CN109808084A - A kind of double parallel concrete core sample cutter device and its cutting method - Google Patents
A kind of double parallel concrete core sample cutter device and its cutting method Download PDFInfo
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- CN109808084A CN109808084A CN201910284216.8A CN201910284216A CN109808084A CN 109808084 A CN109808084 A CN 109808084A CN 201910284216 A CN201910284216 A CN 201910284216A CN 109808084 A CN109808084 A CN 109808084A
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- core sample
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- 238000005520 cutting process Methods 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 18
- 230000000694 effects Effects 0.000 claims description 14
- 238000005498 polishing Methods 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 238000005070 sampling Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 abstract description 5
- 235000011613 Pinus brutia Nutrition 0.000 abstract description 5
- 241000018646 Pinus brutia Species 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 description 6
- 238000005345 coagulation Methods 0.000 description 3
- 230000015271 coagulation Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000002360 explosive Substances 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention discloses a kind of double parallel concrete core sample cutter device and its cutting methods, belong to concrete processing technique field.The present invention includes workbench, the upper table surface of the workbench offers slideway, cutting tool is installed on the inside of slideway, cutting tool is made of driving motor, main shaft, first bearing, second bearing, block form blade, connecting rod, crossbeam and idler wheel, the following table of the workbench is equipped with limiting device, limiting device by bottom plate, fixing bolt, adjust bolt, limit plate and bind bolt and form.The present invention is cut using double-pole hand in hand, two working faces of concrete core sample are cut simultaneously, after cutting, two machined surface is substantially parallel, and cutting cycle is shortened half, effectively quickening production efficiency, by tightening or adjusting pine to adjust bolt, the spacing between limit plate and bottom plate can also be adjusted, so as to match various sizes of concrete core sample, and then improves the practicability and applicability of single unit system.
Description
Technical field
The present invention relates to concrete processing technique fields, cut more specifically to a kind of double parallel concrete core sample
Device and its cutting method.
Background technique
Concrete segment is widely applied construction material in architectural engineering, has light-weight, easy for construction, thermal insulation separation
The features such as hot, at low cost, in project implementing process, it is often necessary to it is big that concrete segment is cut into required size
Small, this is just needed using cutter device is arrived, and existing concrete cutter device is primarily present following defect: firstly, cutting through
It easily causes the vibration of concrete segment to shift in journey, without effective limiting device, not can guarantee the one of cutting accuracy and size
Cause property, secondly, existing cutter device, needs artificial portable cutting tool, that compares is painstaking, and cutting efficiency is very low, and
And single can only cut a face, need cutting to monomer repeatedly, this results in the concrete block after cutting, two faces
It is not parallel, and secondary polishing is also needed after the completion of cutting, it is time-consuming and laborious.
Summary of the invention
1. technical problems to be solved by the inivention
In view of the defects existing in the prior art with deficiency, the present invention provides a kind of double parallel concrete core sample cutter devices
And its cutting method, the invention improve cutting efficiency, ensure that the cut quality of concrete segment, are not necessarily to secondary polishing, peace
Quan Xinggao, apparatus main body is easy to disassemble, reusable, practical.
2. technical solution
In order to achieve the above objectives, technical solution provided by the invention are as follows:
A kind of double parallel concrete core sample cutter device of the invention, including workbench, the upper table surface of the workbench
Slideway is offered, cutting tool is installed, cutting tool is by driving motor, main shaft, first bearing, the second axis on the inside of slideway
It holds, block form blade, connecting rod, crossbeam and idler wheel composition, the output end of the driving motor is set with main shaft, the outer ring of main shaft
Fixing sleeve is equipped with block form blade, and the two sides of main shaft are separately installed with first bearing and second bearing, the first bearing with
The outer ring of second bearing is fixedly connected to connecting rod, and crossbeam is equipped between adjacent connecting rod, and both ends and the connecting rod of crossbeam are fixed
Assembly, the outer ring of the crossbeam are set with idler wheel, and crossbeam is cooperated by the slideway activity of idler wheel and workbench upper table surface;
The following table of the workbench is equipped with limiting device, limiting device by bottom plate, fixing bolt, adjust bolt,
Limit plate is formed with bolt is bound, and double-pole slot, the upper surface equidistant interval installation of the bottom plate are offered in the plate face of bottom plate
There is fixing bolt, the upper surface of bottom plate, which is also spaced, is fitted with adjusting bolt, is equipped with limit plate between adjacent adjusting bolt, institute
Bolt is bound in the plate face for the limit plate stated, limit plate is by binding bolt and adjusting bolt fixing assembling.
