CN109822081A - A kind of tin bar production system - Google Patents

A kind of tin bar production system Download PDF

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Publication number
CN109822081A
CN109822081A CN201910059328.3A CN201910059328A CN109822081A CN 109822081 A CN109822081 A CN 109822081A CN 201910059328 A CN201910059328 A CN 201910059328A CN 109822081 A CN109822081 A CN 109822081A
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CN
China
Prior art keywords
tin bar
bearing support
group
tin
jacking
Prior art date
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Granted
Application number
CN201910059328.3A
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Chinese (zh)
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CN109822081B (en
Inventor
陆军
李光远
吴平平
刘会涛
陈�峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Jing Indium Marine Engineering Innovation Research Co Ltd
Guangdong Jing Yin Ocean Engineering Co Ltd
Original Assignee
Guangdong Jing Indium Marine Engineering Innovation Research Co Ltd
Guangdong Jing Yin Ocean Engineering Co Ltd
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Priority to CN201910059328.3A priority Critical patent/CN109822081B/en
Publication of CN109822081A publication Critical patent/CN109822081A/en
Application granted granted Critical
Publication of CN109822081B publication Critical patent/CN109822081B/en
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Abstract

A kind of tin bar production system, including feeding conveyer belt, feeding manipulator, electric smelter, holding furnace, tin bar shaping mechanism and turnover mechanism;The electric smelter and holding furnace are installed on above and below rack, and one end of the feeding conveyer belt is connected to the rack;The feeding manipulator is installed on the top of the rack;The tin bar shaping mechanism includes bearing support, material grasping manipulator, molding die, closure apparatus and jacking apparatus;The molding die is installed on the bearing support, and the bottom of the molding die is provided with jacking through-hole, and the jacking apparatus is set to the bottom of the molding die, and motion end is set in the jacking through-hole;The closure apparatus is for covering the opening for closing the molding die;The material grasping manipulator is installed on the top of the bearing support, and the turnover mechanism is also installed on the bearing support, and the turnover mechanism is for overturning tin bar after molding, and the material grasping manipulator is for grabbing at tin bar to the turnover mechanism.

