CN109841400A - A kind of assembly device and method of amorphous alloy transformer iron core - Google Patents
A kind of assembly device and method of amorphous alloy transformer iron core Download PDFInfo
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- CN109841400A CN109841400A CN201910244296.4A CN201910244296A CN109841400A CN 109841400 A CN109841400 A CN 109841400A CN 201910244296 A CN201910244296 A CN 201910244296A CN 109841400 A CN109841400 A CN 109841400A
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- iron core
- amorphous alloy
- carrier
- upper yoke
- core
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Abstract
The present invention relates to transformer manufacturing fields, it is intended to provide a kind of assembly device and method of amorphous alloy transformer iron core, its key points of the technical solution are that including core-lamination stack supporting plate, the core-lamination stack supporting plate in trough type and its notch upward, the both ends open of the core-lamination stack supporting plate, the core-lamination stack supporting plate is made of clamping portion and carrier, the head end of the carrier is articulated with the end of the clamping portion, when the clamping portion and iron core are engaged by clamping, the carrier towards transformer outside and tilt upward.The present invention is suitable for the assembly of amorphous alloy transformer iron core.
Description
Technical field
The present invention relates to transformer manufacturing fields, more specifically, it relates to a kind of dress of amorphous alloy transformer iron core
With device and method.
Background technique
Amorphous alloy transformer is the power transformer of a kind of low-loss, high energy efficiency, using iron based amorphous metal as iron
The heart, since the material does not have long range ordered structure, magnetization and the more general magnetic material of degaussing ability are strong.Therefore, amorphous closes
The iron loss (i.e. no-load loss) of golden transformer uses silicon steel 70-80% low as the traditional transformer of iron core than generally.Due to damage
Consumption reduces, and power generation needs also decline therewith, and the discharge of carbon dioxide isothermal chamber gas is also corresponding to be reduced.Based on energy supply and environmental protection
Factor, amorphous alloy transformer is used widely.
Amorphous alloy transformer generally installs iron core using vertical installation method: iron core opens iron core under plumbness
Upper yoke, respectively penetrates the high-voltage coil and low-voltage coil of three-phase, then shuts the upper yoke of iron core.
But when opening and closing iron core, due to the inherent characteristic of amorphous alloy core, amorphous alloy
The heart easily fragmentation.Furthermore during implementation iron core vertical total coating process, operator is more, general assembly inefficiency.
Summary of the invention
The first purpose of the invention is to provide a kind of assembly devices of amorphous alloy transformer iron core, can effectively keep away
Exempt from amorphous alloy core and occurs the case where because of external force fragmentation when opening and closing, meanwhile, operator in assembling process
It reduces, general assembly efficiency improves.
Above-mentioned technical purpose of the invention has the technical scheme that a kind of amorphous alloy transformer iron
The assembly device of the heart, including core-lamination stack supporting plate, the core-lamination stack supporting plate in trough type and its notch upward, the iron core is folded
The both ends open of piece supporting plate, the core-lamination stack supporting plate are made of clamping portion and carrier, and the head end of the carrier is articulated with
The end of the clamping portion, when the clamping portion and iron core are engaged by clamping, the carrier towards transformer outside and incline
Obliquely.
By using above-mentioned technical proposal, the clamping portion of core-lamination stack supporting plate and the lateral surface of iron core are engaged by clamping, installation
The upper yoke of Shi Tiexin overlays in the carrier of core-lamination stack supporting plate so that iron core upper yoke except bear its self weight in addition to, not additionally by
Power avoids the inherent characteristic of amorphous alloy core from making iron core upper yoke fragmentation, plays a protective role to iron core, amorphous is avoided to close
Golden iron core occurs the case where because of external force fragmentation when opening and closing；The head end of carrier is articulated with the end of clamping portion,
To facilitate the position of adjustment carrier, conducive to the installation of amorphous alloy transformer iron core.
A second object of the present invention is to provide a kind of assembly methods of amorphous alloy transformer iron core, can effectively keep away
The upper yoke for exempting from amorphous alloy core occurs the case where because of external force fragmentation when opening and closing, meanwhile, it is grasped in assembling process
Make personnel's reduction, general assembly efficiency improves.
