CN109811982A - The aqueous half prefabricated high-environmental athletic floor of one kind and its construction method - Google Patents
The aqueous half prefabricated high-environmental athletic floor of one kind and its construction method Download PDFInfo
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- CN109811982A CN109811982A CN201910055492.7A CN201910055492A CN109811982A CN 109811982 A CN109811982 A CN 109811982A CN 201910055492 A CN201910055492 A CN 201910055492A CN 109811982 A CN109811982 A CN 109811982A
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Abstract
The invention discloses the aqueous half prefabricated high-environmental athletic floor of one kind and its construction methods, are related to the technical field of athletic floor, it is intended to it solves to use monolith place mat when being laid with athletic floor at present, in the later period, and local the problem of cracking hollowing easily occurs of splicing.Its key points of the technical solution are that, including bottom, the fiberglass layer above bottom, the middle layer above fiberglass layer and the surface layer above middle layer, if the bottom includes the precast slab unit of dry splice, several circular holes for being used to carry filler are offered on the top surface of the precast slab unit, the circular hole runs through the top and bottom of precast slab unit.When surface of base mats formation athletic floor, filler is filled into the gap between circular hole and contiguous prefabricated plate unit, precast slab unit is not only bonded in surface of base after filler is solid, also adjacent two pieces of precast slab units are connected even closer, achievees the purpose that athletic floor is made to be not easy shell alice, cracking.
Description
Technical field
The present invention relates to the technical field of athletic floor, more particularly, to a kind of aqueous half prefabricated high-environmental athletic floor and
Its construction method.
Background technique
Currently, being to make extensively in the world at present using water-based acrylic resin as the acrylic acid court material of main film forming substance
Court surface paver, this kind of product have many advantages, such as that aqueous, environmentally friendly, nontoxic, odorless, good weatherability, wearability are good.
Prefabrication type athletic floor need to have flexibility appropriate and impact absorbing ability, to increase the comfort of Athletess, reduce
Sports fatigue reduces the probability of movement tumble injury.
Existing Authorization Notice No. is that the Chinese patent of CN202644936U discloses a kind of athletic floor, including foaming layer,
The surface layer for being covered in PET plastic layer above foaming layer and being covered in above PET plastic layer, the foaming layer is from top to bottom successively
Including the first foamed buffer layer, stabilized zone and the second foamed buffer layer；The surface layer, PET plastic layer, the first foamed buffer layer,
Stabilized zone and the second foamed buffer layer synthesize an entirety by physical thermal.PET plastic is set between surface layer and foaming layer
Layer, improves the impact resistant strength and high and low temperature resistance of athletic floor；Two-ply foam buffer layer is set in foaming layer and is carried secretly
Glass chopped strand mat layer improves the cushion performance and elasticity of athletic floor, and anti seismic efficiency is good, long service life.
When traditional prefabrication type sports ground is laid with above-mentioned athletic floor, typically monolith place mat, in later period splicing
It is local that cracking hollowing easily occurs, it causes later maintenance cost big, a large amount of solid waste rubbish is caused when renovating place, therefore need
It is further improved.
Summary of the invention
It is an object of the present invention to provide a kind of aqueous half prefabricated high-environmental athletic floors, with crack resistence excellent performance
Effect.
Foregoing invention purpose of the invention has the technical scheme that
A kind of aqueous half prefabricated high-environmental athletic floor including bottom, the fiberglass layer above bottom, is located above fiberglass layer
Middle layer and the surface layer above middle layer, if the bottom includes the precast slab unit of dry splice, the precast slab unit
Top surface on offer several for carrying the circular holes of filler, the circular hole runs through the top and bottom of precast slab unit.
By using above-mentioned technical proposal, when surface of base mats formation athletic floor, by circular hole and contiguous prefabricated
Filler is filled in gap between plate unit, precast slab unit is not only bonded in surface of base after filler is solid, also by phase
Adjacent two pieces of precast slab units connect even closer.And the material of filler is identical as the material of precast slab unit, filler is dry
It combines together after Gu with precast slab unit, realizes seamless connection, reduce the production of athletic floor later period shelling alice, cracking phenomena
It is raw.Due to increasing fiberglass layer, product flexibility is obviously increased, and shrinking percentage decline, hardness reduces, and reduces product and warpage occurs
Phenomenon.
The present invention is further arranged to: the diameter of the circular hole is 10-20 centimetres.
