CN109826689A - A kind of engine oil collector of engine and oil sump assembly device and its assembly method - Google Patents
A kind of engine oil collector of engine and oil sump assembly device and its assembly method Download PDFInfo
- Publication number
- CN109826689A CN109826689A CN201811622106.XA CN201811622106A CN109826689A CN 109826689 A CN109826689 A CN 109826689A CN 201811622106 A CN201811622106 A CN 201811622106A CN 109826689 A CN109826689 A CN 109826689A
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- Prior art keywords
- engine
- oil
- oil sump
- robot
- assembly line
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- 239000003921 oil Substances 0.000 title claims abstract description 131
- 239000010705 motor oil Substances 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 11
- 239000011248 coating agent Substances 0.000 claims abstract description 32
- 238000000576 coating method Methods 0.000 claims abstract description 32
- 238000004026 adhesive bonding Methods 0.000 claims description 43
- 238000012856 packing Methods 0.000 claims description 31
- 239000010721 machine oil Substances 0.000 claims description 8
- 239000003292 glue Substances 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 description 3
- 238000013329 compounding Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
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- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of engine oil collector of engine and oil sump assembly device and its assembly methods, comprising: assembly line；Oil trap dispenses turntable；Slide shuttle platform；Robot coating machine；Oil sump dispenses turntable；Oil sump tightening machine；Robot tipper effectively raises the utilization rate and working efficiency in space by the reasonable arrangement to robot and equipment.
Description
Technical field
The invention belongs to technical field of automobile engine more particularly to a kind of engine oil collector of engine and oil sump to assemble
Device and its assembly method.
Background technique
Oil trap and oil sump are components important in engine, are risen emphatically in the lubricating system of engine
The effect wanted, since the two components are located at the bottom end of engine, when assembly, there are certain difficulty.It is producing in batches at present
Engine on the assembly technology that generally uses be to be respectively provided with tipper in oil trap and oil sump packing station two sides, in
Between be equipped with oil sump glue spreader and tightening machine.The original posture of engine be top surface upward, the quilt when circulation is to First tipper
Overturning, makes posture become top surface upward downward from top surface.After the completion of pose adjustment, worker installs oil collecting, gluing, pre- charge of oil
Bottom case circulates after tightening oil sump onto second tipper, tipper past decentralization after engine is turned into top surface upward again
Row.
In the implementation of the present invention, the inventor finds that the existing technology has at least the following problems: the technique there are still
Following several disadvantages: 1. the general mark of tipper working efficiency is slower, causes whole beat lower；2. device structure is fixed, change is tired
Difficulty, it is flexible poor；3. equipment is in one line, distribution is inflexible, and occupied space is big.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of reasonable arrangements by robot and equipment, effectively
Improve the utilization rate in space and the engine oil collector of engine of working efficiency and oil sump assembly device and its assembly method.
In order to solve the above-mentioned technical problem, the technical scheme adopted by the invention is that: a kind of engine oil collector of engine and
Oil sump assembles device, comprising:
Assembly line, the assembly line can convey engine；
Oil trap dispenses turntable, the side of the assembly line is arranged in, operator can receive in the machine oil
Oil trap is installed on storage packing turntable；
Shuttle platform is slided, the side of the assembly line is set；Engine can on the sliding shuttle platform gluing；
Robot coating machine, is arranged in the side of the assembly line, and the robot coating machine can clamp assembly
Engine in line wire body simultaneously overturns engine；The engine can be clamped to the machine oil and be received by the robot coating machine
Storage dispenses on turntable and sliding shuttle platform；
Oil sump dispenses turntable, the side of the assembly line is arranged in, operator can dispense in the oil sump
Oil sump is installed on turntable；
Oil sump tightening machine, is arranged in the side of the assembly line, and the oil sump tightening machine can tighten oily bottom
Bolt on shell；
Robot tipper, is arranged in the side of the assembly line, and the robot tipper can be by engine
It is transported on assembly line from sliding in the clamping to oil sump tightening machine of shuttle platform, clamping and overturn from oil sump tightening machine.