Preferably, this method comprises the following steps: step A: being bonded in iron core on pulling plate, installs the folder of transformer,
And iron core and pulling plate are assembled on the rack according to the positional relationship of drawing；Step B: removing the top of folder, makes the clamping
Portion and the stem upper end of iron core are engaged by clamping, and support the fixed carrier in state obliquely using hoistable platform；Step C:
The upper yoke for opening iron core stacks the upper yoke of iron core towards the direction turning unfolding close to the carrier, the upper yoke of iron core is unfolded
It overlays in the carrier, binding and fixing；Step D: overturn the carrier to perpendicular to the ground using hoistable platform
Position, binding and fixing, set is packed into the high-voltage coil and low-voltage coil of three-phase on iron core；Step E: the upper yoke and overturning for unbinding iron core stack
Yoke restores the upper yoke of iron core to initial position, removes the core-lamination stack supporting plate；Step F: close up iron core, while closing up
Place carries out end seal, carries out binding and fixing in iron core periphery.
By using above-mentioned technical proposal, iron core is bonded on pulling plate, and pulling plate plays the role of support forming to iron core, with
Make iron core in addition to bearing its self weight, not additional stress, the small no-load loss for making iron core of stress and audible noise reduce, so that amorphous
The performance of alloy transformer gets a promotion；The clamping portion of core-lamination stack supporting plate and iron core are engaged by clamping, and are adjusted using hoistable platform
The position of the carrier of core-lamination stack supporting plate is conducive to core-lamination stack supporting plate pair with the position of pre-fixed core-lamination stack supporting plate
The support of iron core upper yoke is fixed；The upper yoke of iron core overlays in the carrier of core-lamination stack supporting plate, plays guarantor to the upper yoke of iron core
Shield effect is reduced because the inherent characteristic of amorphous alloy core occurs the upper yoke of iron core because external force is broken when opening and closing
The case where splitting appearance；Carrier is adjusted to position perpendicular to the ground by hoistable platform, and three-phase can be penetrated in transformer
High-voltage coil and low-voltage coil；End seal is carried out at the closed position of iron core, binding and fixing is carried out in iron core periphery, with the entirety to iron core
Shape plays fastening effect, and then operator is reduced in assembling process, and general assembly efficiency improves.
Preferably, in the step C, when the upper yoke of the iron core stacked reaches preset thickness, in the carrier interpolation
Enter steel plate to be further continued for stacking the upper yoke of iron core；In the step E, the steel plate is successively taken out, then overturns the upper yoke of iron core.
By using above-mentioned technical proposal, steel plate plays the role of reinforcement to the upper yoke of the iron core of adjacent position, to reduce
Because the inherent characteristic of amorphous alloy core occurs the upper yoke of iron core because the case where external force fragmentation goes out when opening and closing
It is existing.
Preferably, in the step D, after penetrating the high-voltage coil and low-voltage coil of three-phase, using absorbing apparatus in high-voltage coil and low-voltage coil
It is adsorbed between clearance for insulation.
By using above-mentioned technical proposal, absorbing apparatus can carry out absorption cleaning to the fragment the clearance for insulation of coil,
It requires to be guaranteed conducive to the single-point grounding between iron core and pulling plate, and then the noiseproof feature of transformer, iron loss index maintain
In preferred range, conducive to the performance for promoting amorphous alloy transformer.
Preferably, in the step A, the infusion epoxy resin in the macropore of pulling plate, iron core is glued by epoxy coating
Knot is on pulling plate.
By using above-mentioned technical proposal, epoxy resin has preferable adhesive strength and chemical-resistance, and iron core passes through
Epoxy coating is bonded on pulling plate, and tight bond forms one, the bonding between pulling plate and iron core between pulling plate and iron core
Effect is more preferable.
Preferably, in the step A, the interior outline border surface of the iron core is bonded with baffle blanket.
By using above-mentioned technical proposal, baffle blanket is the high density coiled material with certain flexibility, and which reduce iron cores
Audible noise, making amorphous alloy transformer at work has preferable noise reduction effect.
Preferably, in the step A, the bonding plane of iron core and pulling plate, the surface of pulling plate apply in ground connection conduction region and lead
Electro-hydraulic processing carries out spray painting antirust treatment in remaining bonding plane and surface.
By using above-mentioned technical proposal, conduction liquid is handled so that the earthing effect after iron core is powered is good, and then amorphous closes
The voltage transformation effect of golden transformer is more preferable；Antirust treatment makes the chemistry and couple corrosion of iron core and pulling plate from gas etc., with
Play the role of protecting iron core and pulling plate, extend iron core and pulling plate service life.
Preferably, in the step F, end seal is carried out at the place of closing up of iron core using glass cement, in iron core periphery steel band
Carry out binding and fixing.
By using above-mentioned technical proposal, glass cement carries out end seal to the place of closing up of iron core, and steel band carries out iron core periphery
Binding and fixing play fastening effect, the overall mechanical strength enhancing of iron core with the monnolithic case to iron core.
