Disclosure of Invention
Aiming at the problems in the related art, the invention provides a wave-absorbing composite material and a preparation method thereof, and researches a wave-absorbing composite material which has good wave-absorbing performance and can actively adjust the wave-absorbing performance.
The wave-absorbing composite material provided by the invention comprises: an impedance matching layer as an upper layer; the main body wave absorbing layer is used as an intermediate layer, wherein the main body wave absorbing layer comprises a three-dimensional graphene wave absorbing material and an electromagnetic loss layer which is used as a bottom layer; the impedance matching layer is connected to the electromagnetic loss layer in a connection mode that the distance between the two layers can be regulated, and the main body wave absorbing layer is clamped between the impedance matching layer and the electromagnetic loss layer.
In the wave-absorbing composite material, the base materials of the impedance matching layer and the electromagnetic loss layer are one or a combination of more of epoxy resin, vinyl resin, quartz fiber and glass fiber.
In the wave-absorbing composite material, the absorbent of the impedance matching layer is one or a combination of more of spherical ferromagnetic metal particles and spherical ferromagnetic metal particles/dielectric composite particles.
In the wave-absorbing composite material, the spherical ferromagnetic metal particles are one or a combination of more of spherical Fe metal particles, spherical Co metal particles and spherical Ni metal particles.
In the wave-absorbing composite material, the spherical ferromagnetic metal particles/dielectric composite particles are spherical Ni/SiO2、Fe/SiO2Or Co/C.
In the wave-absorbing composite material, the absorbent of the electromagnetic loss layer is one or a combination of a plurality of sheet-shaped ferromagnetic metals and ferrites.
In the wave-absorbing composite material, the flaky ferromagnetic metal is one or a combination of more than one of flaky Fe, flaky Co and flaky Ni.
In the wave-absorbing composite material, the ferrite is ZnFe2O4、CoFe2O4、MnFe2O4One or more of the above.
The preparation method of the wave-absorbing composite material provided by the invention comprises the following steps: connecting the impedance matching layer to the electromagnetic loss layer, and simultaneously clamping the main body wave-absorbing layer between the impedance matching layer and the electromagnetic loss layer to prepare the wave-absorbing composite material, wherein the main body wave-absorbing layer comprises a three-dimensional graphene wave-absorbing material.
In the above manufacturing method, the step of manufacturing the impedance matching layer includes: dispersing an absorbent in a matrix material to prepare the impedance matching layer, wherein the matrix material of the impedance matching layer is one or more of epoxy resin, vinyl resin, quartz fiber and glass fiber, and the absorbent is one or more of spherical ferromagnetic metal particles and spherical ferromagnetic metal particle/dielectric composite particles.
In the above manufacturing method, the step of manufacturing the electromagnetic loss layer includes: dispersing an absorbent in a matrix material to prepare the electromagnetic loss layer, wherein the matrix material of the electromagnetic loss layer is one or a combination of epoxy resin, vinyl resin, quartz fiber and glass fiber, and the absorbent is one or a combination of flaky ferromagnetic metal and ferrite.
The wave-absorbing composite material is prepared by clamping the three-dimensional graphene wave-absorbing material of the main wave-absorbing layer between the impedance matching layer and the electromagnetic loss layer, the impedance matching layer and the electromagnetic loss layer are connected in a connection mode that the distance between the impedance matching layer and the electromagnetic loss layer can be regulated, the main wave-absorbing layer is clamped between the impedance matching layer and the electromagnetic loss layer, and the deformation response type wave-absorbing composite material capable of realizing different wave-absorbing performances through self regulation is prepared by utilizing the characteristic that the wave-absorbing performance of the three-dimensional graphene wave-absorbing material of the main wave-absorbing layer changes along with the change of the thickness of the three-dimensional graphene wave-absorbing material.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention.
