CN109824249A - A kind of 3D glass making procedures - Google Patents

A kind of 3D glass making procedures Download PDF

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Publication number
CN109824249A
CN109824249A CN201910270423.8A CN201910270423A CN109824249A CN 109824249 A CN109824249 A CN 109824249A CN 201910270423 A CN201910270423 A CN 201910270423A CN 109824249 A CN109824249 A CN 109824249A
Authority
CN
China
Prior art keywords
glass
pieces
making procedures
raw material
bending
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910270423.8A
Other languages
Chinese (zh)
Inventor
张锡强
汤金慧
王京岱
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tuomi (chengdu) Applied Technology Research Institute Co Ltd
Original Assignee
Tuomi (chengdu) Applied Technology Research Institute Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tuomi (chengdu) Applied Technology Research Institute Co Ltd filed Critical Tuomi (chengdu) Applied Technology Research Institute Co Ltd
Priority to CN201910270423.8A priority Critical patent/CN109824249A/en
Publication of CN109824249A publication Critical patent/CN109824249A/en
Priority to CN201910585521.0A priority patent/CN110272187B/en
Priority to CN201921229977.5U priority patent/CN210974401U/en
Priority to PCT/CN2019/098561 priority patent/WO2020199438A1/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B21/00Severing glass sheets, tubes or rods while still plastic
    • C03B21/04Severing glass sheets, tubes or rods while still plastic by punching out
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending
    • C03B23/035Re-forming glass sheets by bending using a gas cushion or by changing gas pressure, e.g. by applying vacuum or blowing for supporting the glass while bending
    • C03B23/0352Re-forming glass sheets by bending using a gas cushion or by changing gas pressure, e.g. by applying vacuum or blowing for supporting the glass while bending by suction or blowing out for providing the deformation force to bend the glass sheet
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/08Severing cooled glass by fusing, i.e. by melting through the glass
    • C03B33/082Severing cooled glass by fusing, i.e. by melting through the glass using a focussed radiation beam, e.g. laser
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Optics & Photonics (AREA)
  • Toxicology (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

The invention discloses a kind of 3D glass making procedures, comprising the following steps: step 1, the glass baseplate of bulk is cut into the pieces of glass of pre-set dimension;Step 2, pieces of glass is placed in a mold, at a temperature of glass bending, after pieces of glass softening, is fitted in pieces of glass bending on mould curved surface by vacuum suction, forms 3D glass raw material;Step 3, the laser cutting of shape and hole is carried out to 3D glass raw material, forms 3D parison;Step 4,3D parison is subjected to CNC polishing chamfering, obtains 3D glass;Step 5, the surface of 3D glass is carried out clearing off processing.The present invention is formed by reserving the glass of machining allowance, shape is cut by laser after molding, directly form the 3D glass shape needed, avoid the reverse development process derived with repetition test, reduce the development difficulty of wide-angle new product, the development cycle is shortened, and improves product yield, is reduced costs.

