扫选作业各药剂添加量优选为各药剂总耗用量的20-25%。The amount of each agent added in the first roughing operation is preferably 75-80% of the total consumption of each agent, and the amount of each agent added in at least the second sweeping operation is preferably 20-25% of the total consumption of each agent.
所述一次粗选和至少二次扫选、至少二次精选的浮选时间均为4-12min,优选为6~8min,一次粗选的入选物料浓度为37-50%。The flotation time of the primary roughing, at least secondary sweeping and at least secondary beneficiation is 4-12 minutes, preferably 6-8 minutes, and the selected material concentration of the primary roughing is 37-50%.
(6)所述细粒锡石选别系统中细粒锡石浮选作业为常规一粗三扫三精选流程结构,入选重量浓度30-40%,粗选添加调整剂碳酸钠100-400g/t、昆明理工大学研制及生产(代号为“KT-53”)的活化剂200-500g/t、锡石捕收剂1000-2000g/t(锡石捕收剂配比为JSY-20:YT-1=3:1,其中代号为“JSY-20”锡石捕收剂为湖北荆州药剂公司研制及生产,代号为“YT-1”锡石捕收剂为湖南勇拓药剂公司生产)、辅助捕收剂(代号为“P86”)的磷酸三丁酯40-150g/t和松醇油20-80g/t,扫选一、扫选二、精选一分别添加锡石捕收剂80-200g/t、30-100g/t和20-80g/t,其他选别作业不加药剂,各作业分选时间6-15min。(6) The fine-grained cassiterite flotation operation in the fine-grained cassiterite sorting system is a conventional one-coarse, three-sweep, and three-selection process structure, the selected weight concentration is 30-40%, and the roughing agent is added with 100-400g sodium carbonate /t, activator 200-500g/t, cassiterite collector 1000-2000g/t (the ratio of cassiterite collector is JSY-20) developed and produced by Kunming University of Science and Technology (codenamed "KT-53"): YT-1=3:1, in which the cassiterite collector code-named "JSY-20" was developed and produced by Hubei Jingzhou Pharmaceutical Company, and the cassiterite collector code-named "YT-1" was produced by Hunan Yongtuo Pharmaceutical Company) , auxiliary collector (codenamed "P86") tributyl phosphate 40-150g/t and terpineol oil 20-80g/t, add cassiterite collector respectively 80-200g/t, 30-100g/t and 20-80g/t, no chemicals are added for other sorting operations, and the sorting time for each operation is 6-15min.
(7)本发明方法还包括将原矿破碎、磨矿至以重量计-0.074mm粒度含量占65-75%、浓度为35-40%,采用浮选方法先行选别其他金属硫化矿物,其他金属硫化矿物选别后的尾矿采用磁选方法脱除磁铁矿物,分别得到其他金属硫化矿物和磁铁矿等精矿产品和磁选尾矿物料,然后再进行锡石分选。(7) The method of the present invention also includes crushing and grinding the raw ore to a particle size of -0.074mm by weight, with a particle size of 65-75% and a concentration of 35-40%, and using a flotation method to first separate other metal sulfide minerals and other metal sulfide minerals. The tailings after the separation of sulfide minerals use magnetic separation to remove magnetite, and obtain other metal sulfide minerals and magnetite and other concentrate products and magnetic separation tailings, and then carry out cassiterite separation.
本发明的特点是:The characteristics of the present invention are:
(1)通过预先分级,对分级后的物料分别采取相应选矿方法及设备系统进行粗细含锡物料的分选,针对性强。(1) Through pre-classification, corresponding beneficiation methods and equipment systems are adopted for the classified materials to separate the coarse and fine tin-containing materials, with strong pertinence.
(2)螺旋溜槽具有处理能力大、回收重矿物粒度下限低、可预选提高入选品位且可实现部分粒级的归队分选的特点;摇床具有分选品位富集比高的特点,采用不同床条类型的摇床床面针对入选物料特点进行优选配置,特定摇床设备与物料特性的匹配,分选效率高,有利于提升作业回收率;本发明采用螺旋溜槽与摇床组合应用,发挥螺旋溜槽与摇床的特点回收粗粒级锡石并提升回收率。(2) The spiral chute has the characteristics of large processing capacity, low particle size limit of recovered heavy minerals, can be preselected to improve the selected grade, and can realize the return and sorting of part of the particle size; the shaking table has the characteristics of high sorting grade and enrichment ratio. The bed surface of the bed bar type shaker is optimally configured according to the characteristics of the selected materials. The matching of the specific shaking table equipment and the material characteristics has high sorting efficiency and is conducive to improving the recovery rate of the operation. Features of Spiral Chutes and Shakers Recover coarse-grained cassiterite and improve recovery rates.
(3)采用“重-浮-重”相结合的联合工艺分步选别粗粒级锡石,粗扫选保证回收率仅产出锡石粗精矿,避免了资源浪费,对粗精矿进一步精选促进精矿品质提升达到合格产品要求,经济及社会效益显著。(3) The combined process of "heavy-floating-heavy" is used to separate the coarse-grained cassiterite step by step, and the rough scavenging ensures that the recovery rate only produces the cassiterite coarse concentrate, which avoids the waste of resources. Further selection promotes the improvement of concentrate quality to meet the requirements of qualified products, and the economic and social benefits are significant.
(4)对入选物料分步脱除影响锡石分选的硫铁矿物,减少螺旋溜槽和摇床设备分选锡石矿物过程中硫化矿对锡石分选效果及回收率的影响,先利用硫化矿物矿石密度与锡石矿物相近的特点来促进锡石与脉石矿物的分离,再利用锡石与硫化矿物的浮选特性差异来实现彻底脱除硫化矿,分步将脉石、硫化矿与锡石的分离,降低硫化矿及脉石中的锡金属损失,并逐步提升锡石精矿品质。(4) Remove the pyrite minerals that affect the separation of cassiterite in steps from the selected materials, and reduce the influence of sulfide minerals on the separation effect and recovery rate of cassiterite during the separation of cassiterite minerals by spiral chute and shaking table equipment. The characteristics of sulfide mineral ore that are similar in density to cassiterite minerals are used to promote the separation of cassiterite and gangue minerals, and then the difference in flotation characteristics between cassiterite and sulfide minerals can be used to completely remove sulfide ore. The separation of ore and cassiterite reduces the loss of tin metal in sulfide ore and gangue, and gradually improves the quality of cassiterite concentrate.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)本发明通过旋流器的预先分级奠定了+0.037mm粗粒级锡石重选和-0.037mm细粒级锡石浮选的粗细分离条件,对粗粒级含锡物料采用振动筛筛分实现对筛上粗粒级脉石物料直接抛尾,不仅可以减少进入粗粒级重选流程的矿量,减少摇床数量配置,而且可降低生产成本。(1) The present invention establishes the coarse and fine separation conditions of +0.037mm coarse-grained cassiterite gravity separation and -0.037mm fine-grained cassiterite flotation through the pre-classification of the cyclone, and the coarse-grained tin-containing materials are sieved by a vibrating screen Realizing the direct tailing of the coarse-grained gangue material on the screen can not only reduce the amount of ore entering the coarse-grained gravity separation process, reduce the number of shakers, but also reduce the production cost.
(2)本发明采用“螺旋溜槽+摇床”重选设备组合,不仅对粗粒级锡石分选入选品位进行富集,同时利用溜槽分级出粗粒级物料中所含的-0.037mm粒级物料,且粗粒级物料经过溜槽预选进一步分离出有利于摇床工艺设备配置分选的窄级别粒级物料,实现粒级归队并对应相应粒级组成采用不同床条类型及数量配置进行优化选别。(2) The present invention adopts the combination of "spiral chute + shaking table" gravity separation equipment, which not only enriches the selected grade of coarse-grained cassiterite, but also uses the chute to classify -0.037mm particles contained in the coarse-grained material. The coarse-grained materials are further separated by the chute pre-selection to narrow-grained materials that are conducive to the configuration and sorting of the shaker process equipment, so as to realize the return of the grains and optimize the composition of the corresponding grains by using different types and quantities of bed strips. Sorting.