Further, the output end of the driving motor through first bearing and with main shaft fixing assembling, driving motor
It is fixedly mounted on the side of first bearing, first bearing, second bearing are assembled with spindle mobility respectively.
Further, the inner ring of the idler wheel and crossbeam are relatively fixed, and the outer ring of idler wheel is relatively sliding in the inside of slideway
It is dynamic.
Further, the bottom plate is detachably assembled by fixing bolt with workbench.
Further, the adjusting bolt and bottom plate activity are assembled, and are adjusted bolt and are vertically arranged on a plate of the bottom plate,
Limit plate is horizontally disposed in the upper end for adjusting bolt.
Further, the disk-type blades that the block form blade is parallel to each other by two groups form, and the lower end of blade is prolonged
Extend to the inside of double-pole slot, the bottom of blade and the inside groove face interval 8mm-12mm of double-pole slot.
A kind of cutting method of double parallel concrete core sample cutter device, the steps include:
Step 1: polishing sampling takes concrete core sample that its surface is tentatively polished, and laid flat to the upper table of bottom plate
Face;
Adjusting bolt spacings: being inserted into the upper surface of bottom plate by step 2, and concrete core sample is placed in adjacent adjusting bolt
Between, limit plate is fitted in the upper surface of concrete core sample, by binding bolt for limit plate and adjusting bolt fixing assembling, and
Adjusting bolt is tightened, the fixation to concrete core sample is completed;
Step 3: bottom plate is mounted on to the surface of workbench by fixing bolt;
Step 4: starting driving motor, block form blade fixed-axis rotation, crossbeam are relatively sliding in the inside of slideway by idler wheel
Dynamic, crossbeam drives the horizontal displacement of block form blade and generates cutting to concrete core sample;
Step 5: after the completion of cutting, crossbeam resets, and closes driving motor;
Step 6: successively removing and bind bolt and limit plate, takes out concrete core sample, removes bottom plate, clears up bottom plate and work
Make the table top of platform.
Further, the step one, when laying flat, the upper surface of concrete core sample bottom surface and bottom plate is bonded to each other.
Further, the step four sprays water to the surface of block form blade, concrete core sample in cutting process
Cooling.
3. beneficial effect
Using technical solution provided by the invention, compared with prior art, have the following beneficial effects:
The present invention is cut using double-pole hand in hand, while being cut to two working faces of concrete core sample, after cutting,
Two machined surface is substantially parallel, and has abandoned conventional cutting method, cutting cycle is shortened half, effectively accelerates production effect
Rate, while mechanical energy depletion is few, cutting cost reduces, and in cutting process, operator can be translated by hand steered crossbeam or connecting rod
Cutting tool, without artificial portable cutting tool, working strength is significantly reduced, security performance significant increase, bottom plate can remove into
Row individually cleaning, more for safety, limit plate compresses concrete core sample to achieve the effect that limit for cleaning, attended operation,
By tighten or adjust pine adjust bolt, the spacing between limit plate and bottom plate can also be adjusted, it is various sizes of so as to match
Concrete core sample, and then improve the practicability and applicability of single unit system.
Detailed description of the invention
Fig. 1 is main view of the invention;
Fig. 2 is cutting tool explosive view of the invention;
Fig. 3 is partial side view of the invention;
Fig. 4 is limiting device explosive view of the invention;
Fig. 5 is that limiting device of the invention assembles effect picture.