Gluing head mounting table and fixture mounting table, the robot coating machine are additionally provided on the side of the assembly line
The fixture on the gluing head and fixture mounting table on the gluing head mounting table can be picked up.
The robot coating machine and oil trap packing turntable are located at the assembly line two sides with respect to position
Place is set, the gluing head mounting table and fixture mounting table are located at the assembly line two sides, the gluing head mounting table
With fixture mounting table close to the robot coating machine and oil trap.
The robot tipper and the robot coating machine are located at the same side of the assembly line；The oil bottom
Shell packing turntable and oil trap packing turntable are located at the same side of the assembly line；The sliding shuttle platform is located at described
Oil sump dispenses between turntable and oil trap packing turntable.
The oil sump tightening machine and the robot tipper are located at the same side of the assembly line, the oil bottom
Shell tightening machine is close to the robot tipper.
The assembly method of a kind of above-mentioned engine oil collector of engine and oil sump assembly device, includes the following steps:
1) in engine circulation to assembly line；
2) robot coating machine clamps engine from pallet, is placed on oil trap packing turntable after overturning；
3) oil trap packing turntable rotates engine to operator, operation installation oil trap and bolt
And it tightens；
4) it is put after robot coating machine clamping engine to sliding shuttle platform；
5) fixture is placed on fixture mounting table by robot coating machine return, later from robot glue spreader from gluing
Head mounting table clamps gluing head；
6) robot coating machine carries out gluing to the engine on sliding shuttle platform, and gluing head is put back to gluing after the completion by gluing
Head mounting table, then fixture is clamped from fixture mounting table；Repeat the above steps 2)~step 5)；
7) after the completion of engine gluing, engine is slid onto right side by sliding shuttle platform；
8) engine on the right side of sliding shuttle platform is picked up and is placed on oil sump packing turntable by robot tipper；
9) oil sump packing turntable is rotated to operator, and operator installs oil sump and bolt and pre-tightens；
10) robot tipper picks up the engine on oil sump packing turntable and is placed into oil sump tightening machine；
11) oil sump, which is tightened, tightens bolts all on oil sump；
12) after the completion of oil sump bolt is tightened, robot tipper clamping engine simultaneously overturns engine to top surface court
On be then placed on the pallet on assembly line；
13) pallet flow goes out station, and oil trap and oil sump installment work are completed.
A technical solution in above-mentioned technical proposal has the following advantages that or beneficial effect,
1, using robot workstation, speed of service speed is adjustable, is suitable for fast beat requirement；
2, entire work station passes through the compounding practice of robot and equipment, adapts to the production of different types of machines engine, soft
Property is good；
3, by the reasonable arrangement to robot and equipment, the utilization rate in space is effectively raised.
Detailed description of the invention
Fig. 1 is the engine machine that the engine oil collector of engine provided in the embodiment of the present invention and oil sump assemble device
Structural schematic diagram；
Fig. 2 is the structural representation that the engine oil collector of engine provided in the embodiment of the present invention and oil sump assemble device
Figure；
Label in above-mentioned figure is equal are as follows: 1, engine, 2, engine coated face, 3, oil trap, 4, oil trap
Bolt, 5, oil sump, 6, oil sump bolt, 7, assembly line, 8, robot coating machine, 9, gluing head, 10, fixture, 11, machine
Oil interceptor dispenses turntable, 12, operator, 13, engine tray, 14, sliding shuttle platform, 15, robot tipper, 16, oily bottom
Shell dispenses turntable, 17, oil sump tightening machine, 18, protective net.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with attached drawing to embodiment party of the present invention
Formula is described in further detail.