The preparation method of the wave-absorbing composite material provided by the invention comprises the following steps:
preparing a three-dimensional graphene wave-absorbing material shown as 2 in figure 1: the three-dimensional graphene wave-absorbing material is prepared by a solvothermal reduction method, firstly, a graphene oxide dispersion liquid is prepared by a modified polymers method, and the graphene oxide solution has high oxidation degree and large sheet diameter. Then diluting the solution with a solvent, adjusting the pH value of the solution to 9-11 with ammonia water to obtain a graphene solution with a certain concentration and stable dispersion, pouring the graphene solution into a hydrothermal reaction kettle for high-temperature and high-pressure solvothermal reaction, reacting at 140-180 ℃ for 16-24 hours to obtain graphene hydrogel with a three-dimensional network skeleton structure, repeatedly dialyzing and washing the graphene hydrogel with deionized water, completely removing the solvent in the graphene hydrogel, pre-freezing the graphene hydrogel in a refrigerator, drying the pre-frozen graphene hydrogel to obtain a three-dimensional graphene aerogel with certain elasticity and good mechanical properties, and annealing the three-dimensional graphene aerogel at 400-800 ℃ to obtain the three-dimensional graphene wave-absorbing material, wherein the thickness of the three-dimensional graphene wave-absorbing material is 6-10 mm. In the step, the solvent is one or more of ethylene glycol, absolute ethyl alcohol and 1-butanol, and the drying process of the graphene hydrogel comprises supercritical CO2Drying and freeze-drying or a combination of the two. The principle of the preparation process of the solvothermal reduction method is that a three-dimensional network structure is formed by self-assembly of graphene oxide micro-nano sheets based on the hydrophobic effect of the graphene oxide micro-nano sheets and pi-pi interaction, then a solvent with large surface tension in network gaps is removed through a solvent exchange process, and finally a special drying process is utilized to prepare the three-dimensional graphene material.
Preparing an impedance matching layer as shown in 1 in fig. 1: dispersing an absorbent in a matrix material to prepare the impedance matching layer, wherein the matrix material of the impedance matching layer is one or more of epoxy resin, vinyl resin, quartz fiber and glass fiberThe absorber is one or more of spherical ferromagnetic metal particles and spherical ferromagnetic metal particles/dielectric composite particles, wherein the spherical ferromagnetic metal particles are one or more of spherical Fe metal particles, spherical Co metal particles and spherical Ni metal particles, and the spherical ferromagnetic metal particles/dielectric composite particles are spherical Ni/SiO2、Fe/SiO2And one or more of Co/C, and the thickness of the impedance matching layer is 0.5-2 mm.
Preparing an electromagnetic loss layer as shown in 3 in figure 1, dispersing an absorbent in a base material to prepare the electromagnetic loss layer, wherein the base material of the electromagnetic loss layer is one or a combination of epoxy resin, vinyl resin, quartz fiber and glass fiber, the absorbent is one or a combination of sheet-shaped ferromagnetic metal and ferrite, wherein the sheet-shaped ferromagnetic metal is one or a combination of sheet-shaped Fe, Co and Ni, and the ferrite is ZnFe2O4、CoFe2O4、MnFe2O4The thickness of the electromagnetic loss layer is 0.5-2 mm.
Preparing a wave-absorbing composite material, connecting an impedance matching layer to an electromagnetic loss layer, and simultaneously clamping a main body wave-absorbing layer between the impedance matching layer and the electromagnetic loss layer to prepare the wave-absorbing composite material, wherein the main body wave-absorbing layer comprises a three-dimensional graphene wave-absorbing material. In the step, the impedance matching layer is connected to the electromagnetic loss layer through a connection mode capable of controlling the distance between the two layers, and meanwhile, the three-dimensional graphene material is clamped between the impedance matching layer and the electromagnetic loss layer, wherein the connection mode comprises one or more of bolt connection, cam connection, spring connection and electric control support.
And (3) testing the reflectivity of the wave-absorbing composite material: and testing the reflectivity of the radar absorbing material in a microwave dark room by adopting an arch method.
Example 1
Preparing a three-dimensional graphene wave-absorbing material: preparing a three-dimensional graphene wave-absorbing material by a solvothermal reduction method, firstly preparing a graphene oxide dispersion liquid by a modified polymers method, then diluting the solution by absolute ethyl alcohol, adjusting the pH value of the solution to 9 by ammonia water to obtain a graphene ethanol solution with a certain concentration and stable dispersion, pouring the graphene ethanol solution into a hydrothermal reaction kettle for solvothermal reaction at high temperature and high pressure, reacting for 24 hours at 180 ℃ to obtain graphene hydrogel with a three-dimensional network framework structure, then repeatedly dialyzing and washing the graphene hydrogel by deionized water, completely removing the absolute ethyl alcohol in the graphene hydrogel, pre-freezing in a refrigerator, freeze-drying the pre-frozen graphene hydrogel to obtain a three-dimensional graphene aerogel with ultralow density and good elasticity and mechanical property, annealing the three-dimensional graphene aerogel at 600 ℃ to obtain the three-dimensional graphene wave-absorbing material, the thickness of the three-dimensional graphene wave-absorbing material is 8 mm.
