CN109808016A - A kind of manufacturing method of dismountable wire cable device - Google Patents
A kind of manufacturing method of dismountable wire cable device Download PDFInfo
- Publication number
- CN109808016A CN109808016A CN201910280756.9A CN201910280756A CN109808016A CN 109808016 A CN109808016 A CN 109808016A CN 201910280756 A CN201910280756 A CN 201910280756A CN 109808016 A CN109808016 A CN 109808016A
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- jugularia
- side panel
- item
- manufacturing
- bamboo
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Abstract
The present invention relates to a kind of manufacturing methods of dismountable wire cable device, it is characterized in that comprising the technical steps that: 1) manufacture of High-strength plate；2) processing of side panel；3) processing of jugularia item；4) assembling of disk tool.First process the high-strength side panel plate of similar intensity in length and breadth and the high jugularia plate of longitudinal strength, then it is processed on digital-controlled carving machine to circular side panel and connect the jugularia item of two disks, and tap hole trough is processed on side panel, jugularia both ends process bayonet, then two side panels are fixed, jugularia item is injected in the hole slot of side panel, the mobile jugularia item in card slot, bayonet on jugularia item is snapped on side panel, detachable disk tool has been obtained.Advantage: have the characteristics that atomization degree, easy to assembly, disassembly is simple, is readily transported and can repeatedly use, the sustainability of bamboo timber resource also reduces the felling to forest, is a kind of sustainable circular economy.
Description
Technical field
The present invention is a kind of manufacturing method of dismountable wire cable device, belongs to the wood-based plate processing in timber industry
Utilize technical field.
Background technique
Wire and cable and wirerope etc. need to use in manufacture, storage, transport and installation process disk tool, small diameter grade
It can be paper tube paperboard bonding or vinyl disc tool；Large-scale disk tool, large size disk tool are needed for the wire and cable of large diameter
Usually steel-wood structure, the frames such as round frame wheel shaft are fashioned iron welding, and central filler plank is filled since both sides are circular side panels
Plank be then fan-shaped wooden unit, processing is inconvenient, and construction site is left in after the tool use of these hophornbeam disks, and volume is very much not when recycling
Just it transports, reforms into rubbish.One of industry based on wire and cable, wirerope, scale is increasing, it is estimated that annual total friendship
Goods amount is 50,000,000 disks or more, and side plate diameter is that the wire cable device of 1.4m packages, need 40 or so, 80mm it is straight
Timber more than diameter, that is, take around 2,000,000,000 timber.How to reduce the cost of manufacture disk tool and reduces artificial amount, and
Accomplish the recycling of disk tool.It is also a difficult challenge of the pendulum in face of us.
14 provinces, municipalities and autonomous regions of the bamboo resource integrated distribution in China on the south the Changjiang river.China's bamboo grove area and bamboo wood
Yield increases to 6,730,000 hectares in 2011 by 1,300,000 hectares and 1,600,000 tons of nineteen fifty, and bamboo wood 16.44 hundred million.China has
Large-scale bamboo wood such as moso bamboo, Dendrocalamus sinicus, Long Zhu, Yunnan sinocalamus latiflorus, leaflet dragon bamboo etc., the bamboo bar of these bamboo woods is coarse logical straight, can make
Make high-intensitive bamboo fiber board or compound artificial board with bamboo and wood, the plate of these industrialized productions is all the ideal as disk tool
Material.
With the development of social economy and the increase of population, global environment pressure is increased, the environment of national governments and the people
Consciousness reinforce, it is understood that the importance of ecological circulation, bamboo have once afforests successfully, subterranean stem can every year row whip, out bamboo shoot,
Cheng Zhu is cut selectively every year, life and growth in nature, continuous utilization, and rapidly, growth cycle is short, is a kind of sustainable economy of environmental protection for growth.
Summary of the invention
Proposed by the present invention is a kind of manufacturing method of dismountable wire cable device, its object is to for economical and
The features such as high labor cost, low reusable rate, feature from a wealth of sources using bamboo timber resource, low in cost are manufactured
At high-strength wood-based plate, and it is processed into removable wire cable device, there is atomization degree height, assembling side
Just, the characteristics of disassembly is simple and can repeatedly use.
Technical solution of the invention: a kind of manufacturing method of dismountable wire cable device, including following technique
Step:
(1) manufacture of High-strength plate；
(2) processing of side panel；
(3) processing of jugularia item；
(4) assembling of disk tool.