By using above-mentioned technical proposal, if circular hole is too small, the filling dose being filled in circular hole is less, precast slab unit
It is inadequate with the adhesive fastness of surface of base；If circular hole is excessive, construction in later period labor intensity is larger and more time-consuming, reduces and mats formation
Working efficiency.
The present invention is further arranged to: the number of the circular hole is 4-6/square metres.
By using above-mentioned technical proposal, if number is very few, the filling dose being filled in circular hole is less, precast slab unit
It is inadequate with the adhesive fastness of surface of base；If number is excessive, structure that is more time-consuming and reducing precast slab unit itself is filled
Intensity.
The present invention is further arranged to: the filler includes the following component of content meter by weight percent,
Elastic granule 14-20%
Water soluble acrylic acid adhesive 80-86%.
By using above-mentioned technical proposal, due to precast slab unit and elastic granule and water soluble acrylic acid adhesive according to
It is made after certain proportion mixing, and the material of filler is identical as the material of precast slab unit, the solid rear and prefabricated board of filler
Unit combines together, and same system has preferable caking property.
The present invention is further arranged to: the elastic granule is one or both of EDPM, TPE particle.
By using above-mentioned technical proposal, EPDM, TPE belong to thermoplastic elastomer (TPE), all with more excellent elasticity with
And elastic recovery properties (creep-resistant property of resistance to flexion).TPE is a kind of high resiliency with rubber, high intensity, and has and can infuse
Mould the environmentally friendly low-carbon composite material of machining feature.It has the performances such as environment-protecting and non-poisonous safety, and has excellent coloring, sense of touch
Softness has weatherability, fatigue resistance, and can be recycled reduces cost.EPDM rubber is asynthetic rubber, main component
For ethylene and propylene, introducing after Third monomer synthesizes is ethylene propylene diene rubber, belongs to saturation high polymer.EPDM ageing-resistant performance
It is superior, weather resistance is good, wear-resisting property is good.Elastic granule adds in filler so that entire bottom have it is appropriate soft
Soft and impact absorbing ability increases the comfort of Athletess, reduces sports fatigue, reduces the probability of movement tumble injury.
The present invention is further arranged to: the filler is prepared via following steps,
Weighing: elastic granule and water soluble acrylic acid adhesive are weighed according to the proportion；
Spice: weighed elastic granule is launched into mixing plant, under conditions of revolving speed 900-1100r/min, while stirring
Water soluble acrylic acid adhesive is added, 10min is stirred, obtains filler after mixing.
By using above-mentioned technical proposal, after being mixed to get filler in mixing plant, filler is filled to circular hole
And in the gap between contiguous prefabricated plate unit, precast slab unit is not only bonded in surface of base after filler is solid, also will
Adjacent two pieces of precast slab units connect even closer.It combines together after filler is solid with precast slab unit, realizes seamless company
It connects, reduces the generation of athletic floor later period shelling alice, cracking phenomena.
The present invention is further arranged to: the precast slab unit includes the following component of content meter by weight percent,
Elastic granule 14-20%
Water soluble acrylic acid adhesive 80-86%.
By using above-mentioned technical proposal, due to precast slab unit and elastic granule and water soluble acrylic acid adhesive according to
It is made after certain proportion mixing, and the material of filler is identical as the material of precast slab unit, the solid rear and prefabricated board of filler
Unit combines together, and same system has preferable caking property.
The present invention is further arranged to: the precast slab unit is prepared via following steps,
Weighing: the raw material including elastic granule and water soluble acrylic acid adhesive is weighed according to the proportion；
Spice: weighed elastic granule is launched into mixing plant, under conditions of revolving speed 900-1100r/min, while stirring
Water soluble acrylic acid adhesive is added, 10min is stirred, is uniformly mixed；
Pave reserved circular hole: according to processing request, being fabricated to raw material with laying equipment and requires thickness, is placed in mold, then use
Circular prefabricated iron block lays corresponding circular hole on prefabricated board；
Drying: it is sent into drying chamber after completing and is dried under conditions of 50-70 DEG C, 4-5h is dried.
By using above-mentioned technical proposal, according to the requirement of client, produced in batches in factory first round-meshed pre-
The thickness of making sheet unit, precast slab unit is customized according to customer demand, and after sizing in drying chamber, precast slab unit is transported
To construction site.