Preparing an impedance matching layer: spherical Fe metal particles were dispersed in an epoxy resin base material using a method commonly used in the art to prepare an impedance matching layer having a thickness of 1 mm.
Preparing an electromagnetic loss layer: the flaky Ni was dispersed in a vinyl resin matrix material by a method commonly used in the art to prepare an electromagnetic loss layer having a thickness of 1 mm.
The prepared impedance matching layer is connected to the prepared electromagnetic loss layer in a bolt connection mode, wherein the impedance matching layer serves as an upper layer, the electromagnetic loss layer serves as a bottom layer, and meanwhile the three-dimensional graphene wave-absorbing material is clamped between the impedance matching layer and the electromagnetic loss layer, so that the wave-absorbing composite material is prepared.
The absorption band and the corresponding reflectivity of the wave-absorbing composite material prepared by the embodiment are shown in table 1.
Comparative example 1
The thickness of the wave-absorbing composite material is compressed from 10mm to 6mm, wherein the thicknesses of the impedance matching layer and the low-frequency electromagnetic loss layer are unchanged, the thickness of the three-dimensional graphene is changed from 8mm to 4mm, and then the test results of the absorption wave band and the corresponding reflectivity of the wave-absorbing composite material are shown in table 1.
Example 2
Preparing a three-dimensional graphene wave-absorbing material: by passingA three-dimensional graphene wave-absorbing material is prepared by a solvothermal reduction method, firstly, graphene oxide dispersion liquid is prepared by a modified polymers method, then, absolute ethyl alcohol is used for diluting the solution, the pH value of the solution is adjusted to 11 by ammonia water, graphene ethanol solution with a certain concentration and stable dispersion is obtained, the graphene ethanol solution is poured into a hydrothermal reaction kettle for solvothermal reaction at high temperature and high pressure, graphene hydrogel with a three-dimensional network framework structure is obtained after 16 hours of reaction at 160 ℃, then, deionized water is used for repeatedly dialyzing and washing the graphene hydrogel, after the absolute ethyl alcohol in the graphene hydrogel is completely removed, pre-freezing is carried out in a refrigerator, and the pre-frozen graphene hydrogel is subjected to supercritical CO2Drying to obtain the three-dimensional graphene aerogel with ultralow density, certain elasticity and good mechanical property, and annealing the three-dimensional graphene aerogel at 600 ℃ to obtain the three-dimensional graphene wave-absorbing material, wherein the thickness of the three-dimensional graphene wave-absorbing material is 10 mm.
Preparing an impedance matching layer: spherical Co metal particles were dispersed in a vinyl resin base material by a method commonly used in the art to prepare an impedance matching layer having a thickness of 2 mm.
Preparing an electromagnetic loss layer: flaky ZnFe is prepared by adopting a method commonly used in the field2O4Dispersed in a quartz fiber base material to prepare an electromagnetic loss layer having a thickness of 1.5 mm.
The prepared impedance matching layer is connected to the prepared electromagnetic loss layer in a cam connection mode, wherein the impedance matching layer serves as an upper layer, the electromagnetic loss layer serves as a bottom layer, and meanwhile the three-dimensional graphene wave-absorbing material is clamped between the impedance matching layer and the electromagnetic loss layer, so that the wave-absorbing composite material is prepared.
The absorption band and the corresponding reflectivity of the wave-absorbing composite material prepared by the embodiment are shown in table 1.
Comparative example 2
The thickness of the wave-absorbing composite material is compressed from 13.5mm to 9.5mm, wherein the thicknesses of the impedance matching layer and the low-frequency electromagnetic loss layer are unchanged, the thickness of the three-dimensional graphene is changed from 10mm to 6mm, and then the test results of the absorption waveband and the corresponding reflectivity of the wave-absorbing composite material are shown in table 1.