The manufacture of described step (1) High-strength plate, including following manufacturing procedure:
A) unit material sorting and arrangement, Wooden veneer moisture content≤12%, two-sided painting phenol glue, 250~350g/m of glue-spread2,
Ageing or low temperature drying；And bamboo curtain splint, bamboo mat, bamboo beam curtain are done to moisture content 15% hereinafter, low temperature drying is extremely through impregnating phenol glue
12~17% moisture content；
Wooden veneer, bamboo curtain splint, bamboo mat, bamboo beam curtain or Tetefol material are used alone or are used in combination assembly by b) assembly,
The group blank structure of side panel is that unit material is criss-cross, and the group blank structure of jugularia material is that table backing layer is longitudinal two layers or more, sandwich layer
It is mostly longitudinal, laterally no less than two layers；
C) hot pressing is 125~150 DEG C in temperature, and maximum pressure carries out hot pressing, hot pressing time under conditions of being 2.0~4.0MPa
Based on 1min/mm, then pressure drop stage, steam discharge, release；As having bamboo curtain splint, bamboo mat, bamboo beam curtain in slab, hot pressing is using hot into cold
Technique out, obtained plate thickness are 12-30mm, thickness deviation ± 0.5mm.
The processing of described step (2) side panel: circular side panel required for plate is processed on digital-controlled carving machine, and
The hole slot of processing connection jugularia item, groove width A and the high B of slot, the wide C in jugularia end, thickness D, the wide C in jugularia end are 40~120mm,
D is jugularia plate thickness, and A is C+0.6~C+1.2mm, and B is D+0.5~D+0.8mm, including middle cylinder and edge are consolidated
Fixed hole slot, and intermediate circular hole, all processing hole slot filleted corner r4~7mm, edges of boards and trough rim 1~3mm of chamfering, finally go
Except the burr on processing side, edge and the edge of hole slot are coated with or are sprayed edge sealing coating.
The processing of step described in the step (3) jugularia item: plate is processed into required neck on digital-controlled carving machine
Lath, the processing of jugularia both ends and side panel think the wide E of corresponding bayonet, high F, and the emerge length of side panel of buckle is L, the size of E
For 12~40mm, the size of F is side panel thickness G+(0.5~0.8) mm, the size of L is 10~30mm；All processing hole slot filleted corners
R4~7mm, edges of boards and trough rim 1~3mm of chamfering, the burr on finally removal processing side, are coated with or spray edge sealing coating by edge.
The assembling of step (4) the disk tool: the length that two side panels are had by disk is placed on bracket in parallel, and will left and right two
The hole slot of side is aligned, and jugularia item is injected in the hole slot of side panel, and mobile jugularia item, the bayonet on jugularia item is buckled in card slot
Onto side panel, jugularia item composition cylinder simultaneously fixes side panel, obtains detachable disk tool.
It is equipped with the edge jugularia item reinforced in the edge of side panel, edge jugularia item is that more laths are uniformly distributed, Huo Zhewei
At cylinder, the connection type of edge jugularia item and side panel and the snap of middle cylinder are identical.
Portion's jugularia item and side panel pass through dovetail groove clamping fixed mode.
Disk tool side is set there are two side panel when installation, and two side panel gaplesss stack or two side panels of side
Between there are certain distance, the distance is designed according to side plate plate thickness and disk tool load-bearing requirements, corresponding jugularia item
Length and the corresponding processing of bayonet.
For the jugularia item without there is bayonet, part jugularia item opens a tenon for being less than middle section at side panel, will be left
Right side disk struts fixed distance.
Beneficial effects of the present invention:
1) modularized production processing removable disk tool have atomization degree, easy to assembly, disassembly is simple, be readily transported and
The characteristics of can repeatedly using；
2) bamboo timber resource has the characteristics that growth is rapid, growth cycle is short, sustainability uses, and can be reduced using bamboo timber resource
The manufacture and use of felling to forest, dismountable disk tool are a kind of sustainable circular economies.
Detailed description of the invention
Attached drawing 1 is side panel structural schematic diagram.
Attached drawing 2 is jugularia structural schematic diagram.
Attached drawing 3 is jugularia structural schematic diagram.
It is that jugularia bar groove is high, C is that jugularia end is wide, D is that jugularia end is wide, E is card that A, which is jugularia groove width, B, in figure
Mouth width, F are that bayonet is high, L is that buckle is emerged the length of corresponding connection plate.