(3)本发明采用“浮选+重选”的联合精选的粗粒选锡工艺,可降低锡石粗扫选摇床的操作控制精度及锡粗精矿品位,有效提高粗粒级锡粗精矿的回收率;同时通过浮选脱硫工艺进一步脱除影响锡石重选分离的硫铁矿,利用摇床富集比高的特点对锡粗精矿再次富集精选出合格的锡石精矿产品,精选摇床的尾矿返回溜槽精矿摇床流程循环再选,避免中间产物中锡金属的损失。(3) The present invention adopts the combined selective coarse-grained tin separation process of "flotation + gravity separation", which can reduce the operation control precision of the cassiterite rough-sweeping shaking table and the grade of tin coarse concentrate, and effectively improve the coarse-grained tin At the same time, the flotation desulfurization process is used to further remove the pyrite that affects the separation of cassiterite, and the high enrichment ratio of the shaking table is used to re-enrich the tin coarse concentrate to select qualified cassiterite concentrate. Mineral products, the tailings of the selected shaker are returned to the chute concentrate shaker for recycling and re-election to avoid the loss of tin metal in the intermediate products.
(4)本发明的工艺方法,工业应用后的锡石精矿品位及回收率较全粒级重选方法工艺明显提高,且摇床数量配置明显减少,相应的技术经济指标、经济效益比同类矿山或常规锡石选别工艺具有明显的优势。(4) the technological method of the present invention, the cassiterite concentrate grade and recovery rate after industrial application are obviously improved compared with the full-grain gravity separation method, and the number of shakers is obviously reduced, and the corresponding technical and economic indicators and economic benefits are higher than those of the same type. Mine or conventional cassiterite sorting process has obvious advantages.
附图说明Description of drawings
图1为本发明的工艺流程示意图。Fig. 1 is the process flow schematic diagram of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
实施例1:云南某地锌锡铜多金属硫化矿应用本发明方法进行锡石选矿:Embodiment 1: the zinc-tin-copper polymetallic sulfide ore in a certain place in Yunnan uses the inventive method to carry out cassiterite beneficiation:
1、原矿性质条件:1. Raw ore properties:
该地原矿石属氧化程度较低的原生锌锡铜多金属共生矿石,矿石中金属矿物主要是磁黄铁矿,次为黄铜矿、闪锌矿和锡石;脉石矿物以绿泥石为主,其次是角闪石、辉石、石英、黑云母和方解石等。原矿含锌品位2.5-4.0%、含锡品位0.20-0.40%、含铜品位0.10-0.22%、含铁品位10-18%、含硫品位4.0-8.5%;锡矿物主要为锡石、少量黝锡和酸溶锡,锡石占用率达到80%以上,锡石主要与磁黄铁矿、镁铝榴石、绿泥石、透辉石、石英等矿物共生,锡石嵌布粒度分布在0.074mm-0.002mm之间,大多数锡石呈麻点状稀疏或稠密分布在脉石中,锡石的嵌布粒度较细,70%以上锡石粒度小于0.02mm。原矿磨矿粒度-200目含量67-71%条件下锡石以单体存在且解离的50%左右,仍有部分锡石与脉石、铁闪锌矿、磁黄铁矿矿物连生。The raw ore in this area is a primary zinc-tin-copper polymetallic ore with a low degree of oxidation. The metal minerals in the ore are mainly pyrrhotite, followed by chalcopyrite, sphalerite and cassiterite; gangue minerals are chlorite. Mainly, followed by amphibole, pyroxene, quartz, biotite and calcite. The raw ore contains 2.5-4.0% zinc, 0.20-0.40% tin, 0.10-0.22% copper, 10-18% iron, and 4.0-8.5% sulfur; tin minerals are mainly cassiterite, a small amount of tetrahedron Tin and acid-soluble tin, the occupancy rate of cassiterite reaches more than 80%, cassiterite is mainly symbiotic with pyrrhotite, pyrope, chlorite, diopside, quartz and other minerals, and the particle size distribution of cassiterite inlaid is 0.074 Between mm and 0.002mm, most of the cassiterite is sparsely or densely distributed in the gangue in the form of pockmarks. The inlaid particle size of the cassiterite is relatively fine, and the particle size of more than 70% of the cassiterite is less than 0.02mm. Raw ore grinding particle size-200 mesh content of 67-71% under the condition of cassiterite exists as a monomer and dissociates about 50%, there are still some cassiterite and gangue, sphalerite, pyrrhotite minerals coexistence.
2、选矿工艺流程:2. Mineral beneficiation process:
该地原工艺流程为:浮选选铜→浮选选锌→磁选出铁→浮选脱硫→摇床选锡工艺。The original process flow of this site is: flotation copper separation → flotation zinc separation → magnetic separation of iron → flotation desulfurization → shaking table tin separation process.
将本发明选矿方法应用在该地,工艺流程更改为:浮选选铜→浮选选锌→磁选出铁→预先分级→浮选脱硫→“粗粒重选+细粒浮选”选锡工艺,即选锡工艺为:+0.037mm粗粒振筛分级抛尾→溜槽+摇床粗扫选→锡粗精矿浮选脱硫+摇床精选;-0.037mm细粒级锡石浮选,如图1所示,本实施例方法的具体步骤如下:The beneficiation method of the present invention is applied in this place, and the technological process is changed to: copper flotation → flotation zinc → magnetic iron separation → pre-classification → flotation desulfurization → “coarse grain gravity separation + fine grain flotation” for tin separation The tin selection process is: +0.037mm coarse-grained vibrating screen classification tailing → chute + shaking table rough sweeping → tin coarse concentrate flotation desulfurization + shaking table selection; -0.037mm fine-grained cassiterite flotation , as shown in Figure 1, the specific steps of the method in this embodiment are as follows:
(1)先将含锡多金属硫化矿物料重量浓度调整在17%后采用Φ250mm型旋流器对含锡多金属硫化矿进行±0.037mm粒级的预先分级,保证旋流器运行压力为0.08Mpa,得到+0.037mm物料和-0.037mm物料,其各产品的粒级及金属分布参数详见表1。-0.037mm物料进入细粒锡石选别系统,细粒锡石选别系统包括分级旋流器-0.037mm物料脱泥、细粒脱硫及细粒锡石浮选等作业,其中细粒锡石浮选作业为常规一粗三扫三精流程结构,入选重量浓度35-40%,粗选添加调整剂碳酸钠200g/t、KT-53活化剂300g/t、锡石捕收剂(JSY-19:YT-1=3:1)1300-1500g/t、辅助捕收剂P86 60g/t和30g/t松醇油,扫选一添加锡石捕收剂100g/t、扫选二添加锡石捕收剂30g/t和精选一添加锡石捕收剂40g/t,其他选别作业不加药剂,粗扫选段各作业分选时间8-12min,精选段各作业分选时间6-8min。(1) First adjust the weight concentration of tin-containing polymetallic sulfide minerals to 17%, and then use a Φ250mm cyclone to pre-classify tin-containing polymetallic sulfide ore with a particle size of ±0.037mm to ensure that the operating pressure of the cyclone is 0.08 Mpa, +0.037mm material and -0.037mm material are obtained, the particle size and metal distribution parameters of each product are shown in Table 1. -0.037mm material enters the fine-grained cassiterite sorting system, which includes a classification cyclone - 0.037mm material desliming, fine-grained desulfurization and fine-grained cassiterite flotation operations, among which fine-grained cassiterite The flotation operation is a conventional one-coarse, three-sweep and three-fine process structure. The selected weight concentration is 35-40%, and the roughing agent is added with sodium carbonate 200g/t, KT-53 activator 300g/t, cassiterite collector (JSY- 19: YT-1=3:1) 1300-1500g/t, auxiliary collector P86 60g/t and 30g/t pine alcohol oil, add cassiterite collector 100g/t in sweep selection 1, add tin in sweep selection 2 30g/t of stone collector and 40g/t of cassiterite collector for selection one, no chemicals are added for other sorting operations. -8min.