Referring to Fig. 1, a kind of engine oil collector of engine and oil sump assemble device, comprising:
Assembly line, assembly line can convey engine；
Oil trap dispenses turntable, the side of assembly line is arranged in, operator can dispense in oil trap
Oil trap is installed on turntable；
Shuttle platform is slided, the side of assembly line is set；Engine can sliding shuttle platform on gluing；
Robot coating machine, is arranged in the side of assembly line, and robot coating machine can clamp on assembly line
Engine and overturn engine；Robot coating machine can clamp engine to oil trap packing turntable and sliding shuttle
On platform；
Oil sump dispenses turntable, and the side of assembly line is arranged in, and operator can dispense in oil sump to be pacified on turntable
Charge of oil bottom case；
Oil sump tightening machine, is arranged in the side of assembly line, and oil sump tightening machine can tighten the spiral shell on oil sump
Bolt；
Robot tipper, is arranged in the side of assembly line, and robot tipper can be by engine from sliding shuttle
Platform clamping in oil sump tightening machine, clamp and overturn from oil sump tightening machine and be transported on assembly line.
Gluing head mounting table and fixture mounting table are additionally provided on the side of assembly line, robot coating machine can pick up
The fixture on gluing head and fixture mounting table on gluing head mounting table.
Robot coating machine and oil trap packing turntable are located at the relative position of assembly line two sides, gluing
Head mounting table and fixture mounting table are located at assembly line two sides, and gluing head mounting table and fixture mounting table are close to robot
Glue spreader and oil trap.
Robot tipper and robot coating machine are located at the same side of assembly line；Oil sump dispenses turntable and machine oil
Collector packing turntable is located at the same side of assembly line；Sliding shuttle platform is located at oil sump packing turntable and oil trap point
It fills between turntable.
Oil sump tightening machine and robot tipper are located at the same side of assembly line, and oil sump tightening machine is close to machine
People's tipper.
According to the design feature of engine, engine be before oil interceptor of installing top surface upward, arrived oil collecting
It when device, needs first to overturn engine main body, makes bottom surface upward, then oil trap is installed, oil trap is installed
Bolt is simultaneously tightened, and presses certain track gluing on coated face later, is painted with after glue and is installed oil sump and oil sump bolt and pre-
Tight bolt, then all oil sump bolts are tightened, last turning over cylinder makes top surface upward.
Installation step are as follows: engine circulation in place → robot coating machine clamps engine from pallet, places after overturning
On to oil trap packing turntable → oil trap packing turntable rotates engine to operator, operate fitting machine
Oil interceptor and bolt and tighten → engine rotates back within the scope of protective net → robot coating by oil trap packing turntable
→ robot return is put to sliding shuttle platform after machine clamping engine, fixture is placed into fixture mounting table and is gone out, after unlock
Gluing head → robot is taken to carry out gluing to the engine on sliding shuttle platform from gluing head mounting table, gluing is after the completion by gluing
Head puts back to gluing head mounting table, then takes fixture from fixture mounting table, sliding after the completion of repeating above-mentioned clamping process → engine gluing
Engine is slid onto right side → robot tipper and the engine on the right side of sliding shuttle platform is picked up and is placed by dynamic shuttle platform
On oil sump packing turntable → oil sump packing turntable rotates to operator, operator installs oil sump and bolt and carries out
Preload → oil sump packing turntable rotates back to engine within the scope of protective net → and robot tipper picks up engine and is placed into
In oil sump tightening machine → oil sump tighten bolts all on oil sump tighten → after the completion of oil sump bolt tightens, machine
Device people's tipper clamping engine and overturn engine to top surface is then placed on pallet upward → and pallet flow goes out station, machine
Oil interceptor and oil sump installment work are completed.
1. robot coating machine has both transfer, overturning and gluing function, a tractor serves several purposes, reduces cost and reduce sky
Between；2. each station is by the mutual cooperation of robot, due to robot efficiency with higher itself and flexibility, so entirely
The efficiency and flexibility of work station are all good compared with traditional handicraft；3. each equipment room there are strict interlocked relationship, plays anti-well
Wrong effect；4. each equipment need not be all mounted on around wire body, flexible arrangement and it is reasonable, the space occupied is smaller.