Description

A kind of 3D glass making procedures
Technical field
The present invention relates to technical field of electronic equipment, especially a kind of 3D glass making procedures.
Background technique
With the rapid development of electronic equipment, in order to improve the aesthetic feeling of electronic equipment, 3D glass using more and more.It is existing Some 3D glass making procedures are mostly as shown in Figs 1-4, comprising the following steps:
Sawing sheet: the glass baseplate of bulk is cut into the fritter square glass of pre-set dimension by step S10.
Step S20, CNC finishing impression: square glass, to shape, hole, chamfer machining, forms high-precision size by carving machine 2D glass.
Step S30, it is hot-forming: 2D glass to be accurately put into mold groove, mold at least punch-pin and cavity plate, mould Tool is heated at high temperature to 700~750 DEG C by molding machine, and after glass plate softening, profiled part is moved down to the hot bending die To apply pressure, by glass plate, hot bending machine-shaping is 3D glass in the hot bending die.
Step S40, grinding: in hot-forming, female die of die and punch-pin and glass have pressure contact, lead to glass surface The mold marking is formed, needs that the convex surface of the 3D glass after hot-forming and concave surface are carried out clearing off processing, makes the table of 3D glass Face is more smooth, mellow and full, enhances three-dimensional sense.
Existing 3D glass making procedures there are the problem of:
1, yield is low
When hot-forming, 2D glass can deviate in a mold because of placement position or briquetting pressure unevenness leads to 3D after molding Glass size is unqualified, as left and right camber is unequal.
2, die marks weight is ground at high cost
Because molding convex mould and cavity plate are with glass surface contact, cause convex surface and concave surface to generate press back, lead to glass Glass convex surface needs to grind 35 minutes, and concave surface needs to grind 55 minutes, has aggravated processing cost.
3, die life is low, high production cost
In molding, mold compression phase mutual friction leads to die surface service life reduction, and dust particles easy to fall off are attached to glass Surface forms the unrepairables defects such as point.
4, the new product developments such as wide-angle are difficult
Punch-pin and the molding of cavity plate high-temperature laminating, when requiring 3D glass bending angle close to 90 °, it may appear that side and cambered surface Unbalance stress causes glass breaking or cambered surface in uneven thickness etc. bad.When requiring 3D glass bending angle to be greater than 90 degree, need Multiple die mould is carried out, more complicated mould structure is developed.
5, new product development cycle is long
Existing technical solution: according to 3D glass size, 2D glass shape ruler after expansion is inversely derived in thermoforming analysis It is very little, then mold is made, molded test corrects 2D glass size, can generally pass through 3-5 amendment repeatedly, in the process after detection Mold processing, examination molding, detection, development cycle are long.
Summary of the invention
The technical problems to be solved by the present invention are: in view of the above problems, a kind of 3D glass making procedures are provided, Product yield is improved, while reducing cost.
The technical solution adopted by the invention is as follows:
A kind of 3D glass making procedures, comprising the following steps:
Step 1, the glass baseplate of bulk is cut into the pieces of glass of pre-set dimension;
Step 2, pieces of glass is placed in a mold, at a temperature of glass bending, after pieces of glass softening, by true Suction is attached to be fitted in pieces of glass bending on mould curved surface, forms 3D glass raw material;
Step 3, the laser cutting of shape and hole is carried out to 3D glass raw material, forms 3D parison;
Step 4,3D parison is subjected to CNC polishing chamfering, removes burrs on edges, obtains 3D glass;
Step 5, the surface of 3D glass is carried out clearing off processing.
Further, the pieces of glass is rectangular.
Further, the mold is the cavity plate of graphite material, and female bottom has downwardly open suction tank.
Further, the glass bending temperature is 700~750 DEG C.
Further, use laser cutting machine to the laser cutting for carrying out shape and hole to 3D glass raw material in step 3.
Further, the convex surface of 3D glass and concave surface are carried out in step 5 clearing off processing.
Further, the convex surface of 3D glass is carried out clearing off processing in 25 minutes in step 5, concave surface progress 15 to 3D glass Minute clears off processing.
In conclusion by adopting the above-described technical solution, the beneficial effects of the present invention are:
1, the present invention is according to 3D convex size, equity design mould curved surface, by reserve the glass of machining allowance into Row forms, and shape is cut by laser after molding, directly forms the 3D glass shape needed, avoids reverse derive and repetition test Development process reduces the development difficulty of wide-angle new product, shortens the development cycle, and improve product yield, reduces Cost.
2, the heat suction moulding process that the present invention uses is used only a cavity plate and avoids punch-pin without using punch-pin With the process of cavity plate CONTACT WITH FRICTION, reduce die wear, improve die life, and be equivalent to half mold, saves About cost.
3, heat of the invention inhales moulding process keeps glass equal by adjusting the arrangement and angle of the suction tank of mold bottom Even stress can develop the 3D glass of various bending angle easily.
4, heat of the invention inhales moulding process, and no punch-pin avoids the contact of 3D glass and punch-pin, alleviates press back Defect, while vacuum suction alleviates contact force, alleviates convex press back, so that convex grinding is only needed 25, concave surface Grinding only needs 15 minutes, has saved grinding cost.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this A little attached drawings obtain other relevant attached drawings.
Fig. 1 is the sawing sheet process schematic of the 3D glass making procedures of the prior art.
Fig. 2 is the CNC finishing impression process schematic of the 3D glass making procedures of the prior art.
Fig. 3 is the hot-forming process schematic of the 3D glass making procedures of the prior art.
Fig. 4 is the process of lapping schematic diagram of the 3D glass making procedures of the prior art.
Fig. 5 is the flow diagram of 3D glass making procedures of the invention.
Fig. 6 is the sawing sheet process schematic of 3D glass making procedures of the invention.
Fig. 7 is that the heat of 3D glass making procedures of the invention inhales forming process schematic diagram
Fig. 8 is the laser cutting process schematic diagram of 3D glass making procedures of the invention
Fig. 9 is the CNC chamfer process schematic diagram of 3D glass making procedures of the invention
Figure 10 is the process of lapping schematic diagram of 3D glass making procedures of the invention.
Appended drawing reference: 1- fritter square glass, 2-3D glass raw material, 3-3D parison, 4-3D glass, 13- mold, 14- suction tank, 15- vacuum suction direction.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not For limiting the present invention, i.e., described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is logical The component for the embodiment of the present invention being often described and illustrated herein in the accompanying drawings can be arranged and be designed with a variety of different configurations. Therefore, claimed invention is not intended to limit to the detailed description of the embodiment of the present invention provided in the accompanying drawings below Range, but be merely representative of selected embodiment of the invention.Based on the embodiment of the present invention, those skilled in the art are not having Every other embodiment obtained under the premise of creative work is made, shall fall within the protection scope of the present invention.
Feature and performance of the invention are described in further detail with reference to embodiments.
A kind of 3D glass making procedures provided in this embodiment, as shown in Figure 5-10, comprising the following steps:
Sawing sheet: the glass baseplate of bulk is cut into the fritter square glass 1 of pre-set dimension by step S1;The rectangular glass of fritter The size of glass 1 is reserved with machining allowance relative to molding 3D glass 4, and machining allowance is removed by subsequent laser cutting, kept away Exempt from glass bad problem of uncontrollable factor bring size in forming process, promotes product yield.
Step S2, heat inhale molding: fritter square glass 1 being placed in mold groove, glass bending temperature is then heated to 700~750 DEG C of degree makes the bending of fritter square glass 1 be fitted in mould curved surface after pieces of glass softening by vacuum suction On, form 3D glass raw material 2;Specifically, the mold is the cavity plate of graphite material, and female bottom has downwardly open air-breathing Slot 14;Graphite material has gas permeability, and the vacuum suction direction 15 in Fig. 6 vacuumizes slot, due to depositing for suction tank 14 Vacuum pressure difference is being generated when vacuumizing, and is fitted in the bending absorption of fritter square glass 1 on mould curved surface.The heat of the present embodiment It inhales moulding process and avoids the process of punch-pin and cavity plate CONTACT WITH FRICTION without using punch-pin using only a cavity plate, reduce Die wear, improves die life, and be equivalent to half mold, has saved cost.Meanwhile the heat of the present embodiment Inhaling moulding process makes glass uniform stressed by adjusting the arrangement and angle of the suction tank of mold bottom, can develop easily various The 3D glass of bending angle.
Laser cutting: step S3 carries out the laser cutting of shape and hole, shape using laser cutting machine to 3D glass raw material 2 At 3D parison 3;For laser cutting after forming 3D glass raw material 2, removal glass reserves machining allowance, reaches high-precision Size requirement, cutting efficiency is higher, and cost is lower relative to directly using CNC to carry out for the technique.
Step S4, CNC chamfering: 3D parison 3 is subjected to CNC polishing chamfering, burrs on edges is removed, obtains 3D glass 4。
Grinding: step S5 carries out the surface of 3D glass 4 to clear off processing, removes the press back on 4 surface of 3D glass, make 3D glass The surface of glass 4 is more smooth, mellow and full, enhances three-dimensional sense.Since the present embodiment inhales moulding process using cavity plate heat, without convex Mould avoids the contact of 3D glass 4 Yu punch-pin, alleviates press back defect, while vacuum suction alleviates contact force, mitigates Convex press back makes the grinding of 3D glass 4 convex surface only need 25 minutes, and concave surface grinding only needs 15 minutes, has saved grinding Cost.
The present embodiment is according to 3D convex size, equity design mould curved surface, by reserve the glass of machining allowance into Row forms, and shape is cut by laser after molding, directly forms the 3D glass shape needed, avoids reverse derive and repetition test Development process reduces the development difficulty of wide-angle new product, shortens the development cycle, and improve product yield, reduces Cost.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.