表1预先分级作业各产物粒级及金属分布情况Table 1 The particle size and metal distribution of each product in the pre-classification operation
(2)步骤(1)的+0.037mm物料进行粗粒脱硫浮选,该粗粒脱硫浮选作业由一次粗选、二次扫选和二次精选工艺流程结构组成,粗选的入选物料浓度为37%,该粗粒脱硫浮选作业各药剂的总消耗量分别为活化剂浓硫酸1000g/t(按入选干矿量计),DF-336脱硫捕收剂60g/t(按入选干矿量计),松醇油起泡剂30g/t(按入选干矿量计),其中,粗选作业各药剂添加量为总消耗量的70%,二次扫选作业各药剂添加量为总消耗量的30%,精选不加药剂,每段浮选时间为10min,经粗粒脱硫浮选得到硫精矿A和尾矿,尾矿进入振动筛分级作业,并选定振动筛的分级尺寸为0.106mm,得到+0.106mm粒级的筛上粗粒脉石物料的筛上和-0.106mm粒级的筛下含锡物料,其中筛上的+0.106mm粗粒级脉石物料直接抛尾,抛除相对原矿产率10-12%、含锡金属3-5%的粗粒脉石矿物;(2) The +0.037mm material in step (1) is subjected to coarse-grained desulfurization and flotation. The coarse-grained desulfurization and flotation operation is composed of a rough separation, a secondary sweep and a secondary selection process structure. The concentration is 37%. The total consumption of each agent in this coarse-grained desulfurization flotation operation is 1000g/t of concentrated sulfuric acid for activator (calculated according to the amount of selected dry ore) and 60g/t of DF-336 desulfurization collector (based on selected dry ore). ore quantity), terpineol oil foaming agent 30g/t (calculated by the amount of selected dry ore), wherein, the addition amount of each agent in the roughing operation is 70% of the total consumption, and the addition amount of each agent in the secondary sweeping operation is 30% of the total consumption, selected without adding chemicals, and each flotation time is 10min. After coarse-grained desulfurization and flotation, sulfur concentrate A and tailings are obtained. The grading size is 0.106mm, and the over-sieve coarse-grained gangue material of +0.106mm size and the under-sieve tin-containing material of -0.106mm size are obtained, wherein the +0.106mm coarse-grained gangue material on the screen is directly Throwing the tail, removing the coarse-grained gangue minerals with a relative raw mineral rate of 10-12% and a tin metal content of 3-5%;
(3)步骤(2)的筛下含锡物料采用直径Φ900mm型的螺旋溜槽进行分选富集及分级,得到溜槽精矿、溜槽中矿和溜槽尾矿,其各产品的粒级及金属分布情况详见表2,溜槽尾矿进入细粒锡石选别系统,溜槽精矿、溜槽中矿进入摇床粗扫选作业,具体流程结构及工艺设备配置参数为:(3) The tin-containing material under the screen in step (2) is sorted, enriched and classified by a spiral chute with a diameter of Φ900mm to obtain chute concentrate, chute middle ore and chute tailings, and the particle size and metal distribution of each product. See Table 2 for details. The tailings in the chute enter the fine-grained cassiterite sorting system, and the concentrate in the chute and the ore in the chute enter the rough sweeping operation of the shaker. The specific process structure and process equipment configuration parameters are:
首先对溜槽精矿进行摇床粗选,控制溜槽精矿粗选摇床的入选物料粒度主要为-0.106mm~+0.063mm,入选重量浓度为33%,且选用“粗砂床:波形床:细砂床:刻槽床=1:2:2:2”的云锡式摇床进行配置分选,分别得到锡粗精矿Ⅰ、次精矿Ⅰ、中矿Ⅰ和尾矿Ⅰ;对溜槽中矿进行摇床粗选,调整控制溜槽中矿的入选物料粒度主要为-0.063mm~+0.037mm,入选重量浓度为30%,且选用“波形床:细砂型:刻槽型:微细泥床=1:1:2:3”的云锡式摇床进行配置分选,分别得到锡粗精矿Ⅱ、次精矿Ⅱ、中矿Ⅱ和尾矿Ⅱ。First, the chute concentrate is subjected to shaking table roughing, and the selected material particle size of the chute concentrate roughing shaker is controlled to be -0.106mm ~ +0.063mm, and the selected weight concentration is 33%, and the "coarse sand bed: wave bed: Fine sand bed: groove bed = 1:2:2:2" cloud-tin shaker for configuration and separation to obtain tin coarse concentrate I, secondary concentrate I, medium ore I and tailings I respectively; The medium ore is subjected to shaking table roughing, and the particle size of the selected material in the control chute is mainly -0.063mm ~ +0.037mm, the selected weight concentration is 30%, and the "wave bed: fine sand type: groove type: micro mud bed is selected. = 1:1:2:3” cloud-tin shaker for configuration and separation to obtain tin coarse concentrate II, secondary concentrate II, medium ore II and tailings II.
其次将溜槽精矿、溜槽中矿摇床粗选得到的中矿Ⅰ、中矿Ⅱ混合后进入综合中矿床进行扫选,入选重量浓度为25%,且选用“粗砂床:细砂型:刻槽型:微细泥床=1:3:2:1”的云锡式摇床进行配置分选,得到锡粗精矿Ⅲ、次精矿Ⅲ、中矿Ⅲ和尾矿Ⅲ;将溜槽精矿、溜槽中矿摇床粗选得到的尾矿Ⅰ、尾矿Ⅱ混合后进入尾矿床进行尾矿扫选,入选重量浓度为15%,且选用“细砂型:刻槽型:微细泥床=2:3:2”的云锡式摇床进行配置分选,得到锡粗精矿Ⅳ、次精矿Ⅳ、中矿Ⅳ和尾矿Ⅳ,其中中矿Ⅲ、中矿Ⅳ和尾矿Ⅲ、尾矿Ⅳ合并成为摇床粗扫选尾矿直接抛尾。Secondly, the medium ore I and medium ore II obtained by the roughing of the chute concentrate and the chute medium ore shaking table are mixed and then entered into the comprehensive medium ore deposit for sweeping. The selected weight concentration is 25%, and the "coarse sand bed: fine sand type: engraved Channel type: fine mud bed = 1:3:2:1” cloud tin shaker for configuration and separation to obtain tin coarse concentrate III, secondary concentrate III, medium ore III and tailings III; , The tailings I and tailings II obtained by the roughing of the ore shaker in the chute are mixed and then enter the tailings bed for tailings sweeping. The selected weight concentration is 15%, and "fine sand type: groove type: fine mud bed = 2" :3:2” cloud-tin type shaking table for configuration and separation to obtain tin coarse concentrate IV, secondary concentrate IV, medium ore IV and tailings IV, of which medium ore III, medium ore IV and tailings III, tailings IV Mine IV is merged into the rough sweeping tailings of the shaker, and the tailings are directly thrown away.
进一步,将次精矿Ⅰ、次精矿Ⅱ、次精矿Ⅲ、次精矿Ⅳ混合后进入次精矿一段床进行扫选,入选重量浓度为28%,且选用“粗砂床:波形床:刻槽型:微细泥床=2:2:2:1”的云锡式摇床进行配置分选,得到锡粗精矿Ⅴ、次精矿Ⅴ、中矿Ⅴ和尾矿Ⅴ;再将中矿Ⅴ和尾矿Ⅴ混合后进入次精矿二段床进行扫选,入选重量浓度为20%,且选用“粗砂床:细砂床:刻槽型:微细泥床=1:2:3:1”的云锡式摇床进行配置分选,得到锡粗精矿Ⅵ、次精矿Ⅵ、中矿Ⅵ和尾矿Ⅵ;然后将中矿Ⅵ和尾矿Ⅵ混合后进入综合中矿床循环再选,次精矿Ⅴ和次精矿Ⅵ均返回次精矿一段床循环再选;优先地,进入次精矿一段床和综合中矿床的物料采用浓密机进行浓缩,浓密机底流再分别采用Φ250mm旋流器组分级,分级后的旋流器沉砂采用立式搅拌磨机进一步再磨,旋流器溢流与立式搅拌磨机的排矿合并后再分别进入次精矿一段床和中矿床。最终将各粗扫选作业摇床得到的锡粗精矿Ⅰ~Ⅵ合并后得到锡粗精矿A。Further, the secondary concentrate I, secondary concentrate II, secondary concentrate III, and secondary concentrate IV are mixed and then entered into the first-stage bed of secondary concentrate for sweeping selection. The selected weight concentration is 28%, and the "coarse sand bed: corrugated bed" is selected : Grooving type: Fine mud bed = 2:2:2:1” cloud tin shaker for configuration and separation to obtain tin coarse concentrate V, secondary concentrate V, medium ore V and tailings V; The medium ore V and tailings V are mixed and entered into the second-stage bed of the secondary concentrate for sweeping. The 3:1” cloud-tin type shaking table is used for configuration and separation to obtain tin coarse concentrate VI, secondary concentrate VI, medium ore VI and tailings VI; then the medium ore VI and tailings VI are mixed and then entered into the comprehensive medium ore deposit Circulation and re-election, both secondary concentrate V and secondary concentrate VI are returned to the first-stage bed of the secondary concentrate for recycling; preferentially, the materials entering the first-stage bed of the secondary concentrate and the comprehensive middle ore deposit are concentrated by a thickener, and the underflow of the thickener is then separated. A Φ250mm cyclone is used for grading, and the classified cyclone sand is further reground by a vertical stirring mill. The overflow of the cyclone is combined with the ore discharge of the vertical stirring mill, and then enters the first-stage bed of the secondary concentrate respectively. and medium deposits. Finally, the rough tin concentrates I to VI obtained by the shaking table of each rough sweeping operation are combined to obtain the rough tin concentrate A.
