CN109809681A - Full-automatic foam lear - Google Patents
Full-automatic foam lear Download PDFInfo
- Publication number
- CN109809681A CN109809681A CN201711152853.7A CN201711152853A CN109809681A CN 109809681 A CN109809681 A CN 109809681A CN 201711152853 A CN201711152853 A CN 201711152853A CN 109809681 A CN109809681 A CN 109809681A
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- kiln
- automatic
- section
- full
- roller tables
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Abstract
The invention discloses a kind of full-automatic foam lears, it solves the prior art, and there are low yield high consumptions, it is low-quality, the degree of automation is low, the problems such as large labor intensity, it is characterized by: it is characterized by: the mesh-belt kiln (1) is assembly type expanded letter frame structure, kiln hood is provided with automatic feed mechanism (2), kiln tail is provided with discharging roller tables (10), kiln body inner cavity is provided with the hot air circulation reuse means controlled by blower (16), heating device is staggeredly distributed in preceding middle section kiln body, back segment has been equipped with cooling device (15), discharging roller tables (10) is connected by transferring platform (11) and transmission line (12) with automatic cutting line (13)；The automatic control device is using PLC+ industrial personal computer interlocked control.Have many advantages, such as scientific structure, high yield and low cost, high degree of automation, not only can be reduced labour cost, but also can greatly improve working efficiency, there is extensive popularizing value.
Description
One, technical field
The invention belongs to Thermal Equipments, more particularly, to a kind of full-automatic bubble suitable for modernizing big yield foam glass production
Foam glass annealing kiln.
Two, background technique
Foam glass is to utilize post-consumer glass and flyash equal industrial residue for raw material, and addition foaming agent, foam stabilizer, surface are living
Property the auxiliary additives such as agent, through light porous inorganic non-metallic material made of melting, high temperature foaming, annealing.With fire prevention, prevent
Water, nontoxic, corrosion-resistant, mothproof, not aging, "dead", insulation, anti-magnetic wave, antistatic, high mechanical strength, with all kinds of mud
The good characteristic of caking property.It is a kind of external wall that performance is stable and roof insulation, sound insulation, waterproof material.It can be applied not only to
The heat insulating work of flue, kiln and freezer, various air-liquids, oily the heat-insulated of conveyance conduit, waterproof, FPE, subway, books
The various places for needing sound insulation, heat insulation device such as shop, office building, theatre, movie theatre, or even also with household cleaning, health care
Function.With foam glass protection heating conveying tube road compared with traditional protection material, thermal losses about 25% can be reduced.It is digestion
Cullet and flyash open an effective way, so that social resources is regenerated utilization, and preferably solve solid-state rubbish
Pollution of the rubbish to environment.An only annual output 10000m3Production line can be every year national 200 mu of Economization on land, be Saving In Buildings
Energy 50~68% makes fabric structure mitigate weight 20~30%.Foam glass is insulation green material, because its low bulk density,
High-intensitive, A grade fire prevention energy conservations, thermal coefficient be small, sharp useless, environmental protection feature, becomes building in recent years and heat preservation industry development is new
Emphasis.Thus, foam glass has the good reputation of novel " environmentally conscious materials " again.
Foam glass industry competition is fierce, and equipment has begun to enlargement and develops, and passes through in foam glass production process
Semi-finished product after foaming are made annealing treatment, the generally existing low output of current annealing kiln, product quality is low, energy consumption is high,
The problems such as large labor intensity, low working efficiency the demand without being able to satisfy manufacturing enterprise.
Three, summary of the invention
The object of the invention is to provide a kind of high-yield high-quality for market, consumption reduction emission reduction can reduce labor intensity and greatly
The earth improves the full-automatic foam lear of working efficiency.