Specific embodiment
Further explanation of the technical solution of the present invention with reference to the accompanying drawing
A kind of manufacturing method of dismountable wire cable device, comprises the technical steps that: (1) manufacture of High-strength plate；(2)
The processing of side panel；(3) processing of jugularia item；(4) assembling of disk tool.
The manufacture of described step (1) High-strength plate, including following manufacturing procedure:
A) unit material sorting and arrangement, Wooden veneer moisture content≤12%, two-sided painting phenol glue, 250~350g/m of glue-spread2,
Ageing or low temperature drying；And bamboo curtain splint, bamboo mat, bamboo beam curtain are done to moisture content 15% hereinafter, (or other weather-proof through dipping phenol glue
Property glue) low temperature drying to 12~17% moisture content；
B) assembly, by the exclusive use of the materials such as Wooden veneer, bamboo curtain splint, bamboo mat, bamboo beam curtain, Tetefol or compound use group
Base, the group blank structure of side panel are that unit material is criss-cross, and the group blank structure of jugularia material is that table backing layer is longitudinal two layers or more, core
Layer is mostly longitudinal direction, and laterally no less than two layers；
C) hot pressing is 125~150 DEG C in temperature, and maximum pressure carries out hot pressing, hot pressing time under conditions of being 2.0~4.0MPa
Based on 1min/mm, then pressure drop stage, steam discharge, release.As having bamboo curtain splint, bamboo mat, bamboo beam curtain in slab, hot pressing is using hot into cold
Technique out.Obtained 12~40mm of plate thickness is thick, thickness deviation ± 0.5mm.
The processing of described step (2) side panel, circular side panel required for plate is processed on digital-controlled carving machine, and
The hole slot of processing connection jugularia item, groove width A and the high B of slot, the wide C in jugularia end, thickness D, A are C+(0.6~1.2) mm, B D+
The size of (0.5~0.8) mm, the wide C in jugularia end are 40~120mm, and D is usually jugularia plate thickness, including intermediate cylinder
The hole slot that body and edge are fixed, and intermediate circular hole, all processing hole slot filleted corner r4~7mm, edges of boards and trough rim chamfering 1
Edge and the edge of hole slot are coated with or are sprayed edge sealing coating by~3mm, the burr on finally removal processing side.
The processing of described step (3) the jugularia item, jugularia item, jugularia item required for plate is processed on digital-controlled carving machine
Both ends processing and side panel think the wide E of corresponding bayonet, high F, and the emerge length of side panel of buckle is L, and the size of E is 12~40mm, F
Size be side panel thickness G+(0.5~0.8) mm, the size of L is 10~30mm.All processing hole slot filleted corner r4~7mm, edges of boards
And edge is coated with or is sprayed edge sealing coating by trough rim 1~3mm of chamfering, the burr on finally removal processing side.
The assembling of step (4) the disk tool, the length that two side panels are had by disk is placed on bracket in parallel, and will left and right
After the hole slot alignment of two sides, jugularia item is injected in the hole slot of side panel, the mobile jugularia item in card slot, just by the card on jugularia item
Mouth is snapped on side panel, as soon as jugularia item forms cylinder and fixes side panel, has obtained detachable disk tool.
As shown in Fig. 1, on side panel card slot wide A and high B.
As shown in Fig. 2, the width of jugularia item is C, the wide E of bayonet, high F, and the length for buckling side panel of emerging is L.
Embodiment 1
A kind of ready-package circle bamboo railing the production method is as follows:
(1) manufacture of High-strength plate, including following manufacturing procedure:
A) unit material sorting and arrangement, 2.2mm thickness Wooden veneer moisture content≤12%, two-sided painting phenol glue, glue-spread 250~
350g/m2, ageing or low temperature drying；And 2.4mm thickness bamboo curtain splint is done to moisture content 15% hereinafter, (or other resistance to through dipping phenol glue
Wait property glue) low temperature drying to 12~17% moisture content；
B) assembly, the group blank structure of side panel are as follows: 8 layers of Wooden veneer and 9 layers of bamboo curtain splint are spaced in a crisscross manner, and veneer is outside
Layer, most it is intermediate be 3 layers of bamboo curtain splint together, upper layer be phenolic resin impregnated paper；The group blank structure of jugularia are as follows: table backing layer is two
Layer or more longitudinal veneer, be down two layers of longitudinal bamboo curtain splint, toward intermediate for lateral veneer, most intermediate is three layers of longitudinal direction bamboo curtain splint, up and down
Table backing layer is one layer of hard paper；
C) hot pressing is 125~150 DEG C in temperature, and maximum pressure carries out hot pressing, hot pressing time under conditions of being 2.0~4.0MPa
Based on 1min/mm, then pressure drop stage, steam discharge, release.Obtained side panel thickness G is 30mm, and jugularia thickness D is 25mm.