In conclusion the invention has the following advantages:
1, core-lamination stack supporting plate makes the upper yoke of iron core in addition to bearing its self weight, not additional stress is right when installing transformer coil
The upper yoke of iron core plays a protective role, and reduces amorphous alloy core and occurs when opening and closing upper yoke because of external force fragmentation
Situation occurs；Meanwhile the position of carrier is adjustable, in favor of the assembly of amorphous alloy transformer iron core；
2, the assembly method of this amorphous alloy transformer iron core can effectively avoid the upper yoke of amorphous alloy core from beating on and off
Occur the case where because of external force fragmentation when closing, meanwhile, operator is reduced in assembling process, and general assembly efficiency improves；
3, steel plate plays reinforcing effect to the upper yoke of the iron core of adjacent position in carrier, reduce amorphous alloy core opening and
Occur occurring because of the case where external force fragmentation when closing upper yoke.
Detailed description of the invention
Fig. 1 is a kind of assembly schematic device of amorphous alloy transformer iron core；
Fig. 2 is a kind of overall schematic of amorphous alloy transformer；
Fig. 3 is a kind of application method schematic diagram of the assembly device of amorphous alloy transformer iron core.
In figure: 1, core-lamination stack supporting plate；101, clamping portion；102, carrier；2, iron core；21, upper yoke；3, rack；4, it draws
Plate；5, epoxy resin；6, baffle blanket；7, high-voltage coil and low-voltage coil.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
It referring to Fig.1, is a kind of assembly device and method of amorphous alloy transformer iron core disclosed by the invention, including iron core
Lamination supporting plate 1, core-lamination stack supporting plate 1 are in trough type, the notch of core-lamination stack supporting plate 1 upward and its both ends open, core-lamination stack
Supporting plate 1 is made of clamping portion 101 and carrier 102, and the head end of carrier 102 is articulated with the end of clamping portion 101, works as clamping portion
101 with iron core 2 be engaged by clamping when, carrier 102 towards transformer outside and tilt upward.
Referring to Fig. 2 and Fig. 3, this method comprises the following steps: step A: infusion epoxy resin 5, iron in the macropore of pulling plate 4
The heart 2 is bonded on pulling plate 4 by 5 coating of epoxy resin, bonds baffle blanket 6 on the interior outline border surface of iron core 2, baffle blanket 6 has two
Layer, the ground connection conduction region on the surface of the bonding plane of iron core 2 and pulling plate 4, pulling plate 4 are carried out applying conduction liquid processing, in iron core 2 and be drawn
Remaining bonding plane of plate 4, the remaining surface of pulling plate 4 carry out spray painting antirust treatment, then install the folder of transformer, and according to drawing
Positional relationship iron core 2 and pulling plate 4 are assembled in rack 3；Step B: the folder being located above transformer is removed, clamping portion is made
101 are engaged by clamping with the top of the outline border side of iron core 2, support fixed carrier 102 in state obliquely using hoistable platform；
Step C: opening the upper yoke 21 of iron core 2, towards the upper yoke 21 close to the direction of carrier 102 overturning iron core 2, makes the upper yoke of iron core 2
21 overlay in carrier 102, when the upper yoke 21 of iron core 2 reaches preset thickness, place steel plate in carrier 102, make steel
The inside of plate and carrier 102 is mating, continues the upper yoke 21 for stacking iron core 2；Step D: the upper yoke 21 of binding and fixing iron core 2
With the relative position between carrier 102, by hoistable platform adjust carrier 102 position, until carrier 102 be in
The vertical position in ground is packed into the high-voltage coil and low-voltage coil 7 of three-phase along 2 sets of iron core, finishes wait be set with, using absorbing apparatus in high-low pressure
It is adsorbed between the clearance for insulation of coil 7；Step E: the upper yoke 21 of unbundlings iron core 2 successively takes out steel plate, then overturn iron core 2
Upper yoke 21 makes the upper yoke 21 of iron core 2 be restored to initial position, separates clamping portion 101 with 2 outline border side of iron core, removes iron core 2
Lamination supporting plate 1；Step F: closing up iron core 2, while carrying out end seal using glass cement at the place of closing up, 2 periphery steel band of iron core into
Row binding and fixing.