It is a further object to provide a kind of construction methods of aqueous half prefabricated high-environmental athletic floor, to above-mentioned
Aqueous half prefabricated high-environmental athletic floor is mated formation, and is included the following steps:
Mat formation bottom: reserving the gap of 10cm width per adjacent two pieces of precast slab units；
Filling: staff fills filler into the gap between circular hole and adjacent two pieces of precast slab units by hand；
Mat formation fiberglass layer: after the filler in circular hole and gap is dry and hard, brushing adhesive in entire half precast surface of bottom, then
Stick glass fiber reticular cloth；
It criticizes and scrapes closing middle layer: by filler brushing on glass fiber reticular cloth, criticizing and cover fiberglass mesh layer of cloth after scraping molding, it is dry
After polish；
Roller coating surface layer: various demand colors are modulated into according to design.
By using above-mentioned technical proposal, the round-meshed precast slab unit produced is transported to construction site, is arrived
Up to after construction site, judge whether construction surface of base flatness meets the requirements, can construct after reaching requirement.It is first when mating formation
First shop fixtures layer, precast slab unit is stitched together, and when splicing, the gap of 10cm is vacated between each adjacent two precast slab unit, to
Mat formation after can going up people, filler is filled into circular hole and gap.After the filler in circular hole and gap is dry and hard, at entire bottom
Water soluble acrylic acid adhesive to be brushed in half precast surface of layer, then sticks glass fiber reticular cloth, glass fiber reticular cloth increases the flexibility of product,
It reduces product and the phenomenon that warpage occurs.Then closing middle layer is scraped with filler batch, finally upper roller coating surface layer, surface layer have in middle level
Certain skid resistance and the color sense organ of distinct multiplicity can be provided.Roller coating surface layer uses water soluble acrylic acid colorful surface layer material,
Same system is used with primer, same system has preferable caking property.And acrylic acid colour-wash have it is higher resistance to
Time effect, while various demand colors can be modulated into according to design.
The present invention is further arranged to: interfacial TCO layer being arranged between the bottom and surface of base, and is formed by interfacial agents；
The interfacial layer thickness is 0.1-0.15mm, and every square metre of boundary layer includes 0.03-0.04kg interfacial agents.
By using above-mentioned technical proposal, interfacial agents make surface of base become coarse, increase bottom and surface of base it
Between cohesive force, reduce hollowing and flake the generation of phenomenon.
In conclusion advantageous effects of the invention are as follows:
1. passing through the setting of circular hole and filler, when surface of base mats formation athletic floor, Xiang Yuankong and contiguous prefabricated plate list
Filler is filled in gap between member, precast slab unit is not only bonded in surface of base after filler is solid, also by adjacent two
Block precast slab unit connects even closer；
2. the material of filler is identical as the material of precast slab unit, combine together after filler is solid with precast slab unit, it is real
It is now seamlessly connected, reduces the generation of athletic floor later period shelling alice, cracking phenomena, reduce later maintenance cost；
3. elastic granule adds in filler by the setting of elastic granule, so that entire bottom has flexibility appropriate
With impact absorbing ability, increase the comfort of Athletess, reduce sports fatigue, reduces the probability of movement tumble injury.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of athletic floor in the embodiment of the present invention；
Fig. 2 is the structural schematic diagram of precast slab unit assembly in the embodiment of the present invention.
In figure, 1, surface of base；11, boundary layer；2, bottom；21, precast slab unit；22, circular hole；3, fiberglass layer；4, in
Layer；5, surface layer.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
Embodiment 1-3
Referring to Fig.1, be the prefabricated high-environmental athletic floor of one kind aqueous half disclosed by the invention, including bottom 2, on the bottom 2
Fiberglass layer 3, the middle layer 3 above fiberglass layer 3 and the surface layer 5 above middle layer 4, the bottom 2 of side are to be layed in basis
On surface 1.When constructing indoors, the flatness qualification rate of surface of base 1 need to be 95% or more.The intensity of surface of base 1
It is required that in C20 or more, and moisture content is not more than 10%.Surface of base 1 must not have crackle, cannot have and obviously roll wheelmark, must not have
Greasy dirt, grease stain must not have phenomena such as scleroma, recessed heavy, cracking, honeycomb or decortication.In local out-of-flatness position, scene plastering can be used
The mode of floating eliminates influence of the basic flatness to paving flatness.