Description

A kind of tin bar production system
Technical field
The present invention relates to casting technology fields, and in particular to a kind of tin bar production system.
Background technique
Tin solder is by the multiple element alloy based on tin metal, and tin solder production first has to various elements in smelting furnace Interior alloying, and alloy is manufactured into the bar of certain size to facilitate subsequent extrusion forming to process.But due to tin After solution is squeezed into tin bar process in mold, since solution of tin is adjacent in the inner cavity of mold, it is difficult to often result in demoulding. In addition the stacking after tin bar demoulding generallys use the coplanar stacking of stacking, is easy to damage the tin bar of lower layer in this way.
Summary of the invention
It being capable of easily demoulding tin bar life it is an object of the invention to aiming at the deficiencies in the prior art, provide one kind Production system.
To achieve this purpose, the present invention adopts the following technical scheme: a kind of tin bar production system, including feeding conveyer belt, throwing Expect manipulator, electric smelter, holding furnace, tin bar shaping mechanism and turnover mechanism;
The electric smelter and holding furnace are installed on above and below rack, and one end of the feeding conveyer belt is connected to institute State rack;The feeding manipulator is installed on the top of the rack, for grabbing the tin slab transmitted on the feeding conveyer belt It puts into the electric smelter;
The tin bar shaping mechanism includes bearing support, material grasping manipulator, molding die, closure apparatus and jacking apparatus;Institute It states molding die and is installed on the bearing support, the bottom of the molding die is provided with jacking through-hole, the jacking apparatus setting In the bottom of the molding die, motion end is set in the jacking through-hole;The closure apparatus for cover close it is described at The opening of pattern tool;The material grasping manipulator is installed on the top of the bearing support, and the turnover mechanism is also installed on the branch Bolster, the turnover mechanism is for overturning tin bar after molding, and the material grasping manipulator is for grabbing tin bar to the tipper At structure.
Preferably, the jacking apparatus includes jacking cylinder and lifting pin;
The cylinder barrel of the jacking cylinder is installed on the bearing support, and the piston rod of the jacking cylinder is connected to the jacking Bar;When injecting solution of tin in the molding die, the bottom of the inner cavity of the molding die is flushed at the top of the lifting pin Portion.
Preferably, the closure apparatus includes that lid closes cylinder, first connecting rod, second connecting rod, third connecting rod and cover board;
Hingedly the bearing support, one end of the second connecting rod are articulated with the bearing support for one end of the first connecting rod, The other end of the third connection with the first connecting rod and the second connecting rod is hinged, and the cover board is connected to institute State the bottom of third connecting rod;
The cylinder barrel that the lid closes cylinder is articulated with the bearing support, and the lid closes the piston rod and the first connecting rod of cylinder Pass through articulated connection.
Preferably, the tin bar shaping mechanism is provided with two groups, and tin bar shaping mechanism described in two groups is oppositely arranged.
Preferably, the turnover mechanism includes clamping device, overturning motor and mounting rack;
The clamping device includes returning face plate, upper and lower clamp and rotation group;The overturning motor is installed on the installation Frame, the overturning motor are connected to the returning face plate, and the upper folder and lower folder are installed on the returning face plate;The rotation group installation In the returning face plate, for driving the upper folder and the lower folder close to each other or being located remotely from each other.
Preferably, the rotation group includes rotary cylinder, rack and pinion assembly, gear and lower gear;
The cylinder barrel of the rotary cylinder is installed on the returning face plate, and the piston rod of the rotary cylinder is connected to the gear The input terminal of rack assembly, the output end of the rack and pinion assembly are connected to the lower gear;The gear is connected to institute Folder is stated, the lower gear is connected to the lower folder, the gear and lower gear intermeshing.
Preferably, the turnover mechanism is provided with two groups, and is each installed the two sides of the bearing support.
Preferably, the tin bar shaping mechanism further includes transverse shifting group, longitudinal movement group and vertically movable group;It is described vertical The top of the bearing support is installed on to mobile group, the transverse shifting group is set in the longitudinal movement group, described vertical Mobile group is connected to the transverse shifting group, and described vertically movable group is connected to the transverse shifting group.