The present embodiment has the beneficial effect that:
1,2 lamination supporting plate 1 of iron core makes the upper yoke 21 of iron core 2 in addition to bearing its self weight, and not additional stress is reduced because of amorphous alloy
The inherent characteristic of 2 material of the heart makes the upper yoke 21 of iron core 2 occur the appearance of the case where because of external force fragmentation when opening and closing, right
The upper yoke 21 of iron core 2 plays a protective role；Meanwhile the head end of the carrier 102 of 2 lamination supporting plate 1 of iron core is articulated with 2 lamination of iron core
The end of the clamping portion 101 of supporting plate 1, to facilitate the position of adjustment carrier 102, conducive to the peace of amorphous alloy transformer iron core 2
Dress；
2, iron core 2 is bonded on pulling plate 4 by 5 coating of epoxy resin, and tight bond forms one between pulling plate 4 and iron core 2, is made
Pulling plate 4 plays the role of support forming to iron core 2, and then iron core 2, in addition to bearing its self weight, not additional stress, stress is small to make iron
The no-load loss and audible noise of the heart 2 reduce, so that the performance of amorphous alloy transformer gets a promotion；
3, in the carrier 102 of 2 lamination supporting plate 1 of iron core, steel plate between the upper yoke 21 of adjacent iron core 2, to iron core 2
Upper yoke 21 play the role of reinforcement, with reduce because the inherent characteristic of amorphous alloy core 2 make the upper yoke 21 of iron core 2 open and
Occur occurring because of the case where external force fragmentation when closing；
4, after the high-voltage coil and low-voltage coil 7 of suit completion three-phase, the fragment between the clearance for insulation of cleaning coil is adsorbed using absorbing apparatus,
The single-point grounding requirement be conducive between iron core 2 and pulling plate 4 is guaranteed, and then the noiseproof feature of transformer, iron loss index
Preferred range is maintained, conducive to the performance for promoting amorphous alloy transformer；
5, the baffle blanket 6 of the interior outline border surface bonding of iron core 2 reduces the audible noise of iron core 2, and amorphous alloy transformer is made to exist
There is preferable noise reduction effect when work；
6, the bonding plane of iron core 2 and pulling plate 4, pulling plate 4 surface ground connection conduction region carry out apply conduction liquid processing so that iron core 2
Earthing effect after energization is good, and then the voltage transformation effect of amorphous alloy transformer is more preferable；In remaining of iron core 2 and pulling plate 4
Bonding plane and surface carry out spray painting antirust treatment, make the chemistry and couple corrosion of iron core 2 and pulling plate 4 from gas etc., to play
Protect iron core 2 and pulling plate 4, the effect for extending iron core 2 and 4 service life of pulling plate；
7, glass cement carries out end seal to the place of closing up of iron core 2, and steel band carries out binding and fixing to 2 periphery of iron core, to the whole of iron core 2
External shape plays fastening effect, and the globality of iron core 2 enhances, and the magnetic field strength that iron core 2 generates after powered up is more preferable.
The embodiment of present embodiment is presently preferred embodiments of the present invention, not limits protection of the invention according to this
Range, therefore: the equivalence changes that all structures under this invention, shape, principle are done, should all be covered by protection scope of the present invention it
It is interior.
Claims (8)
1. the assembly device of a kind of amorphous alloy transformer iron core, it is characterized in that: including core-lamination stack supporting plate (1), the iron core
Lamination supporting plate (1) in trough type and its notch upward, the both ends open of the core-lamination stack supporting plate (1), the core-lamination stack support
Plate (1) is made of clamping portion (101) and carrier (102), and the head end of the carrier (102) is articulated with the clamping portion
(101) end, when the clamping portion (101) and iron core (2) are engaged by clamping, the carrier (102) is towards transformer
It is external and tilt upward.
2. the assembly method of a kind of amorphous alloy transformer iron core according to claim 1, it is characterized in that: this method includes
Following steps: step A: being bonded in iron core (2) on pulling plate (4), installs the folder of transformer, and according to the positional relationship of drawing
Iron core (2) and pulling plate (4) are assemblied on rack (3)；Step B: removing the top of folder, makes the clamping portion (101) and iron
The stem upper end of the heart (2) is engaged by clamping, and supports the fixed carrier (102) in state obliquely using hoistable platform；Step
C: opening the upper yoke (21) of iron core (2), and the upper yoke of iron core (2) is stacked towards the direction turning unfolding close to the carrier (102)
(21), the upper yoke (21) of iron core (2) is made to be unfolded to overlay in the carrier (102), binding and fixing；Step D: flat using lifting
Platform makes the carrier (102) overturning to position perpendicular to the ground, and binding and fixing, set is packed into the height of three-phase on iron core (2)
Low-voltage coil (7)；Step E: unbinding the upper yoke (21) of iron core (2) and overturning stacks upper yoke (21), makes the upper yoke (21) of iron core (2)
Restore to initial position, removes the core-lamination stack supporting plate (1)；Step F: close up iron core (2), while being held at the place of closing up
Envelope carries out binding and fixing in iron core (2) periphery.