After above-mentioned scheme:
1, using robot workstation, speed of service speed is adjustable, is suitable for fast beat requirement；
2, entire work station passes through the compounding practice of robot and equipment, adapts to the production of different types of machines engine, soft
Property is good；
3, by the reasonable arrangement to robot and equipment, the utilization rate in space is effectively raised.
The present invention is exemplarily described above in conjunction with attached drawing, it is clear that the present invention implements not by aforesaid way
Limitation, as long as the improvement for the various unsubstantialities that the inventive concept and technical scheme of the present invention carry out is used, or without changing
It is within the scope of the present invention into the conception and technical scheme of the invention are directly applied to other occasions.
Claims (6)
1. a kind of engine oil collector of engine and oil sump assembly device comprising:
Assembly line, the assembly line can convey engine；
Oil trap dispenses turntable, the side of the assembly line is arranged in, operator can be in the oil trap
Oil trap is installed on packing turntable；
Shuttle platform is slided, the side of the assembly line is set；Engine can on the sliding shuttle platform gluing；
Robot coating machine, is arranged in the side of the assembly line, and the robot coating machine can clamp assembly line line
Engine on body simultaneously overturns engine；The robot coating machine can clamp the engine to the oil trap
It dispenses on turntable and sliding shuttle platform；
Oil sump dispenses turntable, and the side of the assembly line is arranged in, and operator can dispense turntable in the oil sump
Upper installation oil sump；
Oil sump tightening machine, is arranged in the side of the assembly line, and the oil sump tightening machine can tighten on oil sump
Bolt；
Robot tipper, is arranged in the side of the assembly line, and the robot tipper can be by engine from cunning
In dynamic shuttle platform clamping to oil sump tightening machine, clamps and overturn from oil sump tightening machine and be transported on assembly line.
2. engine oil collector of engine as described in claim 1 and oil sump assemble device, which is characterized in that the assembly line
Gluing head mounting table and fixture mounting table are additionally provided on the side of wire body, the robot coating machine can pick up the gluing head
The fixture on gluing head and fixture mounting table on mounting table.
3. engine oil collector of engine as claimed in claim 2 and oil sump assemble device, which is characterized in that the robot
Glue spreader and oil trap packing turntable are located at the relative position of the assembly line two sides, and the gluing head is placed
Platform and fixture mounting table are located at the assembly line two sides, the gluing head mounting table and fixture mounting table close to described
Robot coating machine and oil trap.
4. engine oil collector of engine as claimed in claim 3 and oil sump assemble device, which is characterized in that the robot
Tipper and the robot coating machine are located at the same side of the assembly line；The oil sump packing turntable and machine oil are received
Storage packing turntable is located at the same side of the assembly line；The sliding shuttle platform is located at oil sump packing turntable and machine
Oil interceptor dispenses between turntable.
5. engine oil collector of engine as claimed in claim 4 and oil sump assemble device, which is characterized in that the oil sump
Tightening machine and the robot tipper are located at the same side of the assembly line, and the oil sump tightening machine is close to the machine
Device people's tipper.