Referring to Fig.1 with Fig. 2, if bottom 2 includes the precast slab unit 21 of dry splice, precast slab unit 21 is rectangular, and
Several circular holes 22 are offered on the top surface of precast slab unit 21, circular hole 22 runs through the top and bottom of precast slab unit 21.Circular hole
For carrying filler in 22, filler includes elastic granule and water soluble acrylic acid adhesive, and according to mass ratio, each component contains
Amount is as shown in the table:
Filler each component content table in 1. embodiment 1-3 of table
| Component | Embodiment 1 | Embodiment 2 | Embodiment 3 |
| Elastic granule | 14kg | 17kg | 20kg |
| Water soluble acrylic acid adhesive | 86kg | 83kg | 80kg |
Elastic granule is one or both of EPDM, TPE particle.
The performance comparison of elastic granule is as shown in the table:
The performance of the various elastic granules of table 2.
| Title | Specific gravity | Product hardness range | Heat resistance | Resistance to acid and alkali | Wearability |
| TPE | 0.85-0.98 | A0 ° of Shao-D40 ° of Shao | Preferably (100 DEG C) | It is good | Generally |
| EPDM | 1.3-1.5 | A40 ° of Shao or less product cannot be produced | Excellent (160 DEG C) | It is excellent | It is good |
The heat resistance of TPE is after temperature rises to certain limit, and with the rising of temperature, its physical property declines by a big margin, and compression becomes
Shape, elastic recovery, durability have certain gap compared with EPDM.
Precast slab unit includes elastic granule and water soluble acrylic acid adhesive, and according to mass ratio, the content of each component is as follows
Shown in table:
Precast slab unit each component content table in 3. embodiment 1-3 of table
| Component | Embodiment 1 | Embodiment 2 | Embodiment 3 |
| Elastic granule | 14kg | 17kg | 20kg |
| Water soluble acrylic acid adhesive | 86kg | 83kg | 80kg |
Since precast slab unit 21 is also to be made after elastic granule mixes according to a certain percentage with water soluble acrylic acid adhesive, and fill out
The material for filling agent is identical as the material of precast slab unit 21, and same system has preferable caking property.After filler is solid and in advance
Making sheet unit 21 combines together, realizes seamless connection, reduces the generation of athletic floor later period shelling alice, cracking phenomena.
Embodiment 4
To in embodiment 1 filler the preparation method is as follows:
Weighing: EPDM particle and water soluble acrylic acid adhesive are weighed according to the proportion；
Spice: weighed EPDM particle is launched into mixing plant, under conditions of revolving speed 900r/min, adds water while stirring
Property acrylic acid adhesive, stir 10min, obtain filler after mixing.
To in embodiment 1 precast slab unit the preparation method is as follows:
Weighing: the raw material including EPDM particle and water soluble acrylic acid adhesive is weighed according to the proportion；
Spice: weighed EPDM particle is launched into mixing plant, under conditions of revolving speed 900r/min, adds water while stirring
Property acrylic acid adhesive, stir 10min, be uniformly mixed；
Pave reserved circular hole: according to processing request, being fabricated to raw material with laying equipment and requires thickness, is placed in mold, then use
Circular prefabricated iron block lays 5 corresponding circular holes, Circularhole diameter 15cm on every piece of precast slab unit；
If circular hole is too small, the filling dose being filled in circular hole is less, and the adhesive fastness of precast slab unit and surface of base is inadequate；
If circular hole is excessive, it is larger and more time-consuming that the later period applies labor intensity, reduces the working efficiency mated formation.
Drying: it is sent into drying chamber after completing and is dried under conditions of 50 DEG C, 5h is dried.
Embodiment 5
To in embodiment 2 filler the preparation method is as follows:
Weighing: EPDM particle and water soluble acrylic acid adhesive are weighed according to the proportion；
Spice: weighed EPDM particle is launched into mixing plant, under conditions of revolving speed 1000r/min, is added while stirring
Water soluble acrylic acid adhesive stirs 10min, obtains filler after mixing.
To in embodiment 2 precast slab unit the preparation method is as follows:
Weighing: the raw material including EPDM particle and water soluble acrylic acid adhesive is weighed according to the proportion；
Spice: weighed EPDM particle is launched into mixing plant, under conditions of revolving speed 1000r/min, is added while stirring
Water soluble acrylic acid adhesive stirs 10min, is uniformly mixed；
Pave reserved circular hole: according to processing request, being fabricated to raw material with laying equipment and requires thickness, is placed in mold, then use
Circular prefabricated iron block lays 4 corresponding circular holes, Circularhole diameter 20cm on every piece of precast slab unit；
Drying: it is sent into drying chamber after completing and is dried under conditions of 60 DEG C, 4.5h is dried.