Claims (7)

1. a kind of 3D glass making procedures, which comprises the following steps:
Step 1, the glass baseplate of bulk is cut into the pieces of glass of pre-set dimension;
Step 2, pieces of glass is placed in a mold, at a temperature of glass bending, after pieces of glass softening, is inhaled by vacuum It is attached to be fitted in pieces of glass bending on mould curved surface, form 3D glass raw material;
Step 3, the laser cutting of shape and hole is carried out to 3D glass raw material, forms 3D parison;
Step 4,3D parison is subjected to CNC polishing chamfering, obtains 3D glass;
Step 5, the surface of 3D glass is carried out clearing off processing.
2. 3D glass making procedures as described in claim 1, which is characterized in that the pieces of glass is rectangular.
3. 3D glass making procedures as described in claim 1, which is characterized in that the mold is the cavity plate of graphite material, recessed Mould bottom has downwardly open suction tank.
4. 3D glass making procedures as described in claim 1, which is characterized in that the glass bending temperature is 700~750 ℃。
5. 3D glass making procedures as described in claim 1, which is characterized in that using laser cutting machine to 3D in step 3 The laser cutting of glass raw material progress shape and hole.
6. 3D glass making procedures as described in claim 1, which is characterized in that the convex surface and concave surface of 3D glass in step 5 It carries out clearing off processing.
7. 3D glass making procedures as claimed in claim 6, which is characterized in that carry out 25 to the convex surface of 3D glass in step 5 Minute clear off processing, cleared off processing to the progress of the concave surface of 3D glass 15 minutes.
CN201910270423.8A 2019-04-04 2019-04-04 A kind of 3D glass making procedures Pending CN109824249A (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CN201910270423.8A CN109824249A (en) 2019-04-04 2019-04-04 A kind of 3D glass making procedures
CN201910585521.0A CN110272187B (en) 2019-04-04 2019-07-01 3D glass and manufacturing method thereof
CN201921229977.5U CN210974401U (en) 2019-04-04 2019-07-31 3D glass manufacturing system and 3D glass
PCT/CN2019/098561 WO2020199438A1 (en) 2019-04-04 2019-07-31 3d glass and manufacturing method therefor, mold and 3d glass blank