Example 3
Preparing a three-dimensional graphene wave-absorbing material: preparing a three-dimensional graphene wave-absorbing material by a solvothermal reduction method, firstly preparing a graphene oxide dispersion liquid by a modified polymers method, then diluting the solution by ethylene glycol, adjusting the pH value of the solution to 10 by ammonia water to obtain a graphene ethanol solution with a certain concentration and stable dispersion, pouring the graphene ethanol solution into a hydrothermal reaction kettle for solvothermal reaction at high temperature and high pressure, reacting for 20 hours at 140 ℃ to obtain graphene hydrogel with a three-dimensional network framework structure, then repeatedly dialyzing and washing the graphene hydrogel by deionized water, completely removing the ethylene glycol in the graphene hydrogel, pre-freezing in a refrigerator, freeze-drying the pre-frozen graphene hydrogel to obtain a three-dimensional graphene aerogel with ultralow density and good elasticity and mechanical property, annealing the three-dimensional graphene aerogel at 600 ℃ to obtain the three-dimensional graphene wave-absorbing material, the thickness of the three-dimensional graphene wave-absorbing material is 6 mm.
Preparing an impedance matching layer: spherical Co/C was dispersed in a quartz fiber base material by a method commonly used in the art to prepare an impedance matching layer having a thickness of 0.5 mm.
Preparing an electromagnetic loss layer: flake CoFe is formed by a method commonly used in the art2O4Dispersed in a glass fiber base material to prepare an electromagnetic loss layer having a thickness of 1 mm.
The prepared impedance matching layer is connected to the prepared electromagnetic loss layer in a spring connection mode, wherein the impedance matching layer serves as an upper layer, the electromagnetic loss layer serves as a bottom layer, and meanwhile the three-dimensional graphene wave-absorbing material is clamped between the impedance matching layer and the electromagnetic loss layer, so that the wave-absorbing composite material is prepared.
The absorption band and the corresponding reflectivity of the wave-absorbing composite material prepared by the embodiment are shown in table 1.
Comparative example 3
The thickness of the wave-absorbing composite material is compressed from 7.5mm to 6.5mm, wherein the thicknesses of the impedance matching layer and the low-frequency electromagnetic loss layer are unchanged, the thickness of the three-dimensional graphene is changed from 6mm to 5mm, and then the test results of the absorption waveband and the corresponding reflectivity of the wave-absorbing composite material are shown in table 1.
Example 4
Preparing a three-dimensional graphene wave-absorbing material: preparing a three-dimensional graphene wave-absorbing material by a solvothermal reduction method, firstly preparing a graphene oxide dispersion liquid by a modified polymers method, then diluting the solution by ethylene glycol, adjusting the pH value of the solution to 11 by ammonia water to obtain a graphene ethanol solution with a certain concentration and stable dispersion, pouring the graphene ethanol solution into a hydrothermal reaction kettle for solvothermal reaction at high temperature and high pressure, reacting for 18 hours at 160 ℃ to obtain graphene hydrogel with a three-dimensional network framework structure, then repeatedly dialyzing and washing the graphene hydrogel by deionized water, completely removing the ethylene glycol in the graphene hydrogel, pre-freezing in a refrigerator, and performing supercritical CO (carbon monoxide) on the pre-frozen graphene hydrogel2And drying to obtain the three-dimensional graphene aerogel with ultralow density, certain elasticity and good mechanical property, and annealing the three-dimensional graphene aerogel at 400 ℃ to obtain the three-dimensional graphene wave-absorbing material, wherein the thickness of the three-dimensional graphene wave-absorbing material is 7 mm.
Preparing an impedance matching layer: the spherical Fe/SiO is prepared by the method commonly used in the field2Dispersed in an epoxy resin base material to prepare an impedance matching layer having a thickness of 1 mm.
Preparing an electromagnetic loss layer: MnFe is treated by a method commonly used in the art2O4Dispersed in an epoxy resin matrix material to prepare an electromagnetic loss layer having a thickness of 2 mm.