Embodiment 6
To in embodiment 3 filler the preparation method is as follows:
Weighing: EPDM particle and water soluble acrylic acid adhesive are weighed according to the proportion；
Spice: weighed EPDM particle is launched into mixing plant, under conditions of revolving speed 1100r/min, is added while stirring
Water soluble acrylic acid adhesive stirs 10min, obtains filler after mixing.
To in embodiment 3 precast slab unit the preparation method is as follows:
Weighing: the raw material including EPDM particle and water soluble acrylic acid adhesive is weighed according to the proportion；
Spice: weighed EPDM particle is launched into mixing plant, under conditions of revolving speed 1100r/min, is added while stirring
Water soluble acrylic acid adhesive stirs 10min, is uniformly mixed；
Pave reserved circular hole: according to processing request, being fabricated to raw material with laying equipment and requires thickness, is placed in mold, then use
Circular prefabricated iron block lays 6 corresponding circular holes, Circularhole diameter 10cm on every piece of precast slab unit；
Drying: it is sent into drying chamber after completing and is dried under conditions of 70 DEG C, 4h is dried.
Embodiment 7
A kind of construction method of aqueous half prefabricated high-environmental athletic floor, to the precast slab unit 21 in embodiment 4 indoors into
Row mat formation, referring to Fig.1 with Fig. 2, comprising the following steps:
Mat formation bottom 2: reserving the gap of 10cm width between per adjacent two pieces of precast slab units 21；
Filling: staff fills filler into the gap between circular hole 22 and adjacent two pieces of precast slab units 21 by hand；
Mat formation fiberglass layer 3: after the filler in circular hole 22 and gap is dry and hard, brushing gluing in entire 2 half precast surface of bottom
Agent, then stick glass fiber reticular cloth；
Adhesive uses water soluble acrylic acid adhesive, with the same system of filler, reinforces the caking property between pavement material, so that paving
Package material is not easy to lead to crack, hollowing because of basal plane deformation.
Criticize and scrape closing middle layer 4: by filler brushing on glass fiber reticular cloth, glass fiber reticular cloth can be covered after scraping molding by criticizing
Layer, polishes after to be filled dose of drying；
Roller coating surface layer 5: according to design, 4 surfaces smear and modulate various demand colors in middle level.
Surface layer 5 has certain skid resistance and can provide the color sense organ of distinct multiplicity.Roller coating surface layer 5 uses aqueous third
Olefin(e) acid colour-wash uses same system with 2 material of bottom, and same system has preferable caking property.And water soluble acrylic acid is color
Color coating has more excellent weather-proof effect, while various demand colors can be modulated into according to design.
Embodiment 8
A kind of construction method of aqueous half prefabricated high-environmental athletic floor, carries out the precast slab unit in embodiment 5 indoors
Mat formation, comprising the following steps:
Mat formation bottom: reserving the gap of 10cm width between per adjacent two pieces of precast slab units；
Filling: staff fills filler into the gap between circular hole and adjacent two pieces of precast slab units by hand；
Mat formation fiberglass layer: after the filler in circular hole and gap is dry and hard, brushing aqueous acrylamide in entire half precast surface of bottom
Sour adhesive, then stick glass fiber reticular cloth；
Criticize and scrape closing middle layer: by filler brushing on glass fiber reticular cloth, fiberglass mesh layer of cloth can be covered after scraping molding by criticizing, to
It polishes after filler is dry；
Roller coating surface layer: according to design, surface smears and modulates various demand colors in middle level.
Embodiment 9
A kind of construction method of aqueous half prefabricated high-environmental athletic floor, carries out the precast slab unit in embodiment 6 indoors
Mat formation, comprising the following steps:
Mat formation bottom: reserving the gap of 10cm width between per adjacent two pieces of precast slab units；
Filling: staff fills filler into the gap between circular hole and adjacent two pieces of precast slab units by hand；
Mat formation fiberglass layer: after the filler in circular hole and gap is dry and hard, brushing aqueous acrylamide in entire half precast surface of bottom
Sour adhesive, then stick glass fiber reticular cloth；
Criticize and scrape closing middle layer: by filler brushing on glass fiber reticular cloth, fiberglass mesh layer of cloth can be covered after scraping molding by criticizing, to
It polishes after filler is dry；
Roller coating surface layer: according to design, surface smears and modulates various demand colors in middle level.