The technical scheme is that it is by mesh-belt kiln, feeding device, discharging roller tables 10,13 and of automatic cutting mechanism
Automatic control device etc. is constituted.The mesh-belt kiln is assembly type expanded letter frame structure, and liner light heat-insulating material and heat preservation are fine
Vinylon and cotton blend, additional paint-baking decorative plate, kiln hood are provided with automatic feed mechanism, and kiln tail is provided with discharging roller tables, and kiln body inner cavity is provided with
By the hot air circulation reuse means of air-blower control, airflow circulating channel is equipped among kiln wall, full kiln is divided into stable section, heat preservation
Cold section of section, Xu Lengduan, rapid cooling section and tail five functional section are distributed with gas premixing in the front end kiln wall staggered sideways of kiln body and close nothing
Composite energy-saving electric heater unit composite energy-saving electricity is distributed in flame burner or intelligent control high power high speed flameless burner, middle section
Heating device, back segment have been equipped with cooling device.Each section is provided with independent control device, discharging roller tables and automatic cutting line it
Between be provided with transferring platform and transmission line, automatic cutting line by turn elevating mechanism be connected with finished product pipeline；It is described automatic
Control device is using PLC+ industrial personal computer interlocked control, and by ignition order, combustion completion is temperature automatically controlled, monitoring alarm, data are adopted
Collection and communication are combined as a whole.
The beneficial effects of the present invention are: since annealing kiln uses expanded letter mesh belt that annealing device is continuously conveyed, by technique requirement
Full kiln is precisely divided into cold section of stable section, soaking zone, Xu Lengduan, rapid cooling section, tail five functional section.3-6 meters of kiln inner width, in full kiln
Lining uses novel light heat-barrier material and insulation fibre cotton.One row can enter kiln, kiln total length 75- by holding multiple pieces standardized product simultaneously
160 meters.Using premixing flameless burner or intelligent control high power high velocity burner and cooperate composite energy-saving electric heater unit.
Multiple and different function temperature sections are equipped with from import to outlet inside kiln, each warm area corresponds to independent control system, works as foam
Glass blank from enter out be continuously conveyed when, segmentation and regionalization cooling in kiln realizes uniform annealing for a long time, reduces production
Product internal stress is, it can be achieved that automatic continuous production.It is cut after product kiln discharge through transferring platform, transmission line to automatic cutting line
Stacking is simultaneously packed.
The invention will be further described below in conjunction with the accompanying drawings.
Four, Detailed description of the invention
Fig. 1 is general assembly structural plan of the present invention schematic diagram；
Fig. 2 is kiln body cross section structure schematic diagram of the present invention.
In figure: 1 is mesh-belt kiln, and 2 be feeding device, and 3 be stable section, and 4 be soaking zone, and 5 be Xu Lengduan, and 6 be rapid cooling section, 7
It is cold section of tail, 8 be flameless burner, and 9 be composite energy-saving electric heater unit, and 10 be discharging roller tables, and 11 be transferring platform, and 12 be biography
Defeated line, 13 be automatic cutting line, and 14 be finished product pipeline, and 15 be cooling device, and 16 be blower.
Five, specific embodiment
As shown in Figure 1, full-automatic foam lear is by mesh-belt kiln 1, feeding device 2, discharging roller tables 10, automatic gas cutting machine
Structure 13 and automatic control device etc. are constituted.The mesh-belt kiln 1 be assembly type expanded letter frame structure, liner light heat-insulating material and
Insulation fibre cotton, additional paint-baking decorative plate, kiln hood are provided with automatic feed mechanism 2, and kiln tail is provided with discharging roller tables 13, in kiln body
Chamber is provided with the hot air circulation reuse means controlled by blower 16, is equipped with airflow circulating channel among kiln wall, full kiln is divided into surely
Determine cold section of section 3, soaking zone 4, Xu Leng section 5, rapid cooling section 6 and tail 7 five functional sections, is interspersed in the middle front end kiln body of kiln body
There are flameless burner 8 and composite energy-saving electric heater unit 9, back segment has been equipped with cooling device 15, and each section is provided with independent control
Device processed, is provided with transferring platform 11 and transmission line 12 between the roller tables 10 that discharges and cutting line 13, cutting mechanism 13 passes through turning