In figure: 1, workbench;11, slideway;2, cutting tool;21, driving motor;22, main shaft;23, first bearing;24,
Second bearing;25, block form blade;26, connecting rod;27, crossbeam;28, idler wheel;3, limiting device;31, bottom plate;311, double-pole slot;
32, fixing bolt;33, bolt is adjusted;34, limit plate;35, bolt is bound.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and examples:
Embodiment 1
It will be seen from figure 1 that a kind of double parallel concrete core sample cutter device of the present embodiment, including workbench 1, work
The upper table surface of platform 1 offers slideway 11, and the inside of slideway 11 is equipped with cutting tool 2, figure it is seen that cutting tool 2 by
Driving motor 21, main shaft 22, first bearing 23, second bearing 24, block form blade 25, connecting rod 26, crossbeam 27 and 28 groups of idler wheel
At the output end of driving motor 21 is set with main shaft 22, and the outer ring fixing sleeve of main shaft 22 is equipped with block form blade 25, block form knife
The disk-type blades that piece 25 is parallel to each other by two groups form, and the lower end of blade extends to the inside of double-pole slot 311, the bottom of blade
With the inside groove face interval 8mm-12mm of double-pole slot 311, blade caused by avoiding feed process excessive damages phenomenon, to coagulation
Core sample and block form blade 25 generate protection effect simultaneously, and after concrete core sample cutting, two cut surface is parallel, with after an action of the bowels
Continuous processing, the two sides of main shaft 22 are separately installed with first bearing 23 and second bearing 24, and the output end of driving motor 21 runs through the
One bearing 23 and with 22 fixing assembling of main shaft, driving motor 21 drives 22 fixed-axis rotation of main shaft, thus the high speed of block form blade 25
Rotation drives driving motor 21 to be fixedly mounted on the side of first bearing 23, first bearing 23, second bearing to be cut
24 assemble with the activity of main shaft 22 respectively, and first bearing 23 carries driving motor 21, and with supports main shaft 22 together of second bearing 24
It is rotated, the outer ring of first bearing 23 and second bearing 24 is fixedly connected to connecting rod 26, installs between adjacent connecting rod 26
There is a crossbeam 27, the both ends of crossbeam 27 and 26 fixing assembling of connecting rod, crossbeam 27 are separately connected first bearing 23 and the by connecting rod 26
Two bearings 24, when crossbeam 27 is displaced, cutting tool 2 is whole to be translated, thus change the distance between core sample to be cut, it is horizontal
The outer ring of beam 27 is set with idler wheel 28, and crossbeam 27 is cooperated by 11 activity of slideway of idler wheel 28 and 1 upper table surface of workbench, idler wheel 28
Inner ring and crossbeam 27 it is relatively fixed, the outer ring of idler wheel 28 is slided the inside of slideway 11 is opposite, and idler wheel 28 can be self-locking.
From figure 3, it can be seen that the following table of workbench 1 is equipped with limiting device 3, from Fig. 4-5 as can be seen that limiting device
It 3 by bottom plate 31, fixing bolt 32, adjusts bolt 33, limit plate 34 and binds bolt 35 and form, offered in the plate face of bottom plate 31
Double-pole slot 311, the upper surface equidistant interval of bottom plate 31 are equipped with fixing bolt 32, and the upper surface of bottom plate 31 is also spaced and is fitted with tune
Bolt 33 is saved, limit plate 34 is installed between adjacent adjusting bolt 33, bolt 35 is bound in the plate face of limit plate 34,
Limit plate 34 is by binding bolt 35 and adjusting 33 fixing assembling of bolt.
Bottom plate 31 is detachably assembled by fixing bolt 32 and workbench 1, and after the completion of cutting, removable lower table 1 is carried out
Individually cleaning, so that cleaning, attended operation adjust bolt 33 and 31 activity of bottom plate assembled, adjust bolt 33 more for safety
It is vertically arranged in the plate face of bottom plate 31, limit plate 34 is horizontally disposed in the upper end for adjusting bolt 33, and limit plate 34 compresses coagulation
Core sample is to achieve the effect that limit, at the same time, by tightening or adjusting pine to adjust bolt 33, can also adjust limit plate 34
With the spacing between bottom plate 31, so as to match various sizes of concrete core sample.
A kind of cutting method of double parallel concrete core sample cutter device, the steps include:
Step 1: polishing sampling takes concrete core sample that its surface is tentatively polished, and laid flat to the upper table of bottom plate 31
Face, when laying flat, concrete core sample bottom surface and the upper surface of bottom plate 31 are bonded to each other, and irregular shape also can be selected in concrete core sample
Shape, when selecting irregular shape, it is only necessary to its bottom surface of polishing enables its bottom surface to lie in the upper surface of bottom plate 31, do not generate compared with
Wide arc gap;
Adjusting bolt 33: being spaced the upper surface for being inserted into bottom plate 31 by step 2, and concrete core sample is placed in adjacent adjusting
Between bolt 33, limit plate 34 is fitted in the upper surface of concrete core sample, by binding bolt 35 for limit plate 34 and adjusting spiral shell
33 fixing assembling of bolt, and tighten and adjust bolt 33, the fixation to concrete core sample is completed, by tightening or adjusting pine to adjust bolt
33, i.e., the spacing between adjustable limit plate 34 and bottom plate 31 improves whole dress to match various sizes of concrete core sample
The practicability and applicability set;
Step 3: bottom plate 31 is mounted on to the surface of workbench 1 by fixing bolt 32, tightening fixing bolt 32 can be real
Existing bottom plate 31 is completely fixed, conversely, bottom plate 31 can be removed by unclamping fixing bolt 32;
Step 4: starting driving motor 21,25 fixed-axis rotation of block form blade, crossbeam 27 is by idler wheel 28 in slideway 11
Inside is opposite to be slided, and crossbeam 27 drives 25 horizontal displacement of block form blade and generates to concrete core sample and cuts, in cutting process
Spray cooling is carried out to the surface of block form blade 25, concrete core sample, block form blade 25 is avoided to overheat and damage;
Step 5: after the completion of cutting, crossbeam 27 resets, and driving motor 21 is closed, so that block form blade 25 is far from coagulation
Core sample provides certain safe distance;
Step 6: successively removing and bind bolt 35 and limit plate 34, takes out concrete core sample, removes bottom plate 31, Ji Keqing
Manage the table top of bottom plate 31 and workbench 1.