Due to increasing fiberglass layer, product flexibility is obviously increased, and shrinking percentage decline, hardness reduces, and reduces product and occurs
The phenomenon that warpage.Now the parameter of the athletic floor of embodiment 7-9 is measured,
Shrinking percentage: it is measured using precision high temperature roaster HQ-WG-550；Hardness: it is surveyed using Shore durometer SLX-D
It is fixed.Performance comparison in athletic floor before and after increase fiberglass layer is as shown in the table:
It is not added with fiberglass layer in 4. athletic floor of table and adds the performance comparison of fiberglass layer
| Shrinking percentage | Hardness | |
| It is not added with fiberglass layer | 0.1% | 65HD |
| Embodiment 7 | 0.06% | 70HA |
| Embodiment 8 | 0.07% | 71HA |
| Embodiment 9 | 0.06% | 70HA |
As shown in Table 4, after increasing fiberglass layer, the shrinking percentage on floor is substantially reduced, and hardness reduces, and flexibility also significantly improves, and is produced
Moral character can be more excellent.
Embodiment 10
A kind of construction method of aqueous half prefabricated high-environmental athletic floor, to the precast slab unit 21 in embodiment 4 outdoor into
Row is mated formation, referring to Fig.1 with Fig. 2, when outdoor surface of base 1 is constructed, it is desirable that avoid rainy weather.Due to outdoor basis
Surface 1 is usually the surface of concrete material, in order to increase the caking property between athletic floor and surface of base 1, in surface of base 1
Spary interfacial agents, interfacial agents are made of vinyl acetate and ethylene, and interfacial agents are compound in formation boundary layer 11, boundary on surface of base 1
Surface layer 11 increases the caking property between surface of base 1 and bottom 2, reduces athletic floor hollowing and flakes the generation of phenomenon.
The following steps are included:
Spary interfacial agents: by interfacial agents mechanically spraying on surface of base 1, boundary layer 11 is formed, every square metre of boundary layer 11 contains
There are 0.03kg interfacial agents, and boundary layer 11 is with a thickness of 0.1mm；
Mat formation bottom 2: reserving the gap of 10cm width between per adjacent two pieces of precast slab units 21；
Filling: staff fills filler into the gap between circular hole 22 and adjacent two pieces of precast slab units 21 by hand；
Mat formation fiberglass layer 3: after the filler in circular hole 22 and gap is dry and hard, being brushed in entire 2 half precast surface of bottom aqueous
Acrylic acid adhesive, then stick glass fiber reticular cloth；
Criticize and scrape closing middle layer 4: by filler brushing on glass fiber reticular cloth, fiberglass mesh layer of cloth can be covered after scraping molding by criticizing,
It polishes after to be filled dose of drying；
Roller coating surface layer 5: according to design, surface smears and modulates various demand colors in middle level.
Embodiment 11
A kind of construction method of aqueous half prefabricated high-environmental athletic floor, to the precast slab unit in embodiment 5 in outdoor progress
Mat formation, comprising the following steps:
Spary interfacial agents: by interfacial agents mechanically spraying on surface of base, boundary layer is formed, every square metre of boundary layer contains
0.035kg interfacial agents, and interfacial layer thickness is 0.13mm；
Mat formation bottom: reserving the gap of 10cm width between per adjacent two pieces of precast slab units；
Filling: staff fills filler into the gap between circular hole and adjacent two pieces of precast slab units by hand；
Mat formation fiberglass layer: after the filler in circular hole and gap is dry and hard, brushing aqueous acrylamide in entire half precast surface of bottom
Sour adhesive, then stick glass fiber reticular cloth；
Criticize and scrape closing middle layer: by filler brushing on glass fiber reticular cloth, fiberglass mesh layer of cloth can be covered after scraping molding by criticizing, to
It polishes after filler is dry；
Roller coating surface layer: according to design, surface smears and modulates various demand colors in middle level.
Embodiment 12
A kind of construction method of aqueous half prefabricated high-environmental athletic floor, to the precast slab unit in embodiment 6 in outdoor progress
Mat formation, comprising the following steps:
Spary interfacial agents: by interfacial agents mechanically spraying on surface of base, boundary layer is formed, every square metre of boundary layer contains
0.04kg interfacial agents, and interfacial layer thickness is 0.15mm；
Mat formation bottom: reserving the gap of 10cm width between per adjacent two pieces of precast slab units；
Filling: staff fills filler into the gap between circular hole and adjacent two pieces of precast slab units by hand；
Mat formation fiberglass layer: after the filler in circular hole and gap is dry and hard, brushing aqueous acrylamide in entire half precast surface of bottom
Sour adhesive, then stick glass fiber reticular cloth；
Criticize and scrape closing middle layer: by filler brushing on glass fiber reticular cloth, fiberglass mesh layer of cloth can be covered after scraping molding by criticizing, to
It polishes after filler is dry；
Roller coating surface layer: according to design, surface smears and modulates various demand colors in middle level.