3. the assembly method of a kind of amorphous alloy transformer iron core according to claim 2, it is characterized in that: the step C
In, when the upper yoke (21) of the iron core (2) stacked reaches preset thickness, insertion steel plate is further continued in the carrier (102)
Stack the upper yoke (21) of iron core (2)；In the step E, the steel plate is successively taken out, then overturns the upper yoke (21) of iron core (2).
4. the assembly method of a kind of amorphous alloy transformer iron core according to claim 2, it is characterized in that: the step D
In, after set is packed into the high-voltage coil and low-voltage coil (7) of three-phase, inhaled between the clearance for insulation of high-voltage coil and low-voltage coil (7) using absorbing apparatus
It is attached.
5. the assembly method of a kind of amorphous alloy transformer iron core according to claim 2, it is characterized in that: the step A
In, infusion epoxy resin (5) in the macropore of pulling plate (4), iron core (2) is bonded in pulling plate (4) by epoxy resin (5) coating
On.
6. the assembly method of a kind of amorphous alloy transformer iron core according to claim 2, it is characterized in that: the step A
In, the interior outline border surface of the iron core (2) is bonded with baffle blanket (6).
7. the assembly method of a kind of amorphous alloy transformer iron core according to claim 2, it is characterized in that: the step A
In, the bonding plane of iron core (2) and pulling plate (4), the surface of pulling plate (4) carry out applying conduction liquid processing in ground connection conduction region, at remaining
Bonding plane and surface carry out spray painting antirust treatment.
8. the assembly method of a kind of amorphous alloy transformer iron core according to claim 2, it is characterized in that: the step F
In, end seal is carried out at the place of closing up of iron core (2) using glass cement, carries out binding and fixing with steel band in iron core (2) periphery.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910244296.4A CN109841400A (en) | 2019-03-28 | 2019-03-28 | A kind of assembly device and method of amorphous alloy transformer iron core |
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| CN201910244296.4A CN109841400A (en) | 2019-03-28 | 2019-03-28 | A kind of assembly device and method of amorphous alloy transformer iron core |
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| CN109841400A true CN109841400A (en) | 2019-06-04 |
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| CN201910244296.4A Pending CN109841400A (en) | 2019-03-28 | 2019-03-28 | A kind of assembly device and method of amorphous alloy transformer iron core |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113130198A (en) * | 2021-03-24 | 2021-07-16 | 无锡普天铁心股份有限公司 | Fixing method of three-phase three-column non-overlapping upper yoke iron core |
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| CN101552128A (en) * | 2008-11-28 | 2009-10-07 | 中电电气集团有限公司 | Assembly technology and work fixture for three-phase three-pillar amorphous alloy transformer |
| JP2012069943A (en) * | 2010-09-02 | 2012-04-05 | Abb Technology Ag | Winding type transformer core having support structure |
| US20140028428A1 (en) * | 2010-12-27 | 2014-01-30 | Hitachi Industrial Equipment Systems Co., Ltd. | Amorphous transformer |
| CN204257372U (en) * | 2014-12-12 | 2015-04-08 | 上海置信电气非晶有限公司 | A kind of denoising structure of amorphous alloy transformer |
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2019
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57194507A (en) * | 1981-05-26 | 1982-11-30 | Mitsubishi Electric Corp | Iron core of three-phase transformer |
| CN201307520Y (en) * | 2008-11-19 | 2009-09-09 | 中电电气集团有限公司 | Iron-core fixture |
| CN201307484Y (en) * | 2008-11-19 | 2009-09-09 | 中电电气集团有限公司 | Iron core structure for three-phase three-column noncrystalline alloy dry type transformer |
| CN101552128A (en) * | 2008-11-28 | 2009-10-07 | 中电电气集团有限公司 | Assembly technology and work fixture for three-phase three-pillar amorphous alloy transformer |
| JP2012069943A (en) * | 2010-09-02 | 2012-04-05 | Abb Technology Ag | Winding type transformer core having support structure |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113130198A (en) * | 2021-03-24 | 2021-07-16 | 无锡普天铁心股份有限公司 | Fixing method of three-phase three-column non-overlapping upper yoke iron core |
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Application publication date: 20190604 |