Elevating mechanism is connected with finished product pipeline 14；The automatic control device is to use PLC+ industrial personal computer interlocked control, suitable by lighting a fire
Sequence, combustion completion be temperature automatically controlled, monitoring alarm, data acquisition and communication are combined as a whole.When implementing the present invention, foam glass is raw
The feeding being arranged to 1 kiln hood of annealing kiln is sent in time by transmitting device after producing the high-temperature product demoulding that enterprise comes out from foaming kiln
At mechanism 2 store, when reaching the quantity of setting touch feed mechanism switch be sent in annealing kiln, by stable section 3,
The gradually cooling annealing of soaking zone 4, cold section of Xu Leng section 5, rapid cooling section 6 and tail 7 five functional sections.Due to adding top to inhale shape using bottom blowing
Formula cooperates advanced smooth channel, not only ensure that the needs of product annealing temperature, but also to meet kiln temperature uniform.Due in
Back segment has been equipped with cooling device 17, so that it is guaranteed that the uniform sequential decline of annealing temperature.Due to the advanced intelligence using independent research
Energy full-automatic control system and technology controlling and process software, entire control system is all adopted the interlocking of PLC+ industrial personal computer machine and is automatically controlled, by point
Fiery sequence, combustion completion, temperature automatically controlled, monitoring alarm and data acquisition/communication are combined as a whole, and make the control and regulation of kiln more
Add accurate.All blowers use frequency control, the pressure and cooling temperature of each pressure spot are accurately controlled, to guarantee annealing schedule
Stabilization, and electric energy and combustion gas energy consumption can be saved.Product after the completion of annealing passes through transferring platform 11 through 10 kiln discharge of roller tables that discharges
It send with transmission line 12 to automatic cutting line 13 and is cut, finished product pipeline is then passed to by automatic turning elevating mechanism
Stacking is carried out after 14 and is packed.
Claims (2)
1. a kind of full-automatic foam lear, it includes mesh-belt kiln (1), feeding device (2), discharges roller tables (10), is automatic
Cutting mechanism (13) and automatic control device, it is characterised in that: the mesh-belt kiln (1) is assembly type expanded letter frame structure, interior
Light heat-insulating material and insulation fibre cotton, additional paint-baking decorative plate are served as a contrast, kiln hood is provided with automatic feed mechanism (2), kiln tail setting
Discharging roller tables (10), kiln body inner cavity are provided with hot air circulation reuse means control by blower (16), and kiln wall centre is equipped with
Airflow circulating channel, full kiln are divided into cold section of stable section (3), soaking zone (4), Xu Lengduan (5), rapid cooling section (6) and tail (7) five big function
Energy section, is staggeredly distributed with heating device, back segment has been equipped with cooling device (15), and each section is respectively provided in the preceding middle-end kiln body of kiln body
Independent control device, provided with transferring platform (11) and transmission line between discharging roller tables (10) and automatic cutting line (13)
(12), automatic cutting line (13) is connected by elevating mechanism of turning with finished product pipeline (14)；The automatic control device is to adopt
With PLC+ industrial personal computer interlocked control, ignition order, combustion completion, temperature automatically controlled, monitoring alarm, data acquisition and communication are combined
It is integrated.
2. full-automatic foam lear according to claim 1, it is characterised in that: the heating device may be either combustion
Gas is pre-mixed flameless burner (8), can also use intelligent control high power high speed flameless burner, and cooperates composite energy-saving electric
Heating device (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711152853.7A CN109809681A (en) | 2017-11-20 | 2017-11-20 | Full-automatic foam lear |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711152853.7A CN109809681A (en) | 2017-11-20 | 2017-11-20 | Full-automatic foam lear |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109809681A true CN109809681A (en) | 2019-05-28 |
Family
ID=66598364
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711152853.7A Pending CN109809681A (en) | 2017-11-20 | 2017-11-20 | Full-automatic foam lear |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109809681A (en) |
-
2017
- 2017-11-20 CN CN201711152853.7A patent/CN109809681A/en active Pending
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20190528 |
|
| WD01 | Invention patent application deemed withdrawn after publication |