The performance parameter of the athletic floor of embodiment 10-12 is detected；
Tensile strength is measured according to GB/T 22517.4-2017；
Elongation at break is measured according to GB/T 22517.4-2017；
Ball rebound rate is measured according to GB/T 22517.4-2017；
Antiskid value (dry to survey), measures according to EN14877-2013；
Impact absorbing is measured according to GB/T 22517.4-2017；
Anti-flammability is measured according to GB/T 22517.4-2017；
Artificial weathering aging is measured according to GB/T 22517.4-2017；
The performance parameter of embodiment 10-12 athletic floor is as shown in the table:
5. embodiment 10-12 athletic floor performance parameter of table
| Title | Embodiment 10 | Embodiment 11 | Embodiment 12 | Standard |
| Tensile strength (MPa) | 1.253 | 1.374 | 1.311 | ≥0.7 |
| Elongation at break (%) | 125 | 129 | 127 | ≥90 |
| Ball rebound rate (%) | 93 | 93 | 92 | ≥75 |
| Impact absorbing (%) | 37 | 36.9 | 38.5 | 20-50 |
| (dry to survey) antiskid value (BPN) | 98 | 100 | 99 | 80-110 |
| Anti-flammability | I grades | I grades | I grades | I grades |
| 168h artificial weathering aging post-tensioning intensity (MPa) | 1.214 | 1.332 | 1.271 | ≥0.56 |
| Elongation at break (%) after 168h artificial weathering's aging | 120 | 125 | 124 | ≥72 |
As seen from table, above-mentioned athletic floor has good elasticity, so that product surface is had minimum shrinking percentage, it may have ten
Divide excellent flame-retarding characteristic, safety and environmental protection.The athletic floor has preferable flexibility and impact absorbing ability, increases sportsman
The comfort of movement reduces sports fatigue, reduces the probability of movement tumble injury.
The precast slab unit 21 with circular hole 22 produced is transported to construction site, after reaching construction site, judgement
Whether the flatness of the surface of base 1 of construction meets the requirements, and can construct after reaching requirement.By interfacial agents mechanically spraying in basis
On surface 1, boundary layer 11 is formed.When mating formation, precast slab unit 21 is stitched together by shop fixtures layer 2 first.When splicing, per adjacent
The gap of 10cm is vacated between two precast slab units 21.After mating formation and can go up people, filler is filled into circular hole 22 and gap.
Precast slab unit 21 is not only bonded in surface of base 1 after filler is solid, also connects adjacent two pieces of precast slab units 21
It is even closer.And the material of filler is identical as the material of precast slab unit 21, melts after filler is solid with precast slab unit 21
It is integrated, realizes seamless connection, reduce the generation of athletic floor later period shelling alice, cracking phenomena.
After the filler in circular hole 22 and gap is dry and hard, water soluble acrylic acid glue is brushed in entire 2 half precast surface of bottom
Glutinous agent, then glass fiber reticular cloth is sticked, glass fiber reticular cloth increases the flexibility of product, reduces product and the phenomenon that warpage occurs.Then
Closing middle layer 4 batch is scraped with filler, finally roller coating surface layer 5 on 4, surface layer 5 have certain skid resistance and can provide in middle level
The color sense organ of distinct multiplicity.Roller coating surface layer 5 uses water soluble acrylic acid colour-wash, uses same system, phase with 2 material of bottom
There is preferable caking property with system.And water-borne acrylic coatings have more excellent weather-proof effect, while can be according to design
It is modulated into various demand colors.
The embodiment of present embodiment is presently preferred embodiments of the present invention, not limits protection of the invention according to this
Range, therefore: the equivalence changes that all structures under this invention, shape, principle are done, should all be covered by protection scope of the present invention it
It is interior.