The processing of described step (2) side panel, it is the circular side 1.6m that plate is processed into diameter on digital-controlled carving machine
Disk, and be the hole slot that processing middle cylinder connects jugularia item at the line of center in diameter 875mm, hole groove width A is 61mm, the high B of hole slot
For 25.8mm, the fixed hole slot of side panel outer circle edge is also same size, and intermediate Circularhole diameter is 90mm, all processing hole slots
Edge and the edge of hole slot are coated with or are sprayed by filleted corner r5mm, edges of boards and trough rim chamfering 2mm, the burr on finally removal processing side
Apply edge sealing coating.
The processing of described step (3) the jugularia item, plate process growth 1220mm long, width on digital-controlled carving machine
60mm, apart from end L be at 20mm process the wide E of a bayonet be 18mm, the bayonet that high F is 30.8mm, all processing hole slot inner circles
Angle r5mm, edges of boards and trough rim chamfering 2mm, the burr on finally removal processing side, are coated with or spray edge sealing coating by edge.
The assembling of step (4) the disk tool, the length that two side panels are had by disk is placed on bracket in parallel, and will left and right
After the hole slot alignment of two sides, jugularia item is injected in the hole slot of side panel, the mobile jugularia item in card slot, just by the card on jugularia item
Mouth is snapped on side panel, as soon as jugularia item forms cylinder and fixes side panel, has obtained detachable disk tool.
Claims (9)
1. a kind of manufacturing method of dismountable wire cable device, it is characterized in that comprising the technical steps that:
(1) manufacture of High-strength plate；
(2) processing of side panel；
(3) processing of jugularia item；
(4) assembling of disk tool.
2. the manufacturing method of a kind of dismountable wire cable device according to claim 1, it is characterized in that the step
Suddenly the manufacture of (1) High-strength plate, including following manufacturing procedure:
A) unit material sorting and arrangement, Wooden veneer moisture content≤12%, two-sided painting phenol glue, 250~350g/m of glue-spread2,
Ageing or low temperature drying；And bamboo curtain splint, bamboo mat, bamboo beam curtain are done to moisture content 15% hereinafter, low temperature drying is extremely through impregnating phenol glue
12~17% moisture content.
Wooden veneer, bamboo curtain splint, bamboo mat, bamboo beam curtain or Tetefol material are used alone or are used in combination assembly by b) assembly,
The group blank structure of side panel is that unit material is criss-cross, and the group blank structure of jugularia material is that table backing layer is longitudinal two layers or more, sandwich layer
It is mostly longitudinal, laterally no less than two layers；
C) hot pressing is 125~150 DEG C in temperature, and maximum pressure carries out hot pressing, hot pressing time under conditions of being 2.0~4.0MPa
Based on 1min/mm, then pressure drop stage, steam discharge, release；As having bamboo curtain splint, bamboo mat, bamboo beam curtain in slab, hot pressing is using hot into cold
Technique out, obtained plate thickness are 12-30mm, thickness deviation ± 0.5mm.
3. the manufacturing method of a kind of dismountable wire cable device according to claim 1, it is characterized in that the step
Suddenly the processing of (2) side panel: circular side panel required for plate is processed on digital-controlled carving machine, and process connection jugularia item
Hole slot, groove width A and the high B of slot, the wide C in jugularia end, thickness D, the wide C in jugularia end are 40~120mm, and D is jugularia plate thickness
Degree, A are C+0.6~C+1.2mm, and B is D+0.5~D+0.8mm, including the hole slot that middle cylinder and edge are fixed, Yi Jizhong
Between circular hole, all processing hole slot filleted corner r4~7mm, edges of boards and trough rim 1~3mm of chamfering, the burr on finally removal processing side,
By edge and the coating of the edge of hole slot or spraying edge sealing coating.