When batch machining produces, step 1-6 is repeated.
It is cut when device is cut using double-pole hand in hand, while two working faces of concrete core sample is cut, cut
After cutting, two machined surface is substantially parallel, and has abandoned conventional cutting method, cutting cycle is shortened half, effectively accelerates life
Efficiency is produced, while mechanical energy depletion is few, cutting cost reduces, and in cutting process, operator can pass through hand steered crossbeam 27 or company
Bar 26 translates cutting tool 2, and without artificial portable cutting tool 2, working strength is significantly reduced, security performance significant increase.
The present invention drives 2 integral translation of cutting tool by crossbeam 27, thus change the distance between core sample to be cut,
The disk-type blades that block form blade 25 is parallel to each other by two groups form, and after concrete core sample cutting, two cut surface is parallel,
So as to following process, be not necessarily to secondary polishing, bottom plate 31 can remove carry out individually cleaning, cleaning, attended operation more for safety,
Limit plate 34 compresses concrete core sample to achieve the effect that limit, by tightening or adjusting pine to adjust bolt 33, can also adjust
Spacing between limit plate 34 and bottom plate 31 so as to match various sizes of concrete core sample, and then improves single unit system
Practicability and applicability.
Schematically the present invention and embodiments thereof are described above, description is not limiting, institute in attached drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited to this.So if the common skill of this field
Art personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solution
Similar frame mode and embodiment, are within the scope of protection of the invention.
Claims (9)
1. a kind of double parallel concrete core sample cutter device, including workbench (1), it is characterised in that: the workbench (1)
Upper table surface offers slideway (11), is equipped on the inside of slideway (11) cutting tool (2), and cutting tool (2) is by driving motor
(21), main shaft (22), first bearing (23), second bearing (24), block form blade (25), connecting rod (26), crossbeam (27) and rolling
(28) composition is taken turns, the output end of the driving motor (21) is set with main shaft (22), and the outer ring fixing sleeve of main shaft (22) is equipped with
Block form blade (25), the two sides of main shaft (22) are separately installed with first bearing (23) and second bearing (24), and described first
The outer ring of bearing (23) and second bearing (24) is fixedly connected to connecting rod (26), and adjacent connecting rod is equipped with crossbeam between (26)
(27), the both ends of crossbeam (27) and connecting rod (26) fixing assembling, the outer ring of the crossbeam (27) is set with idler wheel (28), crossbeam
(27) cooperated by the activity of the slideway (11) of idler wheel (28) and workbench (1) upper table surface;
The following table of the workbench (1) is equipped with limiting device (3), and limiting device (3) is by bottom plate (31), fixing bolt
(32), bolt (33), limit plate (34) are adjusted and binds bolt (35) composition, offers double-pole slot in the plate face of bottom plate (31)
(311), the upper surface equidistant interval of the bottom plate (31) is equipped with fixing bolt (32), and the upper surface of bottom plate (31) is also spaced
It is fitted with and adjusts bolt (33), be equipped with limit plate (34) between adjacent adjusting bolt (33), the limit plate (34)
It is bound in plate face bolt (35), limit plate (34) is by binding bolt (35) and adjusting bolt (33) fixing assembling.
2. a kind of double parallel concrete core sample cutter device according to claim 1, it is characterised in that: the driving electricity
The output end of machine (21) through first bearing (23) and with main shaft (22) fixing assembling, driving motor (21) is fixedly mounted on first
The side of bearing (23), first bearing (23), second bearing (24) are assembled with main shaft (22) activity respectively.
3. a kind of double parallel concrete core sample cutter device according to claim 1, it is characterised in that: the idler wheel
(28) inner ring and crossbeam (27) are relatively fixed, and the outer ring of idler wheel (28) is in the opposite sliding in the inside of slideway (11).
4. a kind of double parallel concrete core sample cutter device according to claim 1, it is characterised in that: the bottom plate
(31) it is detachably assembled by fixing bolt (32) and workbench (1).