6. the assembly method of a kind of engine oil collector of engine a method as claimed in any one of claims 1 to 5 and oil sump assembly device,
It is characterized by comprising the following steps:
1) in engine circulation to assembly line；
2) robot coating machine clamps engine from pallet, is placed on oil trap packing turntable after overturning；
3) oil trap packing turntable rotates engine to operator, and operation is installed oil trap and bolt and twisted
Tightly；
4) it is put after robot coating machine clamping engine to sliding shuttle platform；
5) fixture is placed on fixture mounting table by robot coating machine return, is put later from robot glue spreader from gluing head
Set platform clamping gluing head；
6) robot coating machine carries out gluing to the engine on sliding shuttle platform, and gluing head is put back to gluing head after the completion of gluing and is put
Platform is set, then clamps fixture from fixture mounting table；Repeat the above steps 2)~step 5)；
7) after the completion of engine gluing, engine is slid onto right side by sliding shuttle platform；
8) engine on the right side of sliding shuttle platform is picked up and is placed on oil sump packing turntable by robot tipper；
9) oil sump packing turntable is rotated to operator, and operator installs oil sump and bolt and pre-tightens；
10) robot tipper picks up the engine on oil sump packing turntable and is placed into oil sump tightening machine；
11) oil sump, which is tightened, tightens bolts all on oil sump；
12) after the completion of oil sump bolt is tightened, robot tipper clamping engine is simultaneously overturn engine right upward to top surface
It is placed on the pallet on assembly line afterwards；
13) pallet flow goes out station, and oil trap and oil sump installment work are completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811622106.XA CN109826689B (en) | 2018-12-28 | 2018-12-28 | Engine oil collector and oil pan assembling device and assembling method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811622106.XA CN109826689B (en) | 2018-12-28 | 2018-12-28 | Engine oil collector and oil pan assembling device and assembling method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109826689A true CN109826689A (en) | 2019-05-31 |
| CN109826689B CN109826689B (en) | 2021-05-25 |
Family
ID=66860574
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811622106.XA Active CN109826689B (en) | 2018-12-28 | 2018-12-28 | Engine oil collector and oil pan assembling device and assembling method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109826689B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103084822A (en) * | 2011-10-27 | 2013-05-08 | 广州市番禺科腾工业有限公司 | Gluing and servo pressing machine tool for engine blocks and seals |
| CN103846864A (en) * | 2014-02-24 | 2014-06-11 | 奇瑞汽车股份有限公司 | Oil pan bolt preassembling device and application method thereof |
| CN106392638A (en) * | 2016-12-12 | 2017-02-15 | 安徽全柴动力股份有限公司 | Engine assembly line and assembly method thereof |
| CN106862009A (en) * | 2017-03-09 | 2017-06-20 | 广州协鸿工业机器人技术有限公司 | Integrated glue spreader and its operating method |
| CN108372401A (en) * | 2018-01-19 | 2018-08-07 | 昆明云内动力股份有限公司 | A kind of engine sump tank assembly system and assembly method |
| CN108568391A (en) * | 2018-05-31 | 2018-09-25 | 广东南亮艺术玻璃科技股份有限公司 | A kind of gluing auxiliary turnover device |
-
2018
- 2018-12-28 CN CN201811622106.XA patent/CN109826689B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103084822A (en) * | 2011-10-27 | 2013-05-08 | 广州市番禺科腾工业有限公司 | Gluing and servo pressing machine tool for engine blocks and seals |
| CN103846864A (en) * | 2014-02-24 | 2014-06-11 | 奇瑞汽车股份有限公司 | Oil pan bolt preassembling device and application method thereof |
| CN106392638A (en) * | 2016-12-12 | 2017-02-15 | 安徽全柴动力股份有限公司 | Engine assembly line and assembly method thereof |
| CN106862009A (en) * | 2017-03-09 | 2017-06-20 | 广州协鸿工业机器人技术有限公司 | Integrated glue spreader and its operating method |
| CN108372401A (en) * | 2018-01-19 | 2018-08-07 | 昆明云内动力股份有限公司 | A kind of engine sump tank assembly system and assembly method |
| CN108568391A (en) * | 2018-05-31 | 2018-09-25 | 广东南亮艺术玻璃科技股份有限公司 | A kind of gluing auxiliary turnover device |
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| Publication number | Publication date |
|---|---|
| CN109826689B (en) | 2021-05-25 |
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Address after: 213200 No.97 Kejiao Road, Jintan District, Changzhou City, Jiangsu Province Patentee after: JIANGSU SANNENG POWER ASSEMBLY CO.,LTD. Patentee after: Dacheng Automobile Group Co.,Ltd. Address before: 213200 No.97 Kejiao Road, Jintan District, Changzhou City, Jiangsu Province Patentee before: JIANGSU SANNENG POWER ASSEMBLY CO.,LTD. Patentee before: DORCEN AUTOMOBILE Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |