CN109811351B - Preparation method and application of pickling corrosion inhibitor - Google Patents

Preparation method and application of pickling corrosion inhibitor Download PDF

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Publication number
CN109811351B
CN109811351B CN201910176220.2A CN201910176220A CN109811351B CN 109811351 B CN109811351 B CN 109811351B CN 201910176220 A CN201910176220 A CN 201910176220A CN 109811351 B CN109811351 B CN 109811351B
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acid
parts
solution
cake
corrosion inhibitor
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CN109811351A (en
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潘贵英
杨成
曾广能
范百龄
王晓丹
陶秀珍
黄承玲
谭承建
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Guizhou Minzu University
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Abstract

The invention discloses a preparation method and application of a pickling corrosion inhibitor, belonging to the technical field of corrosion inhibitors. The pickling corrosion inhibitor comprises the following components in parts by weight: 20-60 parts of barbadosnut cake extract, 10-30 parts of eucalyptus bark extract, 2-4 parts of propylene glycol, 3-5 parts of sodium laurate and 1-5 parts of nicotinic acid. When in use, the diluted acid is used as the pickling solution, and the pickling corrosion inhibitor accounting for 3-8% of the total mass of the diluted acid is added, so that the use method is simple, effective, safe, harmless and biodegradable. The invention overcomes the problem that the barbadosnut cake extract has toxic components, and the barbadosnut cake extract and the eucalyptus bark extract have obvious synergistic effect, high corrosion inhibition efficiency and strong adaptability.

Description

Preparation method and application of pickling corrosion inhibitor
Technical Field
The invention relates to a corrosion inhibitor, in particular to a preparation method and application of a pickling corrosion inhibitor.
Background
The metal material plays a very important role in modern industrial and agricultural, mechanical, transportation, national defense, scientific and technical departments and the like. However, metallic materials are extremely corrosive, and the amount of metal scrapped annually worldwide is statistically equivalent to 1/4-1/3 annual output; the annual losses due to corrosion account for 3.1% -4.5% of the total value of national economic production (GDP). The corrosion inhibitor has become one of the most effective corrosion prevention technologies due to the advantages of convenient use, wide application range, low investment, quick response and the like.
Acid in chemical production is widely applied to the operations of acid washing, acid leaching, acid dipping, oil well acidification and the like. Commonly used acids are mineral acids such as hydrochloric acid, sulfuric acid and phosphoric acid. In practice, corrosion inhibitors are added to inhibit corrosion of metal components in acid solutions during the various acid treatment processes. Satisfactory inorganic salt corrosion inhibitors were developed before the 80's of the 20 th century: chromate, nitrite, mercury salts, arsenides, but these inorganic salts are carcinogenic and polluting the environment, so that their use is limited. After the 80 s in the 20 th century, people mainly focus on the research of organic corrosion inhibitors, and triazole derivatives, phenothiazine and derivatives, quinoline and derivatives thereof, pyrrole derivatives, pyrazole derivatives, thiazole derivatives and organophosphorus corrosion inhibitors with ideal corrosion inhibition effects are provided. However, the cost of the organic corrosion inhibitor is high, the water solubility is poor, and particularly, the water eutrophication is caused by the discharge of the organic phosphorus corrosion inhibitor, so that the development and the application of the corrosion inhibitor are seriously hindered. With the enhancement of environmental protection consciousness, the research and development of the environment-friendly corrosion inhibitor with low cost are widely concerned at home and abroad. In recent years, the plant corrosion inhibitor extracted and prepared from plants has the characteristics of wide source, low cost, environmental friendliness and the like; especially, the plant corrosion inhibitor extracted and prepared from the alien invasive plants has environmental benefits and economic benefits, and can change waste into valuable. In conclusion, the research and development of the plant compound corrosion inhibitor with low cost are the common concern all over the world.
Jatropha curcas is an internationally recognized tree species for producing biodiesel and is widely cultivated around the world. The barbadosnut seed cake is a byproduct of barbadosnut seeds after barbadosnut oil extraction, the yield is huge, but the barbadosnut seed cake has toxicity, so the barbadosnut seed cake is discarded or used as a fertilizer after general production and is not comprehensively utilized, so the cost of the produced product is too high, and the development is restricted. The barbadosnut cake contains abundant protein (the content of crude protein is up to more than 30 percent), and various amino acids can be obtained by extraction, so that the corrosion inhibitor prepared by the method is used for corrosion protection of metals. The subject group makes a great deal of research on the corrosion inhibition effect of the barbadosnut cake extracting solution on carbon steel and aluminum, and 1-5% of hydrochloric acid is used in the conditions that the liquid-solid ratio is 8:1 (g/mL), the extraction temperature is 60-80 ℃, the extraction time is 2-4 h, the barbadosnut cake extracting solution is obtained, the corrosion inhibition effect on aluminum is good, the corrosion inhibition effect on carbon steel is good, and no research is carried out on the corrosion inhibition aspect of zinc, zinc-aluminum alloy or hot-dip galvanized and zinc-aluminum alloy coating steel. The barbadosnut cake contains anti-nutritional factors and toxins such as phorbol ester, phytohemagglutinin, trypsin inhibitor and the like, so the application field is limited to a certain extent, and no report about the composition or synergism of the barbadosnut extracted pickling corrosion inhibitor and other plant extracts exists at present, and further research and development are needed.
Disclosure of Invention
The invention aims to solve the problems and provides a preparation method and application of a pickling corrosion inhibitor.
In order to achieve the purpose, the following technical scheme is adopted:
the pickling corrosion inhibitor comprises the following components in parts by weight: 20-60 parts of barbadosnut cake extract, 10-30 parts of eucalyptus bark extract, 2-4 parts of propylene glycol, 3-5 parts of sodium laurate and 1-5 parts of nicotinic acid.
The preparation method of the pickling corrosion inhibitor comprises the following steps: adding 20-60 parts of barbadosnut cake extract, 10-30 parts of eucalyptus bark extract, 3-5 parts of sodium laurate and 1-5 parts of nicotinic acid into a reaction kettle, mixing and stirring, heating to 60 ℃, reacting until all materials are completely dissolved, adding 2-4 parts of propylene glycol, uniformly mixing, cooling and discharging.
The preparation method of the barbadosnut cake extract comprises the following steps:
(1) pulverizing the barbadosnut cake with a pulverizer to make the particle size of the barbadosnut cake be 80-100 meshes;
(2) adding 0.04-0.08% NaHCO into Jatropha curcas cake3Heat-treating the solution at the temperature of 120-130 ℃ for 20-30 minutes;
(3) extracting with 85% ethanol as extractant at 52-53 deg.C for 2-3 hr according to the ratio of ethanol solution to Jatropha curcas cake 1 (12-15);
(4) adding hydrochloric acid solution into the extracted barbadosnut cake according to the liquid-solid ratio of (6-9) to 1, and extracting at 60-100 deg.C under stirring for 5-8 hr;
(5) filtering or centrifuging the mixed solution of the acid solution and the barbadosnut cake, and collecting filtrate or supernatant.
The extraction method of the eucalyptus bark extract comprises the following steps: mixing the eucalyptus bark with 5-8% hydrochloric acid solution according to the weight ratio of (10-13): 1, extracting at 80-100 deg.C for 5-7 hr, filtering, and concentrating the filtrate at 80 deg.C.
The use method of the pickling inhibitor comprises the steps of taking dilute acid as a pickling solution, adding the pickling inhibitor accounting for 3-8% of the total mass of the dilute acid, controlling the temperature of the mixed solution at 40-50 ℃, then adding the material to be cleaned into the mixed solution, and immersing for 2-4 hours; the diluted acid solution is a mixed solution of 3% hydrochloric acid, 2-3% tartaric acid and 1-2% citric acid.
The barbadosnut cake extract contains a large amount of unpaired polar groups, and the groups can form a very firm complex protective film on the surface of metal, and the protective film can prevent the metal from being further oxidized. The amino acid has hydrophilic amino group, carboxyl group and hydrophobic-R group, has certain surface activity, can be adsorbed on the interface of metal and solution, increases the activation energy of interface reaction, and changes the double electric layer structure of the interface, so that the cathode or anode in the conjugation reaction is strongly retarded, and the corrosion rate of metal is sharply reduced. In addition, after polar groups of amino and carboxyl are adsorbed on the metal surface, one end of a non-polar group-R is directionally arranged on the metal surface to form a hydrophobic film, so that charges or substances related to corrosion reaction are prevented from transferring, and as a result, an acidic medium is extruded by corrosion inhibitor molecules to be separated from the metal surface, and the corrosion rate of the metal is reduced. The eucalyptus bark extract and the barbadosnut cake extract have a synergistic effect and an obvious effect.
Compared with the prior art, the invention has the following beneficial effects: the invention overcomes the problem that the barbadosnut cake extract has toxic components, and the barbadosnut cake extract and the eucalyptus bark extract have obvious synergistic effect, high corrosion inhibition efficiency and strong adaptability. The acid corrosion inhibitor provided by the invention is simple and effective in use method, safe, harmless and biodegradable, can be applied to cleaning of petrochemical equipment, boilers and even tap water pipelines, and has good development prospect.
Drawings
FIG. 1 is a diagram showing a state of a carbon steel test piece after pickling.
Detailed Description
The present invention will be described in detail below with reference to the drawings and examples, but the practice of the invention is not limited thereto.
Example 1
1. Preparation of Jatropha curcas cake extract
(1) Pulverizing the barbadosnut cake with a pulverizer to make the particle size of the barbadosnut cake be 80 meshes;
(2) adding 0.04% NaHCO into Jatropha curcas cake3Heat treating the solution at 120 deg.c for 20 min;
(3) extracting with 85% ethanol as extractant at 52 deg.C for 2 hr at a ratio of ethanol solution to Jatropha curcas cake of 1: 12;
(4) adding hydrochloric acid solution into the extracted barbadosnut cake according to the liquid-solid ratio of 6:1, and extracting for 5 hours at the temperature of 60 ℃ under the condition of stirring;
(5) filtering or centrifuging the mixed solution of the acid solution and the barbadosnut cake, and collecting filtrate or supernatant.
2. Preparing a eucalyptus bark extract: mixing the eucalyptus bark with a 5% hydrochloric acid solution according to the weight ratio of 10: 1, extracting at 80 ℃ for 5 hours, filtering, and heating and concentrating the filtrate at 80 ℃.
3. Preparing the pickling corrosion inhibitor: adding 20 parts of barbadosnut cake extract, 10 parts of eucalyptus bark extract, 3 parts of sodium laurate and 1 part of nicotinic acid into a reaction kettle, mixing and stirring, heating to 60 ℃, reacting until all materials are completely dissolved, adding 2 parts of propylene glycol, uniformly mixing, cooling and discharging.
4. The use of the pickling corrosion inhibitor comprises the following steps:
taking dilute acid as pickling solution, adding a pickling corrosion inhibitor accounting for 3% of the total mass of the dilute acid, controlling the temperature of the mixed solution at 40 ℃, then adding the material to be cleaned into the mixed solution, and immersing for 2 hours; the diluted acid solution is a mixed solution of 3% hydrochloric acid, 2% tartaric acid and 1% citric acid.
Example 2
1. Preparation of Jatropha curcas cake extract
(1) Pulverizing the barbadosnut cake with a pulverizer to make the particle size of the barbadosnut cake be 100 meshes;
(2) adding 0.08% NaHCO into Jatropha curcas cake3Heat-treating the solution at 130 deg.C for 30 min;
(3) extracting with 85% ethanol as extractant at 53 deg.C for 3 hr at a ratio of ethanol solution to Jatropha curcas cake of 1: 15;
(4) adding hydrochloric acid solution into the extracted barbadosnut cake according to the liquid-solid ratio of 9:1, and extracting for 8 hours at the temperature of 100 ℃ under the condition of stirring;
(5) filtering or centrifuging the mixed solution of the acid solution and the barbadosnut cake, and collecting filtrate or supernatant.
2. Preparing a eucalyptus bark extract: mixing the eucalyptus bark with 8% hydrochloric acid solution according to the weight ratio of 13: 1, extracting at 100 deg.C for 7 hr, filtering, and concentrating the filtrate at 80 deg.C.
3. Preparing the pickling corrosion inhibitor: adding 60 parts of barbadosnut cake extract, 30 parts of eucalyptus bark extract, 5 parts of sodium laurate and 5 parts of nicotinic acid into a reaction kettle, mixing and stirring, heating to 60 ℃, reacting until all materials are completely dissolved, adding 4 parts of propylene glycol, uniformly mixing, cooling and discharging.
4. The use of the pickling corrosion inhibitor comprises the following steps:
taking dilute acid as pickling solution, adding pickling corrosion inhibitor accounting for 8% of the total mass of the dilute acid, controlling the temperature of the mixed solution at 50 ℃, then adding the material to be cleaned into the mixed solution, and immersing for 4 hours; the diluted acid solution is a mixed solution of 3% hydrochloric acid, 3% tartaric acid and 2% citric acid.
Example 3
1. Preparation of Jatropha curcas cake extract
(1) Pulverizing the barbadosnut cake with a pulverizer to make the particle size of the barbadosnut cake be 90 meshes;
(2) adding 0.06% NaHCO into the barbadosnut cake3Heat-treating the solution at 126 deg.C for 26 min;
(3) extracting with 85% ethanol as extractant at 53 deg.C for 2.7 hr at a ratio of ethanol solution to Jatropha curcas cake of 1: 13;
(4) adding acid solution into the extracted barbadosnut cake according to the liquid-solid ratio of 8:1, and extracting for 6 hours at the temperature of 80 ℃ under the condition of stirring;
(5) filtering or centrifuging the mixed solution of the acid solution and the barbadosnut cake, and collecting filtrate or supernatant.
2. Preparing a eucalyptus bark extract: mixing the eucalyptus bark with 6% hydrochloric acid solution according to the weight ratio of 12: 1, extracting at 95 ℃ for 6 hours, filtering, and heating and concentrating the filtrate at 80 ℃.
3. Preparing the pickling corrosion inhibitor: adding 40 parts of barbadosnut cake extract, 25 parts of eucalyptus bark extract, 4 parts of sodium laurate and 3 parts of nicotinic acid into a reaction kettle, mixing and stirring, heating to 60 ℃, reacting until all materials are completely dissolved, adding 3 parts of propylene glycol, uniformly mixing, cooling and discharging.
4. The use of the pickling corrosion inhibitor comprises the following steps:
taking dilute acid as pickling solution, adding pickling corrosion inhibitor accounting for 6% of the total mass of the dilute acid, controlling the temperature of the mixed solution at 45 ℃, then adding the material to be cleaned into the mixed solution, and immersing for 3 hours; the diluted acid solution is a mixed solution of 3% hydrochloric acid, 1% tartaric acid and 2% citric acid.
Example 4
1. Preparation of Jatropha curcas cake extract
(1) Pulverizing the barbadosnut cake with a pulverizer to make the particle size of the barbadosnut cake be 90 meshes;
(2) adding 0.06% NaHCO into the barbadosnut cake3Heat-treating the solution at 126 deg.C for 26 min;
(3) extracting with 85% ethanol as extractant at 53 deg.C for 2.7 hr at a ratio of ethanol solution to Jatropha curcas cake of 1: 13;
(4) adding acid solution into the extracted barbadosnut cake according to the liquid-solid ratio of 8:1, and extracting for 6 hours at the temperature of 80 ℃ under the condition of stirring;
(5) filtering or centrifuging the mixed solution of the acid solution and the barbadosnut cake, and collecting filtrate or supernatant.
3. Preparing the pickling corrosion inhibitor: adding 40 parts of barbadosnut cake extract, 4 parts of sodium laurate and 3 parts of nicotinic acid into a reaction kettle, mixing and stirring, heating to 60 ℃, reacting until all materials are completely dissolved, adding 3 parts of propylene glycol, uniformly mixing, cooling and discharging.
4. The use of the pickling corrosion inhibitor comprises the following steps:
taking dilute acid as pickling solution, adding pickling corrosion inhibitor accounting for 6% of the total mass of the dilute acid, controlling the temperature of the mixed solution at 45 ℃, then adding the material to be cleaned into the mixed solution, and immersing for 3 hours; the diluted acid solution is a mixed solution of 3% hydrochloric acid, 1% tartaric acid and 2% citric acid.
Example 5
1. Preparation of Jatropha curcas cake extract
(1) Pulverizing the barbadosnut cake with a pulverizer to make the particle size of the barbadosnut cake be 90 meshes;
(2) adding 0.06% NaHCO into the barbadosnut cake3Heat-treating the solution at 126 deg.C for 26 min;
(3) extracting with 85% ethanol as extractant at 53 deg.C for 2.7 hr at a ratio of ethanol solution to Jatropha curcas cake of 1: 13;
(4) adding acid solution into the extracted barbadosnut cake according to the liquid-solid ratio of 8:1, and extracting for 6 hours at the temperature of 80 ℃ under the condition of stirring;
(5) filtering or centrifuging the mixed solution of the acid solution and the barbadosnut cake, and collecting filtrate or supernatant.
2. Preparing a eucalyptus bark extract: mixing the eucalyptus bark with 6% hydrochloric acid solution according to the weight ratio of 12: 1, extracting at 95 ℃ for 6 hours, filtering, and heating and concentrating the filtrate at 80 ℃.
3. Preparing the pickling corrosion inhibitor: adding 40 parts of barbadosnut cake extract, 25 parts of eucalyptus bark extract, 4 parts of sodium laurate and 3 parts of nicotinic acid into a reaction kettle, mixing and stirring, heating to 60 ℃, reacting until all materials are completely dissolved, adding 3 parts of propylene glycol, uniformly mixing, cooling and discharging.
4. The use of the pickling corrosion inhibitor comprises the following steps:
taking dilute acid as pickling solution, adding pickling corrosion inhibitor accounting for 6% of the total mass of the dilute acid, controlling the temperature of the mixed solution at 45 ℃, then adding the material to be cleaned into the mixed solution, and immersing for 3 hours; the dilute acid solution is a 6% hydrochloric acid solution.
Example 6
1. Preparation of Jatropha curcas cake extract
(1) Pulverizing the barbadosnut cake with a pulverizer to make the particle size of the barbadosnut cake be 90 meshes;
(2) adding 0.06% NaHCO into the barbadosnut cake3Heat-treating the solution at 126 deg.C for 26 min;
(3) extracting with 85% ethanol as extractant at 53 deg.C for 2.7 hr at a ratio of ethanol solution to Jatropha curcas cake of 1: 13;
(4) adding acid solution into the extracted barbadosnut cake according to the liquid-solid ratio of 8:1, and extracting for 6 hours at the temperature of 80 ℃ under the condition of stirring;
(5) filtering or centrifuging the mixed solution of the acid solution and the barbadosnut cake, and collecting filtrate or supernatant.
2. Preparing a eucalyptus bark-purslane extract: mixing a 6% hydrochloric acid solution with eucalyptus bark-purslane (the ratio of the eucalyptus bark to the purslane is 2: 1) according to the weight ratio of 12: 1, extracting at 95 ℃ for 6 hours, filtering, and heating and concentrating the filtrate at 80 ℃.
3. Preparing the pickling corrosion inhibitor: adding 40 parts of barbadosnut cake extract, 25 parts of eucalyptus bark-purslane extract, 4 parts of sodium laurate and 3 parts of nicotinic acid into a reaction kettle, mixing and stirring, heating to 60 ℃, reacting until all materials are completely dissolved, adding 3 parts of propylene glycol, uniformly mixing, cooling and discharging.
4. The use of the pickling corrosion inhibitor comprises the following steps:
taking dilute acid as pickling solution, adding pickling corrosion inhibitor accounting for 6% of the total mass of the dilute acid, controlling the temperature of the mixed solution at 45 ℃, then adding the material to be cleaned into the mixed solution, and immersing for 3 hours; the diluted acid solution is a mixed solution of 3% hydrochloric acid, 1% tartaric acid and 2% citric acid.
Example 7
The corrosion inhibitors extracted in examples 1-6 were tested by a coupon weight loss method according to the formula: corrosion inhibition rate S = (K0-K1)/K0X 100%
K0-corrosion rate without corrosion inhibitor; K1-Corrosion Rate with Corrosion inhibitor added.