Beneficial effects of the present invention: after tin bar molding, driving the jacking apparatus, the motion end of the jacking apparatus from It is protruded into the jacking through-hole, so as to jack up tin bar, convenient for the demoulding of tin bar.The material grasping manipulator is driven in next step Tin bar is picked up, is sent into the turnover mechanism.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the overall structure main view of one embodiment of the present of invention;
Fig. 2 is the overall structure left view of one embodiment of the present of invention;
Fig. 3 is the structural schematic diagram of the tin bar shaping mechanism of one embodiment of the present of invention;
Fig. 4 is the structural schematic diagram of the jacking apparatus of one embodiment of the present of invention;
Fig. 5 is the tin bar shaping mechanism of one embodiment of the present of invention and the schematic perspective view of turnover mechanism;
Fig. 6 is the schematic perspective view of the turnover mechanism of one embodiment of the present of invention;
Fig. 7 is the schematic perspective view of the turnover mechanism of one embodiment of the present of invention.
Wherein: feeding conveyer belt 1, feeding manipulator 2, electric smelter 3, holding furnace 4, tin bar shaping mechanism 5, bearing support 51, Material grasping manipulator 52, molding die 53, closure apparatus 54, lid close cylinder 541, first connecting rod 542, second connecting rod 543, third company Bar 544, cover board 545, jacking apparatus 55, jacking cylinder 551, lifting pin 552, transverse shifting group 56, longitudinal movement group 57 are erected To mobile group 58, turnover mechanism 6, clamping device 61, returning face plate 611, upper folder 612, lower folder 613, rotation group 614, rotary cylinder 6141, rack and pinion assembly 6142, gear 6143, lower gear 6144, overturning motor 62, mounting rack 63.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
A kind of tin bar production system, including the molding of feeding conveyer belt 1, feeding manipulator 2, electric smelter 3, holding furnace 4, tin bar Mechanism 5 and turnover mechanism 6;
The electric smelter 3 and holding furnace 4 are installed on above and below rack 7, one end connection of the feeding conveyer belt 1 In the rack 7;The feeding manipulator 2 is installed on the top of the rack 7, uploads for grabbing the feeding conveyer belt 1 Defeated tin slab is put into the electric smelter 3;
The tin bar shaping mechanism 5 includes bearing support 51, material grasping manipulator 52, molding die 53, closure apparatus 54 and top Rise device 55;The molding die 53 is installed on the bearing support 51, and the bottom of the molding die 53 is provided with jacking through-hole, The jacking apparatus 55 is set to the bottom of the molding die 53, and motion end is set in the jacking through-hole;The lid It attaches together and sets 54 for covering the opening for closing the molding die 53;The material grasping manipulator 52 is installed on the top of the bearing support 51 Portion, the turnover mechanism 6 are also installed on the bearing support 51, and the turnover mechanism 6 is described to grab for overturning tin bar after molding Material manipulator 52 is for grabbing at tin bar to the turnover mechanism 6.
Tin slab is conveyed from the feeding conveyer belt 1, and the feeding conveyer belt 1 uses frame-type inclined design, warp Crawl of the tin slab through the feeding manipulator 2 after crossing conveying, tin slab is put into one by one in electric smelter 3, and the electric smelter 3 will It is conveyed after tin slab dissolution into carrying out heat preservation storage among the holding furnace 4.When the tin bar shaping mechanism 5 needs to produce tin bar When, the solution of tin of the holding furnace 4 is injected in the molding die 53, the closure apparatus 54 is finally covered, waits tin Solution is cooled and shaped, and after tin bar molding, drives the jacking apparatus 55, and the motion end of the jacking apparatus 55 is from described It is protruded into jacking through-hole, so as to jack up tin bar, convenient for the demoulding of tin bar.Drive the material grasping manipulator 52 will in next step Tin bar is picked up, and is sent into the turnover mechanism 6.
Further, the jacking apparatus 55 includes jacking cylinder 551 and lifting pin 552;
The cylinder barrel of the jacking cylinder 551 is installed on the bearing support 51, and the piston rod of the jacking cylinder 551 is connected to The lifting pin 552;When in the molding die 53 inject solution of tin when, the top of the lifting pin 552 flush in it is described at The bottom of the inner cavity of pattern tool 53.
When injecting solution of tin in the molding die 53, due to the barrier of lifting pin 552, solution of tin cannot be from the top It rises in through-hole and leaks out.When the piston rod of the jacking cylinder 551 stretches out upwards, it is able to drive the lifting pin 552 and jacks up tin bar.
Further, the closure apparatus 54 includes that lid closes cylinder 541, first connecting rod 542, second connecting rod 543, third Connecting rod 544 and cover board 545;
Hingedly the bearing support 51, one end of the second connecting rod 543 are articulated with described for one end of the first connecting rod 542 Bearing support 51, the other end of the third connection with the first connecting rod 542 and the second connecting rod 543 are hinged, institute State the bottom that cover board 545 is connected to the third connecting rod 544;