4. the manufacturing method of a kind of dismountable wire cable device according to claim 1, it is characterized in that the step
The processing of rapid described step (3) the jugularia item: jugularia item required for plate is processed on digital-controlled carving machine, jugularia both ends add
Work and side panel think the wide E of corresponding bayonet, high F, and the emerge length of side panel of buckle is L, and the size of E is 12~40mm, and the size of F is
The size of side panel thickness G+0.5~G+0.8mm, L are 10~30mm；All processing hole slot filleted corner r4~7mm, edges of boards and trough rim fall
1~3mm of angle, the burr on finally removal processing side, is coated with or sprays edge sealing coating by edge.
5. the manufacturing method of a kind of dismountable wire cable device according to claim 1, it is characterized in that the step
Suddenly the assembling of (4) disk tool: the length that two side panels are had by disk being placed on bracket in parallel, and the hole slot of the left and right sides is aligned, will
Jugularia item injects in the hole slot of side panel, and mobile jugularia item, the bayonet on jugularia item is snapped on side panel, jugularia item in card slot
Composition cylinder simultaneously fixes side panel, obtains detachable disk tool.
6. the manufacturing method of a kind of dismountable wire cable device according to claim 3, it is characterized in that in side panel
Edge is equipped with the edge jugularia item reinforced, and edge jugularia item is that more laths are uniformly distributed, or surround cylinder, edge jugularia item
And the connection type of side panel is identical as the snap of middle cylinder.
7. the manufacturing method of a kind of dismountable wire cable device according to claim 3, it is characterized in that portion's neck
Lath and side panel pass through dovetail groove clamping fixed mode.
8. the manufacturing method of a kind of dismountable wire cable device according to claim 1, it is characterized in that disk when installation
Tool side is set there are two side panel, two side panel gaplesss stack or two side panels of side between there are certain distance,
The distance is designed according to side plate plate thickness and disk tool load-bearing requirements, and the length and bayonet of corresponding jugularia item are corresponding to be added
Work.
9. the manufacturing method of a kind of dismountable wire cable device according to claim 3 or 4, it is characterized in that the neck
Lath without there is bayonet, a tenon for being less than middle section is opened at side panel, left and right side panel is strutted fixation by part jugularia item
Distance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910280756.9A CN109808016A (en) | 2019-04-09 | 2019-04-09 | A kind of manufacturing method of dismountable wire cable device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910280756.9A CN109808016A (en) | 2019-04-09 | 2019-04-09 | A kind of manufacturing method of dismountable wire cable device |
Publications (1)
| Publication Number | Publication Date |
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| CN109808016A true CN109808016A (en) | 2019-05-28 |
Family
ID=66611670
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910280756.9A Pending CN109808016A (en) | 2019-04-09 | 2019-04-09 | A kind of manufacturing method of dismountable wire cable device |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE374807A (en) * | 1929-11-22 | 1930-12-31 | ||
| DE1774159A1 (en) * | 1967-08-19 | 1971-11-18 | Siemens Ag | Dismountable cable drum |
| FR2882350A3 (en) * | 2005-02-18 | 2006-08-25 | Claude Guyotjeannin | Cable drum or reel for use in e.g. cable mill, has two plates assembled on drum or core by utilizing flexible links, where links traverse holes provided at regular intervals in plates at level of periphery of drum or core |
| CN201287994Y (en) * | 2008-08-14 | 2009-08-12 | 江苏中天科技股份有限公司 | Full-woodwork optical, electric cable delivery disk |
| CN201777734U (en) * | 2010-06-02 | 2011-03-30 | 无锡电缆厂有限公司 | Detachable all-wood cable reel |
-
2019
- 2019-04-09 CN CN201910280756.9A patent/CN109808016A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE374807A (en) * | 1929-11-22 | 1930-12-31 | ||
| DE1774159A1 (en) * | 1967-08-19 | 1971-11-18 | Siemens Ag | Dismountable cable drum |
| FR2882350A3 (en) * | 2005-02-18 | 2006-08-25 | Claude Guyotjeannin | Cable drum or reel for use in e.g. cable mill, has two plates assembled on drum or core by utilizing flexible links, where links traverse holes provided at regular intervals in plates at level of periphery of drum or core |
| CN201287994Y (en) * | 2008-08-14 | 2009-08-12 | 江苏中天科技股份有限公司 | Full-woodwork optical, electric cable delivery disk |
| CN201777734U (en) * | 2010-06-02 | 2011-03-30 | 无锡电缆厂有限公司 | Detachable all-wood cable reel |
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Application publication date: 20190528 |
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