表2螺旋溜槽作业各产物粒级及金属分布情况Table 2 The particle size and metal distribution of each product in the spiral chute operation
(4)步骤(3)的锡粗精矿A经浓缩后进行浮选脱硫处理,粗选的物料入选浓度为50%,进行一次粗选、三次扫选和三次精选,其中,每次作业的浮选时间为12min,药剂总消耗量为活化剂浓硫酸4000g/t(按干矿量计),DF-336脱硫捕收剂150g/t(按干矿量计),起泡剂松醇油70g/t(按干矿量计),粗选作业各药剂添加量为各药剂总耗用量的80%,三次扫选作业各药剂添加量为各药剂总耗用量的20%,三次精选均不加药剂,得到硫精矿B和脱硫后的锡粗精矿B,硫精矿A与硫精矿B混合后得到最终硫精矿,锡粗精矿B进入摇床精选作业,摇床精选作业的具体流程为:采用云锡摇床进行一次粗选两次扫选,一次摇床粗选的入选浓度为18%,一次摇床粗选选用“粗砂床:波形床:刻槽床:微细泥床=1:3:2:1”的云锡式摇床的配置进行分选,得到含锡品位40-45%的粗选精矿和粗选尾矿;粗选尾矿经浓缩至浓度为16%后进入扫选一摇床作业,选用“波形床:细砂床:刻槽床:微细泥床=2:2:2:1”的云锡式摇床的配置进行选别,得到含锡品位37-40%的扫选一精矿和扫选一尾矿;扫选一尾矿经浓缩至浓度为13%后进入扫选二摇床作业,扫选二摇床作业选用“波形床:刻槽床:微细泥床=3:3:1”的云锡式摇床的配置进行选别,得到含锡品位33-38%的扫选二精矿和扫选二尾矿,扫选二尾矿(含锡品位在0.4-0.8%之间)返回至步骤(3)的摇床粗扫选作业中的次精矿一段床循环再选,将粗选精矿、扫选一精矿和扫选二精矿混合后作为最终的粗粒锡精矿(锡品位39-41%)。(4) The tin rough concentrate A in step (3) is concentrated and subjected to flotation desulfurization treatment, and the selected concentration of the roughing material is 50%, and one roughing, three sweeping and three cleanings are carried out, wherein each operation is performed. The flotation time is 12min, the total consumption of chemicals is activator concentrated sulfuric acid 4000g/t (calculated by dry ore), DF-336 desulfurization collector 150g/t (calculated by dry ore), foaming agent pinitol Oil 70g/t (calculated by dry ore), the amount of each agent added in the roughing operation is 80% of the total consumption of each agent, and the amount of each agent added in the three-time cleaning operation is 20% of the total consumption of each agent. No chemicals are added in the selection, and sulfur concentrate B and desulfurized tin coarse concentrate B are obtained. After mixing sulfur concentrate A and sulfur concentrate B, the final sulfur concentrate is obtained, and tin coarse concentrate B enters the shaking table selection operation. , The specific process of the selection operation of the shaker is as follows: use a cloud tin shaker for one rough selection and two sweeps, the selected concentration of the first shaker rough selection is 18%, and the first shaker rough selection uses "coarse sand bed: wave bed" : Slotted bed: Micro mud bed = 1:3:2:1” configuration of cloud-tin shaker for sorting to obtain rougher concentrate and rougher tailings with a tin content of 40-45%; roughing The tailings are concentrated to a concentration of 16% and then enter into a sweeping shaker operation. The cloud-tin type shaking table of "wave bed: fine sand bed: groove bed: fine mud bed = 2:2:2:1" is used. It is configured and sorted, and the first sweeping concentrate and sweeping tailings with a tin content of 37-40% are obtained; the first sweeping tailings are concentrated to a concentration of 13% and then enter the second sweeping shaker operation, and the sweeping second For the shaking table operation, the configuration of the cloud-tin type shaking table of "wave bed: groove bed: fine mud bed = 3:3:1" was selected for selection, and the second scavenging concentrate and scavenging concentrate with a tin content of 33-38% were obtained. Select the second tailings, sweep the second tailings (with a tin content between 0.4-0.8%) and return to the first stage of the secondary concentrate in the rough sweeping operation of the shaker in step (3). The ore, sweep-one concentrate and sweep-two concentrate are mixed as the final coarse-grained tin concentrate (tin grade 39-41%).
3、本发明工艺方法在该锌锡铜多金属硫化矿中锡石选别工艺中应用后,根据关键工艺流程结构进行的数质量考查得到的技术参数及选别指标详见表3。3. After the technological method of the present invention is applied in the cassiterite sorting process in the zinc-tin-copper polymetallic sulfide ore, the technical parameters and sorting indexes obtained by the quantitative and qualitative examination according to the key process flow structure are shown in Table 3.
表3云南某地锌锡铜多金属硫化矿中锡石选别工艺技术参数及选锡指标结果Table 3 Technical parameters of cassiterite separation process and tin selection index results in zinc-tin-copper polymetallic sulfide ore in a certain place in Yunnan
4、本发明方法应用前后锡指标对比:4, the tin index contrast before and after the application of the method of the present invention:
本发明方法在该地锌锡铜多金属硫化矿中锡石选别工艺中应用前后的选锡技术指标对比结果详见表4。从表4中数据可看出,本发明方法工艺流程应用后,锡精矿回收率较应用前的45.22%提升了5.80%,技术效果明显。See Table 4 for the comparison results of the tin selection technical indicators before and after the method of the present invention is applied in the cassiterite sorting process in the zinc-tin-copper polymetallic sulfide ore in this place. From the data in Table 4, it can be seen that after the application of the process flow of the method of the present invention, the recovery rate of tin concentrate is increased by 5.80% compared with 45.22% before application, and the technical effect is obvious.
表4本发明工艺在云南某地锌锡铜多金属硫化矿中锡石选别工艺中应用前后指标对比表Table 4. Index comparison table before and after application of the technology of the present invention in the cassiterite sorting process in a zinc-tin-copper polymetallic sulfide ore in a certain place in Yunnan
实施例2:针对云南某地铜锡硫化矿应用本发明方法进行锡石的选矿:Embodiment 2: apply the inventive method to carry out the beneficiation of cassiterite for copper-tin sulfide ore in a certain place in Yunnan:
1、原矿性质:1. Raw ore properties:
原矿石属原生铜锡共生矿,矿石中金属矿物主要是黄铜矿,次为磁黄铁矿、磁铁矿和锡石;脉石矿物以石英、方解石为主,其次是辉石、黑云母等。原矿含铜品位0.4-1.0%、含锡品位0.12-0.25%、含铁品位5-10%、含硫品位2.0-4.0%;锡矿物主要为锡石,锡石占用率达到95%以上,锡石嵌布粒度分布在0.053mm-0.02mm之间。原矿磨矿粒度-200目含量62-72%条件下锡石以单体存在且解离的65%左右。The raw ore is a primary copper-tin symbiotic ore. The metal minerals in the ore are mainly chalcopyrite, followed by pyrrhotite, magnetite and cassiterite; the gangue minerals are mainly quartz and calcite, followed by pyroxene and biotite. Wait. The raw ore contains 0.4-1.0% copper, 0.12-0.25% tin, 5-10% iron, and 2.0-4.0% sulfur; tin minerals are mainly cassiterite, and the occupancy rate of cassiterite is over 95%. The particle size distribution of stone inlaid cloth is between 0.053mm-0.02mm. Crude ore grinding particle size-200 mesh content is 62-72% under the condition that cassiterite exists as a monomer and dissociates about 65%.