The experimental method comprises the following steps: carbon steel sheet: the corrosion time is 4 hours, and the corrosion temperature is 30 ℃;
aluminum sheet, zinc-aluminum alloy sheet: the etching time was 2 hours and the etching temperature was 30 ℃.
The corrosion inhibition effects of examples 1-6 are shown in table one, as tested:
watch 1
Figure DEST_PATH_IMAGE002
As can be seen from table one, the embodiment of example 3 and example 6 has better effect, and example 4 compares with example 3, except that example 3 is the composite use of the barbadosnut cake extract and the eucalyptus bark extract, and example 4 is the single barbadosnut cake extract; compared with the example 3, the acid solution selected in the example 3 is a mixed solution of 3% hydrochloric acid, 1% tartaric acid and 2% citric acid, and the acid solution in the example 5 is a 6% hydrochloric acid solution, so that the addition of the tartaric acid and the citric acid protects some amino acid groups in the barbadosnut cake and improves the corrosion inhibition effect of the corrosion inhibitor. Example 6 compares with example 3, example 3 is the composite use of the barbadosnut cake extract and the eucalyptus bark extract, and example 6 is the composite use of the barbadosnut cake extract and the eucalyptus bark-purslane extract, so that the adding of the purslane increases the corrosion inhibition effect of the corrosion inhibitor and has the synergistic effect.
As shown in FIG. 1, the carbon steel test pieces of examples 3 to 6 after pickling showed better whiteness, gloss and smoothness of the carbon steels of examples 3 and 6 than those of examples 4 and 5.
The above disclosure is only for the specific embodiment of the present invention, but the present invention is not limited thereto, and any variations that can be made by those skilled in the art should fall within the scope of the present invention.

Claims (2)

1. The preparation method of the pickling corrosion inhibitor is characterized by comprising the following steps:
s1, preparing a barbadosnut cake extract
(1) Pulverizing the barbadosnut cake with a pulverizer to make the particle size of the barbadosnut cake be 90 meshes;
(2) adding 0.06% NaHCO into the barbadosnut cake3Heat-treating the solution at 126 deg.C for 26 min;
(3) extracting with 85% ethanol as extractant at 53 deg.C for 2.7 hr at a ratio of ethanol solution to Jatropha curcas cake of 1: 13;
(4) adding acid solution into the extracted barbadosnut cake according to the liquid-solid ratio of 8:1, and extracting for 6 hours at the temperature of 80 ℃ under the condition of stirring;
(5) filtering or centrifuging the mixed solution of the acid solution and the barbadosnut cake, and collecting filtrate or supernatant;
s2, preparing a eucalyptus bark-purslane extract: the proportion of the eucalyptus bark to the purslane in the eucalyptus bark-purslane is 2:1, and a 6% hydrochloric acid solution is mixed with the eucalyptus bark-purslane according to the proportion of 12: 1, extracting for 6 hours at the temperature of 95 ℃, filtering, and heating and concentrating the filtrate at the temperature of 80 ℃;
s3, preparing the pickling corrosion inhibitor: adding 40 parts of barbadosnut cake extract, 25 parts of eucalyptus bark-purslane extract, 4 parts of sodium laurate and 3 parts of nicotinic acid into a reaction kettle, mixing and stirring, heating to 60 ℃, reacting until all materials are completely dissolved, adding 3 parts of propylene glycol, uniformly mixing, cooling and discharging.
2. The use method of the acid pickling corrosion inhibitor as claimed in claim 1, characterized in that dilute acid is used as the acid pickling solution, the acid pickling corrosion inhibitor accounting for 6 percent of the total mass of the dilute acid is added, the temperature of the mixed solution is controlled at 45 ℃, and then the material to be cleaned is added into the mixed solution and immersed for 3 hours; the diluted acid solution is a mixed solution of 3% hydrochloric acid, 1% tartaric acid and 2% citric acid.
CN201910176220.2A 2019-03-08 2019-03-08 Preparation method and application of pickling corrosion inhibitor Expired - Fee Related CN109811351B (en)

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