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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CN201910585521.0A Active CN110272187B (en) 2019-04-04 2019-07-01 3D glass and manufacturing method thereof
CN201921229977.5U Active CN210974401U (en) 2019-04-04 2019-07-31 3D glass manufacturing system and 3D glass

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WO (1) WO2020199438A1 (en)

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CN110272187A (en) * 2019-04-04 2019-09-24 拓米(成都)应用技术研究院有限公司 A kind of 3D glass and preparation method thereof
CN110395887A (en) * 2019-08-05 2019-11-01 重庆两江联创电子有限公司 Bend glass forming method
CN110950525A (en) * 2019-12-10 2020-04-03 Oppo广东移动通信有限公司 Double-curved glass, preparation method thereof and electronic equipment
CN112358170A (en) * 2020-11-12 2021-02-12 科立视材料科技有限公司 3D glass forming device and preparation method of 3D glass
CN112429948A (en) * 2020-12-02 2021-03-02 万津实业(赤壁)有限公司 Curved glass processing method
CN112520995A (en) * 2020-12-15 2021-03-19 深圳沃特佳科技有限公司 Laser-assisted CNC (computerized numerical control) efficiency improving technology
CN113121126A (en) * 2019-12-31 2021-07-16 上海雷佳科学仪器有限公司 Manufacturing process of novel high borosilicate chromatography expansion cylinder
CN113402159A (en) * 2020-03-17 2021-09-17 烟台科慧科技服务有限公司 Curved glass forming method, curved glass and glass product
CN113741098A (en) * 2021-11-04 2021-12-03 拓米(成都)应用技术研究院有限公司 UTG-QD type MINI-LED board and application, preparation method and optical framework thereof

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Publication number Priority date Publication date Assignee Title
CN110272187A (en) * 2019-04-04 2019-09-24 拓米(成都)应用技术研究院有限公司 A kind of 3D glass and preparation method thereof
WO2020199438A1 (en) * 2019-04-04 2020-10-08 拓米(成都)应用技术研究院有限公司 3d glass and manufacturing method therefor, mold and 3d glass blank
CN110395887A (en) * 2019-08-05 2019-11-01 重庆两江联创电子有限公司 Bend glass forming method
CN110950525A (en) * 2019-12-10 2020-04-03 Oppo广东移动通信有限公司 Double-curved glass, preparation method thereof and electronic equipment
CN110950525B (en) * 2019-12-10 2022-10-25 Oppo广东移动通信有限公司 Double-curved glass, preparation method thereof and electronic equipment
CN113121126A (en) * 2019-12-31 2021-07-16 上海雷佳科学仪器有限公司 Manufacturing process of novel high borosilicate chromatography expansion cylinder
CN113402159A (en) * 2020-03-17 2021-09-17 烟台科慧科技服务有限公司 Curved glass forming method, curved glass and glass product
CN112358170A (en) * 2020-11-12 2021-02-12 科立视材料科技有限公司 3D glass forming device and preparation method of 3D glass
CN112429948A (en) * 2020-12-02 2021-03-02 万津实业(赤壁)有限公司 Curved glass processing method
CN112520995A (en) * 2020-12-15 2021-03-19 深圳沃特佳科技有限公司 Laser-assisted CNC (computerized numerical control) efficiency improving technology
CN113741098A (en) * 2021-11-04 2021-12-03 拓米(成都)应用技术研究院有限公司 UTG-QD type MINI-LED board and application, preparation method and optical framework thereof
CN113741098B (en) * 2021-11-04 2022-03-01 拓米(成都)应用技术研究院有限公司 UTG-QD type MINI-LED board and application, preparation method and optical framework thereof

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Publication number Publication date
CN210974401U (en) 2020-07-10
CN110272187B (en) 2020-07-10
CN110272187A (en) 2019-09-24
WO2020199438A1 (en) 2020-10-08

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Application publication date: 20190531