2、选矿工艺流程:2. Mineral beneficiation process:
本发明应用前:浮选选铜→磁选出铁→浮选脱硫→摇床选锡工艺。Before the application of the present invention: flotation copper separation → magnetic separation of iron → flotation desulfurization → shaking table tin separation process.
本发明应用后:浮选选铜→磁选出铁→预先分级+细泥脱泥抛尾→浮选脱硫→振筛分级粗粒脉石抛尾+螺旋溜槽+摇床选锡+锡粗精矿脱硫+脱硫后锡粗精矿摇床精选的选矿工艺流程,具体步骤如下:After the application of the invention: flotation copper separation → magnetic separation of iron → pre-classification + fine mud desliming and tailing → flotation desulfurization → vibrating screen classification coarse-grained gangue tailing + spiral chute + shaking table for tin selection + tin coarse refining Ore desulfurization + desulfurization post-desulfurization tin coarse concentrate shaker selection process flow, the specific steps are as follows:
(1)将原矿破碎、磨矿至以重量计-0.074mm粒度含量占65%、浓度为34%,采用浮选方法先行铜矿物浮选,选铜尾矿采用磁选方法脱除磁铁矿物,分别得到铜、铁2个精矿产品和磁选尾矿物料,将磁选尾矿采用Φ300mm型的旋流器进行±0.037mm粒级的预先分级,保证旋流器运行压力为0.10Mpa,得到+0.037mm物料和-0.037mm物料,-0.037mm物料进一步采用Φ75mm型的旋流器进行脱泥,脱泥后的沉砂进入细粒锡石浮选系统,脱泥后的-0.010mm矿泥直接抛尾处理;(1) Crushing and grinding the raw ore to a particle size of -0.074mm by weight, with a particle size of 65% and a concentration of 34%, using the flotation method to first flotate the copper minerals, and using the magnetic separation method to remove the magnetite from the copper tailings. , respectively, to obtain two concentrate products of copper and iron and magnetic separation tailings material, and use a Φ300mm type cyclone to pre-classify the magnetic separation tailings with a particle size of ±0.037mm to ensure that the operating pressure of the cyclone is 0.10Mpa, The +0.037mm material and the -0.037mm material are obtained. The -0.037mm material is further used for desliming with a Φ75mm type cyclone. After desliming, the settled sand enters the fine-grained cassiterite flotation system. The mud is directly thrown into the tail;
(2)步骤(1)的+0.037mm物料进行粗粒脱硫浮选,脱除黄铁矿,该粗粒脱硫浮选作业由一次粗选、二次扫选和二次精选工艺流程组成,粗选的入选物料浓度为42%,该粗粒脱硫浮选作业各药剂的总消耗量分别为活化剂浓硫酸1500g/t(按入选干矿量计),DF-336脱硫捕收剂40g/t(按入选干矿量计),松醇油起泡剂30g/t(按入选干矿量计),其中,粗选作业各药剂添加量为总消耗量的90%,二次扫选作业各药剂添加量为总消耗量的10%,精选不加药剂,粗扫选段每个作业的浮选时间为8min,精选段每个作业的浮选时间为5min,经粗粒脱硫浮选得到硫精矿A和尾矿,尾矿进入振动筛分级作业,并选定振动筛的分级尺寸为0.125mm,得到+0.125mm粒级的筛上粗粒脉石物料的筛上和-0.125mm粒级的筛下含锡物料,其中筛上的+0.125mm粗粒级脉石物料直接抛尾;(2) The +0.037mm material of step (1) is subjected to coarse-grained desulfurization and flotation to remove pyrite, and the coarse-grained desulfurization and flotation operation is composed of primary roughing, secondary sweeping and secondary beneficiation process flow, The concentration of the selected material in the roughing is 42%. The total consumption of each agent in the coarse-grained desulfurization and flotation operation is 1500g/t of concentrated sulfuric acid for activator (calculated by the amount of selected dry ore), and 40g/t of DF-336 desulfurization collector. t (calculated by the amount of selected dry ore), 30g/t of terpineol oil foaming agent (calculated by the amount of selected dry ore), among which, the addition amount of each agent in the roughing operation is 90% of the total consumption, and the secondary sweeping operation The amount of each agent added is 10% of the total consumption, and no agent is added in the selection. The flotation time of each operation in the rough sweeping section is 8 minutes, and the flotation time of each operation in the selection section is 5 minutes. Sulfur concentrate A and tailings are obtained, the tailings enter the vibrating screen classification operation, and the classification size of the vibrating screen is selected to be 0.125mm, and the on-screen and -0.125mm of the coarse-grained gangue material on the screen with a particle size of +0.125mm are obtained. The tin-containing material under the sieve of the particle size, in which the +0.125mm coarse-grained gangue material on the sieve is directly thrown to the tail;
(3)步骤(2)的筛下含锡物料采用直径Φ1200mm型的螺旋溜槽进行分选富集及分级,得到溜槽精矿、溜槽中矿和溜槽尾矿,溜槽尾矿进入细粒锡石选别系统,溜槽精矿、溜槽中矿进入摇床粗扫选作业,具体流程结构、工艺参数及设备配置为:(3) The tin-containing material under the screen in step (2) is sorted, enriched and classified by a spiral chute with a diameter of Φ1200mm to obtain chute concentrate, chute medium ore and chute tailings, and the chute tailings enter the fine-grained cassiterite separation process. According to different systems, the concentrate in the chute and the ore in the chute enter the rough sweeping operation of the shaker. The specific process structure, process parameters and equipment configuration are as follows:
首先对溜槽精矿、溜槽中矿分别进行摇床粗选,其中保证溜槽精矿的物料粒度为-0.125mm~+0.063mm,入选重量浓度为34%,且选用“粗砂床:波形床:细砂床:刻槽床=1:2:2:2”的云锡式摇床进行配置分选,分别得到锡粗精矿Ⅰ、次精矿Ⅰ、中矿Ⅰ和尾矿Ⅰ;对溜槽中矿进行摇床粗选,调整控制溜槽中矿的入选物料粒度主要为-0.063mm~+0.037mm,入选重量浓度为32%,且选用“波形床:细砂型:刻槽型:微细泥床=1:1:2:3”的云锡式摇床进行配置分选,分别得到锡粗精矿Ⅱ、次精矿Ⅱ、中矿Ⅱ和尾矿Ⅱ。其次将溜槽精矿、溜槽中矿摇床粗选得到的中矿Ⅰ、中矿Ⅱ混合后进入综合中矿床进行扫选,入选重量浓度为27%,且选用“粗砂床:细砂型:刻槽型:微细泥床=1:3:2:1”的云锡式摇床进行配置分选,得到锡粗精矿Ⅲ、次精矿Ⅲ、中矿Ⅲ和尾矿Ⅲ;将溜槽精矿、溜槽中矿摇床粗选得到的尾矿Ⅰ、尾矿Ⅱ混合后进入尾矿床进行尾矿扫选,入选重量浓度为20%,且选用“细砂型:刻槽型:微细泥床=2:3:2”的云锡式摇床进行配置分选,得到锡粗精矿Ⅳ、次精矿Ⅳ、中矿Ⅳ和尾矿Ⅳ,其中中矿Ⅲ、中矿Ⅳ和尾矿Ⅲ、尾矿Ⅳ合并成为摇床粗扫选尾矿直接抛尾。First, the chute concentrate and the chute medium ore are respectively subjected to shaking table roughing, which ensures that the material particle size of the chute concentrate is -0.125mm ~ +0.063mm, the selected weight concentration is 34%, and the "coarse sand bed: wave bed: Fine sand bed: groove bed = 1:2:2:2" cloud-tin shaker for configuration and separation to obtain tin coarse concentrate I, secondary concentrate I, medium ore I and tailings I respectively; The medium ore is subjected to shaking table roughing, and the particle size of the selected material in the control chute is mainly -0.063mm~+0.037mm, and the selected weight concentration is 32%, and the "wave bed: fine sand type: groove type: micro mud bed is selected. = 1:1:2:3” cloud-tin shaker for configuration and separation to obtain tin coarse concentrate II, secondary concentrate II, medium ore II and tailings II. Secondly, the medium ore I and medium ore II obtained by the roughing of the chute concentrate and the chute medium ore shaker are mixed and then entered into the comprehensive medium ore deposit for sweeping. The selected weight concentration is 27%, and the "coarse sand bed: fine sand type: engraved Channel type: fine mud bed = 1:3:2:1” cloud tin shaker for configuration and separation to obtain tin coarse concentrate III, secondary concentrate III, medium ore III and tailings III; , The tailings I and tailings II obtained by the roughing of the ore shaker in the chute are mixed and entered into the tailings bed for tailings sweeping. The selected weight concentration is 20%, and "fine sand type: groove type: fine mud bed = 2" :3:2” cloud-tin type shaking table for configuration and separation to obtain tin coarse concentrate IV, secondary concentrate IV, medium ore IV and tailings IV, of which medium ore III, medium ore IV and tailings III, tailings IV Mine IV is merged into the rough sweeping tailings of the shaker, and the tailings are directly thrown away.
进一步,将次精矿Ⅰ、次精矿Ⅱ、次精矿Ⅲ、次精矿Ⅳ混合后进入次精矿一段床进行扫选,入选重量浓度为30%,且选用“粗砂床:波形床:刻槽型:微细泥床=2:2:2:1”的云锡式摇床进行配置分选,得到锡粗精矿Ⅴ、次精矿Ⅴ、中矿Ⅴ和尾矿Ⅴ;再将中矿Ⅴ和尾矿Ⅴ混合后进入次精矿二段床进行扫选,入选重量浓度为23%,且选用“粗砂床:细砂床:刻槽型:微细泥床=1:2:3:1”的云锡式摇床进行配置分选,得到锡粗精矿Ⅵ、次精矿Ⅵ、中矿Ⅵ和尾矿Ⅵ;然后将中矿Ⅵ和尾矿Ⅵ混合后进入综合中矿床循环再选,次精矿Ⅴ和次精矿Ⅵ均返回次精矿一段床循环再选;优先地,进入次精矿一段床和综合中矿床的物料采用浓密机进行浓缩,浓密机底流再分别采用Φ300mm旋流器组分级,分级后的旋流器沉砂采用立式搅拌磨机进一步再磨,旋流器溢流与立式搅拌磨机的排矿合并后再分别进入次精矿一段床和中矿床。最终将各粗扫选作业摇床得到的锡粗精矿Ⅰ~Ⅵ合并后得到锡粗精矿A。Further, the secondary concentrate I, secondary concentrate II, secondary concentrate III, and secondary concentrate IV are mixed and then entered into the first-stage bed of secondary concentrate for sweeping. The selected weight concentration is 30%, and the "coarse sand bed: corrugated bed" : Grooving type: Fine mud bed = 2:2:2:1” cloud tin shaker for configuration and separation to obtain tin coarse concentrate V, secondary concentrate V, medium ore V and tailings V; After mixing medium ore V and tailings V, they enter the second stage of secondary concentrate for scavenging, and the selected weight concentration is 23%. The 3:1” cloud-tin type shaking table is used for configuration and separation to obtain tin coarse concentrate VI, secondary concentrate VI, medium ore VI and tailings VI; then the medium ore VI and tailings VI are mixed and then entered into the comprehensive medium ore deposit Circulation and re-election, both secondary concentrate V and secondary concentrate VI are returned to the first-stage bed of the secondary concentrate for recycling; preferentially, the materials entering the first-stage bed of the secondary concentrate and the comprehensive middle ore deposit are concentrated by a thickener, and the underflow of the thickener is then separated. A Φ300mm cyclone is used for grading, and the classified cyclone sand is further reground by a vertical stirring mill. The overflow of the cyclone is combined with the ore discharge of the vertical stirring mill and then enters the first-stage bed of the secondary concentrate respectively. and medium deposits. Finally, the rough tin concentrates I to VI obtained by the shaking table of each rough sweeping operation are combined to obtain the rough tin concentrate A.
(4)步骤(3)的锡粗精矿A经浓缩后进行浮选脱硫处理,粗选的物料入选浓度为37%,进行一次粗选、二次扫选和二次精选,其中,每次作业的浮选时间为6-8min,药剂总消耗量为活化剂浓硫酸1500g/t(按干矿量计),DF-336脱硫捕收剂70g/t(按干矿量计),起泡剂松醇油40g/t(按干矿量计),粗选作业各药剂添加量为各药剂总耗用量的85%,二次扫选作业各药剂添加量为各药剂总耗用量的15%,二次精选均不加药剂,得到硫精矿B和脱硫后的锡粗精矿B,硫精矿B与硫精矿A混合后得到最终硫精矿,锡粗精矿B进入摇床精选作业,摇床精选作业的具体流程为:一次摇床粗选入选浓度为15%,选用“粗砂床:波形床:刻槽床:微细泥床=1:3:2:1”的云锡式摇床的配置进行分选,得到含锡品位39-43%的粗选精矿和粗选尾矿;粗选尾矿经浓缩至浓度为13%后进入扫选一摇床作业,选用“波形床:细砂床:刻槽床:微细泥床=2:2:2:1”的云锡式摇床的配置进行选别,得到含锡品位36-42%的扫选一精矿和扫选一尾矿;扫选一尾矿经浓缩至浓度为12%后进入扫选二摇床作业,扫选二摇床作业选用“波形床:刻槽床:微细泥床=3:3:1”的云锡式摇床的配置进行选别,得到含锡品位35-38%的扫选二精矿和扫选二尾矿,扫选二尾矿(含锡品位在0.3-0.5%之间)返回至步骤(3)的摇床粗扫选作业中的次精矿一段床循环再选,将粗选精矿、扫选一精矿和扫选二精矿混合后作为最终的粗粒锡精矿(锡品位39-44%)。(4) The tin rough concentrate A in step (3) is concentrated and then subjected to flotation desulfurization treatment, and the selected concentration of the roughing material is 37%, and a roughing, secondary sweeping and secondary beneficiation are carried out, wherein each The flotation time of the second operation is 6-8min, and the total consumption of chemicals is 1500g/t of concentrated sulfuric acid for activator (calculated by dry ore) and 70g/t of DF-336 desulfurization collector (calculated by dry ore). Foaming agent pine alcohol oil 40g/t (calculated by dry ore), the addition amount of each agent in the roughing operation is 85% of the total consumption of each agent, and the amount of each agent added in the secondary sweeping operation is the total consumption of each agent 15% of the sulphur concentrate B and the desulfurized tin coarse concentrate B are obtained without adding chemicals for the secondary beneficiation. Enter the shaker selection operation. The specific process of the shaker selection operation is as follows: the selected concentration of the first shaker rough selection is 15%, and the selection of "coarse sand bed: wave bed: groove bed: micro mud bed = 1:3:2 :1” configuration of cloud-tin shaker for sorting to obtain rougher concentrates and rougher tailings with a tin content of 39-43%; rougher tailings are concentrated to a concentration of 13% and then enter the first sweeping selection process. For the shaker operation, select the configuration of the cloud-tin type shaker of "wave bed: fine sand bed: groove bed: fine mud bed = 2:2:2:1", and obtain a tin-containing grade of 36-42%. Sweep one concentrate and sweep one tailings; Sweep one tailings are concentrated to a concentration of 12% and then enter into the second sweeping shaker operation. Bed = 3:3:1” configuration of cloud-tin shaker for sorting, to obtain the second sweeping concentrate and sweeping second tailings with a tin content of 35-38%, and sweeping second tailings (tin-containing grade 35-38%) between 0.3-0.5%) return to step (3) in the first stage of the secondary concentrate in the roughing operation of the shaker, and mix the roughing concentrate, the first-sweeping concentrate and the second-sweeping concentrate Then as the final coarse-grained tin concentrate (39-44% tin grade).
本发明方法在该地铜锡硫化矿中锡石选别工艺中应用后,锡精矿回收率较应用前的提升了3.8%,技术效果明显。After the method of the invention is applied in the cassiterite sorting process in the copper-tin sulfide ore in this area, the recovery rate of tin concentrate is increased by 3.8% compared with that before the application, and the technical effect is obvious.