Claims (10)
1. a kind of aqueous half prefabricated high-environmental athletic floor, including bottom (2), the fiberglass layer (3) being located above bottom (2), position
Middle layer (4) above fiberglass layer (3) and the surface layer (5) above middle layer (4), it is characterised in that: bottom (2) packet
If including the precast slab unit (21) of dry splice, offered on the top surface of the precast slab unit (21) several for carrying filler
Circular hole (22), the circular hole (22) run through precast slab unit (21) top and bottom.
2. the prefabricated high-environmental athletic floor of one kind aqueous half according to claim 1, it is characterised in that: the circular hole (22)
Diameter be 10-20 centimetres.
3. the prefabricated high-environmental athletic floor of one kind aqueous half according to claim 2, it is characterised in that: the circular hole (22)
Number be 4-6/square metre.
4. the prefabricated high-environmental athletic floor of one kind aqueous half according to claim 1, it is characterised in that: the filler
Following component including content meter by weight percent,
Elastic granule 14-20%
Water soluble acrylic acid adhesive 80-86%.
5. the prefabricated high-environmental athletic floor of one kind aqueous half according to claim 4, it is characterised in that: the elastic granule
For one or both of EPDM, TPE particle.
6. the prefabricated high-environmental athletic floor of one kind aqueous half according to claim 5, it is characterised in that: the filler warp
It is prepared by following steps,
Weighing: elastic granule and water soluble acrylic acid adhesive are weighed according to the proportion；
Spice: weighed elastic granule is launched into mixing plant, under conditions of revolving speed 900-1100r/min, while stirring
Water soluble acrylic acid adhesive is added, 10min is stirred, obtains filler after mixing.
7. the prefabricated high-environmental athletic floor of one kind aqueous half according to claim 1, it is characterised in that: the prefabricated board
Unit (21) includes the following component of content meter by weight percent,
Elastic granule 14-20%
Water soluble acrylic acid adhesive 80-86%.
8. the prefabricated high-environmental athletic floor of one kind aqueous half according to claim 7, it is characterised in that: the prefabricated board list
First (21) are prepared via following steps,
Weighing: the raw material including elastic granule and water soluble acrylic acid adhesive is weighed according to the proportion；
Spice: weighed elastic granule is launched into mixing plant, under conditions of revolving speed 900-1100r/min, while stirring
Water soluble acrylic acid adhesive is added, 10min is stirred, is uniformly mixed；
Pave reserved circular hole (22): according to processing request, raw material is fabricated to laying equipment and requires thickness, is placed in mold,
Corresponding circular hole (22) are laid on prefabricated board with circular prefabricated iron block again；
Drying: it is sent into drying chamber after completing and is dried under conditions of 50-70 DEG C, 4-5h is dried.
9. the construction method of the prefabricated high-environmental athletic floor of one kind aqueous half according to claim 1, it is characterised in that: packet
Include following steps,
Mat formation bottom (2): reserving the gap of 10cm width between per adjacent two pieces of precast slab units (21)；
Filling: staff fills filler by hand to the gap between circular hole (22) and adjacent two pieces of precast slab units (21)
In；
Mat formation fiberglass layer (3): after the filler in circular hole (22) and gap is dry and hard, in half precast surface of entire bottom (2)
Adhesive is brushed, then sticks glass fiber reticular cloth；
It criticizes and scrapes closing middle layer (4): by filler brushing on glass fiber reticular cloth, criticizing and cover fiberglass mesh layer of cloth after scraping molding,
It polishes after drying；
Roller coating surface layer (5): according to design, (4) surface smears and modulates various demand colors in middle level.
10. the construction method of the prefabricated high-environmental athletic floor of one kind aqueous half according to claim 9, it is characterised in that:
Interfacial TCO layer (11) are set between the bottom (2) and surface of base (1), and are formed by interfacial agents；The boundary layer (11) is thick
Degree is 0.1-0.15mm, and every square metre of boundary layer (11) includes 0.03-0.04kg interfacial agents.
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| CN201910055492.7A CN109811982B (en) | 2019-01-21 | 2019-01-21 | Water-based semi-prefabricated high-environment-friendly sports floor and construction method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910055492.7A CN109811982B (en) | 2019-01-21 | 2019-01-21 | Water-based semi-prefabricated high-environment-friendly sports floor and construction method thereof |
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| CN109811982B CN109811982B (en) | 2020-12-04 |
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| CN113463872A (en) * | 2021-06-12 | 2021-10-01 | 财纳福诺木业(中国)有限公司 | High-wear-resistance scraping composite laminate flooring and production process thereof |
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| CN109811982B (en) | 2020-12-04 |
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