The cylinder barrel that the lid closes cylinder 541 is articulated with the bearing support 51, the lid close the piston rod of cylinder 541 with it is described First connecting rod 542 passes through articulated connection.
Four bar of plane is collectively formed in the first connecting rod 542, second connecting rod 543, third connecting rod 544 and the bearing support 51 Mechanism closes the stretching or reset of the piston rod of cylinder 541 by the lid, is able to drive the lid of cover board 545 and shares molding Mold 53 opens the molding die 53.
Further, the tin bar shaping mechanism 5 is provided with two groups, and tin bar shaping mechanism 5 described in two groups is oppositely arranged.
By tin bar shaping mechanism 5 described in two groups of setting, the shaping efficiency of tin bar can be accelerated, because when the molding of tin bar Between it is long, production bottleneck can be reduced.
Further, the turnover mechanism 6 includes clamping device 61, overturning motor 62 and mounting rack 63;
The clamping device 61 includes returning face plate 611, upper folder 612, lower folder 613 and rotation group 614;The overturning motor 62 It is installed on the mounting rack 63, the overturning motor 62 is connected to the returning face plate 611,613 installation of the upper folder 612 and lower folder In the returning face plate 611;The rotation group 614 is installed on the returning face plate 611, for drive it is described it is upper folder 612 and it is described under It is close to each other or be located remotely from each other to press from both sides 613.
Tin bar after molding is grabbed by the material grasping manipulator 52 to the top of the upper folder 612, drives the material grasping afterwards Machinery puts tin bar into the upper folder 612.Then by driving the rotation group 614 to act, so that the upper folder 612 and institute It is close to each other to state lower folder 613, tin bar can be clamped.Then drive the overturning motor 62, it will be able to drive clamping device 61 into Row overturning, to enable tin bar turn-over.The turn-over of tin bar refers to so that tin bar is using its length direction as axis, along length side To 90 degree of rotation.The last material grasping manipulator 52 just can continue to crawl tin bar, by tin bar stacking.Since tin bar is in stacking Constantly, each layer of stacking direction is different, can increase the stability of stacking, while can also reduce the damage to lower layer's tin bar Wound.
Further, the rotation group 614 includes rotary cylinder 6141, rack and pinion assembly 6142, gear 6143 With lower gear 6144;
The cylinder barrel of the rotary cylinder 6141 is installed on the returning face plate 611, and the piston rod of the rotary cylinder 6141 connects It is connected to the input terminal of the rack and pinion assembly 6142, the output end of the rack and pinion assembly 6142 is connected to the lower gear 6144;The gear 6143 is connected to the upper folder 612, and the lower gear 6144 is connected to the lower folder 613, the upper tooth Wheel 6143 and the lower gear 6144 are intermeshed.
Before not clamping tin bar, the upper folder 612 and the lower folder 613 are located remotely from each other, when the material grasping manipulator 52 by tin bar put to it is described it is upper folder 612 when, simultaneously the rotary cylinder 6141 piston rod stretch out, by the rack-and-pinion Power transmitting, be able to drive the gear 6143 and the lower gear 6144 intermeshing transmission, so as to drive It states folder 612 and the lower folder 613 is close to each other, and then two sides of tin bar can be clamped.
Further, the turnover mechanism 6 is provided with two groups, and is each installed the two sides of the bearing support 51.
Turnover mechanism 6 described in being provided with two groups can clamp the both ends of tin bar, steadily so as to steadily to tin bar It is overturn.
Further, the tin bar shaping mechanism 5 further includes transverse shifting group 56, longitudinal movement group 57 and vertically movable Group 58;The longitudinal movement group 57 is installed on the top of the bearing support 51, and the transverse shifting group 56 is set to the longitudinal direction In mobile group 57, described vertically movable group 58 is connected to the transverse shifting group, and described vertically movable group 58 is connected to the cross To mobile group 56.
For the transverse shifting group 56 for driving material grasping manipulator 52 to move laterally, the longitudinal movement group 57 is used for band The material grasping manipulator 52 is moved to vertically move, described vertically movable group 58 is vertically movable for driving material grasping manipulator 52 to make, Consequently facilitating the material grasping manipulator 52 is enabled to realize crawl tin bar.
The above is only a preferred embodiment of the present invention, for those of ordinary skill in the art, according to the present invention Thought, there will be changes in the specific implementation manner and application range, and the content of the present specification should not be construed as to the present invention Limitation.