实施例3:针对广西某地锡石多金属硫化矿应用本发明方法进行选锡:原矿石中含有锡、锌、铅、锑和铟有用金属,锡石以粗粒锡石为准,采用本发明方法进行粗粒级锡石分选,具体步骤如下:Embodiment 3: apply the method of the present invention to tin selection for cassiterite polymetallic sulfide ore in a certain place in Guangxi: the raw ore contains useful metals of tin, zinc, lead, antimony and indium, and the cassiterite is based on coarse-grained cassiterite. The inventive method carries out coarse-grained cassiterite sorting, and the concrete steps are as follows:
(1)将原矿破碎、磨矿至以重量计-0.074mm粒度含量占70%、浓度为40%,采用浮选方法先行硫化矿的浮选,将硫化矿的浮选尾矿采用Φ250mm型的旋流器进行±0.037mm粒级的预先分级,保证旋流器运行压力为0.12Mpa,得到+0.037mm物料和-0.037mm物料,-0.037mm物料进入细粒锡石选别系统;(1) Crushing and grinding the raw ore until the particle size of -0.074mm by weight accounts for 70% and the concentration is 40%. The flotation method is used for the flotation of the sulfide ore first, and the flotation tailings of the sulfide ore are made of Φ250mm type. The cyclone is pre-classified with a particle size of ±0.037mm to ensure that the operating pressure of the cyclone is 0.12Mpa, and the +0.037mm material and the -0.037mm material are obtained, and the -0.037mm material enters the fine-grained cassiterite sorting system;
(2)步骤(1)的+0.037mm物料进行粗粒脱硫浮选,该粗粒脱硫浮选作业由一次粗选、二次扫选和二次精选工艺流程组成,粗选的入选物料浓度为50%,该粗粒脱硫浮选作业各药剂的总消耗量分别为活化剂浓硫酸4000g/t(按入选干矿量计),DF-336脱硫捕收剂200g/t(按入选干矿量计),松醇油起泡剂100g/t(按入选干矿量计),其中,粗选作业各药剂添加量为总消耗量的85%,二次扫选作业各药剂添加量为总消耗量的15%,精选不加药剂,每段浮选时间为7min,经粗粒脱硫浮选得到硫精矿Ⅰ和尾矿,尾矿进入振动筛分级作业,并选定振动筛的分级尺寸为0.180mm,得到+0.180mm粒级的筛上粗粒脉石物料的筛上和-0.180mm粒级的筛下含锡物料,其中筛上的+0.180mm粗粒级脉石物料直接抛尾;(2) The +0.037mm material in step (1) is subjected to coarse-grained desulfurization and flotation. The coarse-grained desulfurization and flotation operation is composed of primary roughing, secondary sweeping and secondary beneficiation. The total consumption of each agent in this coarse-grained desulfurization flotation operation is 4000g/t of concentrated sulfuric acid for activator (calculated according to the amount of selected dry ore) and 200g/t of DF-336 desulfurization collector (based on selected dry ore). 100g/t of terpineol oil foaming agent (calculated according to the amount of selected dry ore), wherein, the amount of each agent added in the roughing operation is 85% of the total consumption, and the amount of each agent added in the secondary sweeping operation is the total 15% of the consumption, no chemicals are added, and each flotation time is 7 minutes. After coarse-grained desulfurization and flotation, sulfur concentrate I and tailings are obtained. The tailings enter the vibrating screen classification operation, and the vibrating screen classification is selected The size is 0.180mm, and the over-sieve and -0.180mm under-sieve tin-containing material of the +0.180mm particle size of the coarse-grained gangue material on the screen is obtained, and the +0.180mm coarse-grained gangue material on the screen is directly thrown away tail;
(3)步骤(2)的筛下含锡物料采用直径Φ1200mm型的螺旋溜槽进行分选富集及分级,得到溜槽精矿、溜槽中矿和溜槽尾矿,溜槽尾矿进入细粒锡石选别系统,溜槽精矿、溜槽中矿进入摇床粗扫选作业,具体流程为:(3) The tin-containing material under the screen in step (2) is sorted, enriched and classified by a spiral chute with a diameter of Φ1200mm to obtain chute concentrate, chute medium ore and chute tailings, and the chute tailings enter the fine-grained cassiterite separation process. Different systems, the concentrate in the chute and the ore in the chute enter the rough sweeping operation of the shaker. The specific process is as follows:
首先对溜槽精矿、溜槽中矿分别进行摇床粗选,其中保证溜槽精矿的物料粒度为-0.180mm~+0.063mm,入选重量浓度为30%,且选用“粗砂床:波形床:细砂床:刻槽床=1:2:2:2”的云锡式摇床进行配置分选,分别得到锡粗精矿Ⅰ、次精矿Ⅰ、中矿Ⅰ和尾矿Ⅰ;对溜槽中矿进行摇床粗选,调整控制溜槽中矿的入选物料粒度主要为-0.063mm~+0.019mm,入选重量浓度为25%,且选用“波形床:细砂型:刻槽型:微细泥床=1:1:2:3”的云锡式摇床进行配置分选,分别得到锡粗精矿Ⅱ、次精矿Ⅱ、中矿Ⅱ和尾矿Ⅱ。其次将溜槽精矿、溜槽中矿摇床粗选得到的中矿Ⅰ、中矿Ⅱ混合后进入综合中矿床进行扫选,入选重量浓度为32%,且选用“粗砂床:细砂型:刻槽型:微细泥床=1:3:2:1”的云锡式摇床进行配置分选,得到锡粗精矿Ⅲ、次精矿Ⅲ、中矿Ⅲ和尾矿Ⅲ;将溜槽精矿、溜槽中矿摇床粗选得到的尾矿Ⅰ、尾矿Ⅱ混合后进入尾矿床进行尾矿扫选,入选重量浓度为23%,且选用“细砂型:刻槽型:微细泥床=2:3:2”的云锡式摇床进行配置分选,得到锡粗精矿Ⅳ、次精矿Ⅳ、中矿Ⅳ和尾矿Ⅳ,其中中矿Ⅲ、中矿Ⅳ和尾矿Ⅲ、尾矿Ⅳ合并成为摇床粗扫选尾矿直接抛尾。First, the chute concentrate and the chute medium ore are respectively subjected to shaking table roughing, which ensures that the material size of the chute concentrate is -0.180mm ~ +0.063mm, the selected weight concentration is 30%, and the "coarse sand bed: wave bed: Fine sand bed: groove bed = 1:2:2:2" cloud-tin shaker for configuration and separation to obtain tin coarse concentrate I, secondary concentrate I, medium ore I and tailings I respectively; The medium ore is subjected to shaking table roughing, and the particle size of the selected material in the control chute is mainly -0.063mm ~ +0.019mm, the selected weight concentration is 25%, and the "wave bed: fine sand type: groove type: micro mud bed is selected. = 1:1:2:3” cloud-tin shaker for configuration and separation to obtain tin coarse concentrate II, secondary concentrate II, medium ore II and tailings II. Secondly, the medium ore I and medium ore II obtained from the roughing of the chute concentrate and the chute medium ore shaker are mixed and entered into the comprehensive medium ore deposit for sweeping. The selected weight concentration is 32%, and the "coarse sand bed: fine sand type: engraved Channel type: fine mud bed = 1:3:2:1” cloud tin shaker for configuration and separation to obtain tin coarse concentrate III, secondary concentrate III, medium ore III and tailings III; , The tailings I and tailings II obtained by the roughing of the ore shaker in the chute are mixed and then enter the tailings bed for tailings sweeping. The selected weight concentration is 23%, and "fine sand type: groove type: fine mud bed = 2" :3:2” cloud-tin type shaking table for configuration and separation to obtain tin coarse concentrate IV, secondary concentrate IV, medium ore IV and tailings IV, of which medium ore III, medium ore IV and tailings III, tailings IV Mine IV is merged into the rough sweeping tailings of the shaker, and the tailings are directly thrown away.