The prepared impedance matching layer is connected to the prepared electromagnetic loss layer in a spring connection mode, wherein the impedance matching layer serves as an upper layer, the electromagnetic loss layer serves as a bottom layer, and meanwhile the three-dimensional graphene wave-absorbing material is clamped between the impedance matching layer and the electromagnetic loss layer, so that the wave-absorbing composite material is prepared.
The absorption band and the corresponding reflectivity of the wave-absorbing composite material prepared by the embodiment are shown in table 1.
Comparative example 4
The thickness of the wave-absorbing composite material is compressed from 10mm to 8mm, wherein the thicknesses of the impedance matching layer and the low-frequency electromagnetic loss layer are unchanged, the thickness of the three-dimensional graphene is changed from 7mm to 5mm, and then the test results of the absorption waveband and the corresponding reflectivity of the wave-absorbing composite material are shown in table 1.
Example 5
Preparing a three-dimensional graphene wave-absorbing material: preparing a three-dimensional graphene wave-absorbing material by a solvothermal reduction method, firstly preparing a graphene oxide dispersion liquid by a modified polymers method, then diluting the solution by using 1-butanol, adjusting the pH value of the solution to 9 by using ammonia water to obtain a graphene ethanol solution with a certain concentration and stable dispersion, pouring the graphene ethanol solution into a hydrothermal reaction kettle for solvothermal reaction at high temperature and high pressure, reacting for 22 hours at 170 ℃ to obtain graphene hydrogel with a three-dimensional network framework structure, then repeatedly dialyzing and washing the graphene hydrogel by using deionized water, completely removing the 1-butanol in the graphene hydrogel, pre-freezing in a refrigerator, and performing supercritical CO (carbon monoxide) on the pre-frozen graphene hydrogel2Drying to obtain the three-dimensional graphene aerogel with ultralow density, certain elasticity and good mechanical property, and annealing the three-dimensional graphene aerogel at 800 ℃ to obtain the three-dimensional graphene wave-absorbing material, wherein the thickness of the three-dimensional graphene wave-absorbing material is 9 mm.
Preparing an impedance matching layer: spherical Ni/SiO is prepared by the method commonly used in the field2Dispersed in a glass fiber base material to prepare an impedance matching layer having a thickness of 1.5 mm.
Preparing an electromagnetic loss layer: fe is dispersed in a vinyl resin base material by a method commonly used in the art to prepare an electromagnetic loss layer having a thickness of 0.5 mm.
The prepared impedance matching layer is connected to the prepared electromagnetic loss layer in a connecting mode of the electric control support, wherein the impedance matching layer serves as an upper layer, the electromagnetic loss layer serves as a bottom layer, and meanwhile the three-dimensional graphene wave-absorbing material is clamped between the impedance matching layer and the electromagnetic loss layer, so that the wave-absorbing composite material is prepared.
The absorption band and the corresponding reflectivity of the wave-absorbing composite material prepared by the embodiment are shown in table 1.
Comparative example 5
The thickness of the wave-absorbing composite material is compressed from 11mm to 8mm, wherein the thicknesses of the impedance matching layer and the low-frequency electromagnetic loss layer are unchanged, the thickness of the three-dimensional graphene is changed from 9mm to 6mm, and then the test results of the absorption waveband and the corresponding reflectivity of the wave-absorbing composite material are shown in table 1.
TABLE 1 absorption band and corresponding average reflectivity of wave-absorbing composites
As can be seen from the above examples and comparative examples, when the thicknesses of the impedance matching layer and the low-frequency electromagnetic loss layer are unchanged and the thickness of the three-dimensional graphene is reduced, the radar absorption band moves towards the high-frequency direction, and the average reflectivity of the 8-18 GHz radar band can reach-20 dB. The deformation response type wave-absorbing composite material is developed by utilizing the change of the wave-absorbing performance of the three-dimensional graphene along with the change of the thickness of the three-dimensional graphene, and the performance of the composite material can be changed from strong absorption of 2-18 GHz to strong absorption of 8-18 GHz.
The invention prepares the wave-absorbing composite material by clamping the main body wave-absorbing layer between the impedance matching layer and the electromagnetic loss layer, connects the impedance matching layer and the electromagnetic loss layer by adopting a connection mode which can regulate and control the distance between the two layers, and clamps the elastic three-dimensional graphene wave-absorbing material between the two layers as the main body wave-absorbing layer.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.