Claims (8)

1. a kind of tin bar production system, it is characterised in that: including feeding conveyer belt, feeding manipulator, electric smelter, holding furnace, tin Rod forming machine structure and turnover mechanism;
The electric smelter and holding furnace are installed on above and below rack, and one end of the feeding conveyer belt is connected to the machine Frame;The feeding manipulator is installed on the top of the rack, puts into for grabbing the tin slab transmitted on the feeding conveyer belt In the electric smelter;
The tin bar shaping mechanism includes bearing support, material grasping manipulator, molding die, closure apparatus and jacking apparatus;It is described at Pattern tool is installed on the bearing support, and the bottom of the molding die is provided with jacking through-hole, and the jacking apparatus is set to institute The bottom of molding die is stated, motion end is set in the jacking through-hole;The closure apparatus closes the shaping mould for covering The opening of tool;The material grasping manipulator is installed on the top of the bearing support, and the turnover mechanism is also installed on the bearing support, The turnover mechanism is for overturning tin bar after molding, and the material grasping manipulator is for grabbing at tin bar to the turnover mechanism.
2. tin bar production system according to claim 1, it is characterised in that: the jacking apparatus includes jacking cylinder and top Rising stem;
The cylinder barrel of the jacking cylinder is installed on the bearing support, and the piston rod of the jacking cylinder is connected to the lifting pin; When injecting solution of tin in the molding die, the bottom of the inner cavity of the molding die is flushed at the top of the lifting pin.
3. tin bar production system according to claim 1, it is characterised in that: the closure apparatus includes that lid closes cylinder, the One connecting rod, second connecting rod, third connecting rod and cover board;
The hinged bearing support in one end of the first connecting rod, one end of the second connecting rod is articulated with the bearing support, described The other end of the third connection with the first connecting rod and the second connecting rod is hinged, and the cover board is connected to described the The bottom of three-link;
The cylinder barrel that the lid closes cylinder is articulated with the bearing support, and the piston rod that the lid closes cylinder passes through with the first connecting rod Articulated connection.
4. tin bar production system according to claim 1, it is characterised in that: the tin bar shaping mechanism is provided with two groups, Tin bar shaping mechanism described in two groups is oppositely arranged.
5. tin bar production system according to claim 1, it is characterised in that: the turnover mechanism includes clamping device, turns over Rotating motor and mounting rack;
The clamping device includes returning face plate, upper and lower clamp and rotation group;The overturning motor is installed on the mounting rack, institute It states overturning motor and is connected to the returning face plate, the upper folder and lower folder are installed on the returning face plate;The rotation group is installed on institute Returning face plate is stated, for driving the upper folder and the lower folder close to each other or being located remotely from each other.
6. tin bar production system according to claim 5, it is characterised in that: the rotation group includes rotary cylinder, gear Rack assembly, gear and lower gear;
The cylinder barrel of the rotary cylinder is installed on the returning face plate, and the piston rod of the rotary cylinder is connected to the rack-and-pinion The input terminal of component, the output end of the rack and pinion assembly are connected to the lower gear;The gear is connected on described Folder, the lower gear are connected to the lower folder, the gear and lower gear intermeshing.
7. tin bar production system according to claim 1, it is characterised in that: the turnover mechanism is provided with two groups, and each Self installation is in the two sides of the bearing support.
8. tin bar production system according to claim 1, it is characterised in that: the tin bar shaping mechanism further includes lateral shifting Dynamic group, longitudinal movement group and vertically movable group;The longitudinal movement group is installed on the top of the bearing support, the transverse shifting Group is set in the longitudinal movement group, and described vertically movable group is connected to the transverse shifting group, the vertically movable group of company It is connected to the transverse shifting group.
CN201910059328.3A 2019-01-22 2019-01-22 Tin bar production system Active CN109822081B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910059328.3A CN109822081B (en) 2019-01-22 2019-01-22 Tin bar production system

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Application Number Priority Date Filing Date Title
CN201910059328.3A CN109822081B (en) 2019-01-22 2019-01-22 Tin bar production system

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CN109822081B CN109822081B (en) 2021-01-15

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CN108981398A (en) * 2018-09-29 2018-12-11 常州九洲创胜特种铜业有限公司 Copper sheet automatic charging machine for smelting furnace
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CN109226704A (en) * 2018-11-03 2019-01-18 深圳阿尔泰克轻合金技术有限公司 A kind of aluminium ingot production system and method

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US20040026061A1 (en) * 2000-09-29 2004-02-12 Ernest Hamilton Method and apparatus for casting metal
US20060260779A1 (en) * 2005-04-08 2006-11-23 Ashburn Lennie L Casting furnace
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