进一步,将次精矿Ⅰ、次精矿Ⅱ、次精矿Ⅲ、次精矿Ⅳ混合后进入次精矿一段床进行扫选,入选重量浓度为35%,且选用“粗砂床:波形床:刻槽型:微细泥床=2:2:2:1”的云锡式摇床进行配置分选,得到锡粗精矿Ⅴ、次精矿Ⅴ、中矿Ⅴ和尾矿Ⅴ;再将中矿Ⅴ和尾矿Ⅴ混合后进入次精矿二段床进行扫选,入选重量浓度为27%,且选用“粗砂床:细砂床:刻槽型:微细泥床=1:2:3:1”的云锡式摇床进行配置分选,得到锡粗精矿Ⅵ、次精矿Ⅵ、中矿Ⅵ和尾矿Ⅵ;然后将中矿Ⅵ和尾矿Ⅵ混合后进入综合中矿床循环再选,次精矿Ⅴ和次精矿Ⅵ均返回次精矿一段床循环再选;优先地,进入次精矿一段床和综合中矿床的物料采用浓密机进行浓缩,浓密机底流再分别采用Φ300mm旋流器组分级,分级后的旋流器沉砂采用立式搅拌磨机进一步再磨,旋流器溢流与立式搅拌磨机的排矿合并后再分别进入次精矿一段床和中矿床。最终将各粗扫选作业摇床得到的锡粗精矿Ⅰ~Ⅵ合并后得到锡粗精矿A。Further, the secondary concentrate I, secondary concentrate II, secondary concentrate III, and secondary concentrate IV are mixed and then entered into the first-stage bed of secondary concentrate for sweeping selection. The selected weight concentration is 35%, and the "coarse sand bed: corrugated bed" is selected. : Grooving type: Fine mud bed = 2:2:2:1” cloud tin shaker for configuration and separation to obtain tin coarse concentrate V, secondary concentrate V, medium ore V and tailings V; The medium ore V and tailings V are mixed and entered into the second-stage bed of the secondary concentrate for sweeping. The 3:1” cloud-tin type shaking table is used for configuration and separation to obtain tin coarse concentrate VI, secondary concentrate VI, medium ore VI and tailings VI; then the medium ore VI and tailings VI are mixed and then entered into the comprehensive medium ore deposit Circulation and re-election, both secondary concentrate V and secondary concentrate VI are returned to the first-stage bed of the secondary concentrate for recycling; preferentially, the materials entering the first-stage bed of the secondary concentrate and the comprehensive middle ore deposit are concentrated by a thickener, and the underflow of the thickener is then separated. A Φ300mm cyclone is used for grading, and the classified cyclone sand is further reground by a vertical stirring mill. The overflow of the cyclone is combined with the ore discharge of the vertical stirring mill and then enters the first-stage bed of the secondary concentrate respectively. and medium deposits. Finally, the rough tin concentrates I to VI obtained by the shaking table of each rough sweeping operation are combined to obtain the rough tin concentrate A.
(4)步骤(3)的锡粗精矿Ⅰ经浓缩后进行浮选脱硫处理,粗选的物料入选浓度为38%,进行一次粗选、二次扫选和二次精选,其中,每段浮选时间为6min,药剂总消耗量为活化剂浓硫酸4000g/t(按干矿量计),DF-336脱硫捕收剂200g/t(按干矿量计),起泡剂松醇油100g/t(按干矿量计),粗选作业各药剂添加量为各药剂总耗用量的60%,二次扫选作业各药剂添加量为各药剂总耗用量的40%,二次精选均不加药剂,每得到硫精矿Ⅱ和脱硫后的锡粗精矿Ⅱ,硫精矿Ⅱ与硫精矿Ⅰ混合后得到最终硫精矿,锡粗精矿Ⅱ进入摇床精选作业,摇床精选作业的具体流程为:采用云锡摇床进行一次粗选两次扫选,一次摇床粗选的入选浓度为10%,一次摇床粗选按“粗砂床:波形床:刻槽床:微细泥床=1:3:2:1”的云锡式摇床进行配置分选,得到含锡品位粗选精矿和粗选尾矿,粗选尾矿经浓缩至浓度为8%后进入扫选一摇床作业,按“波形床:刻槽床:微细泥床=3:3:1”的云锡式摇床进行配置进行选别,得到扫选一精矿和扫选一尾矿,扫选一尾矿经浓缩至浓度为12%后进入扫选二摇床作业,按“波形床:刻槽床:微细泥床=2:2:3”的云锡式摇床进行配置进行选别,得到扫选二精矿和扫选二尾矿,扫选二尾矿返回至步骤(3)的摇床粗扫选作业,循环再选,将粗选精矿、扫选一精矿和扫选二精矿混合后作为最终的粗粒锡精矿(锡品位38-45%)。(4) The tin rough concentrate I in step (3) is concentrated and then subjected to flotation desulfurization treatment, and the selected concentration of the roughing material is 38%, and a roughing, secondary sweeping and secondary beneficiation are carried out, wherein each The stage flotation time is 6min, and the total consumption of chemicals is activator concentrated sulfuric acid 4000g/t (calculated by dry ore), DF-336 desulfurization collector 200g/t (calculated by dry ore), foaming agent pinitol Oil 100g/t (calculated by dry ore), the amount of each agent added in the roughing operation is 60% of the total consumption of each agent, and the amount of each agent added in the secondary sweeping operation is 40% of the total consumption of each agent. No chemicals are added for the second beneficiation, each time the sulfur concentrate II and the desulfurized tin coarse concentrate II are obtained, the sulfur concentrate II is mixed with the sulfur concentrate I to obtain the final sulfur concentrate, and the tin coarse concentrate II enters the shaking table Selection operation, the specific process of the selection operation of the shaker is as follows: use a cloud tin shaker for one rough selection and two sweeps, the selected concentration of the first shaker rough selection is 10%, and the first shaker rough selection press "coarse sand bed" : corrugated bed: grooved bed: fine mud bed = 1:3:2:1” cloud-tin shaker for configuration and separation to obtain tin-containing rougher concentrate and rougher tailings. The rougher tailings are processed by After concentrating to 8%, enter the sweeping and selecting shaker operation, and configure the cloud-tin shaker of "wave bed: grooved bed: fine mud bed = 3:3:1" for selection, and get the sweeping selection one. Concentrate and sweep the first tailings, sweep the first tailings to be concentrated to 12% and then enter the sweeping second shaker operation, press "wave bed: grooved bed: fine mud bed = 2:2:3" The cloud-tin type shaking table is configured for sorting, and the second sweeping concentrate and the second sweeping tailing are obtained. The concentrate, sweep-one concentrate and sweep-two concentrate are mixed as the final coarse-grained tin concentrate (tin grade 38-45%).
本发明方法在该地锡石多金属硫化矿应用后,锡精矿回收率较应用前的提升了4.59%,技术效果明显。After the method of the invention is applied to the local cassiterite polymetallic sulfide ore, the recovery rate of tin concentrate is increased by 4.59% compared with that before the application, and the technical effect is obvious.
实施例4:本实施例方法同实施例3,不同之处在于,所述步骤(4)中锡粗精矿Ⅰ经浓缩后进行浮选脱硫处理,进行一次粗选、二次扫选和二次精选,其中粗选作业各药剂添加量为各药剂总耗用量的80%,二次扫选作业各药剂添加量为各药剂总耗用量的20%,二次精选均不加药剂,得到硫精矿Ⅱ和脱硫后的锡粗精矿Ⅱ。Embodiment 4: The method of this embodiment is the same as that of Embodiment 3, the difference is that in the step (4), the tin coarse concentrate I is concentrated and then subjected to flotation desulfurization treatment, which is subjected to primary roughing, secondary sweeping and two For the second selection, the addition amount of each agent in the roughing operation is 80% of the total consumption of each agent, and the addition amount of each agent in the secondary sweep operation is 20% of the total consumption of each agent, and the second selection is not added. The chemical agent is used to obtain sulfur concentrate II and desulfurized tin rough concentrate II.
经本实施例处理后,最终得到的锡精矿回收率较应用本发明前明显提升了4.69%。After the treatment in this example, the recovery rate of the finally obtained tin concentrate is obviously increased by 4.69% compared with that before the application of the present invention.
上面结合附图对本发明的具体实施方式作了详细说明,但是本发明并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The specific embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, and can also be made within the scope of knowledge possessed by those of ordinary skill in the art without departing from the purpose of the present invention. Various changes.
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