5. a kind of double parallel concrete core sample cutter device according to claim 1, it is characterised in that: the adjusting spiral shell
Bolt (33) and bottom plate (31) activity are assembled, and are adjusted bolt (33) and are vertically arranged in the plate face of bottom plate (31), limit plate (34) exists
The upper end for adjusting bolt (33) is horizontally disposed.
6. a kind of double parallel concrete core sample cutter device according to claim 1, it is characterised in that: the block form
The disk-type blades that blade (25) is parallel to each other by two groups form, and the lower end of blade extends to the inside of double-pole slot (311), blade
Bottom and double-pole slot (311) inside groove face interval 8mm-12mm.
7. a kind of cutting method of double parallel concrete core sample cutter device, it is characterised in that: the steps include:
Step 1: polishing sampling takes concrete core sample that its surface is tentatively polished, and laid flat to the upper table of bottom plate (31)
Face;
Adjusting bolt (33) interval: being inserted into the upper surface of bottom plate (31) by step 2, and concrete core sample is placed in adjacent adjusting
Between bolt (33), limit plate (34) is fitted in the upper surface of concrete core sample, by binding bolt (35) for limit plate (34)
With adjust bolt (33) fixing assembling, and tighten and adjust bolt (33), complete fixation to concrete core sample;
Step 3: bottom plate (31) are mounted on to the surface of workbench (1) by fixing bolt (32);
Step 4: starting driving motor (21), block form blade (25) fixed-axis rotation, crossbeam (27) is by idler wheel (28) in slideway
(11) inside is opposite to be slided, and crossbeam (27) drives (25) horizontal displacement of block form blade and generates cutting to concrete core sample;
Step 5: after the completion of cutting, crossbeam (27) resets, and closes driving motor (21);
Step 6: successively removing and bind bolt (35) and limit plate (34), takes out concrete core sample, removes bottom plate (31), clears up
The table top of bottom plate (31) and workbench (1).
8. a kind of cutting method of double parallel concrete core sample cutter device according to claim 1, it is characterised in that: institute
The step of stating one, when laying flat, concrete core sample bottom surface and the upper surface of bottom plate (31) are bonded to each other.
9. a kind of cutting method of double parallel concrete core sample cutter device according to claim 1, it is characterised in that: institute
The step of stating four carries out spray cooling to the surface of block form blade (25), concrete core sample in cutting process.
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CN201910284216.8A CN109808084A (en) | 2019-04-10 | 2019-04-10 | A kind of double parallel concrete core sample cutter device and its cutting method |
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CN201910284216.8A CN109808084A (en) | 2019-04-10 | 2019-04-10 | A kind of double parallel concrete core sample cutter device and its cutting method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2585436A (en) * | 2019-04-10 | 2021-01-13 | Univ Guangxi | Cylindrical concrete specimen splitting device and splitting method |
CN113309478A (en) * | 2021-06-25 | 2021-08-27 | 中国科学院地球环境研究所 | Freezing system of boring that is fit for operation on water and ice |
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CN103878889A (en) * | 2014-04-01 | 2014-06-25 | 浙江龙威机械制造有限公司 | Closed dustproof light brick cutting machine |
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CN207643226U (en) * | 2017-11-23 | 2018-07-24 | 海盐华港印刷有限公司 | A kind of modified form trade mark cutter device |
CN109490048A (en) * | 2019-01-15 | 2019-03-19 | 杭州方汇建设工程检测有限公司 | A kind of incisory positioning and locking device of concrete core sample |
CN209999497U (en) * | 2019-04-10 | 2020-01-31 | 马鞍山中鑫工程质量检测咨询有限公司 | double-parallel type concrete core sample cutting device |
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2019
- 2019-04-10 CN CN201910284216.8A patent/CN109808084A/en active Pending
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JPH0717519U (en) * | 1993-09-09 | 1995-03-28 | 貞男 新沼 | Concrete block cutting equipment |
CN2707452Y (en) * | 2004-05-12 | 2005-07-06 | 郑强 | Multi-knives linked V trough cutting machine |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2585436A (en) * | 2019-04-10 | 2021-01-13 | Univ Guangxi | Cylindrical concrete specimen splitting device and splitting method |
GB2585436B (en) * | 2019-04-10 | 2024-02-07 | Univ Guangxi | Cylindrical concrete specimen splitting device and splitting method |
CN113309478A (en) * | 2021-06-25 | 2021-08-27 | 中国科学院地球环境研究所 | Freezing system of boring that is fit for operation on water and ice |
CN113309478B (en) * | 2021-06-25 | 2022-04-19 | 中国科学院地球环境研究所 | Freezing system of boring that is fit for operation on water and ice |
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Application publication date: 20190528 |